BOMBARDIER 650, 500, Traxter CVT 650, Traxter CVT 500, Traxter CVT 650 X Operator's Manual

This Operator’s Guide utilizes the following symbols to emphasize particular in­formation:
The Safety Alert Symbol indicates a potential personal injury hazard.
CAUTION:
Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
Denotes an instruction which, if not followed, could severely
damage vehicle components.
WARNING
YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover
can occur quickly, even during routine maneuvers such as turning and driv­ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator's Guide and the labels on your vehicle. Failure to follow these
warnings can result in SEVERE INJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, Safety Videocassette and on-product labels could cause injury including the possibility of death!
All safety documentation should remain with the vehicle at the time of sale. All content of the Safety Information section should be interpreted by the reader
as a warning which, if not followed, may result in injury including the possibility of death.
In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP) In USA, products are distributed by Bombardier Motor Corporation of America.
The following trademarks are the property of Bombard
ier Recreational Prod-
ucts Inc.:
Traxter
®
Rotax
®
Printed in Canada. (vmo2005-005 AP) ®™Trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2004 Bombardier Recreational Products Inc. All rights reserved. * Bombardier and the sprocket design are trademarks of Bombardier Inc., used under license.
FOREWORD
Congratulations on your purchase of
*
a new Bombardier cle. It is backed by the BRP warranty and a network of authorized Bom­bardier ATV dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial setup and inspection of your vehicle as well as completed the final adjustment before you took possession. At delivery, your dealer would have explained the operation, maintenance and safety features of the vehicle. We trust you have taken full advantage of this! If you need more complete servicing information, please ask your dealer.
Atdelivery,youwerealsoinformedof the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiv­ing a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall pur­poses.
recreational vehi-
The information and components/sys­tem descriptions contained in this document are correct at the time of publication. Bombardier Recreational Products Inc., however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, some differ­ences between the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equip­ment without incurring any obligation upon itself.
The illustrations in this document show the typical construction of the different assemblies and may not re­produce the full detail or exact shape of the parts. However, they represent parts that have the same or similar function.
The use of RIGHT and LEFT indica­tions in the text always refers to driv­ing position (when sitting on vehicle).
You are invited to contact our cus­tomer assistance center should you experience problems which cannot be resolved by an authorized Bombardier ATV dealer.
It is understood that this Operator’s Guide may be translated into another language. In the event of any discrep­ancy, the English version shall prevail. Throughout this document the mascu­line is used to denote the masculine or feminine.
Specifications are given in the SI met­ric system with the SAE U.S. equiva­lent in parenthesis. Where precise ac­curacy is not required, some conver­sions are rounded off for easier use.
We recommend genuine Bombardier products for replacement parts and accessories. Theyve been especially designed for your vehicle and manu­factured to meet BRPs demanding standards.
A Shop Manual can be obtained for complete service and maintenance in­formation and more repair information.
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1
TABLE OF CONTENTS
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTICE................................................................................. 5
INTRODUCTION ...................................................................... 6
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES..................................................... 8
OPERATION WARNINGS........................................................... 11
SAFETY WARNING.................................................................. 38
Pre-operation Check .......................... ..... ..... ......................... 39
Clothing........................................................................... 40
Carrying Loads ................................................................... 41
Hauling a Trailer .................................................................. 41
Working with your Vehicle...................................................... 41
Recreational Riding .............................................................. 41
Environment...................................................................... 42
Design Limitation ................................................................ 42
Off-Highway Operation.......................................................... 42
General Operating and Safety Precautions.................................... 43
Uphill Driving..................................................................... 43
DownhillDriving.................................................................. 43
Side Hilling........................................................................ 44
Drop-Offs......................................................................... 44
Riding Techniques ................................................. .............. 44
Routine Maintenance............................................................ 51
WARNING
HANG TAG ........................................................................... 52
LOCATION OF THE IMPORTANT LABELS....................................... 53
HOW TO IDENTIFY YOUR ATV.................................................... 62
Engine and Vehicle Identification Number Location.......................... 62
Compliance Label................................................................ 64
EMISSION REQUIREMENTS ...................................................... 65
CONTROLS/INSTRUMENTS/EQUIPMENT ..................................... 66
1) Throttle Lever ................................................................. 71
2) Front Brake Lever............................................................. 71
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VEHICLE INFORMATION
3) Rear Brake Lever.............................................................. 71
4) Brake Lever Lock ............................................................. 72
5) Transmission Lever ........................................................... 72
6) Multi-Function Switch ........................................................ 74
7) Indicator Lights Cluster....................................................... 78
8) Speedometer.................................................................. 78
9) Ignition Switch ................................................................ 80
10) Choke Knob Lever........................................................... 81
11) Auxiliary Headlamp ....... .......... . ....... . ... ....... . ....... ... ....... . ... 81
12) Fuel Tank Cap................................................................ 81
13) Fuel Gauge................................................................... 82
14) Fuel Valve .................................................................... 82
15) Rear Brake Pedal ............................................................ 83
16) Rewind Starter Handle...................................................... 83
17) Footpeg....................................................................... 84
18) Storage Compartment ...................................................... 84
19) ToolBox ...................................................................... 84
20) Seat Latch.................................................................... 85
21) Cargo Racks.................................................................. 86
22) Air Duct....................................................................... 86
23) Trailer Hitch .................................................................. 86
24) Radiator Cap ................................................................. 86
25) 12-Volt Power Outlet........................................................ 87
26) Fuses ......................................................................... 88
27) Winch (if so equipped) ........................... ........................... 88
28) Winch Control Switch (if so equipped) .................................... 88
29) Fairlead (if so equipped) ...................... .............................. 88
30) Release lever ................................................................ 88
31) Cargo Box Gate.............................................................. 89
32) Lateral Compartment ....................................................... 89
LIQUIDS............................................................................... 90
Fuel........... ..................................................................... 90
Engine/Transmission Oil......................................................... 90
Engine Coolant................................................................... 92
Brake Fluid........................................................................ 93
Battery ........................................................................... 95
BREAK-IN PERIOD................................................................... 96
Engine............................................................................. 96
Belt................................................................................ 96
10-Hour Inspection .............................................................. 96
PRE-OPERATION CHECK........................................................... 97
OPERATING INSTRUCTIONS...................................................... 98
General............................................................................ 98
Initial Cold Starting............................................................... 98
Warm Engine Starting........................................................... 99
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3
Emergency Manual Starting .............. ............. ........ ............. .... 99
Stopping the Engine........................................................... 100
Shiftingthe Transmission ..................................................... 100
Winch Operation (if so equipped) ........................................ .... 101
Dumping the Cargo Box....................................................... 101
SPECIAL PROCEDURES.......................................................... 102
Flooded Engine................................................................. 102
Engine Overheat............................................................... 102
Turn Over....................................................................... 102
ATV Immersion................................................................. 102
Post-Operation Care........................................................... 103
Emergency Shifter....... ..... .................. ............................... 103
Storage and Preseason Preparation.......................................... 104
CARGO AND TRANSPORTATION............................................... 105
Cargo............................................................................ 105
Hauling a Trailer ................................................................ 106
Transportation .................................................................. 106
MAINTENANCE INFORMATION
MAINTENANCE CHART .......................................................... 110
MAINTENANCE.................................................................... 113
Engine/Transmission........................................................... 113
Carburetor...................................................................... 118
Air Intake System.............................................................. 118
Electrical ........................................................................ 119
Drive Train ...................................................................... 124
Steering System ............................................................... 126
Suspension..................................................................... 127
Brake............................................................................ 129
Body/Frame .................................................................... 129
TROUBLESHOOTING............................................................. 131
SPECIFICATIONS .................................................................. 135
INTERNATIONAL SYSTEM METRIC INFORMATION ........................ 145
WARRANTY
BRP LIMITED WARRANTY NORTH AMERICA: 2005 BOMBARDIER BRP INTERNATIONAL LIMITED WARRANTY: 2005 BOMBARDIER
ATV 148
ATV 152
PRIVACY OBLIGATION/DISCLAIMER .......................................... 156
CHANGE OF ADDRESS/OWNERSHIP ......................................... 157
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4
NOTICE
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. It is indispens­able for the proper use of the product.
This Operator's Guide uses the follow­ing symbols.
Indicates a potentially hazardous situation which, if not avoided, couldresultinseriousinjuryor death.
CAUTION:
tion which, if not followed, could severely damage vehicle compo­nents.
WARNING
Denotes an instruc-
NOTE: Indicates supplementary infor-
mation needed to fully complete an in­struction.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the correct use of this vehicle.
To fully appreciate the pleasures, en­joyment and excitement of using this vehicle, there are some basic rules that MUST be observed and followed by any user.
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5
INTRODUCTION
Your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this Operator's Guide and all on-product warning labels as well as the Safety Videocassette that came with this vehicle. They more completely describe what you should know about this vehicle before riding it.
Whether you are a new user or an experienced rider, it is important for your personal safety that you know the controls and features of this vehicle. Equally important is knowing how to properly ride.
Irrespective of your age, experience or state regulations, it is always prudent for you or any other person who may ride your vehicle, to take an approved safe riding course. Please check with your dealer or local authorities for avail­ability in your area. If you are a com­pletely new rider, this should be done before your first ride. Your instructor should be able to provide advice on lo­cal conditions and safe riding practices particular to the area.
The contents of this Operator's Guide provide riding information which has been proven reliable by other users. They are not intended as a definitive means of avoiding accidents. How you apply this information, coupled with your mental and physical condi­tion, the particular terrain hazard and your risk acceptance level will have an effect on your riding experience. Have fun... and ride responsibly.
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. They are indis­pensable for the proper use of the product.
We would be pleased to receive any comments on the content and format of this Operator's Guide, the Safety Videocassette or on-product warnings labels.
Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season. Riding on sand is different than riding on snow or through forests or marshes. Each location may re­quire a greater degree of awareness and skill. Show good judgement. Al­ways proceed with caution. Please do not take any unnecessary risks that could leave you stranded or possibly injured.
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6
SAFETY
INFORMATION
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SAFETY INFORMATION
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7
SPECIAL SAFETY MESSAGES
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma­neuvers such as turning and driving on hillsor over obstacles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH
sult if you do not follow these instruc­tions:
Read this Operator's Guide and all
on-product warning labels carefully and follow the operating proce­dures described. Watch and pay attention to the Safety Videocas­sette before operation.
Never operate this vehicle without
proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized Bombardier ATV dealer to find out about avail­able training course nearest you or call the Specialty Vehicle Institute of America (SVIA) at 1 800 877-2887 or in Canada, the Canada safety Council (CSC) at 1 (613) 739-1535 ext. 227.
Always follow this age recommen-
dation: A person under 16 years old should never operate this vehicle.
Never carry a passenger on this ve-
hicle.
Never operate this vehicle on any
paved surfaces, including side­walks, driveways, parking lots and streets .
Never operate this vehicle on any
public street, road or highway, even a dirt or gravel one.
can re-
Never take place on this vehicle
without wearing an approved hel­met that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants.
Never consume alcohol or drugs be-
fore or while riding this vehicle.
Never operate at excessive speeds.
Always go at a speed that is proper for the terrain, visibility, and oper­ating conditions, and your experi­ence.
Never attempt wheelies, jumps, or
other stunts.
Always inspect your vehicle each
time you use it to make sure it is in safe operating condition. Always follow the inspection and mainte­nance procedures and schedules described in this Operator's Guide.
Always keep both hands on the
handlebars and both feet on the footpegs of the vehicle during op­eration.
Always go slowly and be extra care-
ful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating this vehicle.
Never operate on excessively
rough, slippery or loose terrain un­til you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures
for turning as described further in this Operator's Guide. Practice turning at low speeds before at­tempting to turn at faster speeds. Do not turn at excessive speed.
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8
SAFETY INFORMATION
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Never operate this vehicle on hills
too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures
for climbing hills as described further in this Operator's Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throt­tle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
Always follow proper procedures
for going down hills and for brak­ing on hills as described further in this Operator's Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures
for crossing the side of a hill as described further in this Operator's Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle. Never attempt to turn the vehicle around on any hill un­til you have mastered the turning technique described in this Opera­tor's Guide on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if
you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide. Dismount on the uphill side or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.
Always check for obstacles before
operating in a new area. Never at­tempt to operate over large obsta­cles, such as large rocks or fallen trees. Always follow proper proce­dures when operating over obsta­cles as described further in this Op­erator's Guide.
Always be careful when skidding
or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery sur­faces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding out of control.
Never operate this vehicle in fast
flowing water or in water deeper than that specified in this Opera­tor's Guide. Remember that wet brakes may have reduced stopping ability. Test your brakes after leav­ing water. If necessary, apply them several times to let friction dry out the pads.
Always be sure there are no ob-
stacles or people behind the vehi­cle when you operate in reverse. When it is safe to proceed in re­verse, go slowly.
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Always use the size and type tires
specified further in this Operator's Guide. Always maintain proper tire pressure as described further in this Operator's Guide.
SAFETY INFORMATION
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9
Never modify this vehicle through
improper installation or use of ac­cessories. Only use BRP's ap­proved accessories. Do not install passenger seat or use the racks to carry a passenger.
Never exceed the stated load limits
for this vehicle including operator, all other loads and added acces­sories. Cargo should be properly distributed and securely attached. Reduce speed and follow instruc­tions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
FOR MORE INFORMATION
ABOUT ATV SAFETY, call the Spe­cialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in Canada, the Canada Safety Coun­cil (CSC) at 1 (613) 739-1535 ext. 227 or contact an authorized Bom­bardier ATV dealer to find out about available training courses nearest you.
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SAFETY INFORMATION
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OPERATION WARNINGS
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required to be in the Operator's Guide for all ATVs.
NOTE: The following illustrations are general representations only. Your model
may differ.
WARNING
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain with or without passenger.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the training course offered by BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566-3366.
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SAFETY INFORMATION
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11
WARNING
V00A01Q
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this vehicle.
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12
SAFETY INFORMATION
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WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
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SAFETY INFORMATION
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13
WARNING
V00A03Q
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
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14
SAFETY INFORMATION
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WARNING
V00A04Q
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate ATVs on public streets, roads or highways.
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SAFETY INFORMATION
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WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection and protective clothing.
WHAT CAN HAPPEN
The following items concern all ATV's operator:
– riding without an approved helmet increases the chances of a severe head
injury or death in the event of an accident
– riding without eye protection can result in an accident and increases the
chances of a severe injury in the event of an accident
– riding without protective clothing increases the chances of severe injury in
the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
eye protection (goggles or face shield)gloves and boots,Iong sleeved shirt or jacketIong pants.
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SAFETY INFORMATION
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WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
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SAFETY INFORMATION
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WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and op­erating conditions, and your experience.
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SAFETY INFORMATION
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WARNING
V00A09Q
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
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SAFETY INFORMATION
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POTENTIAL HAZARD
Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described further in this Operator's Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or operator break through the ice.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
WARNING
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SAFETY INFORMATION
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WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during opera­tion.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests during vehicle operation.
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SAFETY INFORMATION
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WARNING
V00A0CQ
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning or loss of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle.
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22
SAFETY INFORMATION
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V00A0DQ
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slippery or loose terrain.
WARNING
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
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SAFETY INFORMATION
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WARNING
V00A0EQ
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
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SAFETY INFORMATION
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WARNING
V00A0QQ
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your abil­ities.
Practice on smaller hills before attempting larger hills.
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SAFETY INFORMATION
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WARNING
V00A0FQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in this Operator's Guide.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. The ve-
hicle could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop,
or another vehicle or person could be on the other side of the hill.
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SAFETY INFORMATION
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WARNING
V00A0GQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when brak­ing as you go down a hill.
Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
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SAFETY INFORMATION
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WARNING
V00A0HQ
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle around on any hill until you have mas­tered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator's Guide.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
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SAFETY INFORMATION
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V00A0IQ
WARNING
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake while rolling backwards. Apply the front brake gradually. When fully stopped, apply rear brake as well and lock parking brake. Dismount on uphill side, or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this Operator's Guide.
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SAFETY INFORMATION
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WARNING
V00A0JQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen
trees. When you go over obstacles, always follow proper procedures as de-
scribed further in this Operator's Guide.
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30
SAFETY INFORMATION
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WARNING
V00A0KQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
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SAFETY INFORMATION
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WARNING
V00A0LQ
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
Check water depth and current before you attempt to cross any water. Wa­ter should not go above footrests.
Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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32
SAFETY INFORMATION
___________
WARNING
V00A0MQ
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind the vehicle, resulting in serious injury.
HOW TO AVOID THE HAZARD
When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly.
____________
SAFETY INFORMATION
___________
33
WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with im­proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in this Operator's Guide for this vehicle.
Always maintain proper tire pressure as described further in this Opera­tor's Guide.
___________
34
SAFETY INFORMATION
___________
WARNING
V00A0NQ
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci­dent.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of acces­sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer.
Do not install passenger seat or use the racks to carry a passenger.
____________
SAFETY INFORMATION
___________
35
WARNING
V00A0PQ
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle including operator and passenger, as well as other loads and added accessories.
Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater dis-
tance for braking. Always follow the instructions in this Operator's Guide for carrying cargo
or pulling a trailer.
___________
36
SAFETY INFORMATION
___________
V03M01Q
POTENTIAL HAZARD
Transporting inflammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
WARNING
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport inflammable or dangerous material.
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
____________
SAFETY INFORMATION
WARNING
___________
37
SAFETY WARNING
To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.
Information in this Operator's Guide is limited. It is strongly recommended that you obtain further information and training from your local authorities, ATV clubs or a recognized ATV training organization such as Specialty Vehicle Institute of America (SVIA) or the Canada Safety Council.
The U.S. Consumer Product Safety Commission and all ATV manufacturers do not recommended anyone under the age of 16 to ride an ATV having an engine higher than 90 cc. For the child's safety, we strongly recommend you also follow and enforce this recommendation. You are the sole judge of a rider's capability to understand the risks and operate a vehicle safely.
Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury includ­ing death.
Become completely familiar with the operational controls and the general oper­ation of the vehicle before venturing into off road conditions. Practice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. Higher speeds require greater experience, knowledge and suitable riding conditions.
Not all vehicles are the same. Each has its own unique performance character­istics, controls and features. Each will ride and handle differently.
Never assume that the vehicle will go everywhere safely. Sudden changes in terrain caused by holes, depressions, banks, softer or harder "ground" or other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehicle does begin to topple or tipover, it is usually the best advice to immediately get off... AWAY from the direction of the tipover!
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38
SAFETY INFORMATION
___________
Pre-operation Check
The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur.
Before using this vehicle, the operator should always:
a) Apply parking brake and check if it
operates properly. b) Check tire pressure and condition. c) Check wheels and bearings for
wear and damage. d) Check location of controls and en-
sure they work properly. e) Verify if steering operates freely. f) Activate throttle control lever sev-
eral times to ensure it operates
freely. It must return to idle posi-
tion when released. g) Activate the brake levers and brake
pedal to make sure the brakes fully
apply. Levers and pedal must fully
return when released. h) Ensure transmission lever is work-
ing then reset in PARK position. i) Check fuel, oil and coolant levels. j) Check for oil leaks on the en-
gine/transmission and drive train
components. k) Ensure fuel valve is in fully open
position (ON). l) Clean headlamps and taillight. m) Ensure front storage cover com-
partment is properly latched. n) Ensure seat is properly latched. o) If you transport cargo, respect load
capacity. Ensure cargo is properly
secured to the racks.
WARNING
p) If you are pulling a trailer or other
equipment, ensure it respects the tongue capacity and towing capac­ity. Ensure trailer is properly se­cured to hitch.
q) Look and feel for loose parts while
engine is off. Check fasteners.
r) Ensure the path of travel is free of
persons and obstacles.
s) Check operation of ignition switch,
start button, engine stop switch, headlamps, dimmer switch, tail­light and indicator lights.
t) Start engine, remove parking brake
and drive forward slowly a few feet then apply all brakes individually to test them.
Correct any problem you may have found before riding. See an autho­rized Bombardier ATV dealer as nec­essary.
____________
SAFETY INFORMATION
___________
39
Clothing
Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route. Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifogging goggles or sun­glasses may be required. Different colored lenses available for goggles or sun­glasses help you distinguish terrain variations. Sunglasses should only be worn during the daytime.
Approved
helmet
Eye protection
Rigid chin
guard
Chest
protector
V00A0RN
Long
sleeves
Gloves
Long, sturdy
pants
Boots
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40
SAFETY INFORMATION
___________
Carrying Loads
Any load carried on the vehicle's carrying rack(s) will affect the stability and con­trol of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware that the "load" may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid covering and obstructing the headlamp or taillight with the cargo.
This vehicle is designed specifically to carry an operator only. Even with a long seat that provide unrestricted operator movements, they are not designed nor intended to carry passenger(s). Do not install passenger's seat or use the racks or their location to carry passenger(s). Carrying passenger(s) may affect the stability and your control of the vehicle.
Hauling a Trailer
Riding this vehicle with a trailer substantially increases the risk of toppling, espe­cially on inclined slopes. If a trailer is used behind the vehicle make sure that its hitch is compatible with the one on the vehicle. Make sure the trailer is horizontal with the vehicle. (In some instances a special extension may have to be installed on the vehicle hitch). Use security chains to secure the trailer with the vehicle. This vehicle may require additional stopping distance if hauling heavy loads, es­pecially on inclined surfaces and when a passenger is on board. Be careful not to skid or slide. When stopped or parked, block the vehicle and trailer wheels from possible movement. Always make sure load is evenly distributed on the trailer. Use caution when disconnecting a loaded trailer; it or its load may topple on you or others. Do not turn at high speeds.
Working with your Vehicle
Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re­spect the load and capacities of the vehicle. Overloading of the vehicle can over­stress the components and cause failure. To prevent possible injury, it is equally important to follow the instructions and warnings that accompany the accessory. Avoid any physical exertion through lifting or pulling of heavy loads or manpow­ering the vehicle. (Continue to read RECREATIONAL RIDING below).
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you.
Join a local ATV club. They will provide you with a map and advice or inform you where you can ride. If a club does not exist in your area, help start one. Group riding and club activities provide a pleasurable, social experience.
____________
SAFETY INFORMATION
___________
41
Always keep a safe distance from other riders. Your judgment of speed, ter­rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized vehicle, cannot stop "on a dime".
Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equip­ment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encounter. An emergency first aid kit should always be a consideration.
Environment
One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not ride in environmentally sensitive areas. Do not drive over forest crops or shrubs... nor cut down trees or take down fencing... nor spin your wheels and destroy the terrain. Tread Lightly”.
Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and observe quietly and with caution. It will be one of the better memories of your life.
Observe the rule... what you take in, carry out. Do not litter. Do not start campfires unless you have permission to do so... and then only ... away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Always obtain the permission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again after yourself.
Finally, do not pollute streams, lakes or rivers and do not modify the engine or muffling system, or remove any of its components.
Design Limitation
Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.
The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
Off-Highway Operation
The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
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42
SAFETY INFORMATION
___________
An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.
General Operating and Safety Precautions
Care, caution, experience and driving skill are the best precautions against the hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never drive faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tipover or rollover.
Never operate the vehicle if the controls do not function normally. When operating in reverse, check that the path behind the vehicle is free of peo-
ple or obstacles. Proceed slowly and avoid sharp turns When stopped or parked, always apply the parking brake. This is especially im-
portant when parking on a slope. On very steep inclines or if the vehicle is car­rying cargo, the wheels should be blocked using rocks or bricks. Remember to turn the fuel valve to the closed position.
Uphill Driving
Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle's balance changes rearward tipover can occur.
The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so.
It is also wise to know the terrain condition on the other side of the hill or bank. All too often there exists a sharp drop-off that is impossible to negotiate or descend.
Downhill Driving
This vehicle can climb slopes that are steeper than it can safely descend. There­fore, it is essential to assure that a safe route exists to descend a slope before you climb it.
Decelerating while negotiating a slippery downhill slope could "toboggan" the ve­hicle. Maintain steady speed and/or accelerate slightly to regain control.
____________
SAFETY INFORMATION
___________
43
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi­tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de­pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
Drop-Offs
This vehicle will "bottom-out" and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tipover.
Avoid negotiating drop-offs. Reverse and select an alternate route.
WARNING
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts such as jumping. Performing "wheelies" can cause the vehicle to flip over onto you. Both practices have a high risk for you and should be avoided at all times.
To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.
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44
SAFETY INFORMATION
___________
V00A0UL
Even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact.
This vehicle is not designed for riding on roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a colli­sion to occur with another vehicle. ATV tires are not suited for paved road use. Pavement may seriously affect the handling and control of the vehicle. Riding on roads or soft shoulders may confuse other road users, especially if your lights are on. If you have to cross a road, the lead driver should get off his vehicle then ob­serve and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel sidewalks. They are designated for pedestrian use.
Water can be a unique hazard. If it is too deep the vehicle may "float" and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you.
____________
SAFETY INFORMATION
___________
45
V00A0VL
Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water.
Mud or marsh lands may be encountered near water. Be prepared for sudden "holes" or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.
If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indication that the ice thickness will vary. If in doubt, do not attempt to cross.
Ice will also affect the control of vehicle. Slow down and do not "gun" the throttle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle
Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become "bogged" down. If this occurs look for a firmer base. Again, the best advice is to slow down and be watchful of the conditions.
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46
SAFETY INFORMATION
___________
When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune . Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
Riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... possibly causing it to slide and tipover especially at high speeds. In addition, braking distance may be a effected. Remember that "gunning" the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the "trail" should be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de­pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed... approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momen­tum and do not "gun" the throttle. Hold handgrips firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground. Be aware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.
____________
SAFETY INFORMATION
___________
47
Uphill
Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, apply the brake, being careful not to slide. Dismount then use the "U" turn or "K" turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay clear. Do not ride over the crest of the hill at high speed. Obstacles, including sharp drop-offs, may exist.
V00A0XL
___________
48
SAFETY INFORMATION
___________
Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear.
V00A0YL
____________
SAFETY INFORMATION
___________
49
Side hilling
This is one of the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope... and be prepared to dismount on that side should the vehicle begin to topple.
most risky
Do not try to stop or save the vehicle from damage.
types of riding since it may drastically change the
V00A0ZL
___________
50
SAFETY INFORMATION
___________
Routine Maintenance
Once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy water then allow it to dry. (A towel may help). Do not wash your vehicle outside during freezing weather. Apply appropriate lubrication as described in the MAINTENANCE section.
Part of your responsibility towards safety is to respect the contents of this Op­erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.
Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty. In addition, certain modifi­cations including the removal of engine or exhaust components are illegal under most laws.
Changing the wheel and/or tire size may affect the stability of the vehicle. Incor­rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged. Wheels or tires which are damaged should always be replaced.
____________
SAFETY INFORMATION
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51
HANG TAG
This vehicle comes with a hang tag and labels containing important safety infor­mation.
The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, please contact an authorized Bombardier ATV dealer for replacements.
Any person who rides this vehicle should read and understand this information before riding.
NEVER USE WITH DRUGS OR ALCOHOL.
V00A2JL
 with a passenger - passengers affect balance and steering and increase risk of losing control.
704900928
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52
SAFETY INFORMATION
___________
LOCATION OF THE IMPORTANT LABELS
The following labels are on your vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer.
NOTE: The following illustrations used in this Operator's Guide are a general
representation only. Your model may differ.
Traxter 5 SPEED except XL Models
9 7
17
V01A5UL
4
36
10
1
58 6
2
18
____________
SAFETY INFORMATION
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53
Traxte r X L
12
1
1615
3
14
4
18
7
2
1615
V03M0QL
5
17
36
___________
54
SAFETY INFORMATION
___________
Traxte r CVT
8
6
1
11 10 2
18
5
9 7
17
4
V04A1AL
____________
63
SAFETY INFORMATION
___________
55
Label 1
Label 4
V00M04Y
Label 5
V00M05Y
V01M01Z
V01M02Z
Label 6
Label 2
V00M06Y
Label 3
V01M09Z
___________
56
SAFETY INFORMATION
___________
Label 7
V00M07Y
TRAXTER SERIES EXCEPT XL MODELS
Label 8
V01M04Z
TRAXTER SERIES EXCEPT XL MODELS
Label 9
V00M08Y
TRAXTER XL
V01M07Z
TRAXTER SERIES EXCEPT XL MODELS
Label 10
V01M03Z
TRAXTER SERIES EXCEPT XL MODELS
____________
SAFETY INFORMATION
___________
57
Label 11
Label 14
V03M0JY
V04M08Y
TRAXTER CVT
V03M0HY
TRAXTER XL
TRAXTER XL
Label 15
Label 12
V03M0KY
TRAXTER XL
Label 16
Label 13
V03M0IY
TRAXTER XL
V03M0LY
TRAXTER XL
___________
58
SAFETY INFORMATION
___________
Label 17
V00M0AY
ALL MODELS EXCEPT THOSE SOLD IN CANADA AND IN USA
Label 18
4982
497.70cc
V00M09Y
TRAXTER SERIES EXCEPT CVT MODELS
4983
498.0cc
V03M0MY
TRAXTER CVT
____________
SAFETY INFORMATION
___________
59
VEHICLE
INFORMATION
_____________________
61
HOW TO IDENTIFY YOUR ATV
The main components of your vehicle (engine and frame) are identified by differ­ent serial numbers. It may sometimes become necessary to locate these num­bers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Bombardier ATV dealer to complete war­ranty claims properly. No warranty will be allowed by BRP if the engine identifica­tion number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way. We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company.
Engine and Vehicle Identification Number Location
Traxte r CVT
1
V04A1FL
TYPICAL
1. EIN (Engine Identification Number)
2. VIN (Vehicle Identification Number)
3. Model
______________________
62
3 2
Traxter 5 SPEED except XL models
1
V01A5YL
TYPICAL
1. EIN (Engine Identification Number)
2. VIN (Vehicle Identification Number)
3. Model
3 2
_____________________
63
Traxte r X L
1
3 2
V03M0SL
TYPICAL
1. EIN (Engine Identification Number)
2. VIN (Vehicle Identification Number)
3. Model
Compliance Label
This label indicates vehicle's conformity in many countries.
LABEL LOCATION
Traxter 5 SPEED
Traxter CVT
Under seat, on the RH upper bar of frame.
Under seat, on the LH upper bar of frame.
V00M02Y
USA AND CANADA
______________________
64
V00M03Y
OTHER COUNTRIES IN THE WORLD
EMISSION REQUIREMENTS
The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.
A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration. The appropriate label is denoted by the vehicle identification number (in the 8
VEHICLE CATEGORY VIN 8THCHARACTER
th
character detailed herein).
Non-complying Red Label
Complying Green Label Any alphanumeric designation other than a C or 3
Must denote a C or 3
_____________________
65
CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some controls/instruments/equipment are optional on some models.
Traxte r CVT
28
21
11
18
19
21
27 29
24
26
22
14
3
6
17
84
2
V04A1GL
21
25
13
1
12
9
5
______________________
66
21 11
20
18
21
24
26
17
28 2
6
15
5
21
V04A1IL
23
_____________________
67
Traxter 5 SPEED
21
20
22
11
18
19
27 29
1517
8746
3
5
V01A61L
13 9 10 12
25
2
1
______________________
68
11
5
28
1
21 24
22
26
16 17 14
6
28
2
V01A62L
21
24
23
_____________________
69
V03A0JL
32 30
17
15
______________________
70
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section gives basic func-
2) Front Brake Lever
tions of the various controls of your ATV. For more details of how to op­erate one control in conjunction with some others, refer to OPERATING IN­STRUCTIONS further in this section.
All Models
Located on the right side of handle­bar. When compressed, the brake is applied. When released, it should au­tomatically return to its original posi-
1) Throttle Lever
tion. Braking effect is proportional to the force applied on the lever and to
All Models
Located on the right side of handlebar. When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear.
the type and condition of the terrain. The front brake will have also an effect on rear wheels through the drive train.
See the note at REAR BRAKE LEVER below for additional information.
When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.
2
2
V04I0AY
TYPICAL
1. Throttle lever
2. To accelerate
3. To decelerate
1
3
V04I0AZ
TYPICAL
1. Brake lever
2. To apply brake
3) Rear Brake Lever
All Models
Located on the left side of handlebar. When compressed, the brake is ap­plied. When released, it should auto­matically return to its original position. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
_____________________
1
71
NOTE: Using the rear brake will have
also an effect on front wheels because they are interconnected through the drive train. As on other wheeled vehi­cles, the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will af­fect vehicle handling and steering con­trol when braking vigorously. Take it into account when braking.
Make sure brake lever lock is fully disengaged before operating the ATV.
When you ride the vehicle, brakes thatarecausedtodragbyacon­tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire.
WARNING
2
V01I04Y
TYPICAL
1. Brake lever
2. To apply brake
1
4) Brake Lever Lock
All Models
Located on left side of handlebar on the rear brake lever. When applied, it prevents the vehicle from moving. Useful when the brake needs to be locked for example such as doing a K-turn, during transportation or when the vehicle is not in operation.
Always use the brake lever lock and engage the PARK position on the transmission lever when the vehicle is not in operation.
WARNING
To engage mechanism: Squeeze brake lever and maintain while moving lever lock. Brake lever is now compressed and applying rear brakes.
2
V01I05Y
TYPICAL
1. Brake lever lock
2. Press to apply parking brake
To release mechanism: Squeeze brake lever. Lever lock should automatically return to its original position. Brake lever should return to rest position. Al­ways release brake lever lock before riding.
1
5) Transmission Lever
Traxter CVT
Located on the right side of vehicle. A 5-position lever: P, R, N, H and L.
______________________
72
P R N H L
V06E03Y
To change the transmission position, completely stop vehicle then move lever to the right then to the desired position while moving lever forward. Do not force lever. If unable to shift, rock the vehicle back and forth to move ATV and try again.
Traxter 5 SPEED
Located on the left side of steering column. A 5-position lever: P, R, N, H and L.
To change the transmission position, completely stop vehicle then move lever to the desired position while pulling lever upward. Do not force lever. If unable to shift, rock the vehi­cle back and forth to move the vehicle and try again.
N
2
2
V06E04Y
1. Transmission lever
2. To change position
CAUTION:
Always completely
1
stop the vehicle and apply the brake prior to moving the transmission lever.
V01I06Y
1. Transmission lever
2. To change position
CAUTION:
1
Always completely stop the vehicle and apply the brake prior to moving the transmission lever.
All Models
P: Park
This position locks the transmission to help prevent vehicle movement. Al­ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to be engaged.
R: Reverse
This allows the vehicle to go back­ward. The vehicle speed is limited.
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73
WARNING
Before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated.
N: Neutral
This position disengages the transmis­sion to allow manual vehicle move­ment or towing.
H: High gear
This selects the high speed range of the transmission in the gear box. It is the normal riding position. It allows the vehicle to reach its maximum speed.
Headlamp Switch
Located on the top of multi-function switch. Place headlamp switch to LO for the low beam and taillight. Place headlamp switch to HI for the high beam and taillight.
3
L: Low gear
This selects the low speed range of transmission in the gear box. It is the working position. It allows the vehi­cletomoveslowlywiththemaximum traction and power.
CAUTION:
Use the low speed range to pull any load or to climb a steep slope.
6) Multi-Function Switch
Traxte r CVT
The multi-function switch is located on the left side of handlebar.
1
1
2
V04A1JY
1. Headlamp switch
2. Low beam position
3. High beam position
NOTE: Place ignition switch to ON
without lightposition to close the headlamp.
V04A1PY
1. Multifunction switch
The controls located on this multi­function switch are:
______________________
74
V04A1KY
ON POSITION “WITHOUT LIGHT”
Engine Stop Switch
Located at the middle of multi-function switch. The engine will turn over but will not start if the engine stop switch is turned to OFF position.
V04A1LY
1. Engine stop switch
1
This switch can be used to stop engine and as an emergency control.
NOTE: While engine can be stopped
by turning ignition key OFF, we recom­mend the engine be stopped by the engine stop switch.
To stop engine, fully release throttle lever then use the engine stop switch.
Start Button
Located above the engine stop switch.
V04A1LZ
1. Start button
1
To start engine, place the engine stop switch to RUN.
Press and hold the start button. Re­lease immediately after engine is started.
Choke Lever
Located at bottom of multi-function switch. This device features a variable lever to ease cold start.
V04I0EY
CHOKE LEVER IN THE OFF POSITION
Position OFF is for normal use with a warm engine.
The full choke position is used for lower engine temperature.
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75
2
V04I0FY
CHOKE LEVER IN THE FULL CHOKE POSITION
The other positions between OFF and FULL position, will be use depending on the engine temperature.
Traxter 5 SPEED
The multi-function switch is located on the left side of handlebar.
1
V01A6GY
1. Multifunction switch
The controls located on this multi-function switch are:
V01I1UY
1. Gear shift button
2. Press here to upshift
3. Press here to downshift
1 3
The lower the gear, the slower the ve­hicle speed and the higher the gear, the higher the vehicle speed.
Vehicle must be running to allow gear change.
The button must be released then pressed again to perform another gear shift.
There are 5 gears in high and low gear positions.
On Traxter 5 SPEED, all models feature a manual/autoshift selec­tor located beside headlamp dim­mer switch, at the bottom of the multi-function switch. It is possible to change the mode at any time, even when vehicle is running.
Electric Gear Shift Button
Located at the middle of multi-function switch. When pressing on the upper face, it shifts the transmission to the next higher gear. When pressing on the lower face, it shifts the transmis­sion to the next lower gear.
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76
1
V01G18Y
1. Manual/autoshift selector
2. Gear shift button
2
1
The autoshift mode activates a change of gear in accordance with the engine RPM and throttle opening. When au­toshift mode is selected, just press or release throttle lever.
On some occasions, it may be useful or necessary to manually change the gear selection. The electronic module will allow the rider to override the au­toshift mode by pressing the shift but­ton to a lower gear or a higher gear. The autoshift mode will be kept and the shifting sequence will resume af­ter shift is performed.
However, if the vehicle is used in severe conditions, it is highly recom­mended to use the manual mode (use the gear shift button).
V01A63Y
1. Start/stop switch
To start engine, press and hold the switch. Release immediately after en­gine is started.
To stop engine, fully release throttle lever then press the switch. It is not necessary to hold the switch.
NOTE: While engine can be stopped
by turning ignition key OFF, we recom­mend the engine be stopped by press­ing the start/stop switch.
Headlamp Dimmer Switch
Located under the electric gear shift button. Toggle type switch. It allows selection of headlamp intensity.
Start/Stop Switch
Located on top of the multi-function switch. Dual function switch.
V01A64Y
1. Headlamp dimmer switch
1
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77
7) Indicator Lights
Cluster
Traxter 5 SPEED
NOTE:
ON (either position), all indicator lights will turn on for a brief moment. This validates their operation. Thereafter, only the lights that are activated will remain on.
NOTE: Temperature light stay on un-
til the engine runs. If all lights flash, it indicates a particu-
lar malfunction of the transmission or the electrical system. See an autho­rized Bombardier ATV dealer as soon as possible.
Gear Position Display
When first turning switch to
If all lights flash continuously, it in­dicates a damaged sensor (gearbox). Although the vehicle can still be op­erated in this condition, downshifting may increase engine braking.Drive slowly. See an authorized Bombardier ATV dealer as soon as possible.
8) Speedometer
All Models
These vehicles are equipped with an electronic speedometer. It indicates the speed of the vehicle either in MPH and km/h.
The speedometer is located at the middle of cluster and it is backlit when theignitionswitchisturnedON(ei­ther position).
Located on left side of cluster. It lights up to indicate the gear position when­ever the ignition switch is turned on when the transmission lever is NOTinPARKorinNEUTRALposition (whether or not engine is running).
1
4
1
3
V01A66Y
TYPICAL
1. Speedometer
2. Display (Odometer/trip meter/hourmeter)
3. Display selection button
4. Indicator lamps
Change from One Unit to the Other
2
V01A65Y
1. Gear position display
If all lights flash while shifting gear, it indicates the shifting is not com­pleted yet. Simply wait until the shift­ing completes or retry the shift with the gear shift button.
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78
The speedometer is factory preset in miles but it is possible to change is reading to kilometer.
NOTE: The unit modification is ap-
plied to the speedometer, odometer and trip meter.
Turn the ignition switch to the OFF po­sition.
Insert a little flat screwdriver into the slot at the bottom of the speedome­ter. Slightly, pry the speedometer and turn it clockwise then remove it from steering pod.
V01A67Y
It can be used to establish a fuel tank range or distance between 2 way points for distance.
Push and HOLD display selection but­ton for 2 seconds to reset the trip me­ter.
Hourmeter
The hourmeter records engine running time in hours and minutes.
Indicator Lamps
High Intensity (BLUE)
When this indicator lamp is ON, it indicates high intensity is selected on the headlamps. NOTE: The auxiliary headlamp functions when high intensity is selected.
AUTO Mode (AMBER)
Plug connectors to change units from miles to kilometers. Unplug to return to miles reading.
Reinstall the speedometer into steer­ing pod and turn it counterclockwise to lock the speedometer.
Display Selector Button
The odometer always appears when turning the ignition switch ON (either ON position). To change the display to the trip meter, depress the display selector button.
Depressing display selector button again will change display for the hourmeter. Push it again to return to odometer.
Odometer
Odometer records the total distance travelled either in miles or kilometers.
Traxter 5 SPEED: When lit, it indicates the vehicle is operating in autoshift mode.
Engine Temperature (RED)
Tr axter CV T: When this indicator lamp is ON, it indicates the engine is overheating.
Traxter 5 SPEED: Dual function light. When indicator light is ON, it indicates a low oil pressure condition of the engine. When flashing, it indicates the engine is overheating.
All: This light turns on when the ignition switch is turned on and remains on until engine is running. If engine overheats, refer to ENGINE OVERHEAT in SPECIAL PROCEDURES.
Trip Met er
The trip meter records distance trav­elled since it has been reset. Distance travelled is displayed either in miles or kilometers.
CAUTION:
If the light does not turn off after engine starting, stop engine. See an authorized Bom­bardier ATV dealer. Do not use the vehicle until repaired.
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79
Oil Pressure (RED)
Traxter CVT: When this indicator lamp is ON, it indicates a low oil pressure condition of the engine.
CAUTION:
If the light does not turn off right after engine starting, stop engine. Check engine oil level and refill if necessary. If the oil level is good, see an authorized Bom­bardier ATV dealer. Do not use the vehicle until repaired.
Neutral (GREEN)
When lit, it indicates the transmission in neutral position.
Reverse (RED)
When lit, it indicates the transmission is in reverse position.
Park (AMBER)
When lit, it indicates the transmission is in park position.
V04A1MY
TRAXTER CVT
1. Ignition switch
V01A68Y
TRAXTER 5 SPEED
1. Ignition switch
1
1
9) Ignition Switch
Located at bottom of cluster. Key-operated, 3-position switch: OFF,
ON with lights and ON without lights.
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80
Insert key in switch and turn to the desired position. To remove key, turn key to OFF then pull it out.
The ON with lights position, turns on all lights with either the engine run­ning or not. The headlamps automati­cally dim to low intensity. Remember that having the lights on without the engine running discharges the battery. Always turn ignition to OFF after en­gine has been stopped.
NOTE: While engine can be stopped
by turning ignition key OFF, we recom­mend the engine be stopped by press­ing the start/stop switch.
Traxter 5 SPEED
Auto Shut-Down
If for some reason, the engine is not started within approximately 6 min­utes, the MPEM (Multi-Purpose Elec­tronic Module) will shut down to cut all electrical system functions. Simply turn the key to OFF then to ON to re­gain normal use.
10) Choke Knob Lever
NOTE: On
Traxter CVT models
,the choke lever is located at the bottom of multi-function switch.
Traxter 5 SPEED
Located at bottom of cluster. This de­vice features a variable lever to ease cold start.
Position OFF is for normal use with a warm engine (pushed in).
V01A6AY
CHOKE LEVER IN THE FULL CHOKE POSITION
The other positions between OFF and FULL position, will be use depending on the temperature.
To adjust the choke lever resistance, lift the rubber bellows then screw the choke lever nut with your fingers. Do not torque excessively because the choke lever won't move easily. Put back the rubber bellows in its original position.
11) Auxiliary Headlamp
The auxiliary headlamp is located on the steering pod. This lamp turns on only when the HI intensity is selected.
V01A69Y
CHOKE KNOB LEVER IN THE OFF POSITION
The full choke position is used for lower temperature (fully extended).
12) Fuel Tank Cap
Unscrew counterclockwise and re­move cap to allow fuel tank filling then fully tighten clockwise.
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81
WARNING
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top off the fuel tank before plac­ing the vehicle in a warm area. As temperature increases, fuel ex­pands and may overflow. Always wipe off any fuel spillage from the vehicle.
V04A1NY
TRAXTER CVT
13) Fuel Gauge
Located under cluster, the gauge shows an approximate amount of the fuel in tank.
V04F0VY
14) Fuel Valve
Located on left side panel under front part of seat. This is a 3-position rotary valve: OFF, ON, RES. Rotate the knob to align its pointer with ON, OFF or RES.
V01A6BY
TRAXTER 5 SPEED
OFF
Stops fuel supply to carburetor.
CAUTION:
Turn valve to OFF po­sition when the vehicle is not being operated or when transporting.
ON
Allows fuel to flow to carburetor. This is the normal position for operation of the vehicle.
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82
RES (RESERVE)
When fuel is exhausted in the fuel tank when in the ON position, an emergency supply of fuel is available by turning the knob to RES. The re­serve contains approximately 20% of the fuel tank capacity for a Traxter CVT and 30% for a Traxter 5 SPEED. Use this position only when the ON supply is empty.
When down to the reserve, refuel as soon as possible. Be sure to turn the valve back to the ON position after re­fuelling.
CAUTION:
Improper opening of fuel valve will restrict the flow of fuel. Make sure valve is fully opened while running.
15) Rear Brake Pedal
Located on the right footrest. When pressed down, the rear brake is ap­plied. When released, it should return to its original position. Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain.
NOTE: The brake will have also an ef-
fect on front wheels through the drive train.
V01A6CY
TRAXTER 5 SPEED
1. Rear brake pedal
1
16) Rewind Starter Handle
Traxter 5 SPEED
The rewind starter handle is provided as an emergency starting device.
Follow the usual starting procedure; but use the rewind starter instead of the electric starter.
Located on left side panel under front part of seat. Auto-rewind type. To en­gage mechanism, pull handle slowly until a resistance is felt then continue to slowly pull the handle until the com­pression stroke peak (strong rotating resistance) is passed, then pull vigor­ously. Slowly release handle.
V04A1OY
TRAXTER CVT
1. Rear brake pedal
1
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83
V01L07Y
12
V01A6DY
1. Rewind starter handle
1
17) Footpeg
Located on footrest. Use this area to keep your feet stable.
V01A6EY
TYPICAL
1. Footpeg
1
18) Storage Compartment
Located in front of vehicle. Conve­nient location to carry personal arti­cles such as an a helmet, spare spark plugs, first aid kit, etc. Unlatch cover, gently lift then remove cover.
The compartment is equipped with a drain plug under the tool box. Remove plug to allow draining when necessary. Reinstall plug when finished.
TYPICAL
1. Removing cover
2. Tool box
WARNING
When engine is running, always engage the PARK position on the transmission lever before opening cover. Never leave any heavy or loose breakable objects in the stor­age basket. Always latch cover be­fore riding. If storage cover is re­moved to provide greater carrying area, ensure that cargo is secured and will not fly outwhen riding atspeedonroughterrain. Slow down.
19) Tool Box
The tool box is located in the stor­age compartment and it contains tools for basic maintenance, this Operator's Guide and the ATV Winch Operator's Manual with the
The tools included in the tool box are:
pliers (1)screwdriver (1)open wrench 10/13 mm (1)open wrench 15/17 mm (1)socket wrench 10/13 mm (1)socket wrench 16/18 mm (1)tire pressure gauge (1)Allen key 3 mm (1)
XT models
.
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84
fuse 30 A (1)fuse 20 A (1)fuse 15 A (1).
20) Seat Latch
Located underneath rear end of seat. It allows the removal of seat to give access to engine compartment.
Traxter Series except XL Models
Seat Removal
Traxter Series except XL Models
Pull latch upward while gently lifting rear of seat. Continue lifting move­ment until you can release the front retaining devices then completely re­move seat.
XL Models
Push latch backwards while gently lift­ing rear of seat. Continue lifting move­ment until you can release the front retaining devices then completely re­move seat.
Seat Installation
V00A11Y
1. Seat
2. Seat latch
XL Models
WARNING
Periodically verify the seat lock pin and tighten if needed. Make sure seat is securely latched before rid­ing.
12
Traxter CVT
Insert front tab of seat into frame hook. When seat rests in its position, firmly push seat down to latch.
2
1
V03L02Y
1. Seat latch
1
V04L02Y
1. Insert this tab in hook
2. Hook
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85
Traxter 5 SPEED
22) Air Duct
Place seat to allow the insertion of the U-shaped bracket over the rollers. Gently slide the brackets over rollers then lower seat. When seat rests in its position, firmly push seat down to latch.
Traxter Series except XL Models
Located on rear fenders. They force the flow of air to cool radiator and sup­ply air inside air box.
CAUTION:
over air intake ducts.
Do not place anything
23) Trailer Hitch
Located on rear axle. Convenient hitch to install a ball to tow a trailer or other equipment. Install the proper ball size as per trailer manufacturer recommendations. Refer to SPEC­IFICATIONS for carrying loads and towing recommendations.
V01A6FY
1. U-shaped bracket
2. Rollers
1
2
21) Cargo Racks
Located on top of chassis at front and rear (except nient racks to carry gear.
Ensure to properly secure material to rack. Do not overload. Ensure load does not interfere with visi­bility and/or steering. Do not carry passenger(s).
Refer to SPECIFICATIONS for carry­ing loads and cargo weight distribution recommendations.
on XL models
WARNING
). Conve-
V00A2KY
TYPICAL
1. Trailer hitch
Be sure to install the proper ball size that matches the equipment you will tow.
Follow manufacturer's instructions for proper attachment.
1
WARNING
24) Radiator Cap
Traxter Series except XL Models
______________________
86
Located at rear of rear panel. It pro­vides access to the radiator filling neck.
Pull the protector cap to give access to the radiator cap. When finished, prop­erly reinstall radiator cap then protec­tor cap.
WARNING
In order to avoid potential burns, do not remove the radiator cap if theengineishot.
1
2
V01L0EY
V03C02Y
1. Radiator cap
1
25) 12-Volt Power Outlet
It is located beside ignition key on clus­ter.
1. Protector cap
2. Radiator cap
XL Models
The radiator cap is located under cargo box.
Lift cargo box to gain access to the radiator cap. Then, properly reinstall radiator cap and latch the cargo box properly.
V00A2LY
TYPICAL
1. Protective cap
2. Power outlet
2
1
Convenient for handheld spotlight or other portable equipment.
Remove cap to use. Always reinstall protective cap after use to protect against weather.
Do not exceed the rating capacity. See SPECIFICATIONS.
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87
An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring harness at the rear of vehicle. See an autho­rized Bombardier ATV dealer for more details.
To get wire rope into the winch, press the right side of switch.
Refer to ATV Winch Operator's Man­ual for more informations concerning the instructions for use the winch safely.
26) Fuses
The electrical system is protected with fuses. Refer to MAINTENANCE for details.
27) Winch (if so equipped)
Located behind front skid plate.
V01A1OY
1. Winch
2. Front skid plate
1
2
29) Fairlead (if so equipped)
Located on the front skid plate.
V01A1OZ
1. Front skid plate
2. Fairlead
2
The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch.
1
28) Winch Control Switch (if so equipped)
Located on the LH side of the handle­bar, near multi-function switch.
1
2
V04A15Y
1. In
2. Out
To take out wire rope from winch, press the left side of switch.
30) Release lever
XL Models
Located under cargo box on the right side of seat and it allows the dumping of cargo box.
To dump cargo box, move release lever toward the right side.
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88
V03L0MY
2
1
V03L05Y
CLOSING PROCEDURE
1. Raise gate
2. Lower gate
31) Cargo Box Gate
XL Models
Located at the rear end of cargo box. To open gate, unlatch and lift up gate
about 50 mm (2 in) then slowly pivot gate downwards, toward rear. Two cables located on each side of cargo box will hold gate in place.
1
2
32) Lateral Compartment
XL Models
The lateral compartments are located on both side of vehicle. These com­partments are equipped with a drain plug. Remove plugs to allow drain­ing when necessary. Reinstall plugs when finished.
V03L04Y
OPENING PROCEDURE
1. Lift up gate
2. Lower gate
To close gate, raise and lift up gate. Then insert gate locks into lock grooves. Install latches.
V03L06Y
1. Lateral compartment
1
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89
LIQUIDS
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section specifies the rec-
ommended liquids and procedures to check their levels. Refer to MAINTE­NANCE for procedures to replace the liquids.
Fuel
Recommended Fuel
Use regular unleaded gasoline or gasohol containing less than 10% of ethanol or methanol, available from most service stations. The gasoline used must have an octane number of 87 ((R + M)/2) or higher.
NOTE: In most service stations,
pump octane number corresponds to (R + M)/2 octane number. Usually a sticker can be found on the pump.
CAUTION:
other fuels. The use of unrecom­mended fuel can result in vehi­cle performance deterioration and damage to critical parts in the fuel system and engine components.
CAUTION:
ThisATVhasa4-strokeengine. Oil must be added to engine base only.
Never experiment with
Never mix oil with fuel.
WARNING
Fuel Level
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top off the fuel tank before placing the vehicle in a warm area. As tem­perature increases, fuel expands and may overflow. Always wipe off any fuel or oil spillage from the vehicle.
Engine/Transmission Oil
Recommended Oil
Use 4-stroke mineral-based engine oil that meets or exceeds the require­ments for API service classification SG, SH or SJ. Always check the API service label on the oil container to be sure it includes the letters SG, SH or SJ. Only use high-quality high-deter­gent oil.
WARNING
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90
NOTE: The same oil lubricates both
engine and transmission. For im­prove overall performance and wear protection use Bombardier synthetic oil (P/N 293 600 039). This is a special synthetic oil formulated for clutch type gearbox.
Traxter 5 SPEED
°C
°C
60
60
50
50
40
40
°F
°F
140
140
120
120
100
100
CAUTION:
Use of synthetic or synthetic blend oil, other than Bom­bardier synthetic oil 5W40 (P/N 293 600 039), may cause clutch slip­page.
Oil Viscosity
SAE 10W40 is recommended for
Traxter CVT
ommended for
while SAE 5W30 is rec-
Traxter 5 SPEED
.
Other viscosity should be used if the average temperature is outside the range of the recommended oil. See chart below.
V01A38Y
30
30
80
80
SAE 20W50
SAE 20W50
20
20
60
60
SAE 15W40
SAE 15W40
10
10
40
SAE 10W40
SAE 10W40
0
0
SAE 10W30
SAE 10W30
-10
SAE 5W30
SAE 5W30
BOMBARDIER SYNTHETIC OIL 5W40 (P/N 293 600 039)
BOMBARDIER SYNTHETIC OIL 5W40 (P/N 293 600 039)
-10
-20
-20
-30
-30
40
20
20
0
0
-20
-20
Oil Level
CAUTION:
Check level frequently and refill if necessary. Do not over­fill. Operating the engine/transmis­sion with an improper level may severely damage engine/transmis­sion. Wipe off any spillage.
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91
V04C20Y 1
1
3
2
TRAXTER CVT RH SIDE OF ENGINE
1. Dipstick
2
V01C02Y
TRAXTER 5 SPEED LH SIDE OF ENGINE
1. Dipstick
2. Filler cap
1
With vehicle on a level surface and engine cold, not running, check the oil level as follows:
1. Remove the dipstick and wipe clean.
2. Reinstall dipstick. The dipstick must be insert properly and com­pletely.
3. Remove the dipstick again and check oil level. It should be near or equal with the upper mark.
V00C01Y
TYPICAL
1. Full
2. Add
3. Operating range
To add oil, remove the dipstick (Traxter CVT) or unscrew filler cap (Traxter 5 SPEED). Add a small amount of oil and recheck oil level. Repeat until oil level reaches the dipstick's upper mark. Do not overfill.
NOTE: Use a funnel to avoid spillage.
Properly reinstall the dipstick and/or tighten filler cap then reinstall seat.
Engine Coolant
Recommended Coolant
Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi­cally for internal combustion aluminum engines.
Cooling system must be filled with Bombardier premixed coolant (P/N 219 700 362) or with distilled water and antifreeze solution (50% water, 50% antifreeze).
Coolant Level
WARNING
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92
Check coolant level with engine cold. Never add coolant in cool­ing system when engine is hot.
Remove seat.
Traxte r CVT
NOTE: When checking level at tem-
perature lower than 20°C(68°F), it may be slightly lower than MIN. mark.
AddcoolantuptoMAX.markifre­quired. Use a funnel to avoid spillage. Do not overfill.
Properly reinstall and tighten filler cap and reinstall seat.
If the coolant is added in the coolant reservoir, check the level in the radia­tor too. Add coolant if necessary.
V04C05Y
Traxter 5 SPEED
In order to avoid potential burns, do not remove the radiator cap if theengineishot.
WARNING
NOTE: A cooling system that fre-
quently requires coolant is the indica­tion of leaks or engine problems. See an authorized Bombardier ATV dealer.
Coolant Replacement
Refer to MAINTENANCE section.
Brake Fluid
Recommended Fluid
Always use brake fluid meeting the specification DOT 4 only.
CAUTION:
age to the braking system, do not use fluids other than the recom­mended one, nor mix different flu­ids for topping up.
To avoid serious dam-
V01L2OY
With vehicle on a level surface, liquid should be between MIN. and MAX. level marks of coolant reservoir.
Fluid Level
With vehicle on a level surface, check brake fluid in reservoir for proper level. It should be above MIN. mark.
Add fluid as required. Do not overfill. Clean filler cap before removing.
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CAUTION:
UseonlyDOT4brake fluid from a sealed container. Do not use brake fluid taken from old or already opened containers.
NOTE: A low level may indicate leaks
or worn brake pads. See an autho­rized Bombardier ATV dealer.
Front Brake Fluid Reservoir
Turn steering in the straight-ahead po­sition to ensure reservoir is level.
Check the brake fluid level; the reser­voir is full when the fluid reaches of the top of window.
Rear Brake Fluid Reservoir
Traxter CVT
V04K04Y
Visually inspect lever boot condition. Check for cracks, tears etc. Replace if damaged.
V04C06Y
Traxter 5 SPEED
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V01K18Y
Battery
This vehicle is equipped with an elec­trolyte type battery that requires a min­imum of maintenance.
Electrolyte Level
Placethevehicleonalevelsurface. Check electrolyte level by the rear left
inner fender. Use a flashlight if neces­sary. Do not use an open flame.
The electrolyte should be between lower and upper marks. If level is low, remove battery from vehicle to add distilled water. Refer to MAINTE­NANCE for the proper removal/refill­ing/installation procedure.
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BREAK-IN PERIOD
Engine
A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle.
CAUTION:
This vehicle has a 4-stroke engine. Oil must be added to engine base only.
During this period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in. Contin­ued wide open throttle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.
Never mix oil with fuel.
Belt
Traxter CVT
A new belt requires a break-in period of 50 km (30 miles). Avoid strong ac­celeration/deceleration, pulling a load or high speed cruising.
10-Hour Inspection
As with any precision piece of me­chanical equipment, we suggest that after the first 10 hours, 250 km (150 miles) or 30 days after the pur­chase, whichever comes first, your vehicle be inspected by an authorized Bombardier ATV dealer. This inspec­tion will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.
The 10-hour inspection is at the expense of the vehicle owner.
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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WARNING
PRE-OPERATION CHECK
The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur.
Before using this vehicle, the operator should always:
Apply parking brake and check if it operates properly.
Check tire pressure and condition.
Check wheels and bearings for
wear and damage.
Check location of controls and en­sure they work properly.
Verify steering operates freely.
Activate throttle control lever sev-
eral times to ensure it operates freely. It must return to idle posi­tion when released.
Activate the brake levers and foot pedal to make sure the brakes fully apply. Levers and pedal must fully return when released.
Ensure transmission lever is work­ing then reset in PARK position.
Check fuel, oil and coolant levels.
Check for oil leaks on the en-
gine/transmission and drive train components.
Ensure fuel valve is in fully open position (ON).
Clean headlamps and taillight.
Ensure front storage cover com-
partment is properly latched.
Ensure seat is properly latched.
If you transport cargo, respect load
capacity. Ensure cargo is properly secured to the racks.
WARNING
If you are pulling a trailer or other equipment, ensure it respects the tongue capacity and towing capac­ity. Ensure trailer is properly se­cured to hitch.
Look and feel for loose parts while engine is off. Check fasteners.
Ensure the path of travel is free of persons and obstacles.
Check operation of ignition switch, start button, engine stop switch, headlamps, dimmer switch, taillight and indicator lights.
Start engine and drive forward slowly a few feet and apply all brakes individually to test them.
Correct any problem you may have found. See an authorized Bom­bardier ATV dealer as necessary.
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OPERATING INSTRUCTIONS
General
Transmission lever must be on PARK or NEUTRAL to allow engine starting.
For your convenience, an override mode allows to start the engine with the transmission lever in any position. Press and hold the front or rear brake lever or the brake pedal while pressing the start button.
Traxte r CVT
To start engine, place the engine stop switch to RUN position, insert key in ignition switch and turn to ON then press start button.
TRAXTER CVT
Traxter 5 SPEED
The engine can be started in any gear (from 1 to 5).
1. Full choke position
V04I0FZ
1
To start engine, insert key in ignition switchandturntoONthenpressthe start/stop switch.
Initial Cold Starting
Insert key in ignition switch and turn to ON.
In cold weather, colder than 0°C (32°F), place the choke lever in full position.
1
V01A6AZ
TRAXTER 5 SPEED
1. Full choke position
NOTE: On
Traxter 5 SPEED
,when the temperature is below - 15°C(5°F), the primer kit (P/N 703 500 045) instal­lation is recommended. See an autho­rized Bombardier ATV dealer.
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Press the start/stop switch or the start button and hold until engine starts.
CAUTION:
switch or start button more than 30 seconds. A rest period should be observed between the crank­ing cycles to let starter cool down. Pay attention to battery; do not dis­charge it.
Do not hold start/stop
NOTE: The throttle can be use
to help starting the engine faster. Press the throttle lever slightly. If it is pressed too much, the choke system will not be activated.
Release start/stop switch or start but­ton immediately when engine has started.
After a few seconds, move the choke lever from full choke position to an in­termediate position until a best engine RPM is achieved.
NOTE: Over using choke may flood
engine and make it hard to start. Re­fer to SPECIAL PROCEDURES if this occurs.
When the engine is warm, push the choke lever toOFF and release brakes.
1
V01A69Z
TRAXTER 5 SPEED
1. OFF position
Warm Engine Starting
Start the engine as explained above but without the choke. If the engine will not start after two 5-second at­tempts with the electric starter, place the choke lever between the FULL and the OFF position. Start the engine without activating the throttle lever. After few times, push the choke lever to OFF.
V04I0EZ
TRAXTER CVT
1. OFF position
Emergency Manual Starting
Traxter 5 SPEED
Always place transmission lever on PARK or NEUTRAL before start­ing engine manually.
Manual start is provided in the event
1
electric start does not work. If the engine indicator light is turned
off, it indicates the electrical system is in the auto shutdown mode. Turn the ignition key OFF then ON to reactivate it and try the electric starter again. If the engine does not start, use the fol­lowing procedure.
WARNING
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