Bona Belt AMO110001.3, Belt AMO110000.3 Operating Manual

Bona Belt by

AMO110001.3 - AMO110000.3

Operating Manual

Foreword

ATTENTION:

This manual contains important information on the safe use and operation
of this machine.
Carefully read through the entire user manual before you begin working
with the machine. This machine is intended for professional or commercial
use.
Failure to read this manual before operating, adjusting or servicing this
machine could cause injury or damage to persons or objects.
Anybody operating the machine should understand how to use and operate
it before starting it up.
If anything is unclear, turn to your reseller with confidence or directly to
Bona AB. Keep this manual for future reference.

This manual is an English translation of the original version in Italian.

Bona Belt Manual

Bona Belt Manual

bona.com

For a new manual contact:

Bona AB

Murmansgatan 130

P.O. Box 21074

SE-200 21 Malmö, Sweden

Tel [phone]

www.bona.com

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Table of Contents

Machine Specifications 4
Machine Symbols Key 5
Operator Safety 5
Storage 7
Introduction 8

Safe and correct use 8
Machine data plate 8

Commencing Operation 9

Instructions for assembly 9

Dismantling the machine 10

Instructions for electrical connection 11
Cables, extensions and plugs 11
Instruction on removing sawdust generated during use 12

Prevention Measures for Users 12

Personal safety measures 12
Compliance with safety measures and warnings 12

Instructions on Correct Machine Use 13
Machine Warnings 13

Prohibited use 13

The Machine's Field of Application 14

Usage technique 14

Starting the Machine 14
Machine Adjustment Procedures 15

Regulation drum pressure 15
Changing the sanding belt 15
Adjusting the sanding belt 16
Setting the drum lever 18
Setting the height of the handle shaft 18

Changing the sanding drum 19
Dust collection 20

Routine Maintenance 21
Troubleshooting (for the user) 23

Safety Regulation when using Bona Belt 24
Service, Maintenance and Spare Parts 26

Service and maintenance 26
Spare Parts 26

Warranty 27

Declaration of Conformity 28
Disposal 29

33

Machine Specifications

Bona Belt Manual

Motor Type:

Voltage (±10%):

Frequency:

Power:

Rated Current:

Recommended fuses:

Insulation class:

Protection class:

Abrasive Drum Speed:

Weight Machine Frame:

Weight Motor:

Condensers:

Drum Width:

Hour Counter:

1 phase

230 V

50 Hz

2.2 kW

12.9 A

Class C 16 A

F

IP54

1750 rpm normal load

48 kg

23.5 kg

Start 25 µF, operation 50 µF

250 mm, alt. 200 mm

99 999 hours

Total Weight:

Dust Emission:

Format Sanding Belt:

Height/Width/Length:

74 kg

<2 mg/m³ air

250 mm x 750 mm or 200 mm x 750 mm

1000 mm/360 mm/960 mm

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Machine Symbols Key

Read the instructions

contained in this user
and maintenance manual
before using the machine.

Operator Safety

Hearing protection during

use is recommended.

Protection of the airways

during use

is recommended.

Hazard due

to electricity.

Hazard due to
moving parts.

HAZARD means: Serious injury or death may occur to the operator or others if 'HAZARD' warnings on the

machine or in this manual are ignored or not kept to. Read and follow all 'HAZARD' warnings on this machine
or in this manual.

WARNING means: Injury may occur to the operator or others if 'WARNING' notices on the machine or in this

manual are ignored or not kept to. Read and follow all 'WARNING' notices on this machine or in this manual.

CAUTION means: Damage may occur to the operator or others if 'CAUTION' alerts on the machine or in this

manual are ignored or not kept to. Read and follow all 'CAUTION' alerts on this machine or in this manual.

Failure to read the Bona Edge machine manual before operating, adjusting or performing maintenance
operations on the machine could cause injury or damage to persons or objects.

Anyone operating the machine should understand how to use and operate it before starting it up.

KEEP AWAY FROM CHILDREN

Children should be supervised to ensure that they do not play with the appliance. This machine is not
intended for use by persons (including children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge unless they have received instructions regarding the use and are
supervised by a person responsible for their safety.

55

Operator Safety (Cont.)

Sanding may create an explosive environment. Cigarettes, cigars, pipes, lighters, pilot flames, or any other
source of fire may create an explosion, if lit during sanding operations. All sources of ignition should be
removed entirely from the work area.

Poorly ventilated work areas may create an explosive environment, when some combustible materials
(solvents, thinners, alcohol, fuel, some paints, wood dust, etc) are present in the atmosphere. Floor sanding
may cause various materials and fumes to ignite. Read the manufacturer’s instructions for each chemical
product used and establish its combustibility. Always keep the work area well-ventilated.

Striking nails when sanding may generate an explosion or fire. Always ensure all nails are sunk before
sanding surfaces.

Serious injury and/or death due to electrocution may occur, if the power supply circuit trips repeatedly or is
undersized. Have the fuses, safety circuit and power supply line checked by an authorized electrician.

Performing maintenance and/or repairing the machine, when it is not fully disconnected from the power
supply, may cause serious injury and/or death due to electrocution. Disconnect the power supply before
carrying out any maintenance and/or repair work.

Bona Belt Manual

The use of this machine on a circuit which is not grounded may cause serious injury and/or death due to
electrocution. Never disconnect or disable the grounding conductor. Consult an electrician, if the ground
conductor is missing or it is suspected that the circuit is not suitably grounded.

The use of this machine with a damaged power supply cable may cause electric shock. Check the
power supply cable regularly for damage, such as splitting or wear and tear. DO NOT use
the machine, if the power supply cable is damaged. DO NOT use the electric cable to move
the machine. DO NOT close a door on cord. DO NOT pull cord around sharp edges or corners.

DO NOT unplug by pulling on power supply cable. To unplug grasp the plug. DO NOT handle plug or operate
machine with wet hands. DO NOT put any objects into motor openings.

Serious injury and/or death due to electrocution may occur if the machine runs over the power supply
cable and it becomes damaged. Keep the cable away from the sanding tool. Always keep the power supply
cable raised above the machine and sand away from the power supply cable.

The moving parts on this machine may cause serious injury and/or damage. Keep hands, feet and loose
clothing away from all moving parts of the machine.

Operating the machine without all guards, doors, or covers in place can cause an injury or damage.

DO NOT pass with the machine on objects that are hot, burning or smoking, such as cigarettes, matches or
cinders.

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6

Operator Safety (Cont.)

Performing maintenance or replacing the dust bag may cause injury to the operator or people nearby, if the
machine is connected to the power supply. Always unplug the machine when not in use.

DO NOT use solvents or other flammable products to clean this machine.

Dry use only. DO NOT use for liquid recovery, which could result in motor failure, electric shock,
and electrocution.

Never become distracted during sanding operations, check what is happening continually. Use common
sense. DO NOT use the machine, if you are tired, have consumed alcohol or have taken medication that may
aect your judgement or your body control.

DO NOT smoke during sanding operation.

DO NOT use this machine to sand steps or furniture. DO NOT ride on this machine.

DO NOT put any objects into openings. DO NOT use with blocked openings. Keep free from dust, lint, hair or

anything that may reduce airflow.

Storage

It is advisable to store the machine in its original packaging. Doing so makes it possible to form a column of two packages maximum, with one on
top of the other.

If the machine is removed from the original packaging and is not used for some time ensure the wheels and drum are not in contact with the
ground.

This equipment is for dry use only and must not be used or kept outside in wet conditions. Store the
machine in a dry building, otherwise the machine could be damaged.
Storage temperature from -20°C to 50°C.

7

7

Introduction

Bona Belt Manual

Safe and correct use

This instruction manual should be read carefully before using the Bona Belt wood flooring sander for the first time.

The instruction manual contains important information on safety and preventing improper use of the machine and will resolve any doubts
or questions, making possible to operate the machine safely and with ease. Removing safety features could cause death or physical injury.
Familiarize yourself with the machine before using it for the first time.

If a situation arises which has not been described in this manual, contact your distributor or Bona Representative.

The Bona Belt wood flooring sander is suitable for the dry sanding of wood floors. Any other use without the consent of the manufacturer is
prohibited. DO NOT use on wet floors.

See ‘Machine Warnings’ on page 13.

Keep hands and clothing away from moving mechanical parts.

The work area is protected via the base frame and the mobile cover on the abrasive drum.

Machine data plate

The following information can be found on the machine data plate:

1) Name of the manufacturer

2) Machine model

3) Year of manufacturer (see 7)

4) Motor power

5) Supply voltage and frequency

6) Rated current

Serial number:

7)

• The first two numbers refer to the year of manufacture (14 = 2014)

• The second group of three numbers indicates the day of the year the machine was manufactured (127 = May 7

• The last two numbers indicate the progressive number of machines produced that day of manufacture

th

(13 = 13

machine produced that day)

th

)

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Commencing Operation

Instructions for assembly

Assembly a new machine

1) Push together the handle shaft with the shaft holder. 2) Screw and tighten the locking wheel.

3) Put together the upper and lower control rod and pass the sliding

sleeve over the lower control rod..

4) Lift the control lever to the uppermost position.

5) Push down the dust pipe in the pipe holder. 6) Then aix a dust bag to the dust pipe.

9

Commencing Operation (Cont.)

Instructions for assembly (cont.)

If the machine has been disassembled before transport then assemble the motor as follows:

Bona Belt Manual

Grab hold of the motor's carry handle. Place the motor on the

1)

machine frame and fasten the motor's hinge in the rear holder.

Excessive belt tension may cause the premature failure of the ball bearings.

Using the machine when not fully assembled may cause injury or damage to people or objects. DO NOT
use the machine when it is not fully assembled. Keep all fittings tightly closed. Maintain machine settings in
accordance with the specifications.

Dismantling the machine

1) The machine can be taken apart into four parts

for transport.

3) Reduce the tension on the driving belt by

loosening the eccentric tightener.

2) Roll on and tighten the driving belt using the eccentric tightener. Lift

up the belt protector. Mount the dust pipe with the dust bag in the
pipe holder.

2) Put down the belt protector.

4) Roll o the driving belts.

5) Hold onto the motor handle and lift up the motor

from the rear motor bracket.

7) Pull up the sliding sleeve. 8) Loosen the locking wheel and pull up the handle shaft.

9) Lift up the dust bag together with the dust pipe

upward until it loosens from the pipe holder.

6) Push the control lever forward and down.

10) Carry the machine frame by holding the handle and the tilt support.

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Commencing Operation (Cont.)

Instructions for electrical connection

This machine only operates with the voltage and frequency shown on the machine data plate. Before
connecting the cable to the power supply ensure the correct voltage and frequency are available.

DO NOT expose the machine to rain. This machine is intended for dry use only.
Keep the machine in a dry building and DO NOT use it in damp or wet places.

If the machine is not connected correctly to the electricity network, death due to electrocution may
occur. To prevent electric shocks always use a grounded three wire electrical system. For maximum
protection against electric shocks use a circuit protected with a dierential cut-out switch.

Tampering with the grounding plug in any way may result in death from electrocution. DO NOT cut,
remove or break the grounding plug. If the socket does not match the plug consult a qualified electrician.

If the machine is used with a damaged plug or power supply cable, death may occur from electrocution.
If cables or plugs are worn or damaged in any way, have them replaced by the manufacturer or certified
machine repair center in order to prevent risks to safety.

Cables, extensions and plugs

Only use approved cables. The maximum recommended cable length is 10m; for greater lengths use cables with a larger
cross-section.

Using the machine with unsuitable and/or excessively long cables may cause injury or damage to people or
objects.

The machine must never be moved using its cable and the cable must never be pulled when disconnecting
from the socket.

Keep the cable away from sources of heat, oil and sharp edges.

MACHINE WITH 230 V~50 Hz MOTOR 2.2 kW

For machines with a 230 V~50 Hz motor, a HO5VV-F-3x2,.5 mm2 HAR-approved power supply cable must be used along with an approved SCHUKO
2P+E 16 A 200÷-250 V plug.

11

Commencing Operation (Cont.)

Instruction on removing sawdust generated during use

Sawdust can ignite spontaneously and cause injury or damage. It must be disposed of appropriately. Always
empty the sawdust into metal containers which are located outside the building.

Sawdust can ignite spontaneously and cause injury or damage. Empty the contents of the dust bag when it
is 1/3 full. Empty the dust bag at the end of each machine use. Never leave the dust bag unattended when it
contains sawdust. Do not empty the contents of the dust bag above a fire.

For minimized dust environment use a vacuum cleaner intended for wooden dust.

Prevention Measures for Users

Personal safety measures

Bona Belt Manual

Sawdust can spread through the air and be inhaled when using the sanding machine. Always wear a dust
mask of at least class P2, when using the sanding equipment.

The eyes and/or body may suer injury if personal safety clothing is not used. It is adviceble to wear safety
goggles, protective clothing during sanding operations.

Lengthy exposure to noise levels during sanding operations may damage the hearing. Always use EN-ISO
approved ear protectors (earmus) during sanding operations.

Compliance with safety measures and warnings

Using the machine when not fully assembled may cause injury or damage to people or objects. DO NOT
use the machine when it is not fully assembled. Keep all fittings tightly closed. Maintain machine settings in
accordance with the specifications.

Failure to comply with instructions on this machine and in this manual may cause serious injury and/or
damage. Read and comply with all safety instructions. Ensure that all plates, labels,
warnings and instructions are secured to the machine. New plates can be obtained from an authorized
Bona dealer.

Injury or damage may occur if maintenance operations or repairs are carried out by any unauthorized
personnel.

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Instructions on Correct Machine Use

Read this manual carefully and become familiar with the machine.

The equipment is suitable for industrial use (e.g. in hotels, schools, hospitals, oices, factories and shops).

The following information highlights particularly hazardous situations for the operator and/or machine. Understand when these conditions may be
present. Removing safety features could cause death or physical injury. Take all steps necessary to instruct personnel who may use the machine.
Report any damage on the machine or incorrect operation immediately.

1) Keep hands and clothes away from rotating parts.

2) Keep hands on the handle when the motor is operating.

3) DO NOT leave the machine unattended when the motor is operating.

4) Always disconnect the power supply cable from the machine before performing maintenance.

5) Transport the machine with care, due to the heavy weight of the individual parts making up the machine..

6) Always use the machine in well-ventilated areas.

7) Always keep the work area well-lit.

8) Always dispose of the sanding dust appropriately.

9) DO NOT detach the dust bag when the motor is operating.

10) Always dispose of the sawdust appropriately.

11) Use the type and amount of abrasive specified in the instruction manual.

12) The use of accessories other than those recommended in this manual may cause injury.

13) The machine is for indoor use only.

Machine Warnings

Prohibited use

Children should be supervised to ensure that they do not play with the appliance. This
machine is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge unless they have
received instructions regarding the use and are supervised by a person responsible for
their safety.

This equipment is not suitable for collecting hazardous dust.

Using the machine to move objects or moving on an incline may cause injury or damage. The machine
must only be used to sand dry floors which are level or have a maximum incline of 2%. DO NOT use the
machine to sand furniture.

Work surfaces may be seriously damaged if the machine is left turning on one point while the tool is in
contact with the surface. To avoid damaging the surface approach the cutting line carefully. DO NOT stop
when lowering and raising the equipment, keep moving at constant speed.

13

The Machine's Field of Application

The machine is intended for sanding wooden floors, parquet flooring and cork floors. Either when the floor is newly laid and untreated or
when the floor is used and treated with finishes or oil.
The machine has been developed in accordance with the latest findings with respect to ergonomics, safety and eiciency. The machine is
thoroughly inspected and tested before it leaves the factory.

Bona Belt Manual

Usage technique

1) Begin sanding by lifting the control handle up at the same time

as the control lever is moved forward/downward.

3) Lift the control handle slightly each time the sanding direction is

changed, then immediately lower the control handle again, as
soon as the new sanding direction has begun.

2) Then roll the machine forward at the same time as the control

handle is lowered to the lowest position, then lower the
sanding drum down to the floor and the sanding has begun.
Sanding can be carried out both when the machine is moved
forward and backward.

4) Finish the sanding while the machine is in motion by lifting up

the control handle, thus lifting the sanding drum from the floor.

5) Then move the control lever up/backward to the start position. 6) Stop the motor by pressing the stop button.

7) Keep the power cable away from the machine’s sanding area.

The sanding technique must be adapted to suit the floor type, pattern and the floor's condition.

Starting the Machine

To start the machine proceed as follows:

1) Become familiar with the machine and read all instructions &

safety notices. Ensure that all operators read this manual.

NOTE! Never lower the sanding drum before the motor is up in the correct running mode.

2) Start/Stop occurs via the I/O switch. Operating mode is obtained

directly after start. If the motor, e.g. if cold, or when the machine is
new, should be diicult to start button can be held in until the motor

has come up into its normal operating mode.
The motor is equipped with no volt release and overload protection.
If the protection has triggered, the motor can start normally after
several minutes.
Always use original cableage, 1-phase 3x2.5 mm² (ASO904014).

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Machine Adjustment Procedures

Regulation drum pressure

1) Using the control wheel, the drum pressure can be regulated at

high, medium and low in accordance with the following:

Highest position = low drum pressure ~23 kg
Medium position = medium drum pressure ~27 kg
Lowest position = high drum pressure ~32 kg

Changing the sanding belt

A sanding belt is mounted upon delivery. When changing to another belt, do the following:

1)

Remove the power cable from the motor. 2) Unlocking the side cover and open it.

3) Push in the tool until it reaches the bottom of the

hole on the belt tensioner arm.

4) Press the tool directly down until the mechanism

locks in the bottom position.

15

Machine Adjustment Procedures (Cont.)

Changing the sanding belt (Cont.)

Bona Belt Manual

5) Remove the existing belt and insert the new belt

with the arrow marking in rotation direction
above the sanding drum and the belt tensioner
respectively.

6) Pull the tool out directly with a tug the sanding

belt will tighten automatically.

7) Ensure that the belt is centered in relation to the

belt tensioner and the sanding drum.

The control lever must always be in the rear raised position when the machine starts.

Adjusting the sanding belt

If the sanding belt does not center, after adjustment may be necessary:

1) In order to move the sanding belt outward toward

the machine’s side hatch, turn the fine adjustment
screw counter clockwise.

2) In order to move the sanding belt inward, turn the

fine adjustment screw clockwise.

If the sanding belt still is not centred, then do the following:

1) Stop the machine. 2) Open the side cover. Stand in front of the machine.

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Machine Adjustment Procedures (Cont.)

Adjusting the sanding belt (Cont.)

3) Put on fine sanding paper (100-120). 4) Turn the fine adjustment screw counter clockwise

until it stops.

5) Remove the plastic plug protecting the large

adjustment screw; stick a screwdriver in the
hole in the machine frame.

7) Turn the large adjustment screw counter

clockwise so that the sanding belt is moved
toward to outer edge control.
Then turn an additional ½ turn.

6) Start the machine.

8) Then adjust using the fine adjustment screw clockwise so that the

sanding belt only lies slightly against the outer edge control.

9) Replace the plastic plug.

17

Machine Adjustment Procedures (Cont.)

Bona Belt Manual

Setting the drum lever

When correctly set, the sanding drum grinds equally across the drum width. If this is not the case, then do the following:

1) Loosen the lock nut on the threaded rod. 2) Then turn the domed nut clockwise and the drum will grind more on

the right side.

3) Turn the domed nut counter clockwise and the

drum will grind more on the left side.

Setting the height of the handle shaft

The height of the handle shaft can be adjusted:

1) Push the control lever forward and down. Pull up

the sliding sleeve.

3) Loosen the Allen screws using a 4 mm Allen

wrench.

4) Fix the new level by screwing the locking nut into place.

2) Loosen the locking wheel.

4) Pull up the handle shaft to the higher position. Tighten the Allen

screws.

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Machine Adjustment Procedures (Cont.)

Setting the height of the handle shaft (Cont.)

5) Put the machine backward so that it rests on the

tilt support.

7) Thread up the control rod to the corresponding

level, tighten the nut, put together the control
rods, and tighten the slewing bracket.

Changing the sanding drum

6) Loosen the nut that holds the control rod against the slewing

bracket using a wrench.

8) Lift up the control lever.

If the sanding drum needs to be removed for cleaning or replacement, then do the following:

1) Put the machine backward so that it rests on the

tilt support and handle.

3) Lock the sanding drum by pushing the steel

pin into the hole in the pulley and into the
corresponding hole in the machine frame.

2) Put down the belt protector.

4) Remove the sanding belt.

19

Machine Adjustment Procedures (Cont.)

Bona Belt Manual

Changing the sanding drum (Cont.)

5) Unscrew the nut and remove the plate. 6) Screw on the removal tool to the bottom of the axle. Then use a

plastic club or hammer directly on the tool, loosen the tool. The
drum will now loosen from the conical axle and can be pulled out
for cleaning or replacement.

7) Thoroughly clean the drum axle and the drum

cone on the drum axle before putting the drum
back on again.

8) Turn the drum so that the wedge shaped groove passes over the

groove on the axle and push on the drum.

9) Thread on the washer and tighten the nut. 10) Remove the lock pin from the sander belt plate and lift up the belt

protector.

Dust collection

1) For minimal dust discharge Bona's original dust

bags shall always be used. The dust bag must be
emptied when it is filled to max 1/3.

Once sanding is complete, the dust bag must be emptied and the contents stored outdoors due to
explosion risk and fire hazard.

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Routine Maintenance

Before performing any service and maintenance the power cable must be removed from the wall socket.

Check that the power cable holds an area of at least:
EU: 1-phase 3x2.5 mm² (ASO904014)

NOTE! Before restarting, the motor must cool for 3-4 minutes.

The Poly-V belts must be stretched.

Adjust them by:

1) Loosening the eccentric tightener, lift o the motor and

loosen the M16 screw nut on the eccentric tightener.

3) Replace the motor and tighten the eccentric tightener and

check the belt tension.
(Repeat the procedure until the correct belt tension is
achieved).

2) Then turn the entire eccentric tightener clockwise ½ turn.

21

Routine Maintenance (Cont.)

Regularly clean the sanding drum, tensioning device, the hole for the tool and the machine wheel.
The driving belts should be adjusted now and then using the tensioning screw so that the sanding eect is not reduced. If the sanding
result still is unsatisfactory the belt tensioner device should be cleaned. Loosen the sanding drum; see the section “Changing the sanding
drum” on pages 19-20.
Loosen the three bolts that keep the belt tensioner device on the chassis and the aggregate can easily be removed from the machine frame.
Check regularly that the suction head is not filled with dust, varnish/paint, wood remnants, etc. and that the sealing brushes and whole and
function properly.

Do as follows:

Bona Belt Manual

1) Tilt the machine backward (see the instructions

under getting started).

2) Loosen the draw springs with the draw handle from the screws that

hold the suction head against the chassis.

3) Loosen the draw springs ½ turn on the wing nut. 4) Grab hold of the suction head and pull it downward so that it

loosens from the control axle. Clean/scrape clean or if needed blow
the inside of the suction head clean using compressed air.

5) If needed the suction head can be completely

removed by unscrewing the wing nuts from the
fan housing.

6) Remount the suction head in reverse order after cleaning. Close the

drum cover and tilt the machine forward(see the instructions under

getting started).

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Troubleshooting (for the user)

Faults Causes Solutions

PROBLEM CAUSES SOLUTIONS

Voltage too low Check the power supply and fuses

The machine does not start

The machine tries to start but
does not rev up

The machine vibrates heavily

The machine produces dust

Poor sanding results

Problem with power supply Check the breaker and condensers
If the machine has cut o due to overload protec-

tion

Motor too cold

Voltage too low

The fuse blows

Coating on the sanding drum and belt tensioner
device

The belts moves

Sanding belt damaged Replace the sanding belt
Damaged driving belts Replace the cone belt
Machine blocked by shavings, dust and grime Clean the machine and suction head
Dust bag overfilled Empty the dust bag
Dust bag mounted incorrectly Put on the dust bag as the instructions
Dust bag damaged Replace the dust bag
Machine blocked by shavings, dust and grime Clean the machine and suction head
The fan belt is damaged Replace the fan belt
The sealing brushes are worn Replace the sealing brushes

Sanding drum damaged

Uneven wheel Clean and/or replace the wheel

Allow the machine to cool for several minutes before
restarting

Allow the machine to warm up to room temperature in
a warm room. Give the belts some slack

Check the power cable quality and power cable
length. Avoid using power cables with an inadequate
power cable diameter and power cables that are too
long

Give the belts some slack. Ensure that nothing else is
on the same circuit

Clean, scrape away the coating and vacuum

Adjust using the fine adjustment screw and if neces­sary the rough adjustment screw. If necessary change
the tensioning device

Check the sanding drum. Clean or if necessary re­place the drum

23

Safety Regulation when using Bona Belt

When using electrical machines basic safety regulations should always be followed in order to reduce the risk of fire, electrical accidents
and personal injury. Therefore, read all of the instructions before the machine is used. Then save the instructions!

Always use the earth fault breaker!

Bona Belt Manual

1) For safer use

Keep the work area clean A messy workplace
increases the risk of accidents.

3) Protect against electrical accidents.

Always use the earth fault breaker! Avoid contact
with unearthed objects or surfaces, such as
wires, pipes, electric ovens, refrigerators, etc.

5) Protective and drum covers

Never operate the machine without mounted and
closed protective and drum covers.

7) Storing the machine

When the machine is not in use it should be stored
in a dry area, preferably in a locked area.

2) Pay attention to the surroundings

Do not allow the machine to come into contact with water or
moisture. Do not use the machine near flammable fluids or
gases.

4) Belt/safety belt

Use a belt/safety belt to maintain better control over the
machine at the same time as it provides relief for the back
and arms.

6) Keep unauthorized persons away from the work site

Do not allow unauthorized persons come into contact with
machines and power cables.

8) Do not overstrain the machine

The machine works best when it is used according to its
capacity and design.

Allow the motor to “rest” during periods of heavier use.
The motor will cool better, thus increasing its lifespan.
Use fuses with the correct ampere number in relation to
the motor.

9) Use the correct machine

Do not allow a smaller machine or accessories do
the work of a larger machine. Never use a machine
for anything other than its intended use.

11) Be careful with power cables

Always use the correct power cable and the correct
power cable length. (See the accessories list). Nev­er carry the machine by holding the power cable.
Do not pull the power cable out of the machine or
the power socket. Protect the power cables against
heat, oil and sharp edges. Keep the power cable
away from the machine’s grinding area.

10) Use the correct clothing

Do not wear loosely fitting clothing as these can become
stuck in the machine.

12) Disconnect the machine when it is not in use

Ensure that the machine does not start unintentionally. Never
carry a connected machine with a hand on the switch. Ensure
that the switch is not on when the machine is connected to the
power socket. Never use the machine if the breaker does not
function as it should.

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Safety Regulation when using Bona Belt (Cont.)

13) Remove service tools before starting the

machine.

Check to ensure no tools are on the machine when
starting or running the machine.

15) Inspect the machine regularly

If broken parts are discovered these should be replaced
immediately. If needed, contact the manufacturer or a
manufacturer authorized distributor or service company.

Note! Usage of other accessories than what is recom­mended can lead to the risk of personal injury and/or
cause damage to the machine.

17) Emptying the dust bag after sanding

After sanding, the dust bag must be emptied completely
and the contents stored safely outdoors and in a safe
place due to fire hazard. Explosions may occur in certain
concentrations of sanding dust.

14) Use personal safety equipment

Use a P2 face mask. Use approved ear protection.

16) Keep the machine in good working order

Keep the machine clean for better and safer use. Follow
the given instructions concerning lubrication and re­placement of accessories. Inspect the machine regularly.
In the event of damage, repair or replace the faulty parts.
Keep the handle clean and free from grease.

18) Be aware when you work

Use common sense. Never use the machine if you are
tired, have consumed alcohol or if you take medica­tions that can impair your sight, you judgment or motor
control. Due to sanding dust, smoking is not permitted
when sanding.

25

Service, Maintenance and Spare Parts

Bona Belt Manual

Service and maintenance

Bona Belt is a high quality machine and is tested by authorized test sta at the factory before delivery. However, electrical and mechanical
parts wear down and age during long-term use.

In order to keep the machine in a safe and functioning condition, service must be performed every 250 work hours or least once a year.
This service includes control of wheels, cable stand, motor, tension device, sanding disc function is controlled.

Only Bona's original parts may be used because the machine is considered unique, otherwise safety functions can become impaired.
Always disconnected the power cable to the machine before it is cleaned, tools are changed, maintenance is performed or when worn
parts are replaced.

When you contact Bona or sta approved by Bona in the event of a fault or to order spare parts, always specify the type and serial number
of your machine. This information is located on the data plate of the machine.

The machine may never be cleaned using a high pressure washer or hose.

All maintenance must be done on neutral machine!

Unplug from the wall outlet. Check cable and connectors regularly. Always replace a damaged cord (slots, jacks or cable connections) with
a new original cable.

Spare parts and exploded views

On the Internet, you will find a list of spare parts and exploded views for Bona Belt and other machines in our product range.
Visit http://spareparts.bona.com/

During the factory warranty period, repairs may only be carried by Bona or sta approved by Bona. Other repairs (after the warranty period)
of mechanical or electrical parts on the machine may only be carried out by Bona or sta approved by Bona who has experience and
knowledge concerning safety regulations.

26bona.com

Warranty

A 24 month factory warranty (from the date of invoice) against material and manufacturing faults applies to Bona machines and Bona DCS with

accessories manufactured after 01-01-2008.

Bona pledges to rectify material and manufacturing faults free of charge provided that the machine, with paid freight, is sent to us with the

relevant warranty claim form describing the fault.

The factory warranty only covers new sales.

We do not undertake any other form of compensation or liability to damages.

Transport damage or transport costs will not be compensated. In the event of transport damage it is up to the receiver to contact the relevant

transport company for compensation.

The warranty does NOT cover faults that have occurred via normal wear, incorrect spare parts, carelessness, incorrect use, procedures without

Bona approval or that the machine is connected to incorrect current.

THE WARRANTY DOES NOT COVER:

• Consumable materials such as wheels, electric cables, abrasives, lamps, coal brushes, etc.

• Indirect damage, damage and errors that occur due to external damage, accidents, poor maintenance, overload, repairs performed outside of our
knowledge and approval, or damages for another reason outside of our control.

• With the use of parts produced by another company outside of our control.

• Electrical components with current variations beyond what has been specified in the manual.

• If payment for the machine is not made according to agreement

In the event of a warranty claim, the machine or the agreed part must be returned to us or our dealer for warranty testing and for potential
warranty repair or replacement.

During the factory warranty period, service or repairs may only be carried out upon approval by a manager at Bona and only performed by sta at
Bona AB or approved sta at Bona AB .

27

Declaration of Conformity

2006/42 EC, 2014/30 EU, 2011/65 EU, 2012/19 EU

Bona Belt Manual

We

Registered Headquarters

Via Circonvallazione Est. 2/6

27023 Cassolnovo (PV) - Italy

Manufacturer and entity authorized to compile and maintain the technical file,

declare that under our sole responsibility the product

KUNZLE & TASIN S.r.l.

Business Management and Production Site

Via Cajkovskij, 14

20092 – Cinisello Balsamo (MI) - Italy

Bona Belt

WOOD FLOORING SANDER

to which this declaration refers, is compliant with the following Directives:

2006/42 EC (Machinery Directive), 2014/30 EU (EMC Directive), 2011/65 EU (RoHS Directive), 2012/19 EU (WEEE Directive).

The product is compliant with the following harmonized standards:

Safety of machinery - General principles for design - Risk
assessment and risk reduction - EN ISO 12100

- Requirements for household appliances, electric tools and similar
apparatus - Part 2: Immunity - EN 55014-2

Household and similar electrical appliances - Safety - Part 1:
General requirements - EN IEC 60335-1

Household and similar electrical appliances - Safety - Part
2-67: Particular requirements for floor treatment machines, for
commercial use - EN IEC 60335-2-67

Electromagnetic compatibility (EMC):

- Requirements for household appliances, electric tools and
similar apparatus - Part 1: Emission - EN 55014-1

- Part 3-2: Limits - Limits for harmonic current emissions (equipment
input current ≤ 16 A per phase) - EN IEC 61000-3-2

- Part 3-11: Limits - Limitation of voltage changes, voltage fluctuations
and flicker in public low-voltage supply systems - Equipment with
rated current ≤ 75 A and subject to conditional connection - EN IEC
61000-3-11

CASSOLNOVO (PV) – 07/07/2014

(The place and date of issue) Michela Caresana - CHIEF EXECUTIVE OFFICER

28bona.com

Disposal

Smaltimento di apparecchiature da rottamare da parte di privati nell’Unione Europea. Questo simbolo che appare sul prodotto o
sulla confezione indica che il prodotto non deve essere smaltito assieme ad altri rifiuti domestici. Gli utenti devono provvedere allo
smaltimento delle apparecchiature da rottamare, portandole al luogo di raccolta indicato per il riciclaggio delle apparecchiature
elettriche ed elettroniche. La raccolta e il riciclaggio separati dalle apparecchiature da rottamare in fase di smaltimento favoriscono
la conservazione delle risorse naturali e garantiscono che tali apparecchiature vengano rottamate nel rispetto dell’ambiente e della
tutela della salute. Per ulteriori informazioni sui punti di raccolta delle apparecchiature da rottamare, contattare il proprio comune
di residenza, il servizio di smaltimento dei rifiuti locale o il negozio presso il quale è stato acquistato il prodotto. Specifica etichetta

fissata sulla macchina indica che il prodotto comporta requisiti speciali di smaltimento e l’eventuale presenza di una fonte di
alimentazione esterna.

Disposal of Waste Equipment by Users in Private Households in the European Union. This symbol on the product or packaging

indicates that it must not be disposed of with other household waste. It is your responsibility to dispose of your waste by bringing
it to a designated collection point that recycles electrical and electronic equipment waste. The separate collection and recycling of
waste at the time of disposal helps to conserve natural resources and ensures it is recycled in a manner that safeguards health and
the environment. For more information about where to take waste equipment for recycling, please contact your local council oice,
household waste disposal service or retailer where you purchased the product. Specific label attached to the machine indicates

that the product has special disposal requirements and possible presence of a power supply.

Entsorgung von Ausschusselektrogeräten durch Benutzer in privaten Haushalten in der EU. Dieses Symbol auf dem Produkt

oder dessen Verpackung gibt an, dass das Produkt nicht zusammen mit dem Restmüll entsorgt werden darf. Es obliegt
daher Ihrer Verantwortung, das zum Verschrotten bestimmte Gerät an einer für die Entsorgung oder Wiederverwertung von
Elektrogeräten aller Art entsprechenden Stelle abzugeben. Die separate Sammlung und das Recycling Ihrer zur Entsorgung
bestimmten Elektrogeräte trägt zum Schutz der Umwelt bei und gewährleistet, dass sie auf eine Art und Weise recycelt werden,
die keine Gefährdung für die Gesundheit des Menschen und der Umwelt darstellt. Für weitere Informationen darüber, wo Sie
alte Elektrogeräte zum Recyceln abgeben können, setzen Sie sich sie mit den örtlichen Behörden, Wertstohöfen im Kontakt
oder fragen Sie dort, wo Sie das Gerät erworben haben. ie an der Maschine angebrachte spezifische Etikette zeigt an, dass das

Produkt spezielle Entsorgungsvorschriften beachten muss und dass eine externe Stromquelle eventuell vorhanden ist.

Évacuation des équipements usagés par les utilisateurs dans les foyers privés au sein de l’Union européenne. La présence de

ce symbole sur le produit ou sur son emballage indique que vous ne pouvez pas vous débarrasser de ce produit de la même
façon que vos déchets courants. Au contraire, vous êtes responsable de l’évacuation de vos équipements usagés et à cet eet,
vous êtes tenu de les remettre à un point de collecte agréé pour le recyclage des équipements électriques et électroniques
usagés. Le tri, l’évacuation et le recyclage séparés de vos équipements usagés permettent de préserver les ressources
naturelles et de s’assurer que ces équipements sont recyclés dans le respect de la santé humaine et de l’environnement. Pour
plus d’informations sur les lieux de collecte des équipements usagés, veuillez contacter votre mairie, votre service de traitement
des déchets ménagers ou le magasin où vous avez acheté le produit. Étiquette spécifique fixée à l’arrière du produit, signale

qu’il doit être évacué selon une procédure particulière et la présence d’une alimentation externe.

29

Additional Notes

Bona Belt Manual

30bona.com

Additional Notes

31

2016 Edition

bona.com