Bonfiglioli MS, BS User Manual

INDUSTRY PROCESS

AUTOMATION SOLUTIONS

AND

Installation, use and service manual

BS

MS

1~

SUMMARY

Chapter

Contents

1 FIELD OF APPLICATION ...................................2

2 GENERAL SAFETY INFORMATION ..........................2

3 INSTALLATION...........................................2

4 WIRING .................................................4

5 REVERSING .............................................5

6 START-UP ..............................................6

7 MAINTENANCE ..........................................6

8 SPARE PARTS LIST.......................................7

Revisions
Refer to page 8 for the catalogue revision index.
Visit www.bonfiglioli.com to search for catalogues with up-to-date revisions.

1

1 FIELD OF APPLICATION

phase asynchronous electric motors manufactured by

Special versions as described in the catalogues and/or in offers, or special applications will require

The electric motors described in the following instructions are designed to be used in industrial

Therefore, removal of electrical or mechanical guards, improper use, or inadequate

Installation and maintenance on motors must be performed only by qualified personnel who

have thorough knowledge of the instructions and technical data for the product and who have

Since the electric motor does not have a defined function for the final user and is going to be

physically coupled to another machine, it is the responsibility of the installer to guarantee that

The following instructions apply to the single­BONFIGLIOLI RIDUTTORI S.p.A., series:

-

BS

-

MS

in their standard version.

additional information.

2 GENERAL SAFETY INFORMATION

installations and must be operated by qualified personnel only.

During operation, motors have live or moving parts.

maintenance may cause serious damage to persons or property.

been authorised to perform such operations by the safety supervisor.

all provisions for its safe operation have been taken.

3 INSTALLATION

Identification

Gearmotors and motors have a nameplate carrying their identification data.
Table shows the plate used for all motor configurations.

Reception

Upon receipt of the motor, check that it was not damaged during transportation; if damage is noted,
inform the carrier immediately. In addition, check that the characteristics stated on the plate conform to
those ordered and confirmed by BONFIGLIOLI RIDUTTORI S.p.A.

2

Cartons containing more than one motor are usually attached to wooden boards to facilitate handling

Always place boards in wood or other material between floor and products, to avoid direct

For storage periods exceeding 60 days, all coupling surfaces such as flanges and shafts must

2 months and

Check that mains assembly and service conditions comply with the information on the plate

Prior to installing the motor remove from the shaft the plastic guards that are supplied for

These must be disposed of according to the rules applicable in the Country where the installation

If applicable, remove oxidation preventative coating of shaft by means of a suitable solvent, which

ventilated, that there is nothing to obstruct the free circulation of air,

The installation must also allow the performance of ordinary maintenance on the motor and, if

In outdoor installations, protect the motor from direct sun ratiation and, if possible, from inclement

Prior to fitting flanged motors onto gear units make sure that the key is retained safely into the key

seize product (Loctite 767 or equivalent) to

12 months it may be recommended to remove the motor from the gear head, clean the shaft

In order to avoid vibration once in operation, make sure the motor is secured tightly to mating gearbox

flange. Should the motor need to be painted, screen name plate as well as vented plug (if applicable)

Transport and handling

by forklifts or transpallets.
Motors may be handled individually by lifting them with belts or chains (if required due to weight).
Motors of frame sizes MS3, and larger, are provided with an eyebolt for lifting purposes.

The eyebolts are suitable for lifting the motor only.

Make sure that the motor rests in a stable manner and will not roll (in the case of flanged motors).

Storage

Observe the following instructions to ensure correct storage of products:

a. Do not store outdoors, in areas exposed to weather or with excessive humidity.
b.

contact with the floor.

c.

be protected with a suitable anti-oxidation product (Mobilarma 248 or equivalent).

d. For storage periods exceeding 6 months, it is a good rule to turn the rotor every 1-

to take adequate measures against corrosion and humidity.

Motor installation

and described in the technical documentation.

The following instructions must be observed when installing the motor:
transportation purposes.
takes place.
afterwards must be disposed of according to the regulations applying locally.

Do not let the solvent be in touch with oilseal lips.

Make sure that the motor is well­and that no situation will arise that could block the regular heat dissipation.

supplied, of the brake.

Avoid hitting on the motor shaft: bearings may be damaged.

weather.
seat. Coat thoroughly motor shaft with a suitable anti-

prevent fretting corrosion and facilitate removal of motor at a later time.
Every 6­area and re-apply the anti-seize product.

and machined parts on beforehand.

Balancing

The rotor shaft is dynamically balanced with half key fitted.

3

Assembly of external transmission unit must be performed with adeaquate instruments after suitable

balancing, avoiding knocks which could damage the bearings.

Be especially careful not to operate the motor without having properly secured the key not being used

Avoid contact with the motor case, since the temperature under normal operating conditions

up, or after long storage (or idle) periods, check insulation resistance to mass with Megger

Use cables with suitable section for the rated current and for installation conditions, avoiding excessive

heating and/or voltage drops. Connection at the terminal board must be performed according to the

diagrams shown in chart below or according to the instructions supplied in the terminal box, using the

appropriate plates, nuts and washers. Earth according to current norms before connecting to the

condensation

When installing, repairing or maintaining the motor double check that all connections to the

At the end of the wiring operations, place the gasket on its site and close the cover. Carefully tighten

6) and are equipped with

Ensure that fan cover is installed at a suitable distance from the closest wall so to allow air circulation

(motors with two shaft ends).

Adopt adequate measures to avoid accidental contact with exposed live or moving parts.

may exceed 50 °C.

Insulation test

Before start­at 500V DC.
The value measured at 25 °C for new windings in good condition should exceed 10 M.
If this value is not reached, oven drying will be required to eliminate excess humidity.

4 WIRING

Norms applicable to all motors

mains.
In addition to the main terminals, the conduit box may contain thermal protection, anti­heaters, and brake connections.
Wire any device according to the diagrams contained in the conduit box.

mains have been cut.

the cable gland and close all the openings that are not used.

Ventilation

Motors are cooled through outer air blow (IC 411 according to CEI EN 60034­a plastic radial fan, which operates in both directions.

and servicing of motor.

4

5 REVERSING

Motors are supplied with run capacitor permanently connected and can be operated in both directions

Motors can be reversed by switching the wiring, as shown in the diagram below, through a remote

phase motors can be designed with

This particular design is lower rated as compare to the standard arrangement and advise should be

of rotation.
control switch.

In the diagram below shaft are viewed from the drive end.

Prior to reversing, make sure the motor is at standstill.

AE

For a facilitated reversing through a simple switch, single­symmetrical windings and run capacitor permanently connected.
For this arrangement specify option

seeked with Bonfiglioli’s Technical Service.

in the ordering code.

AE

Prior to reversing, make sure the motor is at standstill.

5

6 START-UP

Before any intervention, the motor, auxiliary circuits and/or accessories must be disconnected from the

Perform the following operations and checks before start-up:

1. check that all safety measures have been applied;

2. power up the motor unloaded at rated voltage;

Single-phase motors have greater losses when they run idle than in full load operation.
Running idle for a long period is therefore NOT recommended.

3. check that operation is smooth and vibration-free;

4. For letting the starting capacitor discharging allow for a minimum 6 seconds rest time before
reconnecting the motor;

5. if operation is satisfactory, apply the load to the motor while checking on values of absorbed
current, power and voltage.

Abnormal operations such as over current, overheating, noise, or vibrations, may cause
serious damage or hazardous conditions. In these cases, cut power and notify maintenance
personnel immediately.

7 MAINTENANCE

mains.
In particular:

check disconnection from the electrical mains,



provide suitable protections from exposed live parts,



duble check that accidental restarts are not possible under any circumstances.



It is recommended that periodical checks of motor operating conditions are scheduled as a routine
maintenance practice.
Check particularly on the following:

1. check that operation is smooth and absorbed current within rated value;

2. keep motor clean and fan cowl unobstructed by accumulation of dust or foreign particles;

3. check that seal rings are in good condition;

4. check that lead-in wires and all wirings are safely and tightly secured;

5. If condensate draining holes are provided, remove periodically the screws that close the holes
and allow the condensate to drain. On installing the motor make sure that the drain hole is
located at the lowest point.

6. standard bearings are grease packed for life and in general no periodical maintenance is
required; it is good practice however to check their condition and eventually replace them after
approx. 3 years.

The motor does not have to be removed for normal inspections unless the bearings need to be
replaced. In this case, the operations
should be performed by specialised personnel and with appropriate tools.

6

8 SPARE PARTS LIST

N. Description kit

1010
1030
1050
1070
1150
1100
1180
1200

1230
6234
6250
6020

6030
6050
6060
6070
6080

6405
6406

Stator winding
Rotor shaft
Flange (B5/B14)
Motor shield
Fan
Tie-rods
Fan cowl
Terminal box

Terminal box gasket
Threaded plug
Terminal board
Bearing DE

Bearing NDE
Compensating ring
Key DE
Seal ring
V-ring

Run capacitor
Starting capacitor (DC type only)

KSM

KSA

7

INDEX OF REVISIONS

DOCUMENT SECTION DESCRIPTION

R0

8

COD. 1281 R0

INDUSTRY PROCESS

AUTOMATION SOLUTIONS

AND

Worldwide

Bonfiglioli Worldwide & BEST Partners

AUSTRALIA

BONFIGLIOLI TRANSMISSION (Aust) Pty Ltd.
48-50 Adderley St. (East) Auburn (Sydney) N.S.W. 2144
Tel. [phone] - Fax [phone]
P.o. Box 6705 Silverwater NSW 1811
www.bonfiglioli.com.au - [e-mail]

AUSTRIA

MOLL MOTOR GmbH
Industriestrasse 8 - 2000 Stockerau
Tel. [phone]+DW - Fax [phone] - Tlx 61 32 22 348 Molla
www.mollmotor.at - [e-mail]

BELGIUM

N.V. ESCO TRANSMISSION S.A.
Culliganlaan 3 - 1831 Machelem Diegem
Tel. [phone] - Fax [phone] - Tlx 21930 Escopo B
www.escotrans.be - [e-mail]

BRASIL

ATI BRASIL
Rua Omlio Monteiro Soares, 260 - Vila Fanny - 81030-000
Tel. [phone] - Fax [phone]
www.atibrasil.com.br - [e-mail]

CANADA

BONFIGLIOLI CANADA INC.
2-7941 Jane Street - Concord, ONTARIO L4K 4L6
Tel. [phone] - Fax [phone]
www.bonfigliolicanada.com - [e-mail]

CHINA

BONFIGLIOLI DRIVES (SHANGHAI) CO. LTD.
No. 8 Building, 98 Tian Ying Road - Qingpu District, Shanghai, PRC 201700
Tel. [phone] - Fax [phone]
www.bonfiglioli.cn - [e-mail]

FRANCE

BONFIGLIOLI TRANSMISSIONS S.A.
14 Rue Eugène Pottier BP 19
Zone Industrielle de Moimont II - 95670 Marly la Ville
Tel. [phone] - Fax [phone]
www.bonfiglioli.fr - [e-mail]

GERMANY

BONFIGLIOLI DEUTSCHLAND GmbH
Hamburger Straße 18 - 41540 Dormagen
Tel. [phone] - Fax [phone]
www.bonfiglioli.de - [e-mail]

GREAT BRITAIN

BONFIGLIOLI UK Ltd
Unit 3 Colemeadow Road - North Moons Moat
Redditch. Worcestershire B98 9PB
Tel. [phone] - Fax [phone]
www.bonfiglioli.co.uk - [e-mail]

BONFIGLIOLI (UK) LIMITED
5 Grosvenor Grange - Woolston - Warrington, Cheshire WA1 4SF
Tel. [phone] - Fax [phone]
www.bonfiglioliuk.co.uk - [e-mail]

GREECE

BONFIGLIOLI HELLAS S.A.
O.T. 48A T.O. 230 - C.P. 570 22 Industrial Area - Thessaloniki
Tel. [phone] - Fax [phone]
www.bonfiglioli.gr - [e-mail]

HOLLAND

ELSTO AANDRIJFTECHNIEK
Loosterweg, 7 - 2215 TL Voorhout
Tel. [phone] - Fax [phone]
www.elsto.nl - [e-mail]

HUNGARY

AGISYS AGITATORS & TRANSMISSIONS Ltd
2045 Törökbálint, Tö u.2. Hungary
Tel. [phone] - Fax [phone]
www.agisys.hu - [e-mail]

INDIA

BONFIGLIOLI TRANSMISSIONS PVT Ltd.
PLOT AC7-AC11 Sidco Industrial Estate
Thirumudivakkam - Chennai 600 044
Tel. [phone]
Fax [phone]
www.bonfiglioli.co.in - [e-mail]

ITALY

A.T.I. di Morganti E C. sas
Via Pistoiese 219 - 50047 Prato (PO)
Tel. [phone] - Fax [phone]
www.atimorganti.it - [e-mail]

BONETTI LUIGI SRL
Strada Padana Superiore verso VR n.7 - 36100 Vicenza (VI)
Tel. [phone] - Fax [phone]
www.bonettimotoriduttori.com - [e-mail]

CASA DEL CUSCINETTO SAS di Castignoli e C.
Strada Val Nure 18/a - 29100 Piacenza (PC)
Tel. [phone] - Fax [phone]
www.casadelcuscinetto.net - [e-mail]

CENTO TRASMISSIONI SRL
Via Friuli 23 - 40060 Osteria Grande (BO)
Tel. [phone] - Fax [phone]
www.centotrasmissioni.com - [e-mail]

CONTASTA COMPONENTI SRL
di Franca Di Clemente e Figli
Via Po 65/67 - Zona Comm. 66020 S.Giovanni Teatino (CH)
Tel. [phone] - Fax [phone]
www.gruppofit.it - [e-mail]

D.L. di Danielli B e Lolli G. SRL
Via Fucini 2 - 40132 Bologna
Tel. [phone] - Fax [phone]
www.daniellielolli.it - [e-mail]

EGA TECNIC SRL
Via Maccani 171/2 - 38100 Trento
Tel. [phone] - Fax [phone]
www.egatecnic.it - [e-mail]

FIMU S.R.L.
Via Artigianato - 25128 Savigliano (CN)
Tel. [phone] - Fax [phone]
www.fimusrl.com - [e-mail]

FITMA S.R.L.
Viale del Commercio 10 - 37042 Caldiero (VR)
Tel. [phone] - Fax [phone]
www.fitma.it - [e-mail]

F.M.I. FRANCESCHI S.R.L.
Strada Baganzola 28/a - 43100 Parma
Tel. [phone] - Fax [phone]
www.fmiparma.it - [e-mail]

INDUSTRIAL FORNITURE MORO SNC
Via dei Da Prata 34 - 31100 Treviso
Tel. [phone] - Fax [phone]
www.morotreviso.com - [e-mail]

MICAR Snc di Sandro Arminio e C.
Via Rosso di S. Secondo, 15 - 20134 Milano
Tel. [phone] - Fax [phone]
www.micar.it - [e-mail]

MINETTI SPA FILIALE DI BERGAMO
Via Canovine, 14 - 24100 Bergamo
Tel. [phone] - Fax [phone]
www.minettigroup.com - [e-mail]

MINETTI SPA FILIALE DI BRESCIA
Via G. di Vittorio, 38 - Z.I. - 25128 Brescia
Tel. [phone] - Fax [phone]
www.minettigroup.com - [e-mail]

S.I.R.I. SRL
Via Dell'Industria 9 - 04011 Aprilia (LT)
Tel. [phone] - Fax [phone]
www.sirisrl.com - [e-mail]

SAROK ITALIA SRL
Via Valsugana, 4 - 22053 Lecco (CO)
Tel. [phone] - Fax [phone]
www.sarok.it - [e-mail]

SAROK DUE SRL
Via 1 Maggio 9/11 - 20028 S. Vittore Olona (MI)
Tel. [phone] - Fax [phone]
www.sarok.it - [e-mail]

T.I.M. Tecn.Ind. Modenesi
Via Franz Leahr 25 - 41100 Modena
Tel. [phone] - Fax [phone]
www.timmodena.com - [e-mail]

TECHNOBI SRL
Via Lazio, 65 - 20090 Buccinasco (MI)
Tel. [phone] - Fax [phone]
www.technobi.it - [e-mail]

TECNICA INDUSTRIALE SRL
S.P. 231 km1 ex SS.98 Km 80,176 - 70026 Modugno (BA)
Tel. [phone] - Fax [phone]
www.tecnicaindustriale.it - [e-mail]

TECNOFORNITURE SRL
Via Pasubio 106 - 63037 Porto d'Ascoli (AP)
Tel. [phone] - Fax [phone]
www.tecnoforniture.it - [e-mail]

V.B. Moto Trasmissioni s.n.c.
di Volpe E. E Bianchi P. E C.
Via Enzo Ferrari 335 - 47037 Cesena (FO)
Tel. [phone] - Fax [phone]
www.vbmototrasmissioni.it - [e-mail]

VENETA BEARINGS SRL
Via Torino 15 - 35035 Mestrino (PD)
Tel. [phone] - Fax [phone]
www.venetabearings.it - [e-mail]

NEW ZEALAND

SAECO BEARINGS TRANSMISSION
36 Hastie Avenue, MangerePo Box 22256, Otahuhu - Auckland
Tel. [phone] - Fax [phone]
[e-mail]

POLAND

POLPACK Sp. z o.o. - Ul. Chrobrego 135/137 - 87100 Torun
Tel. [phone] - Fax [phone]
www.polpack.com.pl - [e-mail]

RUSSIA

FAM
57, Maly prospekt, V.O. - 199048, St. Petersburg
Tel. [phone] - Fax [phone]
www.fam-drive.ru - [e-mail]

SPAIN

TECNOTRANS SABRE S.A.
Pol. Ind. Zona Franca sector C, calle F, n°6 08040 Barcelona
Tel. [phone] - Fax [phone]
www.tecnotrans.com - [e-mail]

SOUTH AFRICA

BONFIGLIOLI POWER TRANSMISSION Pty Ltd.
55 Galaxy Avenue, Linbro Business Park - Sandton
Tel. [phone] OR - Fax [phone]
www.bonfiglioli.co.za - [e-mail]

SWEDEN

BONFIGLIOLI SKANDINAVIEN AB
Kontorsgatan - 234 34 Lomma
Tel. [phone] - Fax [phone]
www.bonfiglioli.se - [e-mail]

THAILAND

K.P.T MACHINERY (1993) CO.LTD.
259/83 Soi Phiboonves, Sukhumvit 71 Rd. Phrakanong-nur,
Wattana, Bangkok 10110
Tel. [phone]
Fax [phone]
www.kpt-group.com - [e-mail]

USA

BONFIGLIOLI USA INC
1000 Worldwide Boulevard - Hebron, KY 41048
Tel.: [phone] - Fax: [phone]
www.bonfiglioliusa.com
[e-mail]
[e-mail]

VENEZUELA

MAQUINARIA Y ACCESSORIOS IND.-C.A.
Calle 3B - Edif. Comindu - Planta Baja - Local B
La Urbina - Caracas 1070
Tel. [phone]
Fax [phone] - Tlx 24780 Maica V
www.maica-ve.com - [e-mail]

HEADQUARTERS

BONFIGLIOLI RIDUTTORI S.p.A.

Via Giovanni XXIII, 7/A

40012 Lippo di Calderara di Reno

SPARE PARTS BONFIGLIOLI

Calderara di Reno - Bologna (ITALY)

Bologna (ITALY)
Tel. [phone]
Fax [phone]

www.bonfiglioli.com

[e-mail]

Via Castagnini, 2-4

Z.I. Bargellino - 40012

Tel. [phone]
Fax [phone]

www.brtbonfiglioliricambi.it

[e-mail]

B.R.T.

INDUSTRY PROCESS

AUTOMATION SOLUTIONS

AND

BS

MS

1~

www.bonfiglioli.com