Boomerang XL Assembly Manual & User Manual

Boomerang RC Jets, LLC. Website www.Boomerang-RC-Jets.com
Boomerang RC Jets, LLC.
2
Extension leads to servos
2 X 1.5 metres (along booms to elevators) 8 X 1 metre from RX to outlet ribs of centre wing 2 X 1 metre along booms to rudders 2 X 300 mm from ailerons in outer wings 2 X 100 mm. from flaps in outer wings 1 X 300mm for steering servo
1 set heavy duty retracts, (Boomerang Jets option available) 1 set of wheels and brakes, (Boomerang Jets option available) 1 set wire legs, (5/6mm) or oleos (Boomerang Jets option available) 1 X electronic air valve for retracts, 1 X electronic air valve for brakes,
8 servos for control surfaces (5 to 8K torque digitals suggested) 1 servo for nose leg steering.
Many modellers prefer to choose commercially available control horns, so these are not included in the kit. Optional Boomerang Jets custom pushrod/clevis/ horns pack is available.
A
B
2mm
Warning!
Note the Symbols used throughout these
L
R
Assemble left and right sides the same way.
Not supplied
Drill holes to the specified diameter (here: 2mm. shown).
Cut off shaded portion.
Apply epoxy glue.
Pay close attention here!
Ensure smooth non-binding movement while assembling.
Apply instant glue (CA glue, super glue).
Do not overlook this symbol!
3
2
Centre Wing Underside
Iron the main landing gear area lightly through a cloth with a warm iron before cutting away the covering film. Take care not to damage the painted surfaces.
Cut away covering film. For Main Landing Gear
Self-adhesive
4
1
Centre Wing Topside
Iron the area lightly through a cloth with a warm iron before cutting away the covering film from the exit
Self-adhesive
Wing Top
Self-adhesive
Cut away covering film.
Warning!
Be sure to glue securely. This is Vital for safe flying!
4
5
Mounting Retracts
Not Supplied.
Up to 2.75 inches
Not Supplied.
Not Supplied.
4
Cut off shaded portion.
Wheel Wells
Pass all 8 servo wires and air lines through the centre wing before you trim the whe.el wells to
fit. Do not fix the vacformed wheel wells u.ntil the servo wires and air lines are all in place.Then trim the wheel wells to fit leaving approx. 3mm.flat surface on top and fit and glue them under the balsa wing surface.
NOTE; Do not fix plastic wheel wells until the servo wires and air lines are in place.
Cut off shaded portion.
2.6 x12mm TP Screw
8
3
Requires some modification
Main Retracts
2.6 x12mm TP Screw
on main gear cover.
.
Not Supplied.
Not Supplied.
Not Supplied.
2.6 x12mm TP Screw
Not Supplied.
5
7
Wings
Lightly iron the covering film through a cloth and cut away allowing 3 mm overhang all round.
Assemble left and right sides the same wa.y
Be sure to apply instant type CA glue to both sides of each hinges. (low viscosity type)
Cut away covering film.
Cut away covering film.
Warning!
Be sure to glue securely This is Vital for safe flying!
6
Servo Mounts
Assemble left and right sides the same wa.y
Position of holes may need adjustment depending on servo brand used
6
2.6 x 12mm
TP Screw
8
2.6 x 12mm
TP Screw
8
9
Servo Mounts
Note: - Both flap servos are the same hand to ensure identical movement. Allow 120 mm (5”) overhang of servo leads.
2.6 x12mm TP Screw
Extension lead
300 mm from ailerons in outer wings
Not Supplied.
Not Supplied.
Not Supplied.
Not Supplied.
Not Supplied.
Extension lead 100 mm. from flaps in outer
8
Servo Mounts
Fix servos using servo mounts supplied.
2.6 x12mm TP Screw
Not Supplied.
Not Supplied.
Not Supplied.
7
2.6 x12mm TP Screw
8
11
Rudder Servo
Extension lead 1 metre along booms to rudders
2.6 x12mm TP Screw
10
Alloy dowels
9x285mm
9x285mm
Screw in the 9 X 285 mm alloy dowels. Ensure at least 120 mm (5”) servo wire minimum overhang (to pass through the booms when field assembling)
8
13
Tailplane/Stab
Lightly iron covering through a cloth with warm iron before cutting away covering film, (leaving 3 mm. overhang all round the servo mounts as per the
Be sure to apply instant
type CA glue to both sides of each hinges.
Cut away covering film.
12
Rudders
Assemble left and right sides the same way.
Use thin cyano both sides of each hinge
not supplied
3mm. or 4/40 pushrod and clevises (not supplied).
not supplied
Assemble left and right sides the same way.
Not Supplied
Right boom shown.
Heat Gun Be careflul not to
scorch the
heat-shr1n
J)I
W)n
·
k Tube
2m x 40mm
Heat-shrink Tube
10
Self adhesive
4
3 x 30mm Bolt
4
17 Tail Assembly
Self adhesive
3 x 30mm Bolt
3 x 30mm Bolt
Decrease size of top exit hole after wires are through to prevent the connector falling inside the fin.
16
Wing Locking
Lock
Wing Top
2.5mm Hex Wrench
3x6mm Bolt
3x6mm Bolt
3 x 6mm Bolt
4
4mm Washer
2
4mm Lock Nut
2
4 x 15mm Screw
2
11
19
Nose gear
55mm
Not Supplied.
Not Supplied.
“Trim the Cover Plate to clear the leg.”
“Use plywood to pack up the retract
mount as necessary to clear the bearers when retracted.”
Not Supplied.
Not Supplied.
3mm
18
Additional safety fitting to stabilisor
With tailplane (Stab.) firmly screwed down, pass a 3.6mm drill through the holes in the fins and drill a hole through the metal tongue projecting down from the Stab. Remove the Stab and tap the new hole in the tongue out to 4mm thread. Repeat the process through the other fin. During assembly apply the 4mm X15mm bolt through the fins and the tongues and lock in place with the 4mm nylock nuts and washers supplied. If a 4mm tap is not available drill the hole in the tongue out to 4mm and assemble the same way.
12
21
Gluing fuselage to wing
20
Check belly pan for fit, mark, then lightly iron covering, then cut away wing covering as you did with the fuselage, to expose Balsa. Glue in place."
/
Fuel Tank etc
Suggested Fuel Tank 3 litre pop bottle The tank mounting formers can be cut away to accommodate a larger tank if required.
Cockpit Canopy
"Cut away a section of the cockpit floor to allow the vacuum formed seat unit to be glued or screwed in place. Add fascia decal. Add pilot (not supplied}. Mark and drill canopy and screw in pl ace."
13
2.6 x12mm TP Screw
------------------------ 10
"Trim hatch latch and if necessary adjust the 6mm. dowels to achieve a good fit."
4mm Blind Nut
---------------------------- 1
4mm Washer
-- ---- - ----------------------· 1
lf
necessary, the use of large nicad packs will give the correct CG for the first trimming flights CG should be as shown. Later you can move the CG back a small amount at a time to increase sensitivity for aerobatics. Set the travel to the values shown below for the first flight. You can increase these later for aerobatics if desired. Mount the control horns so that the hole for the clevis is at 5 mm. behind the hinge on ailerons (to provide differential). 1Omm. behind the low hinge line for the flaps (to maximise movement), and Close to the hinge line for the rudders and elevators."
Set the travel to the values show below for the first flights. You can increase these later for aerobatics if desired.
Carefully install the receiver and
battery
pack to
ensure that they will not shift during flight.
Shift the location of the receiver and battery pack
as
needed to obtain the specified CG.
ELEVATOR
.-- 30mm
_,.,- 40mm
----::;:;
;.:-- -<-- t---- Omm
.::::_:oJ
----, 30mm
Maximum possible down.
FLAP
For
first
trimming flights CG should be as shown.
Later you can move the CG back a small amount at a time to increase sensitivity for aerobatics.
220 mm from Leading edge 350 mm from Trailing edge
14
AILERON
RUDDER
e
@
CG
The Boomerang XL is capable of just about any maneuver possible with a jet. Take off run even on grass is about ten yards if desired, and landing similarly short. All development and most testing was done flying from a 75 yard square grass surfaced flying field, ensuring that the concept of a low maintenance, low stress, easy to fly jet model was achieved. You will find that there is almost no trim change when using the flaps. The original XL models all used crow braking. If you have a suitable computer transmitter, have the ailerons on two separate channels and the flaps on a single channel using a Y lead. Mix the flap and aileron channels so that from half flap onwards the ailerons both rise together until at full flap deflection of between 80 and 90 degrees down, both ailerons are approximately 25 degrees deflected up. This will still allow good lateral control and will allow amazing slow flight on about one third to a half throttle with the nose high, including a virtually stationary hover on a breezy day.
IMPORTANT WARNING.
READ THROUGH BEFORE ASSEMBLING OR FLYING YOUR KIT.
Just as in any full size aircraft, any RIC model aircraft can be made to fail, be
it
a wing folding or a fuse­lage breaking under too high a load. Model RIC aircraft have a maximum safe G limit. Because you are not in the plane
it
is difficult to judge the G during flight, and it is very easy to exceed the limits of the
aircraft. This is particularly important
if
you install a turbine larger or more powerful than the power band
specified for that particular kit. This negates any airframe warranty straight away.
All our designs are thoroughly test flown before the kit is released for sale. Turbine powered RIC model aircraft are not manufactured to withstand unlimited G forces. When flying your Boomerang Jet, be aware of the high loads which can be in excess of the airframes capability to handle. Respect the airframe as you would when flying a full size aircraft. Fit a turbine only up to the specified power.
Understand that if you perform a snap roll, wall, blender, knife edge loop or any similar maneuver, or pull hard on the elevator, particularly at high speed, you can over stress the airframe by up to15 G or more. At 15 G, the 27 lbs (12.2 Kilo) model effectively weighs over 400 lbs (184 kilo), and though it may be for only a few seconds, the strain on the airframe is huge. Your model may survive those hard maneuvers a few times, but eventually the cumulative damage will tell and airframe break up can occur.
It is common practice for any manufacturer not to replace an airframe which breaks in the air or upon landing. Manufacturers may replace airframes when they have noticed many incidences of the same failure and it is determined that there was a design fault or repeated manufacturing error. If you break an airframe, and you are the only one to do so, then it is highly unlikely to be the fault of the manufac­turer. Fly safely, and avoid full throttle operation other than at low airspeeds.
RIC model jets are not toys! If misused, they can cause serious bodily harm and property damage. Fly only in open areas, and AMA (Academy of Model Aeronautics) or BMFA (British Model Flying Associa­tion) or your country's approved flying sites. Follow all manufacturer instructions included with your plane, radio, servo's, batteries and engine. Each kit is guaranteed to be free from defects in both mate­rial and workmanship at the date of purchase. Warranty does not cover any component assembled by the customer. All parts of high stress must be inspected and reinforced if necessary by a competent builder.
Some parts should be examined, and if necessary, glued again. High stress areas such as firewalls, motor mounts, wing mounts, landing gear mounts, etc., are areas of high concern. Seek help if neces­sary.
In no case shall Boomerang RC Jets, LLC. warranty cover any product which is not manufactured
by Boomerang RC Jets, LLC. The liability to the manufacturer cannot exceed the original cost of
the purchased item.
Further, Boomerang RC Jets, LLC. reserves the right to change or modify this warranty without notice. In that Boomerang RC Jets, LLC. has no control over the assembly or materials used by the builder of the model during final assembly, no liability shall be assumed nor accepted for any damage resulting from the use of the final user-assembled product. By using the user assembled product, the user accepts all resulting liability. The kits manufacturers have provided you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and flying ability of your finished model depends on how you build it. Therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model. It is the user’s responsibility to inspect each component for airworthiness.
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