BOMBARDIER citation ls, tundra/it, citation lse Operator's Manual

model
V.I.N.
purchase
date
warranty
expiry
date
time
of sale
/
DEALER IMPRINT AREA
MOTO-SKI® FUTURA SPIRIT NUVIK MIRAGE SUPER SONIC ULTRA SONIC SONIC
EVEREST CITATION OLYMPIQUE T'NT
The following are trademarks of Bom­bardier Inc.
BOMBARDIER SKI-DOO®
ALPINE
BLIZZARD CARRY-BOOSE ELAN SKANDIC ELITE SAFARI GRAND PRIX SPECIAL FORMULA
fi
~
Quality
Service
AFTER SALES SERVICE BOMBARDIER INC. VALCOURT, QUEBEC CANADA,
JOE 2LO
Litho'd
in Canada
®*Trademarks
of Bombardier Inc.
All rights reserved
© Bombardier Inc.
FOREWORD _
The operator manual and the Snow­mobile Safety Handbook have been prepared to acquaint the owner I oper­ator of a new snowmobile with the
var­ious vehicle controls, maintenance and safe operating instructions. Each is
in­dispensable for the proper use of the product, and should be kept with the vehicle at all times.
Should you have any questions per-
taining to the warranty and its applica­tion, please consult the
"Often
Asked Question" section of this manual or your selling dealer. '
This manual uses the following
sym-
bols.
WARNING: Identifies an instruc­tion which, if
not
followed, could
cause personal injury.
_ CAUTION: Denotes an instruction
"Y which, if
not
followed, could se-
verely damage vehicle components.
O
NOTE: Indicates supplementary information needed to fully
com-
plete an instruction. Although the mere reading of such in-
formation does not eliminate the
haz­ard, your understanding of the infor­mation will promote its correct use.
WARNING: The engines and
the
corresponding components iden-
tified
in
this
manual should
not
be
utilized on
producttsl other than those
mentioned on the cover
page:
of
this
manual.
Most
specifications
are given in
both
metric
and
customary
units. Where
precise
accuracy
is
not
required, some
conversions
are rounded
to
even
numbers
for
easier use.
A
shop
manual can be obtained
for
complete
service, maintenance and repair
information.
SAFETY
IN
MAINTENANCE------------
Observe
the
following
precautions:
Throttle mechanism should be chec­ked for free movement before star-
ting engine.
Engine should be running only when belt guard and/or pulley guard is secured in place.
Never run the engine
without
drive belt installed. Running an unloaded engine can prove to be dangerous.
Never run the engine when the track is raised off the ground.
• It can be dangerous to run engine with the hood removed.
• Gasoline is flammable and explosive under certain conditions. Always manipulate in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity. If gasoline fumes are noticed while driving, the cause should be determined and cor­rected
without
delay.
Maintain your vehicle in top mechan­ical condition at all times.
Your snowmobile is not designed to be driven or operated on black top, bare earth, or other abrasive sur­faces. On such surfaces abnormal and excessive wear of critical parts is inevitable.
Your snowmobile is not designed to be operated on public streets, road or highways. In most States and Pro­vinces, it is considered an illegal operation.
Installation of other than standard equipment, including ski-spreaders, bumpers, pack racks, etc., could severelyaffect the stability and safe­ty of your vehicle. Avoid adding on accessories that alter the basic ve­hicle configuration.
• The snowmobile engine can be stop­ped by activating the emergency cut­out switch, tether switch or by tur­ning
off
the
key.
• Whenever the vehicle is parked out­doors, overnight or for a long peri­od, it issuggestedto protect it against the inclemency of the weather
with
a snowmobile cover.
Do not lubricate throttle and/or brake cables and housings.
Only perform procedures as detailed in this manual. Unless otherwise spe­cified, engine should be turned OFF for all lubrication and maintenance
procedures.
• Clean and check operation of the headlight, taillight and brake light.
These vehicles are designed for the driver only. No provisions have been made for a pasenger.
• Should removal of a nylon lock nut be required when undergoing re­pairs/disassembly, alwaysreplace by new ones. Tighten as specified in the applicable Shop Manual.
PLEASE
READ
AND
UNDERSTAND
ALL WARNINGS AND CAUTIONS IN THIS MANUAL AND ON THE VEHICLE.
This vehicle is built with parts dimensioned in the metric system. All faste­ners are metric and must not be replaced by customary fasteners. Mismat­ched or incorrect fasteners could cause damage to the vehicle or possible personal
injury.
THIS
MANUAL
SHOULD
REMAIN
WITH
THE
VEHICLE
AT
THE
TIME
OF RESALE.
2 _
INDEX
THE
1985
"LIMITED
WARRANTY"
. 4
OFTEN
ASKED
QUESTIONS
6
LISTING
OF
AREA
DISTRIBUTORS.
8
HOW
TO
IDENTIFY
YOUR
SNOWMOBILE
9
CONTROLS/INSTRUMENTS
Throttle lever, brake lever, ignition/light switch, headlamp
dimmer
switch, emergency
cut-out
switch, tether
cut-out
switch, rewind starter handle, primer, adjustable stee-
ring handle, fuel gauge/tank cap, hood opening, tool box, fuse holder, hitch 10
BREAK-IN
PERIOD
Break-in, 10 hour-inspection checklist 13
FUEL
Recommended gasoline, recommended oil, oil injection
system.
15
PRE-START
CHECK
Check
points.
15
STARTING
PROCEDURE
Manual starting, before riding, emergency
starting.
. 16
LUBRICATION
Frequency, steering mechanism, drive axle, slide suspension, chaincase oil level, oil
injection system, drive
pulley.
. 18
MAINTENANCE
Chart, belt guard removal, drive belt removal, drive belt condition, new drive belt, brake condition, brake adjustment, brake light switch adjustment, spark plug, bat-
tery, suspension condition, stopper strap condition, suspension adjustment, track condition, track tension and alignment, drive pulley, steering mechanism, steering adjustment, muffler attachment, engine
mount
nuts, carburetor adjustment, oil injec-
tion system, fan belt, headlamp beam aiming, bulb replacement, general inspection
19
STORAGE
Track, suspension, ski, controls, chaincase, drive pulley, engine and primer lubrica­tion, fuel tank and carburetor, battery, chassis, general inspection, suspension stop-
per strap
30
PRE-SEASON
PREPARATION
Pre-season preparation chart,
33
TROUBLE
SHOOTING
GUIDE.
34
TOOLS
36
SPECIFICATIONS.
37
WIRING
DIAGRAMS
39
SI
METRIC
INFORMATION
GUIDE
41
CHANGE
OF
ADDRESS
OR
OWNERSHIP
43
______________
3
THE
1985
LIMITED
WARRANTV _
1 -
PERIOD
BOMBARDIER® INC. as
manufacturer,
warrants
FROM THE DATE OF FIRST
CONSUMER SALES, every
1985
BOMBARDIER®
snowmobile,
sold as NEW
AND UNUSED, by an authorized BOMBARDIER dealer
for
a period
of:
12
consecutive
months.
2 -
WHAT
BOMBARDIER
WILL
DO
BOMBARDIER
will
repair and/or replace, at
its
option,
components
defective
in material and/or
workmanship
(under normal use and service,)
with
a ge-
nuine BOMBARDIER
component
without
charge
for
parts or labour, at any au-
thorized BOMBARDIER dealer during said
warranty
period.
3 -
CONDITION
TO HAVE
WARRANTY
WORK PERFORMED
Presenttothe
servicing dealer,
the
hard
copyofthe
BOMBARDIER
Warranty
Registration card received by
the
customer
from
the
selling dealer at
time
of
purchase.
4 -
WARRANTY
TRANSFER
This
warranty
is transferable
to
subsequent owner(s)
for
remainder
of
war-
ranty period
from
original date of sale.
5 -
EXCLUSIONS
- ARE
NOT
WARRANTED
Normal
wear
on all
items
such as,
but
not
limited
to:
- drive belts
- slider shoes
- spark plugs
- bulbs
- runners on skis
• Replacement parts and/or accessories
which
are
not
genuine BOMBARDIER
parts and/or accessories.
• Damage resulting
from
installation
of
parts
other
than genuine BOMBAR-
DIER parts.
• Damage caused by failure
to
provide proper maintenance as detailed in the
Operator Manual. The labour, parts and lubricants costs
of
all maintenance
services. including tune-ups and adjustments will be charged
to
the
owner.
Wet
cells
battery.
• Vehicles designed and/or used
for
racing purposes.
All
optional accessories installed on the vehicle.
(The normal
warranty
policy
for
parts and accessories, if any, applies).
• Damage resulting
from
accident, fire or
other
casualty, misuse, abuse or
neglect.
• Damage resulting from operation of
the
snowmobile on surfaces other than
snow.
4 _
• Damage resulting from modificationtothe snowmobile
not
approved in
writ-
ing by BOMBARDIER.
• Losses incurred by the snowmobile
owner
other than parts and labour, such
as,
but
not
limited
to,
transportation,
towing,
telephone calls,
taxis,
or any
other
incidental or consequential damages.
6 -
BATTERY
WARRANTY:
12
consecutive
months.
(pro-rated.)
100%
warranty
coverage
will
start
on the
date
the
snowmobile
was
pur-
chased and run
to
the
following
April
30th.
The remainder of the 12
months
period
will
be pro-rated as
follows:
-
50%
from
April
30th
to
December 1st.
-
40%
from
December 1stto
December 31 st.
-
30%
from
January
1st
to
end
of
warranty.
7 - EXPRESSED OR
IMPLIED
WARRANTIES
This
warranty
gives you specific rights, and you
may
also have other
legal rights
which
may
vary
from
statetostate, or province to province.
Where
applicable this
warranty
is expressly in lieu
of
all other express-
ed or implied
warrantiesofBOMBARDIER,
its distributors and
the
seIl-
ing dealer, including
any
warranty
of
merchantabilityoffitness
for
any
particular purpose; otherwise
the
implied warranty is limited to the dura-
tion
of
this
warranty.
However,
some
states or provinces do
not
allow
limitations on
how
long an implied
warranty
lasts, so
the
above
limita-
tion
may
not
apply.
Neither
the
distributor,
the
selling dealer, nor any other person has been
authorized to
make
any
affirmation,
representation or
warranty
other
than
those contained in this
warranty,
andifmade,
such
affirmation,
representation or
warranty
shall
not
be enforceable against
BOMBAR-
DIER
or any other person.
Some
states or provinces do
not
allow
the
exclusion or limitationofin-
cidental or consequential damages, so
the
above limitation or exclusion
may
not
apply.
BOMBARDIER
INC.
reserves
the
right to
modify
its
warranty
policy
at
any
time,
being understood
that
such modification
will
not
alter
the
war-
ranty conditions applicable to vehicles sold
while
the
above
warranty
is in
effect.
8 -
CONSUMER
ASSISTANCE
If a servicing problem or other
difficulty
occurs,
we
suggest
the
following:
1.
Try
to
resolve
the
problem at
the
dealership
with
the
Service Manager 0
Owner.
2. If
this
fails,
contact
your
area
distributor
listed in
the
Operator Manual.
3. Then if
your
grievance still remains unsolved, you
may
write
to
us:
Bombardier Inc. Service Department Recreational Products Division Valcourt, Ouebec, Canada, JOE 2LO
February
1984 Bombardier Inc. Valcourt, Ouebec, Canada. JOE 2LO
@*Trademarks of Bombardier Inc.
_____________
........
5
OFTEN ASKED
auESTIONS
_
0:
Why must my snowmobile be registered? After
alii
do have my original invoice
as proof of when I purchased my snowmobile.
A: Your warranty is valid at any authorized dealerofthe product. Your regis­tration is the key element in providing the servicing dealer with the necessary data to complete warranty claim forms. Thisinformation is also used to notify owners in the event
of
a safety recall.
0:
I bought my snowmobile in O'King County but I snowmobile in Washington County. Can the dealer in Washington County accept to perform warranty work on my snowmobile?
A:
Yes,
any authorizeddealer in North America can perform warrantyrepairs,
providing the customer warranty registration card is presented.
0:
Where can I find information on the lubrication and maintenance of my snow-
mobile?
A: In this Operator Manual provided with the vehicle at the time
of
first sale.
0:
Will the entire warranty be void or cancelled, if I do not operate or maintain
my new snowmobile exactly as specified in the Operator's Manual?
A: The warranty
of
the
new
snowmobile cannot be
"Voided"
or "Cancell-
ed".
However,ifa particular failure is caused by operation or maintenance
otherthan is shown in the Operator
Manual, THATfailure
may
not
be covered under warranty. This includes service work performed by the customer, especially the criticaladjustments to
ignition, timing, carburation
and
oil injec-
tion/or oil mixture.
0:
Would you give some examples of abnormal use or strain, neglect or abuse?
A:
These terms are general and overlap each other in areas. Some specific
examples
may
include: running the machine
outofoil, chain failure caused
by a lack
of
lubrication, operating the machine with a broken or damaged
part
which causes another
part
to fail,
and
so on.Ifyou have any specific ques-
tions on operation or maintenance, please contact your dealer for advice.
0:
What costs are my responsibility during the warranty period?
A: Thecustomer's responsibility includes a/lcostsofnormal maintenance ser-
vices, non-warranty repairs, accidents and collision damage, as well as oils,
and
spark plugs,
and
incidental or consequential damages costs as explained
in the warranty.
6 _
Q: Are
"Genuine"
Bombardier replacement parts used in warranty repairs covered
by warranty?
A:
Yes.
When installed by an authorized dealer, any
"genuine"
Bombardier
part
used in warranty repairs assumes the remaining warranty that exists on
the machine.
Q:
If
I sell
my
snowmobile within the warranty period,
will
the
new
owner
qualify
for
the balance
of
the warranty?
A:
Yes,
provided the
unit
has already been registered with the manufacturer.
Note that the change
of
ownership
card
in this manual should be completed
and
sent to Bombardier Inc.
Q:
How
can I receive the best owner assistance?
A:
The satisfaction
and
goodwill
of
the owners
of
Bombardier products are
of
primaryconcern to your dealer
and
BombardierInc. Normally, any problems
that arise in connection with the sales transaction or the operation
of
your
snowmobile will be handled by your Dealers Sales
or
Service Departments.
It is recognized, however, that despite the best intentions
of
everyone concern-
ed, misunderstandings
w/JI
sometimes occur.Ifyou have a problem that has
not
been handled to your satisfaction through
normal
channels, we suggest
that you discuss your problem with a
memberofdealership management. Fre-
quently, complaints are the result
of
a breakdown in communications
and
can
quickly be resolved by a
memberofthe dealership management.Ifthe prob-
lem already has been reviewed with the Sales Manager
or
Service Manager,
contact
the Dealer himself or the General Manager.
______________
7
LISTING OF AREA
DISTRIBUTORS _
CANADIAN
DISTRIBUTORS
BOMBARDIER INC. EASTERN CANADA DISTRIBUTION DIVISION Atlantic Branch P.O. Box 670 Shediac, New Brunswick, EOA3GO (506)
386-6117
Magdalen Island, Nova Scotia,
New
Brunswick, Prince Edward Island
Quebec Branch
1350
Nobel Boulevard
Boucherville, Quebec, J4B 1A1
(514) 655-6121
Province of Quebec
Ontario Branch 230 Bayview Drive Barrie, Ontario, L4N 4Y8
(7051
728-8600
Province of Ontario
BROOKS
EQUIPMENT LIMITED
1616 King, Edward Street P.O. Box 985 Winnipeg, Manitoba, R3C 2V8 {204)
633-7247
British Columbia, .Manitoba, Saskatchewan, Alberta, Yukon
CHARLES R. BELL LIMITED
Newfoundland, Labrador
Offices
- Riverside Drive
P.O. Box
1050 Corner Brook, Newfoundland, A2H 6J3 (7091
634-3533
- 81 Kenmount Road P.O. Box
8127
St-John's, Newfoundland,
AlB
3Nl
(7091
722-6700
HUDSON'S BAY CO. LTD.
165 Hymus Blvd Pointe-Claire, Quebec, H9R 1G2 (5141697-8500
North-West Territories, Franklin District &
Keewatin
AMERICAN
DISTRIBUTORS
BOMBARDIER CORPORATION
All States (excluding Alaska)
SERVICE
OFFICES
- East Main Street Road Malone, New York
12953
{518} 483-4411
-
4505
West Superior Street
P.O. Box
6106
Duluth, Minnesota
55806
(2181628-2881
- P.O. Box
1569 Idaho Falls, Idaho, 83401 (208)
529-9510
NATIONAL SALES
OFFICE
- O'Hare Lake Plaza 2350
Devon Avenue Suite 150 Des Plaines, Illinois
60018
(312)
298-9540
MILLER EQUIPMENT AND RECREATIONAL
CENTER
1049
Whitney Road
Anchorage, Alaska 99501
(907)
274-9513
Alaska
8 _
HOW TO IDENTIFY
YOUR SNOWMOBILE _
The main components of your snow­mobile (engine,
trackts) and frame) are
identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty pur­poses or to trace your snowmobile in
the event of theft.
VEHICLE SERIAL NUMBER
ENGINE SERIAL NUMBER
O
NOTE: We strongly recommend that you take note of all the serial numbers
on your vehicle and supply them to your insurance company. It will surely
help in the event a snowmobile is stolen.
_____________
9
CONTROLS/INSTRUMENTS _
I-~-----r~~
F-+---H-lll-W
K
~~l---~_IC
\U)~--+--H
\...\i--+-G
AJ Throttle Control Lever BJ Brake Control Lever
CJ
Ignition/Ught Switch DJ Headlamp Dimmer Switch EJ
Emergency Cut-Out Switch FJ
Tether Cut-Out Switch
A)
Throttle
Lever
Located on right side of handlebar. When compressed, it controls the en­gine speed and the engagement of the transmission. When released, engine speed returns automatically to idle.
B)
Brake
Lever
Located on the left side of handlebar. When compressed, the brake is applied. When released, it automatically returns to its original position. Braking effect is
proportionate to the pressureapplied on
the lever and to the type of terrain and
its snow coverage.
GJ
Rewind Starter Handle HJ Primer IJ Adjustable steering handle JJ
Fuelgaugehankcap KJ
Hood Opening
C)
Ignition/Light
Switch
The ligts are automatically ON when­ever the engine is running.
Manual
starting
OFF
CD_ON
Keyoperated, 2 position switch. Tostart
engine, first turn key fully clockwise to ON position. To stop engine, turn key counter-clockwise to OFF position.
10·
_
Electric
starting
OFF
f1:\~ON
\..9"
START
Keyoperated, 3 position switch. Tostart engine, turn key fully clockwise to
START
position and hold. Return key to
ON position immediately when engine
has started. To stop engine, turn key counter-clockwise to
OFF position.
_ CAUTION: Holding key
in START
..
position
when
engine has started
could
damage
starter
mechanism.
D) Headlamp
Dimmer
Switch
The dimmer switch, located on left side
of handlebar, allows correct selection of headlamp beam. To obtain high or
low
beam simply flick switch.
WARNING: If
the
switch
has
been used in an emergency situa-
tion
the
sourceofmalfunction
should be determined and corrected before re­starting
engine.
F) Tether
Cut-Out
Switch
Attach tether cord to wrist or other con­venient location then snap tether
cut­out cap over receptacle before starting engine.
Attach to
wrist
+ON t OFF
~~
E) EmergencyCut-Out
Switch
A push pull type switch located on the right side of the handlebar. To stop the engine in an emergency, push the but­ton to the lower
off
position and simul­taneously apply the brakes. To start engine, button must be at the upper
ON
position.
Upper position Before starting
Lower position
to stop engine
If emergency engine
"shut
off"
is re­quired, completely pull cap from safety switch and engine power will be auto­matically
shut'
'off
'.
O
NOTE: The cap must be installed on the safety switch at all times in
order to operate the vehicle.
WARNING: If
the
switchisused
in an
emergency
situation
the
source
of
malfunction
should
be
determined
and
corrected
before
res-
tarting
engine.
G)
Rewind
Starter
Handle
Auto rewind type located on right hand side
Of vehicle. To engage mechanism,
pull handle.
The driver of this vehicle should fami-
liarize himself
with
the function of this device by using it several times on first outing. Thereby being mentally pre­pared for emergency situations requiring its use.
_____________
11
H)
Primer
A push-pull button. Pull and push but­ton (2-3 times) to activate primer. The
primer should always be used for cold engine starts. After engine is warm how­ever, it is not necessary to use primer when starting.
I)
Adjustable Steering Handle
- Remove steering cover.
- Loosen the four (4) retaining screws.
- Adjust the handle to the desired po­sition.
+
WARNING: Do
not
adjust
too
high as
the
brake lever may
con-
tact
the
windshield
when
turning.
- Lock the steering handle in place by tightening the four (4) retaining screws to 26
N-m
(19 lbt-ft).
- Reinstall steering cover.
J)
Fuel
Gauge/Tank
Cap
Unscrew fuel tank cap and withdraw dipstick to check fuel level.
+
WARNING: Never use a lit
match
or open
flame
to
check
fuel lever.
K)
Hood
Opening
Pull down the latches to unlock the hood from the anchor.
O
NOTE: Always lift hood gently up until stopped by restraining device.
+
WARNING: It is dangeroustorun an engine
with
the hood open un­fastened or removed. Personal injury could result.
Tool Box
Located under the hood. Togain access, tilt hood. Ideal location for spare rope, first aid kit, etc...
Fuse
Holder
(Electric
starting
only)
Starting system is protected
with
a 30 amperes rated fuse. Fuse holder is loca­ted close to the battery. If starter does
not work, check fuse condition and if re­quired replace with one of the same value.
Hitch
(Tundra
models
only)
+
WARNING:
When
towing
a sled
or trailer,
always
ensure
to
lock
the
hook
or plate
type
attachment
with
the
hair pin.
Trailers or sleds towed behind a snow­mobile should always be loaded in away to obtain the lowest possible center of gravity. Use a rigid
tow
bar when pul-
ling a
tow
sled behind your snowmobile. When you are pulling passengers in a trailer or tow sled, use modernate speed and avoid rough terrain for their safety. also, have all passengers get
out
of a
towed vehicle and walk across all roads.
12
_
BREAK-IN PERIOD _
Engine
This Bombardier-Rotax snowmobile enqine. has a critical break-in period re­quirement before running the vehicle at
full
throttle.
Engine
manufacturer
strongly recommends 10
(0
15 opera-
ting hours. Maximum throttle should not
exceed
3/4,
however, brier full ac-
celeration and speed variations contri-
bute to a good break-in. Continued wide open throttle accelerations, prolonged cnnsmq speeds, and lugging are detri-
mental during the break-in period.
O
NOTE: For the break-in period on-
ly,
450
ml (16 oz) of Bombardier Snowmobile Injection oil should be added to the first full fuel tank filling.
This will assure additional protection du-
ring the initial engine break-in.
~
CAUTION:
Remove and clean
.".
spark plugs after engine break-in.
Belt
- A new drive belt requires a break-in
period of 15-25 km
(10-15
miles).
10~HOUR
INSPECTION
As
with
any precision piece of mechan-
ical equipment, we suggest that after the first 10 hours of operation or 30 days after the purchase, whichever comes first,
that
your vehicle be check­ed by your dealer. This inspection will give you the
opportunity
to discuss the
unanswered questions you may have
encountered during the first hours of operation. Remember that it is easier to
remedy at this time than to allow the
snowmobile to operate until a possible failure occurs.
The 10 hour inspection is at the expense of the vehicle owner.
____________
13
10-HOUR
INSPECTION
CHECKLIST
~
Engine
timing
Fan
belt
tension Spark plug condition: (Remove and clean) Carburetor
adjustment
Oil injection
pump
adjustment
Battery
electrolyte level (electric
starting
only)
Engine
mount
nuts
Muffler
attachment
Chaincase oil level
Injection
system
oil level
Brake operation and lining
condition
Ski alignment (runners
condition)
Steering arm, retorque
to
61
N.m
(45
Ibf-ft)
Handlebar bolts, retorque
to
26
N·m
(19
Ibf-ft)
Pulley alignment and drive belt
condition Track condition, tension and alignment Lubrication (steering, suspension, drive axle) Electrical
wiring
(loose connections, stripped wires, damaged insula-
tion),
tighten
all loose bolts,
nuts
and linkage
Operation
of
lighting system (HI / LO beam, brake light, etc.),
test
operation
of
emergency
cut-out
switch
and
tether
switch
We recommend
that
you have your dealer sign this inspection list.
Date
of
10 hour inspection Dealer signature
14 _
FUEL
_
Recommended
Gasoline
Use regular leaded or unleaded gasoline
available from all service stations.
_ CAUTION: Never experiment with
...
different fuel or fuel
ratios.
Never use naphtha, methanol, gasohol or similar products.
WARNING: Never
"top
up"
the
gas tank before placing the vehi­cle in a warm area. At certain temper­atures, gasoline will expand and
over-
flow. Always wipe
off
any gasoline
spillage from the snowmobile.
Recommended
Oil
Use "Bombardier Snowmobile Injection
Oil"
(PIN
496
0133 00 - 1 liter) avail­able from your dealer. This type of oil will flow at temperatures as low as mi­nus
40°C
(-40°F).
It is a blend of specially selected base oils and additives which provides out­standing lubrication, engine cleanliness and minimum spark plug fouling.
If
"Bombardier
Snowmobile Injection
Oil"
is unavailable, substitute
with
BLIZ-
ZARD oil (PIN
496
0135
OO).
_ CAUTION: Never use outboard
...
or straight mineral oils.
Oil
Injection
System
Always maintain a sufficient amount of Bombardier Snowmobile injection oil in
the injection oil tank.
_ CAUTION: Check level and refill
...
every time you refuel.
O
NOTE: Forthe break-in period on-
ly,
450
ml (16 oz.) of Bombardier Snowmobile injection oil should be add­ed to the first full fuel tank filling. This will assure additionnal protection during the initial engine break-in.
PRE-START
CHECK
_
Check
Points
ACTIVATE
THE THROTTLE CON-
TROL
LEVER
SEVERAL TIMES to check that it operates easily and smoothly. The throttle control lever must return to idle position when re-
leased
Check fuel level.
Check injection oil level.
• Check that the skis and the track are not frozen to the ground or snow sur-
face and that steering operates freely.
• Activate the brake control level and make sure the brake fully applies
be­fore the brake control lever touches the handlebar grip.
Verify that the path ahead of the
ve-
hicle is clear of bystanders and ob-
stacles.
WARNING: Only start your snow­mobile once all components are
checked and functioning
properly.
____________
15
STARTING
PROCEDURE
_
Test throttle control lever.
Check that the emergency
cut-out
switch is in the ON position.
+ON
Upper position
before starting engine
Ensure the tether
cut-out
cap is in posi-
tion and that the cord is attached to your
clothing.
~
Snap over receptacle _
Activate the primer (2 or 3 times).
O
NOTE: The use of the primer is not necessary when the engine is
warm.
Manual
Starting
Insert the key in the ignition and turn to ON position.
Grasp manual starter handle firmly and pull slowly until a resistance is felt then pull vigorously. Slowly release the re­wind starter handle.
+
WARNING: Do
not
apply
throttle
while
starting.
Electric
Starting
_ CAUTION: Never operate
your
".
snowmobile
with
the
battery
re-
moved
or
disconnected.
Insert key in ignition switch.
Turn ignition key clockwise until starter engages.
_ CAUTION: Toavoid
starter
over-
".
heating,
the
cranking
period
should
never exceed
30
seconds
and
a
rest
period
should
be observed
bet-
ween
the
cranking
cycles
to
let
star-
ter
cool
down.
Release key immediately when engine has started. It engine does not start on
first try, key
must
be turned fully back
to OFF each time.
Before Riding
Check operation of the emergency cut-
out
switch, and tether switch. Restart
engine.
+
WA RNING: If engine does
not
shut-off
when applying the emer-
gency
cut-out
switch
and or when pull-
ing
the
tether
cut-out
cap, stop
the
en-
gine by turning
off
the ignition key. Do
not operate the vehicle further, see your
dealer.
Allow the engine to warm before oper­ating at full throttle.
16 _
Emergency
Starting
Should the rewind starter rope fray and
break, the engine can be started with an
emergency starter rope.
WARNING: Do
not
start
the
ve-
hicle by
the
drive pulley unless it is a true emergency situation, have the vehicle repaired as soon as possible.
Remove the belt guard from vehicle.
(See
"Maintenance
section").
Assemble the handle to the emergency
starting rope and wind the rope tightly
around the drive pulley
WARNING: Do
not
wind
starting
rope around your hand. Hold
rope by
the
handle only.
Start as per manual starting procedure.
WARNING: When starting the ve­hicle in an emergency situation by
the drive pulley, do
not
reinstall the belt
guard.
_____________
17
LUBRICATION _
Oil spring coupler bolts, ball joints and steering column bushings.
"
.~~~-j8
~-+-'==-7>
/
Drive
Axle
Lubricate at grease fitting using
low
temperature grease.
Frequency
Routine maintenance is necessary for all mechanized products, and the snow­mobile is no exception. A weekly vehi­cle inspection contributes to the life span of the snowmobile as well as retains safe and dependable operation .
WARNING:
Only
perform
such
procedures as detailed in
this
manual. It is
recommended
that
dea­ler assistance be periodically obtained on
other
components/systems
not
covered in
this
manual. Unless other-
wise
specified, engine should be
tur-
ned
OFF
for
all
lubrication
and
maintenance
procedures.
It is recommended that the steering sys­tem and suspensionbe lubricated month-
ly or every 40 hours of operation. If the vehicle is operated in wet snow or in severeconditions these items should be
lubricated more frequently.
Steering
Mechanism
WARNING: Do
not
lubricatethrot-
tle and/or brake cables and hous-
ings.
Lubricate the ski legs at grease fittings until new grease appears at joints. Coat spring slider cushion
with
grease.
_ CAUTION:
When
lubricating
the
" drive axle bearing, do
not
apply
excessive grease as
the
seal
will
be
pushed
outofits
housing.
18 _
Check seal position
with
finger.
Slide Suspension
Citation LS & LSE
Chaincase
Oil Level
Check the oil by removing the chaincase plug.
Also lubricate
front
& rear arms at
grease fittings.
oil level
Drive Pulley
Designed
with
karlon bushings, no lu-
brication is required.
_ CAUTION: Check level and refill
.".
every time you refuel.
Oil
Injection
System
Always maintain a sufficient
amount
of Bombardier Snowmobile Injection Oil in the injection oil tank.
The oil should be level
with
the
bottom
of the oil level orifice.
O
NOTE: The chaincase oil capacity
is approximately
200
ml (7 oz.).
7
o
This suspension type does
not
require
any lubrication.
Tundra & Tundra LT
Lubricate idler wheels at grease fittings until grease appears at joints. Use
low
temperature grease only
_____________
19
MAINTENANCE _
The following Maintenance Chart indi­cates regular servicing schedules to be performed by you or your servicing dea­ler. If these services are performed as suggested, your snowmobile will give you many years of low-cost use.
WARNING:
Only
perform
such
procedures as detailed in
this
manual. It is recommended
that
dea­ler assistance be periodically obtained on other components/systems
not
co-
vered in
this
manual. Unless other-
wise
specified, engine should be
turned
OFF
for
all lubrication and
maintenance
procedures.
E E
0
0
oJ)
MAINTENANCE
~
0
co
Ol
II)
OJ
-
~ ~
E
o,
CHART
>-~E
>CE
OJ C E
8
32~~
N~~
Q,)?;OO
:E
mo
Cwo
owoS
$
s~"'"
~~o
8o~~
(I)
0"1
oro
a:
Drive belt
condition
22
Brake
condition
22
Brake
adjustment
22
Spark
plug
23
Battery
(electric
starting)
23
Suspension
condition
24
Suspension stopper strap
condition
24
Suspension
adjustment
(as required)
24
Track condition
25
Track tension and
alignment
25
Drive pulley
26
Steering mechanism
26
Steering
adjustment
26
Muffler
attachment
27
Engine
mount
nuts
27
Carburator
adjustment
27
Injection oil
filter
condition
28
Oil injection pump adjustment
28
Fan belt
28
Headlamp beam aiming
28
General inspection
30
O
NO:rE: The ten hour inspection is a very important part of proper service and
maintenance.
20 _
Belt Guard Removal
WARNING: Belt guard should
always be in place when engine
is running.
A. Raise the hood and pull both retain-
ing pins out.
B. Pull the guard out of the center re-
taining bolt.
C. Remove the guard.
10Pull hair pin
I
30Raise driven pulley
support.
4. Slip the belt over the top edge of the sliding half.
Driven pulley10Twist clockwise
2° Push
3. Open the driven pulley by twisting and pushing the sliding half. Hold in fully open position.
Drive Belt Removal Installation
1. Remove the belt guard.
2. Unlock and raise driven pulley support.
_____________
21
5 Slip the belt out from the drive pul-
ley and remove completely from
vehicle.
Drive pulley
Toinstall the drive belt, reverse the pro­cedure.
Drive Belt
Condition
Inspect belt for cracks, fraying or ab-
normal wear (uneven wear, wear on one side, missing cogs, cracked fabric). If abnormal wear is noted, probable cause could be pulley misalignment, excessive R.P.M.
with frozen track, fast starts
without warm-up period, burred
sheave,
oil on belt or distorted spare belt. Con-
tact your dealer.
Check the drive belt width. If less than 30 mm
(1
3/16 in), replace the drive belt.
New
Drive
Belt
When installing a new drive belt, break­in period of 25 km (15 miles) is strongly recommended.
O
NOTE: Always store a spare belt in a manner to allow its natural
shape to be maintained.
Brake
Condition
The brake mechanism on your snow­mobile is an essential safety device. Keepthis mechanism in proper working condition. Above all, do not operate
your snowmobile
without
an effective
brake system.
WARNING: Brake pads
must
be
replaced as soon as
only1mm
(1132")
of
the
fixed lining is still pro-
jected
out
of caliper. Replacement
must
be
performed
by an authorized
dealer.
Minimum projection
of fixed pad: 1 mm
(1/32")
Brake
Adjustment
The brake mechanism isa self-adjusting type. If a quicker brake response is de­sired, strongly pull the brake lever sev­eral times, this will actuate the self adjusting mechanism.
After the adjustment, brake should ap-
ply fully when lever is approximatively
13 mm
(1/2")
from handlebar grip. If not, do not tamper with the brake, con­tact your servicing dealer.
13 mm
(112")
approx.
22 _
_ CAUTION: If spark plug condl-
.".
tion is not ideal, contact your au-
thorized dealer.
Check spark plug gap using a wire fee­ler gauge.
Reinstall plug and connect wire.
Fouled
(black)
Normal
(brownish)
Overheated
(light grey)
Spark
Plug
Disconnect the spark plug wire and remove the spark plug.
Check the condition of the plug.
• A brownish tip reflectsidealconditions. (Carburetor adjustments, spark plug heat range,
etc, are correct.)
• A black insulator tip indicates fouling caused by: carburetor idle speed mix­ture and/or high speed mixture too rich, incorrect fuel mixture
ratio,
wrong
type of spark plug (heat
range), or
excessive idling.
• A light grey insulator tip indicates a lean mixture caused by: carburetor high speed mixture adjusted too lean, wrong spark plug heat range, incor­rect fuel mixture ratio, or a leaking seal or gasket.
Pull outward to lit
Brake Light
Switch
Adjustment
To check operation: Pull the brake lever to hold the pads on
the disc. Check that a light resistance is felt while rotating the driven pulley. This is the position where the switch should have lit the brake light.
To adjust:
- Loosen the brake switch lock nut while restraining the other one.
- By turning adjusting nut, pull outward the switch to turn the light on or push inward to turn it off.
- Tighten the lock nut while restraining the other one. Recheck brake light ope­ration.
Adjusting nut
Battery
(Electric
starting
only)
Check electrolyte level weekly. Electro-
lyte level must be at upper level line on battery casing.
____________
23
Ski/track transfer weight
Stopper
Strap
Condition
Inspect strap for wear and cracks, bolt and nut for tightness. If loose inspect holes for deformation. Replace as re­quired. Torque nut to 9
N-m
(7 lbt-ft).
Suspension
Adjustment
Citation LS
8r.
LSE
These models do not have any adjust­ment on the suspension.
Tundra
8r.
Tundra LT
The suspension is adjustable, the front adjustment for surface condition, the rear for driver's weight.
Suspension
Condition
Visually inspect all suspension compo-
nents including slider shoes, springs,
wheels, etc...
O
NOTE: During normal driving, snow will act as a lubricant and
coolant for the slider shoes. Extensive
riding on ice or sanded snow, will create excessive heat build-up and cause pre-
mature slider shoe wear.
When the front adjuster blocks are at
the lowest elevation more weight is dis­tributed on the skis.
O
NOTE: always keep battery fUlly
charged.
(To charge, refer to
"Battery"
in
"Storage"
section l.
If necessary add distilled water. Battery connections must also be free of corro­sion. If cleaning is necessary remove corrosion using a stiff brush then clean with a solution of baking soda and water. Rinse and dry well.
_ CAUTION: Do
not
allow cleaning
."
solution
to
enter
battery. It
will
destroy the chemical properties
of
the
electrolyte.
After reconnecting battery, coat battery
terminals and connectors with petro-
leum jelly to prevent corrosion. Check
that battery is well secured and that bat-
tery vent tube is not kinked or blocked.
Minimum
level
Maximum
level--l-l-lll-ll""
WARNING: Vent
tube
must
be
free and open. If not, it
will
re-
strict
ventilation and create a gas ac-
cumulation
that
could
result in an ex-
plosion. Avoid skin
contact
with
electrolyte.
_ CAUTION: Prior
to
charging
the
."
battery, always remove it
from
the
vehicle to prevent
electrolyte
spillage.
24 _
Tundra &
Tundra LT
only.
Loosen
13 rnrn
(112")
..
CAUTION: Too
much
tension
will
".
result
in
power
loss and
ex-
cessive stresses on suspension
com-
ponents.
To adjust tension:
- Loosen the rear idler wheel retaining screw (on
the
Tundra & Tundra LT
only).
-
Loosenthe adjuster bolt lock nuts then
turn adjuster bolts to adjust.
If correct tension is unattainable,
con-
tact your dealer.
Track Tension
and
Alignment
Tension:
Lift the rear of vehicle and support
with a mechanical stand. Allow the slide to extend normally. The gap should be 13
mm
(1/2")
between the slider shoe and
the bottom inside of the track. If the
track tension
is too loose, the track will
have a tendency to thump.
I
~
.j
0
o
~
Weight
on
~
skis
Track
Condition
Lift the rear of the vehicle and support it
off
the ground. With the engine off, rotate the track by hand, and inspect condition. If worn or cut, or if track
fi-
bers are exposed, or if missing or defec­tive inserts or guides are noted; contact your dealer.
WARNING: Do
not
operate a
snowmobile
withacut,
torn
or
damaged
track.
At the highest position the weight is transferred from the skis to the track. The rear adjuster blocks should be
ad-
justed to suit the driver's preference.
_ CAUTION:
Always
turn
the
left
".
side
adjuster
blocks
in a
clock-
wise
direction,
the
right
side
blocks
in
a
counter-clockwise
direction.
Left
and
right
adjuster
blocks
of
each ad-
justment
must
always
be
set
at
the
same elevation.
O
NOTE: Fordeep snow condition or
hill climbing, it is recommended to place the front adjuster blocks on the highest position.
____________
25
Tighten lock nuts and recheck the alignment.
61
N.m
(45
Ibf.ft)
Drive Pulley
Designed with karlon bushings, no lu­brication is required. Should be inspect­ed annually by an authorized dealer.
Steering
Mechanism
Inspect the steering mechanism for tightness of components (steeringarms,
tie rods, ball joints, spring coupler bolts,
etc.I. If necessary, replace or retighten.
Torque steering arm bolts as shown:
O
NOTE: Track tension and align-
ment are inter-related. Do not ad-
just one without the other.
Alignment
Start the engine and accelerate slightly so that track turns
slowly. Check that
the track is well centered; equal dis­tance on both sides between edges of track guides and slider shoes.
J
WARNING: Beforecheckingtrack
alignment, ensure that the track
is free of all particles which could be thrown out while track is rotating. Keep hands, tools, feet and clothing
clear of track. Ensure no-one is stand-
ing in close proximity to the vehicle.
To
correct, stop the engine: Loosen the
lock nuts and tighten the adjuster bolt on side where the slider shoe is the far­thest to the track insert guides
/
GUi
d eS~
Slider
/shoes
<,
~~ghten
on this
side.
Check the condition of the skis and the ski runners. Replace if more than half worn.
Steering
Adjustment
Skis should have a toe out of 3 mm
(1/8").
Tocheck, measure the distance
between each ski at the front and rear
26 _
Restra_in_T_ig-i:hten
~
====!
~
B)
Idle
Speed
Adjustment
Turn the idle speed screw clockwise until it contacts the throttle slide then continue turning
two
(2) additional
turns. This will provide a preliminary idle speed setting. Start engine and allow it to warm then adjust the idle speed
1100-1300 R.PM. by turning the idle
speed screw clockwise or counter-
clockwise.
_ CAUTION: Do
not
attempttoset
..
the
idle speed by using
the
air
screw. Severe engine damage can
oc-
cur. If idle speed is
unattainable
con-
tact
your
authorized dealer.
A)
Air
Screw
Adjustment
Completely close the air screw (until a
slight reseating resistance is felt) then
back
off
screw: 1 turn.
Muffler
Attachment
The engine/exhaust system parts are vital toward efficient muffler function. Check all attachments. Replace the springs and/or tighten if necessary.
Engine
Mount
Nuts
Check the engine
mount
nuts for tight-
ness. Retorque if required to 55
N·m
(41 lbt-ft).
Carburetor
Adjustment
_ CAUTION: Never operate
your
..
snowmobile
with
the
air
intake silencer disconnected. Serious engine damage
will
occurifthis
notice
is dis-
regarded.
,
,
t i
3 mm
(118"):
toe
out
I
~
i
~~~~3+
-~
- - - - - - - -
€~~~~'f
I
I
I
I
I
I
I
I
I
I
The handlebar should also be horizontal when the skis are pointed toward the front.
To adjust: Loosen the lock nuts of the shortest tie
rod. Turn the tie rod manually until the handlebar is horizontal. Retighten the lock nuts firmly.
WARNING: The ball
joint
socket
must
run parallel
with
the
steer-
ing arm. The tie rod
must
be restrained
when
tightening the tie rod end lock
nuts.
of the leaf springs. The front distance should be 3 mm
(118") more than the
rear when the handlebar is horizontal.
IMPORTANT: Close the front of the skis
manually to eliminate all slack from the
steering mechanism. If adjustment is required: Loosen the lock nuts of the longest tie
rod. Turn the tie rod manually until the skis are properly aligned. Firmly re­tighten the lock nuts.
____________
27
Oil
Injection
System
Injection
Oil Filter
Condition
Inspect oil filter at least once a month. Insure that filter is not obstructed by
foreign particles; if so, see your
dealer.
~
CAUTION: An obstructed injec-
.".
tion oil filter will cause oil starva­tion resulting in serious engine damage.
O
NOTE: After a storage period, it is
important that your dealer re-
places the injection oil filter and that he
verifies the oil flow of the injection
pump.
Injection
Pump
Adjustment
Proper oil injection pump adjustment is very
important
Any delay in the open­ing of the pump can result in serious en­gine damage.
To
check adjustment: eliminate the
throttle cable free-play by pressing the
throttle leveruntil a light resistance is felt
then hold in place. The aligning marks
on the pump casting and lever must align perfectly. If not, contact your dealer.
Injection pump should be adjusted by your
dealer.
Marks must align
Fan
Belt
Inspect belt for cracks, uneven wear, etc. Check fan belt tension, 10 mm
(318")
should exist when deflection is
correct
If belt seems damaged or if tension is incorrect,
contact
your
dealer
immediately.
WARNING: If fan protector is re­moved, always reinstall after
servicing.
Headlamp
Beam
Aiming
The angle of the headlamp beam has been pre-adjusted prior to delivery. Should you wish re-adjustment, place the vehicle on a flat surface 7.6 m (25') from a wall or screen.
TOP VIEW
SIDE VIEW
Ground
28 _
'0!ith the suspension correctly adjusted,
(If applicable) the rider seated on the vehicle and the high beam ON check that the center of high intensity zone of high beam is 50 mm
(2")
below hori-
zontal line of headlamp height.
Center line
intensity zone
To adjust, remove the four caps, turn
upper or lower adjusting screws to ob-
tain desired beam position.
Adjusting
screws
Bulb
Replacement
If the headlamp bulb is burnt, tilt hood, unplug the connector from the head­lamp. Remove the rubber boot and un­fasten bulb retainer clips. Detach the
bulb and replace
If taillight bulb is
burnt. expose the bulb by removing the red plastic lens. Tore­move, unfasten the
two
(2) screws.
WARNING: Always check light
operation after bulb replacement.
General
Inspection
Check the electrical wiring and
compo­nents, retighten loose connections. Check for stripped wires or damaged insulation. Thoroughly inspect the ve­hicle and tighten loose bolts, nuts and
linkage. Inspect skis and ski runners for
wear.
____________
29
STORAGE _
It is during summer, or when a vehicle is not in use for any length of time that proper storage is a necessity. Storage of the snowmobile during long
period of inactivity consists of checking and replacing missing, broken or worn parts, proper lubrication and treatment to insure that parts do
not
become rusted;
cleaning items such as
carbu~etor
of
011
mixtures, to prevent gum varnish forma­tion within the carburetor; and In gene-
ral, preparing the vehicle so that when
the time comes to use the snowmobile
again it will be in top condition
.
WARNING:
Only
perform
such
procedures as detailed in
this
manual. It is recommended
that
dealer
assistance be periodically obtained on
other components/systems
not
covered
in this manual. Unless otherwise spe-
cified, engine should be turned OFF for all lubrication and maintenance pro-
cedures.
Track
Inspect the track for wear, cuts, miss­ing track guides and broken rods. Make any necessary replacement
WARNING: Do
not
operate a
snowmobile
withacut,
torn
or
damage
track.
Lift the rear of vehicle until track is clear
of the ground then support with a brace or
trestle,
The snowmobile should be sto­red in such a way that the track does not stay in contact with the cement floor or bare ground.
O
NOTE: The track should be rotat­ed periodically, (every 40
days).
Do not release track tension
_ CAUTION: To prevent
track
dam-
" age temperature in the storage
area
mu~t
not
exceed
38°C
(100°F).
Suspension
Remove any dirt or
rust
Grease idler
wheels at grease fittings. (If
applica~le).
Wipe
off
surplus, Replace worn slider
shoes.
Skis
Wash or brush all dirt or rust accu­mulation from the skis and springs. Greasethe ski legs at the grease fittings. Check the condition of the skis, ski run­ners and leaf springs. Replace if weak or worn more than
half.
Controls
Lubricate the steering mechanism. In-
spect all components for tightness,
(spring coupler bolts,
steering arm loc­king bolts, tie rods, ball joints, etc.)Tiqh­ten if necessary. Oil metal moving
JOints
of the brake mechanism.
WARNING: Do
not
lubricate
the
throttle
and/or brake cables and housings. Avoid getting oil on the brake pads.
Coat all electrical connections and switches with a greaselessmetal protec-
tor. If unavailable, use petroleum
jelly.
Chaincase
Drain the chaincase and refill to proper level, using fresh chaincase oil (PIN
413
8019 00), To drain, remove the chain­case cover,
Drive Pulley
The drive pulley should be inspected by an authorized dealer.
Engine and Primer Lubrication
Engine internal parts must be lubricated
to protect them from possible
~ust
for-
mation during the storage
period.
30 _
Toperform the storage procedures (en­gine and primer valve) proceed as follows:
1. Lift the rear of the vehicle and sup-
port it
off
the ground.
+
WARNING: Ensure
the
track
is
free
of
ails particles
which
could
be
thrown
out
while
it is rotating.
Keep hands, tools,
feet
and
clothing clear of track. Ensure no-one is stand­ing in close
proximity
to
the vehicle.
2. Start the engine and allow it to run at idle speed until the engine reaches its operational temperature.
3. Stop the engine.
4. Disconnect the inlet primer hose from the primer valve.
Inlet [Oblique
hose coupling)
~C'
t
Outlet (Straight
hose couplingI
5. Plug inlet primer hose to prevent gasoline from draining.
6. Using an appropriate hose,
connect one end of the hose to the inlet of the primer valve and place the other end in a Bombardier Snowmobile In­jection Oil container
7. Activate the primer in order to fill it with
oil.
8. Restart engine and run at idle.
9. Using the primer valve, inject oil un­til the engine dies or until a sufficient quantity of oil has entered the en­gine (approximately 25
complete
strokes of the primed.
10.The engine stopped, remove the spark plug and pour approximately 85 ml (3
fl. oz. lrnp.) of oil into the
cylinder.
11. Crank the engine to allow the crank-
shaft to turn 2 or 3 revolutions.
12. Reinstall the spark plug and the inlet primer hose.
Do not run engine during storage pe­riod.
Fuel
Tank
and
Carburetor
Remove the cap then using a syphon,
remove the gasoline from tank.
+
WARNING: Gasoline is
flamma-
ble and explosive under certain
conditions.
Always
manipulate in a
well ventilated area. Do
not
smoke or
allow open flames or sparks in
the
vi-
cinity.
Carburetor must be dried out complete­ly to prevent
gum
formation during the
storage period. Once the fuel tank is emptied, remove
the float chamber drain plug from car­buretor. Drain carburetor.
Reinstall plug.
Check all fuel lines, replace if necessary.
Battery
1. Disconnect the battery cables and
remove the battery retainer cover.
~
CAUTION: Be careful
not
to
...
ground positive terminal
with
_____________
31
O
NOTE: Toprevent battery from dis-
charging, store it on a wooden shelf away from moisture. A stored bat­tery must be recharged at least every
40
days.
General
Inspection
Check the electrical wiring and
compo-
nents, retighten loose connections.
Check for stripped wires or damaged in-
sulation.
Thoroughly inspect the vehicle and tighten loose bolts, nuts and linkage.
O
NOTE: Leavethe drive belt
off
the
pulleys for the entire storage pe-
riod.
Suspension
Stopper
Strap
Replace annually and/or as condition
dictates. Torque nut to 9
N-m
(7
lbt-ft)
Chassis
Clean the vehicle thoroughly, removing all dirt and grease accumulation.
_ CAUTION: Plastic alloy
compo-
".
nents
such
as fuel
tank,
wind-
shield,
controls,
etc., can be cleaned
/r--~
using
mild
detergents
or
isopropyl
al-
cohol. Do
not
use
strong
soaps, de­greasing solvents, abrasive cleaners, paint
thinners, etc.
Inspect the hood and repair any dam-
age. Clean the frame. Touch up all metal spots where paint
has been scratched off. Spray all bare metal parts
with
metal protector. Wax the hood and the painted portion of the frame for better protection.
O
NOTE: Apply wax on glossy finish
only. Protect the vehicle
with
a cover to prevent dust accumulation during storage.
_ CAUTION:
If
for
some reason the
".
snowmobile hastobe stored out-
side it is necessary
to
cover it
with
an
opaque
tarpaulin.
This
caution
will
prevent
the
sun rays and
the
grime
from
affecting
the
plastic
components
and
the
vehicle finish.
the
chassis.
Always
disconnect
black
negative
cable
first.
2 Remove the battery vent tube from
the vent hole.
3
Lift out the battery.
4. Clean outside surface of battery with solution of baking soda and water. Remove all deposits from posts then rinse
with
clear tap water.
_ CAUTION: Do
not
allow cleaning
".
solution
to
enter
battery
in-
terior
since it
will
destroy
the
elec-
trolyte.
5. Check electrolyte level. Refill if ne­cessary
with
distilled water. Fully
charge battery at a maximum rate of
2.0 amps.
WARNING: Gases given
off
by a
battery
being
charged
are
high-
ly explosive.
Always
charge in a
well
ventilated
area. Keep
battery
away
from
cigarettes
or open flames. Avoid
skin
contact
with
electrolyte.
6. Coat electrical connections and switches
with
a greaseless metal
projector, if unavailable,
use petro-
leum jelly.
7. Store unit in a cool, dry place.
_ CAUTION: Prior
to
charging
the
".
battery,
always
remove it
from
the
vehicle
to
prevent
electrolyte
spillage.
32 _
PRE-SEASON PREPARATION
_
To simplify the pre-season preparation we have drawn up a small chart. The chart indicates servicing points to be
performed by you and your servicing dealer. If these services are performed as suggested, your vehicle will give you
many hours of fun and
low
cost use.
IMPORTANT:
Observe
all
Warnings
and
Cautions
mentioned
throughout
this
manual
which
are
pertinenttothe
item
being checked.
When
component conditions seem less than satisfactory, replace
with
genuine Bombardier parts
or suitable equivalents.
TO BE PERFORMED BY DEALER
PRE-SEASON PREPARATION
CHART
TO BE PERFORMED BY OWNER
0
Change spark plug
0
Check
chaincase oil level
0
Replace fuel
filter
(located inside fuel
tank)
0
Check
track
tension and alignment
0
Lubricate suspension
0
Inspect drive belt and install
0
Check
throttle
cable
for
damage and free operation
0
Check
steering
alignment
and ski runner
condition
0
Inspect seals
for
possible
cuts
or leaks
0
Check
electrical
wiring
(broken wire, damaged insulation)
0
Reinstall
battery
(electric
starting
model)
0
Inspect
conditionofstarting
rope
0
Check
tightness
of all bolts,
nuts
and linkage
0
Refill gas
tank
0
Replace injection oil
filter
Refill injection oil
tank
Inspect brake
condition
and operation
Set engine
timing
Check
pulleys, verify
components
and clean
Adjust
carburetor
Adjust
oil injection
pump
Check fan belt
condition
and
adjust
tension
O
*NOTE: Before installing new spark plug, it is suggested to burn the excess
storage oil by starting the engine, using the old spark plug.
~
CAUTION:
Only
perform
this
procedure
in a
well
ventilated
area.
_____________
33
TROUBLE SHOOTING
GUIDE _
O
NOTE: The possible causes have been listed in an order of frequency. There-
fore, items should be checked
out
in the same order as mentioned in the
trouble shooting guide.
SYMPTOMS
POSSIBLE
CAUSES
WHATTODO
Engine
turns
over but
1. No fuel to
the
engine
Check
the
tank
level.
Check
for
possible
clogging
fails to
startorstarts
of
fuel
line,
item
4.
with difficulty
2. Flooded engine
Remove
wet
spark
plugs,
turn
ignitiontoOFF
and
crank
engine
several
times.
Install
clean
dry
spark
plugs.
Start
engine
following
usual
starting
procedure.Ifeng
ina
continuestoflood,
see
your
dealer.
3.
Spark
plug/ignition
Check
for
fouledordefective
spark
plug.
Ois-
connect
spark
plug
wire,
unscrew
plug
and
re-
move
from
cylinder
head.
Reconnect
wire
and
ground
exposed
plugonengine
cowl,
being
carefultohold
awey
from
sperk
plug
hole.
Follow
engine
starting
procedure
and
check
for
spark.Ifno
sparks
appear,
replace
spark
plug_Iftrouble
persists,
contact
your
dealer.
4. Clogged fuel line (water or
Remove
and
clean
the
fuel
filter.
Change
filter
dirt)
cartridgeifnecessary.
Check
condition
and
connectionsoffuel
lines.
Check
the
cleanliness
of
fuel
tank.
5. Carburetor
Contact
your
dealer
for
repair.
6.
Too
much
oil in fuel
Contact
your
dealer.
7. Engine timing
Engine
timing
maybeincorrectoroutofad-
justment.
Contact
your
dealer.
a. Engine compression
Running
withalean
fuel
mixture
may
produce
excessive
engine
wear
resultinginpoor
engine
compression.
If
this
occurs,
contact
your
dealeratonce.
Engine will
not
turn
1. Seized engine
In
the
caseofa
seized
engine
contact
your
manually
dealer.
34 _
SYMPTOMS
POSSIBLE
CAUSES
WHATTODO
Engine lacks accelera-
1. Fouled or defective spark
Check
item3of
"Engine
turns
over
but
fails
tion or power
plug
to
startorstarts
with
difficulty"
2. Clogged fuel line (water or
Check
fuel
line
condition.
ISee
item
4 of
"En-
dirt)
gine
turns
over
but
failstostartorstarts
with
difficulty"!.
3. Carburetors
Contact
your
dealer.
4. Ignition
First
check
item3of
"Engine
turns
over
but
failstostartorstarts
with
difficulty".Ifthe
ignition
system
still
seems
faulty,
contact
your
dealer.
5_ Engine If
unabletolocate
specific
symptoms,
contact
your
dealer.
Engine continually 1. Faulty spark plug
Check
item3of
"Engine
turns
over
but
fails
to
backfires
startorstarts
with
difficulty".
2. Overheating
Carburetor
set
too
lean.
Contact
your
dealer.
3.
Enginetiming incorrectly set
Contact
your
dealer.
Snowmobile cannot
1. Drive Belt
Check
for
damagedorworn
drive
helt.
Re·
reach full speed
placeifnecessary.
2. Incorrect track adjustment
Check
track
tension
and
alignment.
Readjust
to
specifications.
ISee
Maintenance
Section!.
3_ Engine
Check
item
1 to 5 of
"Engine
lacks
accelera-
tionorpower.".
4. Pulley misaligned
Contact
your
dealer.
_____________
35
TOOLS _
As standard equipment each new snow­mobile is supplied with basic tools such as screwdriver, wrenches, emergency
starter rope, etc...
Standard
Tools
A
~-22rD
c:===
)
0
H
B
E
C
0
I'
G
I
,
''Q,:
U
A. Screwdriver
B. Socket
21/26
mm
C. Socket
10/13
mm D. Socket handle E. Fork wrench 10113 mm
F. Starter rope G. Emergency starter rope handle H. Suspension key (Tundra models only)
36 _
SPECIFICATIONS
_
CITATION
LS
TUNDRA
TUNDRA
LT
& LS ELECTRIC
ENGINE
Type
253
No. of cylinders
1
Bore
72.0
mm
(2.835")
Stroke
61.0
mm
(2.402")
Displacement
248.4
cm3(15.16
in
3
)
Compression ratio
6.25
: 1 (effective) Maximum
R.P.M
7500
Carburetor
type
VM
34-319
Carburetor
adjustment:
-air
screw
1
turn
-idle
speed
1100-1300
R.P.M.
Fan belt
deflection
10
mm
(3/8")
Torque:
-engine
head cylinder nuts
M8:
21
N·m
(15
lbf-It)
-crankcase
screws
M6:9N·m
(7
lbf-ft)
-magneto
ring
nut
85
N·m
(63
lbt-ft)
-fan
nut
55
N'm
(41
lbf·ft)
-crankcase
engine support
21
N.m
(15
lbf-ft)
nutsorscrews
- electrical starter bolts
M5:
3.3
N·m
(29
lbf-In)
CHASSIS
Overall length
242
cm
(95.3")
272
cm
(107.1")
287
cm
(113")
Overall
width
84.5
cm
(33.3")
84.5
cm
(33.3")
84.5
cm
(33.3")
Overall
height
91.5
cm
(36")
111 cm
(43.7")
111 cm
(43.7")
Ski stance (center to
72.5
cm
(28.5")
72.5
cm
(28.5")
72.5
cm
(28.5
") center) Ski alignment (toe out)
3 mm
(1/8")
3 mm
(1/8")
3 mm
(1/8")
Torque:
-steering
arm/ski leg
bolt
61
N.m
(45
lbf-ft]
61
N·m
(45
IbMt)
61
N-m
(45
lbf-ft]
-steering
column!
26
N·m
(19
Ibf·ft)
26
N.m
(19
IbMt)
26
N·m
(19
Ibf·ft)
handlebar
Weight
133.8kg(295
Ib)
148.8
kg (328 Ib)
162.4
kg (358 Ib)
manual, 150 kg
(324 Ib) electric
Bearing area
4748
em-
6600
cm
2
7581 in
2
(736
in
2
)
(1023
in
2
)
(1175 in
2
)
Ground pressure
2.81 kPa
3.16
kPa
2.14
kPa
(.401 Iblin
2
)
(.440Iblin
2
)
(.30
Ib/in
2
)
_____________
37
CITATION
LS
TUNDRA TUNDRA
LT
& LS ELECTRIC
POWER
TRAIN
Track:
-width
38.1 cm
(15")
38.1 cm
(15")
38.1 cm
(15")
-length
260
cm
(102")
315
cm
(124")
353 cm
(139")
-tension
13 mm (112") gap between slider shoe and bottom inside of track
-alignment
Equal distance between edge of track guides and slider shoes
Standard gear ratio
15/27 12/27
12/27
Drive belt:
-number
414
523400
-max.
width
33.3
mm (1
5/16")
-min.
width
30 mm (1
3/16")
Chaincase oil
200
ml (7 OZ)
ELECTRICAL
Lighting system (output)
160
W
Bulb:
-headlamp
60/60
W
-tail/stop
5/21 W
Fuse:
-starter
solenoi'd
30 A
Spark plug
-type
NGK BR9ES
-gap
0.4
mm
(.016")
Ignition timing:
-timing
mark (B.T.D.C.)
2.31 mm
(.091")
(20
0
)
-stroboscopic
timing
6000
R.P.M.
FUEL
Gas type regular leaded or unleaded Fuel tank capacity
-SI
26 L
-Imp.
5.7 Gal
-U.S.
6.9 Gal
Injection oil
Type Bombardier oil injection oil
-SI
1.5 L
-Imp.
5302
-U.S.
51 oz
BRAKE
Type Disc self-adjusting Lining minimum thickness when only 1 mm
(1/32")
of fixed pad is projected
out
of caliper
Control lever adjustment 13 mm
(l/Z")
minimum distance from handlebar grip when fully
apply
Bombardier Inc. reserves the
right
to make changes in design and specifications
andlor
to make addi-
tions to, or improvements in its
product
without
imposing any obligation upon
itself
to install them
on its products previously manufactured.
38 _
e"'H'G~»C¥
CutOuTS
.....ITC'"
HTttElI:
ClITOlJfSWnCH
FlOllL
RIlYl
11K Ill;
RDIIL
"
COLOUR CODE
w
co
0) LIGHTING COIL
@ AMPLIFIER
o GENERATOR COIL
o HEADLAMP (qO/60
WI
® LIGHT (5
Wl
® REAR
LAMP
(5-21
Wl
o VOLTAGE REGULATOR
@ IGNITION COIL
Re"R LlGHT SWITCH
18FlilKEI
WARNING: Ensure all terminals are properly crimped on the wires
and all connector housings are proper-
ly fastened.
BK - BLACK
WH - WHITE
RD - RED
BL - BLUE YL - YELLOW
GN -
GREEN GY - GREY VI - VIOLET OR - ORANGE SR - BROWN
.J::>.
s
~
0
rSI>AAJ;PlUG
8IC.,Yt
,"'
m
(1
"
:::l
-
:D
niDI(
C
",,<
!.
-
III 2
..
C)
m
::l
:j'
0
t
=
-
iI
~
rET~€R
C)
CuT·OUT
SWITCH
oMe"I«,iHICY
:D
CuT.OUT
~
SWlTC/J
VOL
rAG~
DIMI\oIER
fI~GUlATOR
"
'iWl'rCH
3:
(lV'.!1
rOlIG-H
BfIlM.... OW BfAMI
,
GN - GREEN GY
- GREY
VI
-
VIOLET
OR -
ORANGE
BR -
BROWN
BK - BLACK
WH-WHITE RD - RED
BL - BLUE
YL -
YELLOW
COLOUR CODE
flEI\.RLIGI1TSWITCl"
IBI'IAKEI
WARNING: Ensure all terminals are properly crimped on the wires
and all connector housings are proper-
ly fastened.
LIGHTING COIL AMPLIFIER GENERATOR COIL IGNITION BULB
160/60 WI
BULB 15
Wl
REAR BULB 15-21 WI
FUSE
(30
Al
STARTER SOLENOID
BATTERY (24 A) REGULATOR RECTIFIER IGNITION COIL
51*
INFORMATION
GUIDE-----------------
BASE
UNITS
DESCRIPTION
UNIT
SYMBOL
length
meter
m
mass kilogram
kg
liquid
liter
L
temperature
celsius
DC
pressure
kilopascal
kPa
torque
Newton meter
N·m
speed
kilometer per hour
km/h
PREFIXES
PREFIX
SYMBOL
MEANING
VALUE
kilo k
one thousand
1,000
centi c
one hundredth of a
0.01
rnilli m
one thousandth of a
0.001
*THE INTERNATIONAL SYSTEM OF UNITS (SYSTEME INTERNATIONAl) ABRE-
VIATES
"SI"
IN ALL LANGUAGES.
_____________
41
NOTES _
CHANGE
OF
ADDRESS
OR
OWNERSHIP
_
Any change in address or ownership should be brought to the attention of the manufacturer by completing and sending out the card supplied below.
NOTICE TO ALL NEW OWNERS: Make sure to receive the warranty registration card from the previous owner, at the time the ownership is tradsferred. Also
en­close a photocopy of this registration card when informing of a change of owner­ship.
-----------------------------------------------------~
CHANGE OF ADDRESS
VEHICLE IDENTIFICATION NUMBER
OLD ADDRESS:
NAME
NO
STREET
APT.
CITY
STATEIPROVINCE
ZIP/
POSTAL
CODE
NEW ADDRESS:
NAME
APT.
STREET
NO
I I
: CITY
STATE/PROVINCE
ZIP/
POSTAL
CODE
1
-----------------------------------------------
~
CHANGE OF OWNERSHIP
VEHICLE IDENTIFICATION NUMBER
The ownership of this vehicle is transferred
FROM: _
NAME
NO
STREET
APT.
CITY
STATE/PROVINCE
ZIP/
POSTAL
CODE
TO:
NAME
NO
CITY
STREET
STATE/PROVINCE
APT.
ZIP/
POSTAL
CODE
----------------------------.-----------------------------
BOMBARDIER INC.
ATT.: WARRANTY DEPARTMENT VALCOURT,
QUEBEC
CANADA,
JOE
2LO
---------------------------------------------------------
BOMBARDIER INC.
ATT.: WARRANTY DEPARTMENT VALCOURT,
QUEBEC
CANADA,
JOE
2LO
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