Sales Service Department
Bombardier Limited
Valcourt, Ouebec
Canada,
Suggested Retail Price: $2.75
(First copy free
JOE
210
with
unit
purchased)
The following are trademarks of Bombardier Limited.
BOMBARDIEREVEREST
SKI-DOOMIRAGE
ALPINENORDIC
BLIZZARDOLYMPIQUE
CARRY-BOOSESKI-BOOSE
ELAN
ELITE
T'NT
MOTO-SKI
FUTURA
SPIRIT
NUVIK
SONIC
Page 3
CONGRATULATIONS... You are
the proud ownerofa new 1919 SkiDoo snowmobile. This vehicle is the result of incomparable teamwork between
neers and technicians. Consequently,
this vehicle is designed and engineered
with
quietness in mind.
The information has been prepared to
acquaint the
new
hicle controls, owner-related maintenance, and safe operating instructions.
This is accomplished via 'The
mobile Safety Handbook Booklet' and
the 'Operator Manual'.
rable toward proper
and should be kept
all times.
Should you have any questions pertaining to the warranty and its application, please consult the
Question" section of this manual, or
your selling dealer.
Bombardier
safety, handling,
owner
snowmobile
with
designers,
comfort
/ operator of a
the various ve-
Each is insepa-
use of the product,
with
the vehicle at
"Often
now
engi-
and
Snow-
Asked
This manual emphasizes particular information denoted by the wording and
symbols:
WARNING:
tion
which, if
cause personal injury.
CAUTION: Denotes an instruction
severely damage vehicle components.
O
plete an instruction.
Although
formation does not eliminate the
ard, your understanding of the information will promote its correct use.
Hide safe and have fun.
Recreational Products Group
Bombardier Limited,
Valcourt, Quebec, Canada
which, if
NOTE.:
information needed to fully
tho mere reading of such in-
Identifies an instruc-
not
followed, could
not
followed, could
Indicates supplementary
com-
haz-
PLEASE
YOUR
fACTORY.
-
SNOWMOBILE
"",","'-~--------''''
ENSURE
YOUR
WARRANTY
BY-REGISTERiN~
THROUGH YOUR DEALER,
..
AT
THE.
.....
_-
Page 4
precautions:
@ Throttlemechanismshouldbe
checked
starting engine.
@ Engine should be running
pulley guard is secured in place.
@ Never run engine
installed. Running
gine can prove to be dangerous.
@ Never run the engine at high R.
when the tracksofthe engine are
raised
@ It can be
with
@ Gasoline is flammable and explosive
under certain conditions.
perform procedures in a well ventilated area. Do
open flames or sparks in
If gasoline fumes are noticed while
driving,
termined and corrected
delay.
@ Your
be operated on public streets, road
or highways. In most States and
Provinces, it
operation.
@ Maintain your vehicle in
nical condition at all times.
@ Your
be
bare earth, or other abrasive sur-
faces. On such surfaces abnormal
and excessive wear of critical parts
is inevitable.
for
free
movement
without
before
only
when
drive belt
an unloaded en-
PM.
off
the ground.
danqerous
to run engine
the cab removed.
f\lways
not
smoke or allow
the vicinity.
the cause should be de-
without
snowmobileisnot
designed to
is considered an illngal
top
mocha-
snowmobile
is not designed to
driven or operated on black top,
@ Only perform procedures as detailed
in
this manual. Unless otherwise
specified, engine should be turned
OFF for all lubrication and
rnainto-
nance procedures.
@ Installation
of
other
than standard
equipment, including ski-spreaders,
bumpers,
pack racks, etc..
could
severely affect the stability and
safety
of
on
your vehicle. Avoid
accessories
that
alter the
vehicle configuration.
@ The
snowmobile
engine can be
stopped by activating the emergen-
cy
cut-out
switch
or turning
off
the
key.
Please read and understand all
warnings contained elsewhere.
Located on right side of handlebar.
When depressed, it controls the engine speed and the engagement
transmission. When released, engine
speed returns automatically to idle.
Located on the left side of handlebar.
When depressed, the brake is applied.
When released, it automatically returns
to its original position. Braking effect
is proportionate to the pressure applied
on the lever.
Control
Light
Dimmer
Cut-Out
OFF
Lever
Switch
Switch
Switch
""ON
-·START
of
the
A ManuaJ StarterHandle
G) Choke
Hj Gear Shift Lever
J) Access
Key operated, 4 posrnon switch. To
start engine,
START position and hold. Return
to ON position immediately engine has
started. To stop engine, turn key counter-clockwise to OFF position. To illuminate both headlamp and taillight,
turn key to LIGHTS position.
The dimmer switch, located on left side
of handlebar, allows correct selection
of headlamp beam. To obtain hiah or
low
beam simply depress switch.
A push button switch located on right
side of handlebar. To stop the engine
in an emergency, press button
into
lower
Before re-starting engine always
press button into released upper position. The driver of this vehicle should
familiarize himself
this device by using it several times on
Door
Latch
turn key fully clockwise to
position.
with
the function of
key
~
down
de-
4
Page 7
first outing. Thereby being mentally
prepared
requiring its use.
tuation
should be determined and corrected
before restarting engine.
for
emergency
WARNING:
been used in an emergency si-
the source
If the
situations
button
of
malfunction
has
To adjust locking device turn
required direction.
Unlatch cab
toward
tank cap, gently
nect junction block at right side of engine. Remove cab from vehicle.
by turning both handles
front
of vehicle, remove fuel
lift cab then discon-
nut
in
Auto
rewind type located on right hand
side of vehicle. To engage mechanism,
pull handle.
A push-pull button. Pull
gage choke, push to disengage. The
choke should always be used for easier
cold engine starts. After engine is
warm however, it is
use choke when starting.
2 position,
A
gear shift lever. Push up for forward
down
and
CAUTION: Do
shift lever
motion.
NOTE:
vehicle, its drive belt must be re-
O
moved from pulleys and the gear
lever positioned
To gain access to the carburetor or
spark plugs, lift pressure lock tap and
pull open access door.
(FORWARD!
for reverse.
while
When
into
button
not
not active gear
snowmobile is in
towing
forward gear.
to en-
necessary to
REVERSE)
a disabled
shift
WARNING:
engine
injury could result.
Remove backrest and
location for spare plugs, belt, rope,
etc.
NOTE:
O
should be wrapped in foam or
similar material. This will prevent possible damage to breakable
travelling over rough or
Unscrew fuel tank cap and
dipstick to check fuel level.
WARNiNG:
match or open flame to check
fuel level.
It is dangerousto run
with
cab
off.
tilt
seat
Emergency
items when
bumpy
Never use a lite
Personal
Ideal
materials
terrain.
withdraw
Page 8
With
Bombardier-Rotax snowmobile
engines,
before running the vehicle
a break-in period is required
at full
throttle. Engine's manufacturer recommendation is 10to 15 operating hours.
During this period, a richer mixture is
needed (i.e. 40 parts of gas for 1 part of
50/1
Bombardier
oill.
Maximum
throttle should not exced % , however,
brief full acceleration and speed variations contribute to a good break
..
in.
Continued wide open throttle accelerations, prolonged cruising speeds, and
lugging are detrimental during the
break-in period.
As
with
any precision piece of mechanical equipment, we suggest that after
the first 10 hours of operation or 30
days after the purchase, whichever
comes first, that yourvehicle be
checked by your dealer. This inspec-
tion will give you the opportunity
to
discuss the unanswered questions you
may have encountered during the first
hours of operation
Remember that it
is easier to remedy at this time than to
allow the snowmobile to operate until
a possible failure occurs.
Muffler
Gearbox oil level
Chain tension
Battery electrolyte level
Brake operation and lining condition
Ski alignment (runner condition)
Pulley alignment and drive belt condition
Tracks condition, tension and alignment
Lubricate
Electrical
bolts,
Operation of lighting
cut-out
,----,-------,
nuts
,---------,--~,--,---------,
mount
nuts
-------,
attachment
,--------,----------
,-------------
---------------
(steering, suspension, driven pulley)
wiring
nuts
(loose connections, stripped wires, damaged insulation), tighten all
and linkage
switch
system (HI / LObeam, brake light, etc.), test operationofemergency
..
-------1---1
10056
We
recommend
that
inspection
you
have
your
dealer
sign
this
Dealer signature
inspection.
7
Page 10
Oil must be added to the gasoline in
pre-measured amounts then both oil
and gasoline should be thorouqhlv
mixed together before fueling the tank.
The correct gasoline is regular gasoline
(not
less than 92 octane), available
from
all service stations.
CAUTiON:
with
Never use
line,
products.
Use concentrated Bombardier
mobile oil available from your dealer.
This type of oil has specially form ulated
oil bases to meet the lubrication
quirements of the Bombardier-Rotax
engine.
If Bombardier snowmobile oil is unavailable substitute
2 cycle snowmobile oil. The oil / gas
mix must meet the vehicle requiernents. See oil manufacturer recom-
mendations on container.
different fuel or fuel ratios.
low
naphtha, methanol or similar
CAUTION: Never use outboard
or
straight mineral oils.
Never
lead or non leaded gaso-
experiment
snow-
re-
with
a high-quality
To mix the gasoline and oil
a seoarate clean container. Never
directly in your snowmobile tank. For
best results, acquire
ther
plastic or metal. Draw frorn one
empty
until
WARNING: Gasoline is flamma-
ble and
conditions. Always perform procedures
in
a well ventilated area. Do
or
allow open flames or sparks in
vicinity. If gasoline fumes are noticed
while driving,
then use the second one.
two
explosive under certain
the
cause should be de-
always
containers, ei-
not
use
mix
smoke
the
termined and corrected without delay.
Never add fuel while engine is funning.
Avoid skin
freezing temperatures.
Pour approximately one
1
gasoline into a dean container.
contact
with
fuel at below
(J811on
of
The importance of usinq the correct
fuel mixture cannot be overstressed.
An incorrect fuel ratio results in serious
engine damage. Recommended fuel
ratio is 50/ 1.
S.!. Measure
400 m oil to 20 liters =
Imperial Measure
1can 16oz oil to 5 imp. gals =50 / 1
50/
1
U.S. Measure
1can 12oz oil to 5 U.S. gals =
NOTE: To
O
oil should be kept at
perature.
facilitate
50/1
fuel mixing
room tem-
8
2. Add the full
amount
of oil.
Page 11
3. Heplace container cap and shake
the container
4. Add the remainder of the gasoline.
5. Once again thoroughly agitate the
container. Then using
a fine mesh screen to prevent the
entrv
of
transfer mixture from container into
the snowmobile tank.
NOTE: When using pre-mixed
fuel, always shake the container
a
thoroughly as the oil has a tendency to
thoroughly
a funnel
water and foreign particles,
with
settle.
WARNING: Never
tank before placing vehicle in a
warm
gasoline
area.
At
will expand and overflow.
certain temperatures,
'top
up'
gas
Activate the throttle control lever
several times to check that it
ates
easily and
throttle control lever must return to
idle position when released.
Check fuel level.
Check that the ski and the tracks are
not frozen to the ground or
surface and that the steering operates freely.
Activate the brake control lever and
make sure the brake fully applies
fore the brake control lever touches
the handlebar grip.
Verify that the path ahead of the
hicle is clear of bystanders and
obstacles.
WARNING:
snowmobile once all components
•
are checked and functioning properly.
smoothly.
Only
start
oper..
The
snow
be-
ve-
your
9
Page 12
control
Lower position
to
stop
llngine.
lever,
cut-out
Upper
position
before
starting
engine.
1"
Insert key in ignition switch.
2. Test
3. Engage choke.
4.
throttle
Make sure the emergency
button
tion.
is in the released upper posi-
S. Turn ignition key clockwise until
starter engages. If engine does
start on first try, key
fully back to OFF each time.
WARNING: Do
while
+
6. Release key immediately engine has
started then disengage choke.
~
"
removed or disconnected.
7. Check operation
cut-out
ing
off
the
vehicle, see
Allow
8.
operating at full throttle.
O
cally, place ignition key to ON position
and start engine manually.
starting.
CAUTION: Never operate
snowmobile
switch then restart engine.
WARNING: If engine does
cut-out, stop
the ignition key. Do
your
the engine to warm before
NOTE: If for some reason, the vehicle cannot be started electri-
must
not
apply
with
the
of
the ernergency
the
engine by turn-
not
dealer.
not
be turned
throttle
your
battery
not
operate
Should the rewind starter rope fray and
break, the engine can be started
an emergency starter rope.
NOTE: Transfer the rope handle
to your emergency rope.
O
riemove pulley guard
wind
the emergency rope
the drive pulley sliding half.
Grasp emergency starter rope handle
and pul! slowly until a resistance
firmly
is felt then pull vigorously.
WARNING: When starting the
vehicle in an emergency situation
by the drive pulley do
pulley guard.
WARNING: Do
cle by
+
a true emergency situation, have the
vehicle repaired as soon as possible.
the
from
vehicle and
tight
not
reinstall
not
drive pulley unless it is
start the vehi-
with
<Hound
the
10
Page 13
Gy raisinq the
bogie
wheel
ability
in deep
will
note
holes located
above
tile
the frame. To
sets, dlill holes fully
"/lS"
dia. drill" RernovG CapSCft3V\JS So"
fr,Hne and reinstall
outer
attachment
sets, vehicle maneuver"
snow
that
will increase. You
there are partially drilled
approx,
35
or.qinal cross
reposition
through
bogie
wheel
cross
boqio
shaft
whoolsinnew
position
:')~
Partially
....
:,-:"..,-
,
__
~_.._,._,_.~~~""""""""''''''~"~.''''''''''''''
dri!led
•
.'--
"'_''"';'--'.',"",''''''''~A.
ern (1
bogie
shafts
hole
of the
3/8
")
holes of
wheel
Llsing a
to
__
,.......~-S''':'::::;'7
~----
When
operating
snow
it is advisable to
the vehicle in
block
cab louvers as per illustration.
the
louvers as soon as
becomes
becomes
Whc;n
trail
mended
Mixture
turn
firmer or as soon as
too
pulling
groomer,
to
by
turninq
counter-clockwise.
hot.
heavy loads, such as
it is
enrich
snow
strongly
the l.ow Speed
its
screw
powder
the
front
Unblock
condition
en(~lne
recorn
%
of
a
Page 14
Routine maintenance is necessary for
all mechanizedproducts, and the
snowmobile is no exception.
A weekly
vehicle inspection contributes to the
life
span of the snowmobile as well as
safe and trouble-free operation
It is recommended that the steering
system and suspension, be lubricated
monthly or every
If the vehicle is operated in
40 hours of operation.
wet
snow
or in severe conditions these items
should be lubricated more frequently.
WARNING:
procedures
Only perform such
as detailed in this
manual. Unless otherwise specified,
engine should
be turned OFF for all
lubrication and maintenance procedures.
Engine should be
funning only when pulley guard
issecured in place.
~I.
Remove cab. Pull out retaining clip
(Ai and tilt driven pulley guard
toward front of vehicle.
2. Pull out retaining clip
gage pin
3. Move pulley guard toward front of
(C) frorn bracket.
vehicle to disengage front
(8)
to disen-
attaching
device from front bracket.
WARNING: Never
engine
without
start or run
drive belt install-
ed. Running an unloaded engine isdangerous.
Remove cab and pulley guard. Remove
the
two
the frame. Loosen nut
bolts (A) holding disc brake to
(8)
to separate
brake caliper from disc brake bracket.
Pivot the brake bracket assembly half
a turn. Open the driven pulley. Twist
and push the sliding half then
hold in
open position; slip slackened belt over
the top edge of the sliding half. Slip
the belt out from the drive pulley and
remove from vehicle by passing it
under the driven pulley and disc brake
assembly. To install drive
belt follow
reverse procedure.
12
Page 15
With
cab removed, grease the driven
pulley shaft as follows:
off
Remove pulley guard and slip
belt. Open the driven pulley, (push and
twist
sfiding half),
Thoroughly clean the driven pulley
shaft,
Apply a light
the shaft. Always lubricate lightly
on
and
wipe
NOTE: Activate the sliding half
O
. several times to distribute lubri-
cant
over
ful
that
halves of
Using
spdng located on
dipped in
~;teering
light
umn
housing.
mobile
steering arm. Using a small brush,
coatoflow,
off
surplus,
full lengthofshaft, Be care
lUbricant does not get on inner
pulley,
machine
topofsteering col-
Allow
contact
arm ball joint.
pointatbottom
low
temp
temp
oil, lubricate the
oil to run in, Oil the
grease, lubricate
drive
grease
end
check oil level. Oil level must reach 82
mm
(3Y:i
") on dipstick,
To fin, remove filler cap
gearbox, Refill as required using Bom-
bardier chaincase oil.
Grease the suspension bogie wheels
with
low-temperature grease. Pump
through
of each wheel until new grease appears
at the
of
the grease fittinq at the center
joint
of inner side.
from
top
of
Grease
new grease appears at the joint. l.ubricate spring coupler
The
oz). To check level:
Remove rubber inspection cover
cated on
Using a rigid piece of wire as dipstick,
the
ski leg at grease fitting until
bolt
with
oil.
gearbox oil capacity is 454 mL {16
bottom
right side of gearbox.
10-
To
grease the inner side bogie wheels,
tilt
vehicle on its side and apply pres-
sure on track to expose grease fittings,
Lubricate the
perature grease, Pump grease
the rear axle fittings
...
CAUTION: Always use a
..
pressure grease gun.
rear axles
with
low-tem-
through
low-
13
Page 16
The
following
Maintenance Chart indio
cates regular servicing schedules to be
performed by you or your servicing
dealer. If these services are performed
as suggested,
give you
WARNING:
procedures
•
manual.
It is recommended
your
many
yearsoflow-cost
Only perform such
as detailed in this
snowmobile
that
will
use.
dealer
assistance be periodically obtained on
other
components
I systems
not
cov-
ered in this manual. Unless otherwise
specified, engine should be
for
all lubrication and maintenance
turned
OFF
procedures
Code
Weekly
Brake
Ml
Steering adjustment
M2
Engine head
M3
Engine
M4
Muffler
M5
Fan
M6
M7
belt
Vehicle
Headlarnp adjustment
nuts
mount
nuts
attachment
~Jeneral
inspection
Page
ing caused by: carburetor idle speed
mixture
and / or high speed
mixture
too rich, incorrect fuel mixing ratio,
wrong
type
of spark plug (heat
range), or excessive idling.
A light grey insulator tip indicates a
lean mixture caused by; carburetor
high speed mixture adjusted too
lean,
wrong
spark plug heat range,
incorrect fuel mixture ratio, or a
leaking seal or gasket.
Fouled
Normal
(brownish)
(black)
_CAUTION; If spark plug condi-
..
tion is
not
ideal,
contact
your
au-
thorized dealer.
Check spark plug gap using a
feeler gauge. Gap
must
be 0.5 rnrn
wire
L020").
Reinstall plugs and
Check
level
electrolyte
must
be at upper level line on
connect
level,
wires.
Electrolyte
battery casing,
Open access door. Disconnect spark
plug wires and remove plugs, Check
conditionofplugs.
If necessary add distiiled
connections must also be
sion. If cleaning is necessary, remove
corrosion using
with a solution of baking soda and
water. Rinse and dry well.
CAUTION: Do
solution to
destroy the chemica! propertiesofthe
electrolyte.
After reconnecting battery,
tery terminals
troleum jelly to prevent corrosion.
Check that battery is well secured and
that battery overflow
blocked or kinked.
.
WARNING: Overflow tube must
be free and open. A kinked or
.
+
bent tube will restrict ventilation and
create gas accumulation
sult
in an explosion, Avoid skin contact
with
electrolyte.
_CAUTION; Prior to charging
'Y.
battery, always remove it from
the
vehicle
spillage.
a stiff brush then clean
enter battery. It will
and connectors
to
not
prevent
water. Battery
free of corro-
allow cleaning
coat bat-
with
pe-
tube is not
that
could re-
the
electrolyte
wheels from rear.
57mm
-----~c....
The deflection of each track should be
57mm
of track and center of bogie wheel set
retaining bolt.
To adjust track use the following pro
cedure:
Loosen link plate spring lock nuts
located on inner side of link plate
springs.
Turn adjuster bolts clockwise to tight-
en tracks, counter-clockwise to slacken.
(2~
-;:':;-~d-----,,-
U) between top inside edge
(4)
..
Visually inspect suspension springs.
Replace any weak or broken spring.
off
Lift rear of vehicle and support it
ground. Place gear shift lever in for-
With
ward position.
tracks by hand and
bad Guts or missing track inserts are
noted, see your dealer for replacement.
WARNING: Do
snowmobile with a cut, torn or
damaged track.
the rear of vehicle and support it
Lift
the ground. Using a ruler, check track
tension at the second set of bogie
engine
inspect condition. If
not
off,
operate a
the
rotate
off
Start engine and allow tracks to rotate
slowly. Check if tracks are well centered and turn evenly on the rear
sprockets. The distance between track
edges and link plates should be equal.
~\
....
Equal
To correct:
Turn inner side adjuster boltts)
ter-clockwise to bring track closer to
center link platetsl, turn clockwise to
withdraw
trackts) from link platetsr.
coun-
15
Page 18
Tighten link plate spring lock nuts.
Rotatetracks slowly and recheck
alignment.
WARNING:
track alignment, ensure
+
track is free of
thrown
be
Keep hands, tools, feet and clothing
clear
jng in close proximityto
out
of
track. Ensure rio-one is stand-
Before
ali particles
while track is rotating.
the
checking
that
which
vehicle.
could
the
WA RNING: A final High Speed
Mixture
+
out
ried
dealer.
With
ongine running and warm, turn
the idle speed screw clockwise to increase idling speed, counter-clockwise
to decrease. Adjust idle speed to 1500-
1800R.P.M.
Adjustment
only
by an authorized Ski-Doo
must be car-
The carburetor mixture adjustments
are: A)
Speed Mixture and C) Idle Speed.
Turn
clockwise (until a slight seating resistance is felt). Back
( +
_CAUTION: When
"loads such as trail groomer, it is
strongly recommended to enrich the
Low
screw
Turn High Speed Mixture Screw fully
clockwise until closed. Back
11;4
_CAUTION: Do
"too
can be damaged.
Low
Speed Mixture, B) High
Low
Speed
1;4
....
0) counter-clockwise.
Speed Mixture by turning its
%
ofaturn
turn ( -t-
tightlyorscrew
Mixture
off
counter-clockwise.
1;4
-0)
counter-clockwise.
not
Screw fully
screw 1Yeturn
pulling heavy
off
close screw
and / or seat
screw
_CAUTION: Never operate
"snowmobile
air silencer
engine damage
is disregarded.
When operating the vehicle in tern
perature exceeding 0
rubber ring must block the engine side
orifice and the rubber vent
positioned on the side of the silencer
box to allow cold air circulation.
--~
-
Side of•
Silencer box.....• 'Ii
In temperatures below 0° C (320F)
and / or powder snow, the rubber plug
must block the entry of fresh air on
the side
rubber vent must allow the warm air
being emitted from the engine to be
directed over the carburetor.
_CAUTION: Observe temperature
"changes and locate plugs accordingly. Incorrect locationofplugs may
cause carburetor
heating.
of
with
box
disconnected. Serious
will
the
occur if this notice
0
C (320F), the
:;
I' :
(
:;.--
Ab~~;~ot'~~;:{~~Occ~~.
:-
the silencer box and the
':\,~
"1'
'" Rubber' IHubberplug
ice-up or engine over-
'-t.
your
tubeofthe
must be
/
- -r
-
(
~.
iQ
.'-l-_
J.i
~
l
16
Page 19
Inspect belt tor cracks, fraying or abnormal wear (uneven wear, wear on
one side,
noted, probable cause is pulley mis
alignment. Contact your dealer. Check
drive belt
not
be less than 30
O
etc.l. If abnormal wear is
width,
drive belt
rnrn
NOTE: When installing a new
drive belt, a break -in period of
width
(13;16
"l
should
wide.
10-
15miles is strongly recommended.
Inspect steering mechanism for
ness
of
components (steering arm,
ball joint,
retighten. Check condition of ski and
ski runner. Replace if worn.
Run vehicle forward so that true freeplay can be taken. Check tension then
turn driven pulley
clockwise and recheck. Starting from
maximum
to 6
screw locking chain tsnsioner in place.
(Tensioner
gearbox).
Rotate the tensionor as required to
tain correct chain tension.
stc.l. If necessary, replace or
Yz
turn counter-
reading, adjust chain tension
rnrn (Y4") free-play. Remove cap-
is located at
()
rnrn
maximum
bottom
Chain tensioner
tight-
left of
ob-
Replace capscrew to lock chain
sioner in place.
NOTE: If the vehicle is used to
O
carry or pull heavy
visable to change
tact
your
dealer
for
Ihe
brake mechanism is self-adjusting,
therefore, periodic adjustment is
quired. However, the brake mechanism
can be checked by depressing
control lever. Brake should apply fully
when lever is
from
handlebar grip. If it does not, do
not
tamper
your servicing dealer. Check the
light to see if it functions. If necessary,
readjust switch position.
WARNING:
than 5
•
replaced. Replacement
formed
er. Always check
it functions.
Ski should be
bar. To align:
Remove steering padding.
Remove
steering column.
Remove handlebar to expose splined
end of steering column.
Reposition handlebar on splines so
that it is perpendicular
and tighten bolt to 40-47 N.m
ft
O
move
on topofqearbox) to obtain proper location. Lower steering bracket holes
are slotted.
by an authorized Ski-Doo deal-
..
lbsl.
NOTE: If correct spline alignmem
is unobtainable at
lower steering bracket ,{located
13 mrn
with
mm
the
perpendicular to handle-
bolt
securing handlebar to
loads, it is ad-
the
gear ratio. Con
optional gears.
(Y2")
the brake,
Brake pucks less
(~;'6
")
thick
must
stop
lighttosee if
with
.
ten"
not
re-
brake
approx.
contact
slop
must
be per-
ski. Install
(30~35
handlebar
be
..
17
Page 20
IMPORTANT: The engine head
nuttorque should be checked after the first 5
hours of operation.
With
engine cold, check that engine
head nuts are
to
20 N.m
('15
tight
and equally torqued
tt-lbs).
The angle of the headlamp beam has
been pre-adjusted prior to delivery.
Should you
vehicle on
from a
wish re-adjustment, place
a flat surface 7,6 m (25')
wallar
screen.
TOP
VIEW
Check engine
Retighten if necessary.
ness.
mount
nuts for tight-
The engine / muffler attaching parts
are vital toward
efficient muffler function. Check all attachments. Replace
springs
Inspect belt
etc. Check fan belt tension,
and / or tighten if necessary.
for
cracks, uneven wear,
6
rnrn
(%
free play should exist when deflection
is correct.
It belt seems damaged or if tension is
incorrect, contact your dealer immediately.
WARNING:
moved, always reinstall after ser-
Check electrical wiring
If Ian protector is re-
and
components, retighten loose connections.
Check for stripped wires or damaged
insulation. Thoroughly inspect
and tighten loose bolts, nuts and
hicle
linkage. Inspect ski and ski runner
the ve·
lor
wear.
7.6 rn (25 It)
SIDE VIEW
With
the rider seated on the vehicle
and the high beam
center of high intensity zone of high
")
beam is 50
mm
ON, check that the
(2")
below
line of headlamp height.
To adjust,
Remove head!amp
chrome ring, turn
upper or lower adjusting screws to ob-
lain desired beam position.
II headlamp is burnt, remove cab. Un-
plug connector
move rubber
retainer clips. Detach bulb and replace.
if taillight bulb is burnt, expose bulb
removing red plastic lens. To remove,
unscrew the
screws. Verify all lights after replacement.
from headlarnp. Re-
boot
and unfasten
two
(2) Phillips head
Ground
horizontal
bulb
18
Page 21
It is during summer, or when a vehicle
not
in use for any length of time that
is
proper storage is a necessity. Storage
of the snowmobile during long period
of inactivity consists of checking and
replacing missing broken or
Proper lubrication and
sure
that
parts do
Cleaning items such as carburetor of
oil mixtures, to prevent gum
formation within the carburetor; and in
general, preparing the vehicle so
when the time comes to usethe
mobile again it will start and be in top
condition.
WARNING: Only perform such
procedures as detailed in this
manual. It is recommended
assistance be periodically obtained on
other components / systems
ered in this
specified, engine should be turned OFF
for
all lubrication and maintenance
procedures.
Inspect tracks
inserts
necessary
damaged track.
Lift
of ground then support
trestle. The snowmobile should be
stored in such a
not
or bare ground.
O
Do not releasetrack tension.
Remove the bogie wheel sets from the
vehicle, Remove cross shaft from bogie
wheel set. Clean bogie wheel assembly
and cross shaft
each bogie wheel until all old grease is
flushed out. Spray bogie wheel springs
or broken rods and make any
replacement.
WARNING: Do
snowmobile
rear of vehicle until tracks are clear
stay in
contact
NOTE: The tracks should be
tated periodically, (every 40 days).
not
manual. Unless otherwise
for
cuts, missing track
with
way
of
dirt or rust. Grease
worn
treatment
become rusted;
varnish
that
not
not
operate a
a cut,
that
with
tom
with
brace or
the tracks do
cement floor
parts:
to in-
that
snow-
dealer
cov-
roo
with
metal protector. If unavailable,
with
wipe
Check condition of shaft and replace if
bent or worn. Apply a coat of
temp. grease on cross shaft.
cloth or rag soaked in oil.
f:t--
Reassemble entire bogie wheel set,
making sure assembly moves freely.
Reinstall bogiewheel
above steps on remaining bogie wheel
sets. Lubricate rear hubs through
grease fittings.
Wash or brush all
lation from ski and spring.
leg at grease fitting. Check condition
of ski and ski runner. Replace if
or weak,
assembly.
entire ski
prevent rust formation.
Remove cap then using a syphon,
move gasoline from tank.
or
conditions.
dures in a well ventilated area. Do
smoke or allow open flames or sparks
in the vicinity.
The carburetor must be dried
pletely to prevent gum formation during storage period. Assure that fuel
lines are disconnected then start the
engine and run it
nect the air silencer tube, engage
choke then pack the carburetor
with
engine a
should eliminate the remaining fuel.
Connect air silencer tube and fuel lines,
Apply
with
WARNING: Gasoline is flammable and explosive under
a clean piece of cloth and turn the
few
dirt
metal protector on ski
If unavailable, wipe the
a cloth soaked in oil to
Always perform proce-
more times. The suction
set. Repeat
or
rust
out
of gas. Discon-
low
accumu
Grease ski
worn
re-
certain'
not
out
com-
throat
19
Page 22
Engine internal parts must be lubricated to protect cylinder walls from
possible rust formation during the
storage period.
NOTE: This operation should be
O
repeated every
storage.
Remove spark plugs, operate rewind
starter to bring piston at top position.
Pour the equivalent of one spoonful of
oil into spark plug hole.
Slowly crank engine several times
using manual starter. Repeat above
for other cylinder. Install spark
steps
plugs.
CAUTiON: To prevent ignition
system damage, make sure
the
cut-out
tion.
Drain gearbox and refill
(16 oz) of fresh Bombardier chaincase
oil. (Drain plug is located beneath
frame).
Lubricate steering mechanism. Inspect
components for tightness, spring
button
40 days during
is in the lower posi-
with
that
454 mL
cou-
pier bolt, steering arm locking bolt,
bi'1I1
joint, etc.l. Tighten if necessary. Oil
moving joints of brake mechanism.
WARNING:
throttle
housing. Avoid getting
lininqls).
Remove cab and drive belt. Thoroughly
clean the driven pulley shaft. Apply a
light coat of low-temperature grease
on shaft. Activate the sliding half
ral times to distribute grease on shaft.
Activate
to distribute lubricant. Spray internal
pulley surfaces
protector.
O
Remove battery from vehicle and clean
outside surface of battery
of baking soda and water. Remove all
deposits from posts then rinse
clear tap water.
sinceitwill destroy
Check electrolyte level. Refill if neces-
sary
battery. (A stored battery should
charged
the sliding half several times
NOTE: Leave drive belt
entire storage period.
CAUTION: Do
solution to enter battery interior
with
distilled water. Fully charge
at least every 40 days).
CAUTION: Prior to charging
battery, always remove it
thevehicle
spillage.
WARNING:
battery being charged are highly
explosive.
tilated
cigarettes or open flames. Avoid skin
contact
Coat
switches
tector, if unavailable, use petroleum
jelly. Store
Always
area. Keep battery away
with
electrical
with
unit
Do notlubricate
and /orbrake cable or
oil on brake
seve-
with
Ski-Doo metal
off
during
with
solution
with
not
allow cleaning
the
electrolyte.
be re-
from
to
prevent electrolyte
Gases given
charge in a well ven-
electrolyte.
connections
a greaseless metal pro-
in a cool, dry place.
off
by a
from
and
the
20
Page 23
Cleanthe vehicle thoroughly, removing
ail dirt and greaseaccumulation.
CAUTION: Plastic
nents
sole, etc., can be cleaned using mild
detergents or isopropyl alcohol. Do
use strong soaps, degreasing solvents,
abrasive cleaners, paint thinners, etc.
Inspect cab and repair damage. Repair
kits are available at your
Ski-Doo
Touch up
has been scratched off. Spray all bare
metal parts of vehicle with metal protector. Wax the cab for better protection.
NOTE: Apply wax on glossy fi-
O
nish of cab only Protect the ve-
hicle with a Ski-Doo
dust accumulation during storage.
CAUTION:
snowmobile has to be stored outside it is necessary to cover it
opaque
vent the sun rays affecting the plastic
components and the vehicle finish.
such as windshield, con-
dealer.
all metal spots where paint
If
tarpaulin. This caution
alloy compo-
authorized
cover to prevent
for
some reason the
will
with
not
an
pre-
Check electrical wiring
nents, retighten loose connections.
Check for stripped wires or damaged
insulation. Thoroughly inspect the vehicle and tighten loose bolts, nuts
linkaqe.
and cornpo-
and
21
Page 24
To simplify the pre-season preparation
we have
drawn UP a small chart. The
chart indicates servicing points to be
performed by you and your servicing
dealer. If these services are performed
as suggested, your vehicle will give you
many hours of fun and
low
cost use.
IMPORTANT: Observe all Warnings
and Cautions mentioned throughout
this manual which are pertinent to the
item being checked. When component
conditions seem less than satisfactory,
replace with genuine Bombardier parts.
!To be performed by dealer
I To be performed by
Change spark pluqs
f------------.--------
Check gear box oil level
f--..------
Check pulleys. cleanand check
condition of drive pulley
Ski perpendicular to handlebar
40-47 N.m 130-35tt-los)
281.2 kg (620 lbs)
13936.3cm
1.913
2 x
A deflection of 57 mrn (21'; in. ± V. in.l should exist between
the top inside edge of the track and the
second bogie wheel set from the rearofthe vehicl
Equal distance between edges of tracks and link plates.
17/38
454 mL (16 oz)
6mrn
3 mrn (1';\, in.)
12volts, 140
60/60W
5/21
Bosch M 240 T1
0.5
3 7-4.2 mm (
38-4.3
22 liters
5 gallons
6 gallons
Regular
50/1
-
Disc, self-adjusting
13rnrn (Y2 in.1minimum distance from handlebar grip
fully applied.
b rnrn
.........
---------_.-
N.A.:
640 Ell
(2755
in.1
in"
turn
open +
(1';
(47);4
kPa
(287Ib-in'
381
em (15in.) x 353 ern (139
IV';
W
rnm
(020
mrn 1.150"- 170"1
-
(,,"
Not
y;,
RPM.
in)
in.)
2
(2160in.'
in.)
watts
in.)
145"
.-
in.)
applicable
y~
-.165")
-- 0
- 0
I
)
)
in)
-----_._--
bolt
of the
when
Bombardier Limited reserves the right to make changes in design and specifications and
lor
to make
additions to, or improvements in its product without imposing any obligation upon itself to instal!
on its productspreviously manutectured.
26
them
Page 29
The main components of your snowmobile (engine, track and frame) are
identified by different serial numbers
It rnav sometimes become
to locate these numbers for warrentv
purposes or to trace your snowmobile
in the event of
TRACK
SERiAL
NUMBER
theft
necessary
VEHICLE
IDENTIFiCATION
NUMBER
NOTE: We stronqlv recommend that you take noteofall the serial numbers
O
on your vehicle and supply them to your insurance company. Jtwill surely help
event a snowmobile is stolen.
in the
27
Page 30
BOMBARDIER Limited as manufacturer, warrants FROM THE DATE OF FIRST
CONSUMER
USED, by an authorized SKI-DOG dealer, subject to the following limitations and
conditions, for a period of:
two
(2) seasons maximum for models:
Elane Olvrnpique".
Warranty STARTS on the date of sale to the first consumer and ENDS the
SECOND
Ninety
SALE, every 1979 Ski-Doo ® snowmobile, sold as NEW
Citation',
APRIL 30TH
(90) consecutive days for the following models:
following
Everests, Elitee,
the date warranty coverage started.
AND
UN--
Blizzards 5500-7500-9500 and Alpine® subject to the following:
1. When a sale is made after MARCH 31ST of a given year
DAY
OF DECEMBER of the same year, the warranty will start on DECEMBER
but
before THE 1ST
1ST following the date of sale.
2. When a sale is made on
portion of the
over to the next season, beginning the
Any
1919
model
BOMBARDIER will repair and I or replace, at its option, components defective in
material and I or workmanship (under normal use and service.)
BOM BARDIER component
90 days warranty as of
not
iifried
lor
after
JANUAIW
aboveisnot
without
charge for parts or labour at any authorized
MARCH
1ST
DAY
warranted.
2ND of a given year, the unused
31ST, of that year will be carried
OF DECEMBER.
with
a genuine
SKI-DOO dealer during said warranty period.
Items
and
components:
Any
of the following expendable items and / or components
worn
due to normal use: variable speed drive belt, windshield, filters, ignition
breaker points, condensers, spark plugs, light bulbs, protective lenses,
ings, ski runner shoes, slider shoes on suspension and variable speed pulleys,
soft
labels,
justments required, seized, melted or holed piston.
Also
trim, appearance items, lubricants and paints and all tune-ups and ad-
eXCluded are:
that
are damaged or
brake lin-
e Damages resulting from installation of parts other than genuine BOMBARDIER
parts.
e Damages caused by failure to provide proper maintenance as detailed in the
Operator
and lubricants cost of all maintenance services, including tune-ups and adjustments will be charged to the owner.
lD Damages resulting from improper servicing or adjustment of the drive pulley
sembly. The drive pulley assembly is
an authorized SKi-DOO dealer.
lD Vehicles used
e Vehicle used for rental purpose or other business purposes.
e All optional accessories installed on the vehicle.
(The normal warranty policy
Manual supplied
for
racing purposes.
with
each SKI-DOO snowmobile. The labour, parts
factory
for
parts and accessories if any applies).
sealed, and can onlv be serviced by
as--
28
Page 31
@} Damages resulting trom operation of the snowmobile on surfaces other than
snow.
@} Damages resulting from accident, fire 01" other casualty, misuse, abuse or
neglect.
e Damages resulting from modification to the snowmobile not approved in
writing
by BOMBARDIER.
G!l
Losses incurred by the snowmobile owner other than parts and labour, such as,
but
not
limited to, transportation,
towing,
telephone calls, taxis, or any other in-
cidental or consequential damages.
Some states
or provinces do
consequential damages, so the above limitation
not
allow
the exclusion or limitation of incidental or
or exclusion may
not
apply.
Present, to the servicing dealer,
tration
card given by the selling dealer at
the
hard copyofthe SKI-DOO Customer Regis··
timeofpurchase.
This warranty gives you specific rights, and you may also have other legal rights
which
WhlOf(II
may vary
~ppliCillbi19
from
!8tllllt@}
t;@
!8tlllltlO,crprovinclOt@provinclO.
this warranty is expressly in lieu of ail other expressed or im-
plied warantiesofBOMBARDIER, its distributors and the selling dealer, including
any warranty
merchantability of fitness
for
any particular purpose; otherwise
the
of
implied warranty is limitedtothe duration of this warranty. However, some states
ordo
above limitation may
Neitherthe distributor,
not
allow limitations on
not
apply.
the selling dealer, nor any other person has been authorized
how
long an implied warranty lasts, so
the
to make any affirmation, representation or warranty other than those contained in
this warranty, and
if made, such affirmation, representation or warranty shall
not
be enforceable against BOMBARDIER or any other person.
If a servicing problem or other
1
Try to resolve the problem at the dealership
2.
if this fails, contact your area distributor listed in the operator manual.
difficulty
occurs, we suggest the following:
with
the Service Manaqer or Owner,
3. Thenjfyour grievance still remains unsolved, you may write to us: