Borglocks BL5201, BL5401 Installation Information

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PARTS LIST INSTALLATION AND GENERAL,
INFORMATION
PARTS LIST
Please m
ake sure you have received
the following parts:
Outside lock mechani sm
Access
ories
in 4 packs
)
(
1
2
3
)
(
)
(
ACCESSORIES PACK 1
S tr i ke pla t e an d b o x kee p
ACCESSORIES PACK 3
ACCESSORIES PACK 4
2 Spindles
X
2 n on- cod e d tu m bler s
2 c oded tu m b l ers
1 Tw
eezer
4 4 1 6 mm scre ws
X
2 M 4 4 0 m m s c r ews 2 M 4 5 0 m m s c rews 2 M 4 6 0 mm s c r e w s
X
X
X
1 long h e x a g onal a l l e n key 1 handle s crew r
u b b er g
romme t
X
2
X
2
X
1
4
X
2
X
2
X
2
X
1
X
1
X
ACCESSORIES PACK 2
Latch (6 0 m m s tan d ar d )
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If y uo h
ave
encountered any problems then please refer to the trouble shooting g uide, if this doesn t help to solve your problem contact
the
Borg helpline for further
information and
assistance.
Tte lock is pre-set for right hand door. When changing to a left hand door, please make sure the following procedure is also carried out on the back plate to prevent over-rotating of the inside handle.
INSTALLATION
PRIOR TO INSTALLATION
HANDING CHART
CHANGING TO A LEFT HAND HUNG DOOR
INSIDE HANDLE
DIA.4
Please check the 5000 series lock is working correctly, by entering the code as stated on the printed code card (remembering to press“C”first
). Then rotate the handle clockwise, after rotating
0
approximately 45 you will h
ear a n audible click as
the tumblers engage. The handle
should then return
freely to the horizontal position.
(Always take hand from outside)
Hand of door
L
Hand of door
left hand(
H)
( LHR )
Hand of door
left hand reverse
Hand of door
right hand reverse
( RHR )
N. B. All units are set at the factory to suit right hand hung doors
To change this unit to suit a left hand hung door
please follow the instructions below:
1. Remove the rubber grommet from the base of the handle to expose the grub screw.
2. With the hexagonal key provided, remove the grub screw that holds the handle in place.
O
3. Now you can lift
handle and turn it 180
off the slide the handle back into position and refit the grub screw and grommet.
4. Remove the 4 small screws that hold the spring cassette to the handle.
5. Rotate the handle 180°
6. Ensure that the spring is located between the lugs of the cassette and the lugs of housing.
7. Replace the 4 scr
ews ( to ensure that the screws do not work loose during operation we recommend you use a mild adhesive) .
DIA.1
DIA.2
DIA.3
1
2
ESTABLISH THE HAND OF THE DOOR
Viewing from the OUTSIDE it is right hand if the
e
hinges are
f
itted on th right and it is left hand if the
t
hinges are fit
ed on the left hand side of the door.
This is regardless of whether the door swings inward
or outward.
1. With the back side of the backplate facing you, 2
remove the cover (
) by unscrewing the 4
screws ( 1 ). ( DIA. 1
)
as in ( DI A.1 )
3. Fit the RING back as in ( DIA .4 )
4. Make sure the cover ( 3 ) is secured back in place
screws.
by the
4
2. Lift THE RING( 3 ) up and re position THERING
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The fixings supplied with the 5001 are the same as a normal 5000 plus the following; 2×off-set spindle (1
right handed & 1 left handed),1 strike plate, 1 box keep,1 60mm tubular latch & 1 brass support post. For correct installation you will need to read the
following instructions carefully.
1. Mortise a hole (30 mm diameter 85mm deep) in the edge of the door to take the tubular latch.
2. With the hole drilled, you will need to check that the latch will slide in and out freely and operate wihtout catching on the inside of the hole. Then you will need to mark out the size of the faceplate on the door, use a Stanley knife to do this to avoid splitting
when you chisel out a rebate to make the faceplate flush with the door edge.
3. You will now need to drill the two small holes that will accommodate the fixing posts and screws. Also you will need to drill a hole to slot the spindle though. it is very i m p ortant t h e holes ar e i n line, a s
mis alignment will cause the lock to malfunction or
even break up within a very short period. So please
take care to align these locks very carefully. To stop the splitting and make the holes more accurate you should drill the holes from both sides (not all the
way through)
4. The most important part of installing this lock is to make sure that you have selected the correct spindle. If uncertain, please refer to the handing chart provided. Once you have the correct spindle,
you should assembly and install the spindle as described earlier in this manual. At this point, you should also screw in the brass support post. As this part helps to keep the alignment of the unit and latch once the unit has been installed. (You should now follow the final installation instruction on page
2)
For any further detlils or information about you lock
please call the Borg Helpline on 0800 44 88 377
OTHER LOCKCASES
The 5000 can be fitted with other makes of locks and lockcases, and we can provide special fixings pack where necessary. For more information and advice, please call our
help ine number.l
5. Now replace the covering panel and hand tighten
6. The code has now been changed, please check to see that it is working correctly, also make a note of the code for future reference. Once satisfied
that the lock is working as normal you are ready to fit/re-fit the lock.
NOTES ABOUT THE CODE
You will have been provided with 4 spare tumblers ( 2 red and 2 blue ) these are to shorten or lengthen your code.
N. B Your code can be entered in any order or
sequence e. g. 1234 or 4321 or 2431. There
are over 1,000 different combinations
avallable.
The button activates the code free entry feature, so if
1. Firstly, you will need to check that the original
2. Turn the keypad over and remove the 4 red screws.
3. You will now be able to lift off the covering panel ( please be careful as there are 12 springs attached
to this panel). Please note that the red tumblers will relate to the code printed on the card
provided. Also note that the C tumbler is un ­coloured and is NOT to be removed.
4. To change your code you will now need to hold the keypad face down, Next depress & hold the C tumbler ( if this is not done you may damage some of the internal components.) Now using the
tweezers provided, you can reposition the tumblers to the code you want ( red tumblers are coded and blue tumblers are uncoded). Please
ensure that the space cut-out on each tumbler is
facing the outside of the lock body, also make sure that the coloured mark is facing upwards. If
any one tumbler is upside down or the wrong way
round the lock will not work and if forced will
break the internal components. Please note that
the code must always start with a C.
To change the code on this lock you will need to follow the instructions below very carefully, as any mistake may damage or cause the lock to malfunction.
CODE CHANGING PROCEDURE
5001 INSTALLATION INSTRUCTIONS
you require continuous free passage you will need to proceed as follows:
If the function is not required, it can be easily removed by unscrewing the 4 red screws on the back of the keypad to expose the tumblers. Depress the button and keep it depressed, and using the tweezers provided to lift out the
tumbler. Now replace the metal cover and 4 red screws.
1 .Enter your access code, but before depressing the lever press the button.
2. You will now be able to rotate the handle freely without entering the code.
3. To cancel the free entry feature, press the button followed by the button and this will reset the unit.
F
F
F
F
F
C
C
Square cut-out
Red Coded Tumbler
Buttons
Square cut-out
Square cut-out
Outwards
Square cut-out
Blue Non-Coded Tumbler
Outwards
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The lever cannot be rotated after entering a new code.
Clutch keeps breaking out.
The latch bolt does not move smoothly in and out.
The lever is stiff after changing the handing of lock.
After changing the factory code, one or more of the coded tumblers are the wrong way around.
The wrong type of lock case is being used.
Grub screw may have been over tightened.
The lock is not installed correctly.
The lock case may be over sprung to suit non sprung furniture. If double sprung, remove one of the springs.
O O
A MINIMUM of 40 ( preferable 45 ) travel is
required on the latch bolt to ensure smooth operation.
Check that the lock is square on the door and positioned accurately over the lock case. Check that the lock case is positioned horizontally and parallel to
spindle is too long it may be trapped between the front and back plate.
If you have changed the handing of the lock then make sure that the grub screw has not been over tightened:
If the outside lever is dropping.
The lever has been forcibly turned & the clutch has broken out.
Someone may have tried to force entry or has entered the wrong code and forced the lever to gain entry. There is a clutch protection system that protects the lock and the lock case from damage. If the handle is dropping, then you will need to reset the clutch mechanism by lifting the lever to the horizontal position. If this does not solve the problem please call our technical support line on 0800 44 88 377.
If a Borg Lock should develop a fault due to manufacture within 1 years from date of purchase
it will be repaired free of charge.
DISCLAIMER. Under no circumstances should the lock be dismantled, as this will invalidate your
warranty.
Ltd.
Please Visit The Borg Locks
Website
fo r further
information @ WWW. BORGLOCKS.COM.
Installation Problems
Problem
Cause
After installation problems
Problems
Cause
Solution
Solution
Re-read the code change instruction and check that all the tumblers have the square notches facing outwards.
The Borg guarantee
Please call our helpline for spares, repairs and technical advice on 0800 44 88 377 Or E-mail:
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This drilling is to suit the following models : BL5201,BL5401BL5001,
This drilling is to suit the following models :BL5001,BL5201,BL5401
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