bon 12-359 Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS
#
12-359 Rebar Cutter/Bender
1. Assemble the complete housing unit (key #2) and the base casting (key #3) by inserting the Hex Head Bolts (key #014).
2. Attach the complete housing unit and base casting to the board (key #9) by inserting the 1/2" carriage bolts (key #15) into the bottom of the board. Place the base casting and housing on top of the board and carriage bolts (be sure that neither edge of the base casting is flush with the edge of the board).
5. Insert the 54" steel handle (key #8) into one of the sockets on the complete housing unit (key #2) and your unit is ready to use.
6. For easy storage of Bon’s Rebar Cutter/Bender place the steel bar into a socket on the housing unit, and pull the handle down until it hits the board (key #9). Move the handle clip (key #5) over the end of the 54" steel handle and tighten the handle clip down with the 1/4" wing nuts (key #20).
3. Next place the 1/2" flat washer (key #16) and 1/2" nut (key #17) on the carriage bolt and then tighten the 1/2" nut.
4. To attach the handle clip (key #5) to the board line up the slots on the handle clip with the holes in the board. Insert the 1/4" carriage bolt (key #18) from the bottom of the board and through the handle clip. Then place the 1/4" flat washer (key #19) and 1/4" wing nut (key #20) on the carriage bolt and tighten the 1/4" wing nut.
Bon Tool Co. Rebar Cutter/Bender is shipped in two packages.
Please check your boxes to make sure you have all the required pieces.
PARTS LIST
Ref # Key # Part # Detail Qty/Unit
12-359 2 50-353 Housing w/ Grease Fitting 1 12-359 3 50-354 Base Casting 1 12-359 4 50-355 Back Plate 1 12-359 5 50-356 Handle Clip 1 12-359 6 50-357 Hub w/ Bushing 1 12-359 7 50-358 Beraring Set (48 pcs) 1 12-359 8 50-359 54" Steel Handle w/Grip 1 12-359 9 50-360 Mounting Board 1 12-359 10 52-661 Grease Fitting (not shown) 1 12-359 11 50-361 Roller Pin with Cotter Pin 1 12-359 12 50-362 Roller Pin w/Cotter 1 12-359 13 12-367 Cutter-Bushing Set (2 pcs) 2 12-359 14 52-479 Hex Head Bolt of Base 2 12-359 15 52-414 Carriage Bolt 1/2" x 2-1/2" 2 12-359 16 52-101 Flat Washer 1/2" on Base 2 12-359 17 52-199 Nut 1/2" 2 12-359 18 52-413 Carriage Bolt 1/4" x 2-1/4" 2 12-359 19 52-100 Flat Washer 1/4" 2 12-359 20 52-260 Wing Nut 1/4" 2 12-359 21 52-490 Hex Head Bolt Set for Hub 7 12-359 22 51-113 Handle Grip 1 12-359 23 52-143 Lock Washer 1/2" 2 12-359 24 52-666 Grease Cap 1 12-359 25 52-422 Hex Head Bolt M8 x 1.25 X 30mm 1 12-359 26
See Bon parts list PL12359 for complete information on all parts.
805-80375
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Bon Tool Co. • 4430 Gibsonia Rd. • Gibsonia, PA 15044 • USA • www.bontool.com
IS12359 05/18
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CUTTING INSTRUCTIONS
2
Unit is equipped with 3/4" opening which will cut up to 5/8" rebar.
1. Line up the bending arm to its lowest position so that cutter-bushings (key #13) are in cutting position.
2. Insert the rebar through the cutting
hole in the hub w/bushing to the desired length (add two inches from the back plate (key #4) for actual cutting length).
NOTE: BE SURE NOT TO CUT
NO GRADE REBAR WITH THIS
CUTTER AS THIS WILL VOID
WARRANTY.
BENDING INSTRUCTIONS
1. Line up the bending arm so that it is in its lowest position (parallel to the roller (key #11)), and then slide the rebar on the roller and into the bending arm.
3. While standing on the board (key #9) exert sufficient downward pressure on the handle (key #8) to cut the rebar.
SAFETY INSTRUCTIONS
• Always operate unit on a solid, level area
• Make sure that nuts and bolts are tight and secure before using
• Operator should have solid footing when using the rebar cutter/bender, once rebar is cut pressure is suddenly released
• Always wear eye protection when operating unit
ALWAYS WEAR SAFETY GLASSES WHEN OPERATING
MAINTENANCE
• Unit should be greased everyday when in use, using the grease fitting (key #10)
• After use unit should be cleaned of all debris
• Disassemble as often as necessary to clean and repack the bearing set (key #7) with grease
• Replace broken or badly worn parts as soon as possible to keep unit in good working condition. Call (724) 443-7080 for replacement parts.
• If cutter-bushings (key #13) become chipped or dulled change cutting side of the cutter-bushing by removing and flipping cutting edge to other side.
REBAR CUTTER/BENDER COMES WITH A ONE YEAR WARRANTY ON
PARTS AND WORKMANSHIP. WARRANTY IS VOID IF ATTEMPTING TO
CUT NO GRADE REBAR, OR OTHER MATERIALS IN WHICH UNIT IS
NOT INTENDED
2. Position your rebar to desired length and then exert enough downward pressure on the handle (key #8).
3. In order to make tighter bends remove handle from one socket and position in another socket and continue to bend rebar.
For more information, contact your nearest
Bon Tool Co. authorized distributor or
Bon Tool Co. at 724-443-7080
ALWAYS WEAR SAFETY GLASSES WHEN OPERATING
UNIT TO AVOID INJURY.
Bon Tool Co. • 4430 Gibsonia Rd. • Gibsonia, PA 15044 • USA • www.bontool.com
IS12359 05/18
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