INSTALLATION &
OPERATION GUIDE
818 SPORT MODELS
Contents
1. Range Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
2. Installation and Operation Guides . . . . . . . . . . . . . . . . . . . . . . Page 10
3. Sanitisation and Cleaning Guides . . . . . . . . . . . . . . . . . . . . . . Page 22
4. Troubleshooting Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 25
5. Exploded Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 32
6. Complete Parts Listing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 40
7. Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 47
818 Sport Models
Technical
Manual
Section1
Technical Manual
818 Sport
818 Sport Models
4
Range Overview
A range of compact countertop water dispensers, available in two different operational
types:
• 818 Cold and Ambient (Low Pressure Tank System)
• 818 CS Cold and Sparkling (Direct Chill System)
Both types are available as:
• Countertop
• With optional base cabinet (Close fitting to create Floor Standing style appearance)
818 Sport Models
5
All Types
All B&O 818 Sport models are self contained machines with robust steel framed cabinets and attractively injection
moulded plastic front, side and top panels. There is sufficient space internally for most filters to be fitted behind
the right side panel.
An IEC Power Lead is supplied for connection to the IEC socket found on the rear of all models (An additional
Schuko type is supplied for the European market).
Optional Floorstanding Base Cabinet
A sturdy, steel-sided cabinet with an opening door and service access ports in the rear panel. Adjustable feet are
standard.
818 Cold and Ambient Model
Water is fed into the insulated Cold Tank under mains pressure. We strongly recommend fitting a Pressure
Reducing Valve is fitted to all supplies to regulate the pressure to 3.5 bar/355 kPa. Water bypasses the cold tank
for the ambient dispense option. The cold tank is chilled via the outer evaporation coil of the capillary controlled
refrigeration compression system.
Dispense is at inlet pressure via the DC current operated solenoid valves.
The Cold Temperature is thermostatically controlled via the adjustment screw on the back of the machine. This
setting is factory set and is not necessary to adjust in most cases (see Controls).
The Cold Tank can be drained via the lower of the two Drain Ports on the rear of the machine.
818 Cold and Sparkling Model
A Direct Chill cold water dispenser where water is used as the cooling medium in the Direct Chill tank. This is
automatically filled and controlled by the level control system upon installation. This tank is then chilled via the
outer evaporation coil of the capillary controlled refrigeration compression system.
Water is chilled as it passes through the coil immediately before dispense or being pumped under pressure into the
carbonator which it fitted inside the same coil. The carbonator is also level controlled and allows the sparkling
effect to occur through saturation with CO
2
.
The level control system also incorporates a leak detection device within the cabinet which switches the machine
off in the event of detecting water.
The Cold Temperature is thermostatically controlled via the adjustment screw on the back of the machine. This is
factory set and is not necessary to adjust in most cases (see Controls).
The Cold Tank can be drained via the upper of the two Drain Parts on the rear of the machine.
818 Sport Models
6
Controls
Cold & Ambient Models
On/Off switch – at upper rear of machine. Switches Cooling Operation on/off.
Cold Thermostat – at rear of machine.
Factory set to:
NB: Turn clockwise to decrease water temperature
Ambient Button Press to dispense Ambient water
Cold Button Press to dispense Cold water
Green LED (LH) Colours to show Cooling Operation is switched on
Green LED (RH) Colours to show when compressor is operating/water is above set point
10A Fuse On rear of machine, integral with IEC socket
Cold and Sparkling Models
On/Off switches – at upper rear of machine
Cold – switches Cooling Operation on/off
Soda – switches Sparkling Operation on/off
The thermostat setting is the same as for the Cold & Ambient model as above.
Sparkling Button Press to dispense Sparkling Water
Cold Button Press to dispense Cold Water
Green LED (LH) Colours to show Cooling Operation is switched on
Green LED (RH) Shows when compressor is operating
Yellow LED (bottom RH) Colours to show the Sparkling Operation is switched on
10A Fuse On rear of machine, integral with IEC socket
+C
-C
818 Sport Models
7
Base Cabinet
Either 818 model is designed to fit straight onto the top of the cabinet. Ensure the feet of the machine securely
locate in the nesting positions.
The Door Panel is hinged and fastened with Magnetic Catches. The Cabinet can be levelled using the adjustable
feet. Service entry points are positioned in the back of the cabinet.
Every Base Cabinet is supplied with a Level Sensor Kit, comprising:
• Water Container
• Sensor Unit (c/w 2 no. CR3032 batteries)
• Drip Tray with Drainage Outlet
Simply exchange the Drip Trays, connect the Drainage Tubing, that is pre-fitted down the front left hand side of the
cabinet, into the top of the container and remove the transit seal from around the float shaft to enable operation.
A warning tone will sound when the water rises. Upon emptying the container, the warning tone will stop.
818 Sport Models
8
Specifications
COOLING SYSTEM All High efficiency compression system with capillary
control. Premium quality long life hermetic
compressor. Compact internal condenser – fan
assisted for greater efficiency. Environmentally
friendly R134A refrigerant.
818 High volume 3.5 litre stainless steel pressurised
cold tank for optimum water capacity on demand
and hygiene. Low sanitisation and maintenance.
Insulated tank for energy conservation. Large
volume output performance via high pressure
valves. Thermostatically controlled chilled water
temperature (range down to 1°C minimum).
Integrated stainless steel carbonator on sparkling
water machine option.
818 CS 3.5 litre stainless steel chiller tank with level
control containing stainless steel cold water direct
chill coil. Stainless steel carbonator tank with
independent level control fitted inside coil. High
capacity, low voltage diaphragm inlet pump.
COLD TEMPERATURE 2°C to 11°C.
THROUGHPUT PER HOUR 18 litres cold < 12°C / 16 litres sparkling <12°C.
DISPENSE Ergonomically designed and situated light touch
sensitive controls.
MAXIMUM RUNNING
POWER CONSUMPTION
85 watt. Cold and ambient.
180 watt. Cold and sparkling.
POWER REQUIREMENTS 230 volt/50Hz supply required.
POWER SUPPLY IEC power socket.
WATER CONNECTION
1
/4 inch quick connection.
CO2CONNECTION
1
/4 inch quick connection.
COUNTERTOP
DIMENSIONS
(w x d x h) 320 x 440 x 415mm
WEIGHTS 818 14.5 kg
818 CS 21.0 kg
Section2
Technical Manual
818 Sport
818 Sport Models
10
818 Sport
Cold and Ambient Model
Contents:
• Major Components
• Water Connection
• Operation
• Safety
• Sanitisation Guide (See section 3)
Operation
818 Sport Models
11
Major Components
Water Connection
Top Cover
Cold Water Tank
Ambient Water Button
Cold Water Button
Control Panel
Inlet Water (
1
/4”)
Drain Port
818 Sport Models
12
Operation
1. After connecting the water the tank will begin to fill. Put the
plug in the socket and the indicator lights will be lit. Try
pressing the cold water button to see if water comes out.
When water flows out of the dispenser, the cold power switch
may be turned on and it is ready to use. Please do not turn on
the power switch until water flows out of the machine, to avoid
damage. Allow up to one hour for minimum temperature
water. Flush through 10 litres of water.
2. When the cold power switch is
turned on, the chilling LED will be
on. When the set temperature is
reached, the LED will go out.
Cold Power Switch
Fused IEC Socket
818 Sport Models
13
3. Press the ambient water button for ambient water.
4. Press the cold water button for cold water.
Ambient Water Button
Cold Power
Indicator
Chilling System
Indicator
Cold Water Button
818 Sport Models
14
Safety
Be sure to use single outlet socket with correct power
voltage. Plug the power cord directly into the electrical
socket.
Leave a space no less than 15cm between the wall and
dispenser.
Keep the machine away from sunlight, heat and
moisture.
818 Sport Models
15
818CS
Cold and Sparkling Model
Contents:
• Major Components
• Water and CO
2
Connection
• Cold Water Operation
•CO2Bottle Installation
• Sparkling Operation
• Safety
• Leak Detection
• Sanitisation Guide (See Section 3)
Operation
818 Sport Models
16
Major Components
Water and CO
2
Connection
Top Cover
Sparkling Water Tank
Cold Water Tank
Control Panel
CO
2
Connector (1/4”)
Inlet water (
1
/4”)
Drain Port
818 Sport Models
17
Cold Water Operation
2. Turn on the cold power switch and the cold water and
chilling LEDs will show. The temperature of cold
water can be set from 4°C to 10°C. When the chilling
LED is off the set temperature has been reached.
1. After connecting the water the tank will begin to fill
with water. Plug in the power and the indicator LEDs
will be on. Try pressing the cold button until the water
comes out. When water flows out of the dispenser,
the power switch may be turned on and the machine
is ready to use. Allow up to one hour for minimum
temperature water.
Cold water power
Carbonated
Water Power
Fused IEC Socket
Cold Water Indicator
Sparkling Water Indicator
818 Sport Models
18
CO2Bottle Installation
1. Attach the regulator to the disposable CO2bottle, ensuring the regulator is closed.
2. Connect the assembled CO
2
bottle and regulator to the machine.
3. Do not open the regulator valve until the Carbonated switch has been turned on.
1. After completing the water
installation, turn on the soda power
switch. When the pump switches off
open the CO
2
regulator. Do not
exceed 5 bar pressure.
2. Initially please flush through
approximately 10 litres of water.
3. It will be necessary to leave the
machine for up to one hour for
sparkling water to develop, by
absorbing the CO
2
.
CO
2
Refill Tube
Carbonated Power Switch
Soda Water Indicator
Soda Water Button
818 Sport Models
19
Safety
Leave a space no less than 15cm between the wall and
dispenser.
Keep the machine away from sunlight, heat and moisture.
Be sure to use single outlet socket with correct power
voltage. Plug the power cord directly into the electrical
socket.
818 Sport Models
20
Leak Detection
Notice:
This machine is equipped with a leakage detection device. When leaking is detected, the power will be cut off
automatically.
When the power has been cut off:
1. Unplug the machine, then remove the left side plate.
2. Detection probe found in the bottom front left hand corner and dry probes and machine with a dry cloth.
3. Plug in the machine to test if the leaking has stopped.
Section3
Technical Manual
818 Sport
818 Sport Models
22
Sanitisation Guide – 818 CS Water Cooler
1. Turn off incoming mains water, briefly press dispense button(s) to release internal water pressure from the
machine and remove filter.
2. Add 100 ml of a proprietary sanitisation fluid to a clean and empty service filter cartridge/dosing device and
connect into machine. Always ensure to use a reputable branded sanitisation fluid for effective action.
Please note: We recommend using a 3% Hydrogen Peroxide concentration base sanitising fluid of reputable
manufacture to the appropriate dilution ratios as supplied with the product or typically 1:30 max. (Stronger
concentrations will require larger dilution rates).
Please remember that most sanitisation fluids (including ozone) contain an active caustic/alkaline agent.
Always use responsibly and with care remembering that due to its alkaline nature unnecessary
concentrated/prolonged contact with any materials, including metals, can cause damage. Always rinse all
contact surfaces after use with clean water.
3. Turn on incoming water, allow service cartridge/doser to fill and then draw off at least 1 litre of water, using the
cold button only, for the machine to ingest the solution. Leave solution for 10 minutes inside machine for
sanitisation to take effect. During this time thoroughly clean the machine externally. For this we recommend
the use of proprietary disposable sanitisation wipes. Pay particular attention to the dispense faucet and the push
button controls. Remember to include the drip tray. If a Waste Overflow System is fitted, this may benefit from
flushing through with a small amount of dilute sanitisation fluid.
4. After a satisfactory period of time, flush the machine with at least 10 litres of clean water to clear any trace of
the sanitisation fluid. Optionally use test strips to check.
5. Turn off water and remove the service filter/doser and fit a new filter of reputable quality and suited to the site
conditions. We recommend pre-flushing the new filter to reduce any risk of any loose media in the filter
entering the solenoid valves and possibly causing a malfunction. Retain the service cartridge/doser for reuse.
6. Turn on incoming water supply and carefully ensure the thorough sanitising of the outside of the machine is
completed. Reconnect power and reset any service/filter life monitors accordingly. Ensure any hot tank inlet is
reconnected and the tank is purged of air before switching heater on again.
ALWAYS ENSURE ANY RESIDUAL AIR HAS BEEN PURGED FROM BOTH COLD AND
SPARKLING SYSTEMS AND ALL IS OPERATIONAL BEFORE LEAVING.
818 Sport Models
23
Sanitisation Guide – 818 Water Cooler
1. Turn off incoming mains water, briefly press dispense button(s) to release internal water pressure from the
machine and remove filter.
2. Add 100 ml of a proprietary sanitisation fluid to a clean and empty service filter cartridge/dosing device and
connect into machine. Always ensure to use a reputable branded sanitisation fluid for effective action.
Please note: We recommend using a 3% Hydrogen Peroxide concentration base sanitising fluid of reputable
manufacture to the appropriate dilution ratios as supplied with the product or typically 1:30 max. (Stronger
concentrations will require larger dilution rates).
Please remember that most sanitisation fluids (including ozone) contain an active caustic/alkaline agent.
Always use responsibly and with care remembering that due to its alkaline nature unnecessary
concentrated/prolonged contact with any materials, including metals, can cause damage. Always rinse all
contact surfaces after use with clean water.
3. Turn on incoming water, allow service cartridge/doser to fill and then draw off at least 1 litre of water for the
machine to ingest the solution. Leave solution for 10 minutes inside machine for sanitisation to take effect.
During this time thoroughly clean the machine externally. For this we recommend the use of proprietary
disposable sanitisation wipes. Pay particular attention to the dispense faucet and the push button controls.
Remember to include the drip tray. If a Waste Overflow System is fitted, this may benefit from flushing through
with a small amount of dilute sanitisation fluid.
4. After a satisfactory period of time, flush the machine with at least 10 litres of clean water to clear any trace of
the sanitisation fluid. Optionally use test strips to check.
5. Turn off water and remove the service filter/doser and fit a new filter of reputable quality and suited to the site
conditions. We recommend pre-flushing the new filter to reduce any risk of any loose media in the filter
entering the solenoid valves and possibly causing a malfunction. Retain the service cartridge/doser for reuse.
6. Turn on incoming water supply and carefully ensure the thorough sanitising of the outside of the machine is
completed. Reconnect power and reset any service/filter life monitors accordingly. Ensure any hot tank inlet is
reconnected and the tank is purged of air before switching heater on again.
ALWAYS ENSURE ANY RESIDUAL AIR HAS BEEN PURGED FROM BOTH COLD AND
AMBIENT SYSTEMS AND ALL IS OPERATIONAL BEFORE LEAVING.
Section4
Technical Manual
818 Sport
818 Sport Models
25
Problem/
Report
Possible Cause Suggested Action
No Water Dispenses
From Ambient
Valve
Water Supply turned off Check all Taps/valves/ filters on incoming
supply are fitted and are turned on.
(818 Cold &
Ambient only)
No Electricity/Power Supply Check power cord connected and live and
machine is switched on.
“Waterblock” tripped off
(and Tank empty)
Reset “Waterblock” (and check for any
leaks).
Check valve action. Carefully dismantle valve
and clean out/part replace/complete replace
as needed.
Faulty Solenoid Valve Valve clicking but no water-Check if hole in
centre of washer is clear.
Valve not clicking-Check whether voltage is
present when operated (Caution-High
Voltage). If not present check wiring for
continuity and /or replace PCB.
If present, replace solenoid coil/whole valve
coil/whole valve assembly complete.
From Cold Valve Firstly all as for Ambient
Tap
Carry out checks and actions as for ambient
tap.
Chiller tank frozen - Faulty
Thermostat
Thaw out and check and replace Cold Water
temperature set point.
Chiller tank Frozen-faulty
air pump (818CS only)
Thaw out and check and replace Air pump
and or check electricity supply to pump
present.
Leak detector has switched
the machine off (818CS
only)
Check for internal leakage, ensure probes
are dry and switched off briefly and on again
to reset.
818 MODELS ONLY
Trouble Shooting Fault Diagnosis Guide 1
No Water Dispenses
818 Sport Models
26
No Water Dispenses continued
From Ambient
or Cold Valve
Button not being pressed
enough
Press button firmly N.B. This could be
caused by a surrounding cold environment
making the action stiffer
Faulty PCB Replace PCB
From Sparkling
Valve
Firstly as for Ambient and
or Cold Dispense
Carry out the checks and actions as for
Ambient Dispense
Low or no CO
2
Check and replace cylinder as necessary
Pump not operating Check carbonator level Control Systems
Check probes connected/leads attached.
Check power supply to pump
Carbonator Tank over
pressurised with CO
2
Switch Sparkling System off, shut off CO
2
supply and release CO2from carbonator.
Switch Sparkling system on the check pump
operation. If normal Open CO2supply after
pump has stopped.
818 MODELS ONLY
Trouble Shooting Fault Diagnosis Guide 2
No Water Dispenses continued
818 Sport Models
27
Problem/
Report
Possible Cause Suggested Action
Water Dispenses But Not Correct Temperature
818 MODELS ONLY
Trouble Shooting Fault Diagnosis Guide 3
Water Dispenses but Not Correct Temperature
Ambient Water
too warm (818
only)
Low usage and / or fed from
water supply pipe in warm
ducting.
Advise user replacing external causes and
solutions.
Cold water not
Cold
Cooling and or Sparkling
System switched off.
Check switch positions as necessary.
Compressor runs and
switching off (cool/warm to
touch )- Thermostat set too
high.
Decrease Cold Thermostat set point.
Faulty Thermostat. Replace Thermostat
Compressor runs but not
Switching off (Hot to touch).
See Appendix-Technical Advice to diagnose.
Refrigeration problem.
Compressor not running at
all.
Check and replace if necessary.
No electricity power supply. Check power cord connected and live, and
machine is switched on.
Compressor only hums
slightly/ briefly.
Check and replace relays.
Relays loose. Check and refit relays.
Compressor Faulty. See Appendix-Technical Advice to diagnose.
818 Sport Models
28
Problem/
Report
Possible Cause Suggested Action
Water Leaks
Water lying on
top edge of
lower door
panel and / or
bottom of
Cabinet.
Overflowing Drip
Tray/Waste Container.
Empty Drip Tray
Water lying in
bottom of
machine
Faulty Level Sensors. Check Batteries.
Leak in supply inlet pipework and / or filter.
Locate and repair accordingly.
Leak from machine water
pipe work fittings.
Locate and repair accordingly.
Check pressure and fit pressure reducing
valve if needed.
818 MODELS ONLY
Trouble Shooting Fault Diagnosis Guide 4
Water Leaks
818 Sport Models
29
Problem/
Report
Possible Cause Suggested Action
Miscellaneous
818 MODELS ONLY
Trouble Shooting Fault Diagnosis Guide 5
Miscellaneous
Bleeping Noise Level Sensor fitted and
Tank full.
Empty Level Sensor Tank.
No LED Lights No electricity to Machine. Check power supply and reconnect as
necessary (Also check out other symptoms
as described separately).
Check Fuse in IEC Socket. Replace if necessary.
Faulty PCB (Machine
working normally
otherwise).
Replace PCB.
Machine shakes
on Start-Up
Compressor Starting.
Level Surface. No action needed. This is quite normal.
Uneven Surface. Level up machine When installed with Base
Cabinet.
Missing Fixings. Replace missing fixings.
Tripping out
Electricity
supply
Machine in high humidity
environment.
Discuss possible repositioning with
customer.
Electrical circuitry faults. Test, identify and address accordingly.
See Electrical Diagrams.
(Contact Azure Technical Support for further
advice).
818 Sport Models
30
Problem/
Report
Possible Cause Suggested Action
Slow but Continuous Water Dispense
818 MODELS ONLY
Trouble Shooting Fault Diagnosis Guide 6
Miscellaneous
From Ambient
or Cold Water
Valve
Low incoming Water
pressure.
Consider re-plumbing to alternative supply
if possible.
From Sparkling
Water Valve
Low/no CO2Pressure. Fit Booster Pump Set.
Check Regulator and or replace cylinder.
Intermittent Water Dispense
From Ambient
or Cold Water
Valve
Trapped air in pipe work
(especially where water
pressure is low or after
filter change).
Hold button on to purge air out. (This could
take several minutes where pressure is low).
Pre-flush filters.
Button Not being pressed
enough.
Press button firmly N.B. This could be
caused by a surrounding cold environment
making the action stiffer.
Faulty PCB Replace PCB.
From Ambient
or Cold Water
Valve and
hammering
noise
Fluctuating mains water
pressure situation.
Contact Azure Technical Support regarding
special replacement washers available.
Continuous Water Dispense
From Ambient
or Cold Water
Valve
Button jammed on/faulty. Replace PCB and or/ button Panel as needed.
Debris blocking hole in
diaphragm washer.
Dismantle Valve and clean out.
Section5
Technical Manual
818 Sport
818 Sport Models
32
Borg & Overström Sport
CW818 Cold & Ambient
Exploded Component Diagram
Model No-818
Exploded Component Diagram 1
818 Sport Models
33
Borg & Overström Sport
CS818 Cold & Sparkling
Exploded Component Diagram
Model No-818
Exploded Component Diagram 2
818 Sport Models
34
Borg & Overström Sport
828 Base Cabinet
Parts Diagram
Model No 828-01
B19 B16
B14
B1
B2
B9
L1
B9 B10
B10
B5 B12
B4
B6
B17 B18
B7
B11 B11
B3
B12 B8
B13
B15
Parts Diagram
818 Sport Models
35
Borg & Overström 818CS
Cold & Sparkling
Electrical Circuit Diagram
(Series-01)
Level Sensor
CO
2
Pump
white
white white
solenoid
valve
bridge
diode
Compressor
white
yellow
blue
purple
purple
white
brown
brown
brown
IN AC
AC
DC
brown
blueblueyellow
black temperature
switch
black
yellow
white
yellow yellow
blackblack
fuse
yellow
Fan
Transformer
Carbonated
Solenoid Valve
Cold Solenoid
Valve
Carbonated
Power
Switch
Cold Power
Switch
I C Board
Electrical Circuit Diagram 1
818 Sport Models
36
Borg & Overström CW818
Cold & Ambient
Electrical Circuit Diagram
(Series-01)
Cold Solenoid Valve
Ambient Solenoid Valve
yellow
white
blue
brown
brownbrown
Fuse
IC Board
ININ
Cold Power
Switch
yellow
blue
blackblack
blue Temperature
Switch
blue
brown
yellow
yellow
Compressor
white
yellow
brown
AC
Electrical Circuit Diagram 2
818 Sport Models
37
Borg & Overström
818CS Cold & Sparkling
Water Pathway Diagram
(Series – 01)
Azure UK
Carbonated
Water Tank
Cold Tank
Low (Y)
Full (r)
Common (B)
CO2Input
Checking
Valve
Checking Valve
Soda Pump
Level Control Module
Water In
Bottom Plate
Carbonated Water Solenoid
Valve
Cold Water Solenoid Valve
Inlet Solenoid Valve
Inlet Solenoid Valve
Drainage
Circulating Pump
Faucet
Water Pathway Diagram 1
Water In
Vent
Faucet
Grit Filler
Cold Water
Cold Water Tank
Cold Water
Ambient Water
Ambient Water Solenoid Valve
Grit Filler
Cold Solenoid Valve
Drainage Water
818 Sport Models
38
Borg & Overström
CW818 Cold & Ambient
Water Pathway Diagram
(Series – 01)
Azure UK
Water Pathway Diagram 2
Technical Manual
818 Sport
Section6
818 Sport Models
40
Azure Part
No Azure Ref
Quantity
Exploded component
view reference818
828CW CS 818CS 818CW 828
123185 Top Panel Black 1 P1
120815 Front Panel-Silver 1 P2
126826 Keypad Panel - Black 1 P3
124851 Bottom Panel - Black 1 P4
125831 Drip Tray set 1 P5
132449 Single check Valve 1 P6
121055 Left Side Panel-Black 1 P7
121856 Right Side Panel - Black 1 P8
121859 Side Handle-Silver 2 P9
133513 Faucet 1 P10
131422 Faucet Back Nut 3 P11
131643
1
/4" Stem Elbow 5 P12
131426 Twin Drainage Port 1 P13
131642
1
/4" Push Fit Inlet Elbow 1 P14
131641
1
/4" Push Fit Inlet Connector 2 P15
131647
1
/4" Push Fit Elbow 2 P16
174312 PCB Rear Cover 1 P17
194412
1
/4" Grit Filter 1 P18
131648
1
/4" Push Fit Y Joint 1 P19
134591 PVC Pipe Sleeving 3 P20
131649
1
/4" Push Fit Tee 2 P21
134592
1
/4" LLDPE Water Pipe 9 P22
134561 Dispense Tube -Large 2 P23
135718 Pipe Insulation 1 P24
127851 Top Frame 1 M1
127852 Front Frame Support 2 M2
127853 Front Frame Crossmember 1 M3
184621 Solenoid Mounting Bracket 1 M4
122836 Back Panel 1 M5
181121 3.0 x 8 RHD S/T Screw 4 M6
181126 4.0 x 12 RHD s/T Screw # M7
1811127 5.0 x 10 RHD S/T Screw 4 M8
181691 4.0 x 8 RHD S/D Screw # M9
181124 4.0 x 12 S ?S S/T Screw 6 M10
134603 Copper Tubing 1 M11
182371 M4 x 7 YP PHD M Screw 2 M12
818 Sport Models
41
Azure Part
No Azure Ref
Quantity
Exploded component
view reference818
828CW CS 818CS 818CW 828
134602 Copper Tubing 1 M13
181342 4.0 x 20 YP PHD S/T Screw 4 M14
174316 Dryer 1 M15
134604 Copper Tubing 1 M16
181128 3.5 x 18 BA RHD S/T Screw 2 M17
181129 4.0 x 12 s/s RHD S/T Screw 1 M18
171222 PCB-Cold & Sparkling 1 E1
174313 Compressor 1 E2
173262 Cold Thermostat 1 E3
174231 Elec Rocker Switch 2 E4
173248 Solenoid Valve 4 E5
172152 UK IEC Power Cord Set 1 E6
174351 Cooling Fan 1 E7
174331 Condenser 1 E8
172164 Main Wiring Loom 1 E9
172163 IEC Socket -Fused 1 E10
172176 Blue LED Lighting 1 E11
173311 Level Control Module 1 E12
172166 Control Wiring Loom 1 E13
165240 Cold Tank Set (Complete) 1 C1
184421 Top Bracket-Rear 1 C2
184222 Top Bracket-Front 1 C3
133423 Cold Tank Lid-Outer 1 C4
134601 DC Cold Coil 1 C5
131642
1
/4" Push fit Inlet Elbow 2 C6
462739
1
/4" Clip 2 C7
131641
1
/4" Push Fit Inlet Connector 1 C8
183423 Large Back Nut 3 C9
174341 Thermostat Sleeve 1 C10
133421 Cold Tank Coller 1 C11
135732 Cold Tank Insulation -Top 1 C12
135731 Cold Tank Insulation 1 C13
131651 Cold Tank Outlet 1 C14
168181 Carbonator Tank 1 C15
174380 Diaphragm Pump 1 C16
181125 4.0 x 16 S/S RHD S/T Screw 8 C17
818 Sport Models
42
Azure Part
No Azure Ref
Quantity
Exploded component
view reference818
828CW CS 818CS 818CW 828
174310 DC Tank Pump Set 1 C18
131581 Thermostat Sleeve Cap 1 C19
132448 Single Check Valve 2 C20
181131 4.0 x 25 RHD S/T Screw 3 C21
131643
1
/4" Stem Elbow 5 C22
131652
1
/4" x 3/8" Male Thread Elbow 2 C23
174385 Pump power Pack 1 C24
184619 Pump Power Pack Bracket 1 C25
181132 4.0 x 12 RHD S/T Screw 2 C26
181133 3.2 x 32 RHD S?T Screw 2 C27
173271 Level Sensor Probe 3 C28
Duplicate1/4" LLDPE Water pipe 3 C29
Duplicate Pipe Insulation 2 C30
135722 Pipe Insulation 1 C31
131569 Cold Tank outlet Seal 1 C32
134609 Capillary Tube 1 C33
134593 DC Coil Extension Tube 1 C34
131431 Pipe Clip 1 C35
131427 DC Tank Pump Connector 1 C36
134587 Connector Elbow 1 C37
131582 Tank Lid Bung 1 C38
172181 Keypad membrane 1 O1
135717 Insulation Sleeve 1 O2
123185 Top Panel-Black 1 P1
120815 Front Panel -Silver 1 P2
126826 Keypad Panel-Black 1 P3
124851 Bottom Panel-Black 1 P4
125831 Drip Tray Set 1 P5
132449 Single Check Valve 1 P6
121855 Left side Panel-Black 1 P7
121856 Right Side Panel-Black 1 P8
121859 Side Panel Silver 2 P9
133514 Faucet 1 P10
131422 Faucet Back Nut 2 P11
131643
1
/4" Stem Elbow 3 P12
131426 Twin drainage Port 1 P13
818 Sport Models
43
Azure Part
No Azure Ref
Quantity
Exploded component
view reference818
828CW CS 818CS 818CW 828
131581 Faucet Bung 1 P14
131641
1
/4" Push fit inlet Connector 2 P15
134565 Dispense Tube-Large 1 P16
174312 PCB Rear Cover 1 P17
194121
1
/4" Grit Filter 1 P18
131649
1
/4" Push fit Tee 1 P19
134592
1
/4" LLDPE Water pipe 3 P20
131649
1
/4" Push Fit Elbow 1 P21
127851 Top Frame 1 M1
127852 Front Frame Support 2 M2
127853 Front Frame Crossmember 1 M3
184621 Solenoid Mounting Bracket 1 M4
122836 Back Panel 1 M5
181121 3.0 x 8 RHD S/T Screw 4 M6
181126 4.0 x 12 RHD S/T Screw # M7
181127 5.0 x 12 RHD S/T Screw 4 M8
181681 4.0 x 8 BA RHD S/T Screw # M9
181124 4.0 x 12 s/s RHD S/T Screw 6 M10
134606 Copper Tubing 1 M11
182371 M4 x 7 YP PHD S/T Screw 2 M12
134602 Copper Tubing 1 M13
181342 M4 x 20 YP PHD S/T Screw 1 M14
174316 Dryer 2 M15
134604 Copper Tubing 1 M16
171221 PCB-Cold and Ambient 1 E1
174313 Compressor 1 E2
173262 Cold Thermostat 1 E3
174231 Elec Rocker Switch 1 E4
173248 Solenoid Valve 2 E5
172152 UK IEC Power Cord Set 1 E6
174351 Cooling Fan 1 E7
174331 Condenser 1 E8
172165 Main Wiring Loom 1 E9
172613 IEC Socket -Fused 1 E10
172177 Blue LED Lighting 1 E11
165250 Cold Tank Set (Complete) 1 C1
818 Sport Models
44
Azure Part
No Azure Ref
Quantity
Exploded component
view reference818
828CW CS 818CS 818CW 828
184422 Top Bracket-Front 1 C3
133424 Cold Tank Lid 1 C4
134564 Dispense Tube 1 C5
135732 Cold Tank Insulation -Top 1 C6
135731 Cold Tank Insulation 1 C7
133421 Cold Tank Coller 1 C8
183423 Large Back Nut 1 C9
174341 Thermostat Sleeve 1 C10
134605 Capillary Tube 1 C11
131581 Thermostat Sleeve Cap 1 C12
181125 4.0 x 16 S/S RHD S/T Screw 8 C13
131569 Cold Tank Outlet Seal 1 C14
131651 Cold Tank Outlet 1 C15
134592
1
/4" LLDPE Water Pipe 3 C16
131649
1
/4" Push Fit Tee 1 C17
134566 Vent Tube 1 C18
135722 Pipe Insulation 1 C19
135722 Pipe Insulation 1 C20
191161 PCB - Cold & Ambient 1 O1
135722 Pipe Insulation 1 O2
172148 Euro IEC Power Cord Set 1 1 E6 E6
User Manual 1 1
128981 B & O Carton 1 1
128904 Polybag 1 1
193221 CO2Regulator 0 1
120821 Front Infill Panel-Black 1 B3
184542 Spring Cap 1 B6
184543 Cup Retaining Ring 1 B5
184544 Spring Base Plate 1 B8
120932
Cup Dispenser Top Panel-Black
1 B4
184545 Spring 1 B3
120816 Door Panel-Silver 1 B2
184622 Door Magnetic Catch 2 B9
131341 3.0 x 10 BZP UK S/T Screw 2 B10
181341 3.0 x 8 YP PHD S/T Screw 6 B11
181134 4.0 X 12 BZP PHD S/T Screw 5 B12
818 Sport Models
45
Azure Part
No Azure Ref
Quantity
Exploded component
view reference818
828CW CS 818CS 818CW 828
184532 Adjustable Foot 4 B13
184411 Grommet 2 B14
182374 3.5 x 10 YP RHD S/D Screw 1 B15
Cabinet 1 B1
193186 Level sensor (Complete) 1 L1
131568 Drain Connector 1 B16
184641 Drain Tube Fastener 1 B17
134571 Drain Tube Fastener 0 0 1 B18
125833 Drip Tray (Only) c/w Drainage 0 0 1 B19
171231 Level Sensor PCB
-1
174309 Level Sensor Enclosure -1
174308 Level Sensor Float Valve -1
193187 Level Sensor Container (Only) -1
193222 CO2Regulator & Gauge -1
193323 CO2Adaptor -1
Adaptor Washer -1
Technical Manual
818 Sport
Section7
818 Sport Models
47
Azure Technical Advice
If the Compressor does not run:
1. Check the LED display. For Cold & Ambient models the green (top) LED should always be on and the Yellow
(Bottom) when cooling is called for. If the green is off then check the machines main power supply and the
on/off switch.
For the Hot & Cold models the green (top) LED should always be on. If off, check the machines main power
supply and the COLD on/off switch.
2. Switching on the Compressor measure the current draw. No operation, but a high draw indicates a jammed
compressor (contact Azure Technical Support).
3. The wiring loom can be traced and the live supply check periodically moving towards the compressor (if there is
a break at the Cold Thermostat turn the screw clockwise and check whether this closes the circuit. If this
doesn’t even when at max, the thermostat should be replaced. Alternatively, for testing purposes only, the
thermostat could be bridged).
4. Remove the compressor relay cover and carefully remove the relays. If the power has been even recently
connected to the compressor, the solid stat relay will be energised and will need discharging.
5. Check the Compressor resistance readings
Approx readings could be: R-C 12ohms
S-C 34ohms
R-S 46 Ohms (sum of both)
N.B. There should always be some variation between compressors. What should be identified is large
discrepancies/unbalanced readings.
Also, especially in the case of large discrepancies/unbalanced readings, check for continuity between any of the
terminals and the compressor casing. A current will indicate a shorted winding (Contact Azure Technical
support).
6. Checking the relays:
Caution: Ensure the larger relay is discharged if recently energised. (This can be discharged by 2MR, 2W
resister in the circuit).
Clearly, the best and surest way to test the relays is to replace them one by one and check the compressor
operation. Otherwise, each relay component can be basically tested using a meter
The Solid State Relay should read approx 3-6 closed circuit
3 ≈ 36 Ω (Ohms)
The Klichson (overload) should read approx ≈ 1.7Ω (Ohms)
7. Ensure the terminals are clean and good contact is made.
S
C
R
818 Sport Models
48
If the Compressor Does Run
(Presuming that the Cold water is not being cooled sufficiently)
1. Check the small pipe on the ‘high’ side of the compressor. This should be quite warm after several minutes of
normal operation.
2. Following it to the condenser, check the condenser temperature. Normally the beginning will be warmer,
cooling off towards the end.
• No or very low temperature could indicate a low refrigerant charge. A low current draw would indicate this.
(Contact Azure Technical Support)
• An overly high temperature could indicate a blockage; A high current draw would confirm this. (Contact
Azure Technical Support).
3. Continue to follow the pipe work from the end of the condenser to the dryer.
• A frozen / iced dryer will indicate a blockage (Contact Azure Technical Support) Again; a high current draw
would confirm this.
4. The dryer exits into the capillary tube. Check this for restrictions and NB: This has a very small bore.
5. The Capillary enters the evaporator. This can be checked visually for any obvious signs of deterioration.
6. The evaporator connects back to the ‘low’ side of the Compressor via the suction pipes. Check this for excessive
icing.
Excessive icing could indicate a refrigerant overcharge (Contact Azure Technical Support).
818 Sport Models
49
818 Sport Models
50
Notes
Notes
Notes
Notes
INSTALLATION & OPERATION GUIDE
818 SPORT MODELS
Technical Support
Available 0700-1700 Monday to Friday
Telephone
01362 656926
Fax
01362 656923
Email
service@azureuk.co.uk
Azure UK
5 John Goshawk Road
Rash's Green
East Dereham
Norfolk NR19 1SY
t +44 (0) 1362 656 928
f +44 (0) 1362 656 920
e sales@azureuk.co.uk
w www.azureuk.co.uk
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