BOMBARDIER Skandic 377, Skandic 377 R Operator's Manual

Page 1
Page 2
model
V.I.N.
purchase
date
warranty
expiry
date
time
of sale
DEALER IMPRINT AREA
MOTO-SKI FUTURA SPIRIT NUVIK MIRAGE SUPER
SONIC ULTRA SONIC SONIC FORMULA
AFTER SALES
SERVICE BOMBARDIER INC. VALCOURT, QUEBEC CANADA, JOE 2LO
fi
- -
~
Quality
Service
The following are trademarks of Bom­bardier Inc.
BOMBARDIER EVEREST SKI-DOO CITATION ALPINE OLYMPIQUE BLIZZARD
T'NT CARRY-BOOSE SKANDIC ELAN NORDIK ELITE SAFARI GRAND PRIX SPECIAL
Litho'd
in Canada
~*Trademarks
of Bombardier Inc.
All rights reserved
C Bombardier Inc.
Page 3
FOREWORD _
The operator manual and the Snow-
mobile Safety Handbook have been
prepared to acquaint the
owner
I oper-
ator of a
new
snowmobile
with
the var­ious vehicle controls, maintenance and safe operating instructions. Each is in­dispensable for the proper use of the product, and should be kept with the vehicle at all times.
Should you have any questions per­taining to the warranty and its applica­tion, please consult the
"Often
Asked Question" section of this manual, or your selling dealer.
This manual uses the following sym­bols.
A WARNING: Identifies an
instruc-
...
tion which, if not followed, could
cause personal injury.
...
CAUTION: Denotes an instruction
which, if not followed, could se-
verely damage vehicle components.
O
NOTE: Indicates supplementary
information needed to
fully
com-
an instruction.
Although the mere reading of such in-
formation does not eliminate the haz­ard, your understanding of the infor­mation will promote its correct use.
A WARNING: The engines and the
...
correspondingcomponents iden-
tified in this manual should not be
utilized on
productts]
other than those mentioned on the cover page of this manual.
Most specifications are given in both metric and customary units.
Where precise accuracy is not required, some conversions are rounded to even numbers for easier use.
A shop manual can be obtained for complete service, maintenance and repair information.
Page 4
SAFETY IN
MAINTENANCE _
Observe
the
following
precautions:
• Throttle mechanism should becheck­ed for free movement before starting engine.
Engine should be running only when belt guard and/or pulley guard is secured in place.
Never run the engine without drive belt installed. Running an unloaded engine can prove to be dangerous.
Never run the engine when the track is raised
off
the ground.
It can be dangerous to run engine with the hood removed.
• Gasoline isflammable and explosive under certain conditions. Always manipulate in a well ventilated area. Do not smoke or allow open flames
or sparks in the vicinity. If gasoline fumes are noticed while driving, the cause should be determined and
cor-
rected without delay.
Maintain your vehicle in top mechan­ical condition at all times.
• Your snowmobile is not designed to be driven or operated on black top, bare earth, or other abrasive sur­faces. On such surfaces abnormal and excessive wear of critical parts is inevitable.
• Your snowmobile is not designed to be operated on public streets, road or highways. In most States and Pro­vinces, it is considered an illegal operation.
Installation of other than standard equipment, including ski-spreaders, bumpers, pack racks, etc., could severely affect the stability and safe­ty of your vehicle. Avoid adding on accessories that alter the basic ve­hicle configuration.
• The snowmobile engine can be stopped by activating the emergen­cy cut-out switch, tether switch or by turning off the key.
• Whenever the vehicle is parked out­doors, overnight or for a long peri­od! it is suggested to protect it against the inclemency of the weather with a snowmobile cover.
Do not lubricate throttle and/or brake cables and housings.
Only perform procedures as detailed in this manual. Unless otherwise specified, engine should be turned OFF for all lubrication and mainte-
nance procedures.
• Clean and check operation of the headlight! taillight and brake light.
• Should removal of a nylon lock nut
be required when undergoing repairs/ disassembly, always replace by new ones. Tighten as specified in the ap­plicable Shop Manual.
PLEASE
READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS IN THIS MANUAL AND ONTHE
VEHICLE.
This vehicle is built with parts dimensioned in the metric system. All fasteners
are metric and must not be replaced by customary fasteners cold cause damage
to the vehicle or possible personal injury.
THIS
MANUAL
SHOULD
REMAIN
WITH
THE VEHICLE
AT
THE
TIME
OF RESALE.
2 _
Page 5
INDEX
_
THE
1985
HLIMITED
WARRANTY"
4
OFTEN
ASKED
QUESTIONS.
..
. 6
LISTING
OF AREA
DISTRIBUTORS..
. 8
HOW
TO
IDENTIFY
YOUR
SNOWMOBILE
9
CONTROLS/INSTRUMENTS
Throttle lever, brake lever, parking brake lever, restraining device, gear shift lever, ignitionllight switch, headlamp dimmer switch, emergency cut-out switch, tether cut-out switch, horn, rewind starter handle, primer, decem­pressor, adjustable steering handle, speedometer, fuel gauge, hood open­ing, tool box, spark plug holder, spare drive belt holder, hitch
10
BREAK-IN PERIOD
Break-in, 10 hour-inspection, inspection check list
15
FUEL
Recommended gasoline, recommended oil, oil injection system, fuel mix-
ture ratio and mixing procedure, fuel/oil mixing chart . . . . . .
..
...
.
17
PRE-START CHECK
Check points
19
STARTING
PROCEDURE
Manual starting, before riding, emergency starting . . . . . . . . . . . . . .
..
19
LUBRICATION
Frequency, steering mechanism, drive axle, countershaft support bearing, transfer ehaft, slidesuspension, chaincase/transmission oil level, drive pulley
21
MAINTENANCE
Chart, belt guard removal, drive belt removal, drive belt condition, new drive belt, brake condition, brake adjustment, brake light switch adjustment, drive chain tension, spark plugs, suspension condition, suspension adjustment, track condition, track tension and alignment, drive pulley, steering mechanism, steering adjustment! muffler attachment, engine head nuts, engine mount nuts, carburetor adjustment, fan belt, headlamp beam aim-
ing, bulb replacement, general inspection . . . . . . . . .
..
23
STORAGE
Track, suspension, skis, controls, chaincase/transmission, drive pulley, engine and primer lubrication, fuel tank and carburetor! chassis! general inspection
35
PRE-SEASON
PREPARATION
Pre-season preparation chart. .
..
.
38
TROUBLE
SHOOTING
. . . .
..
. . .
..
39
TOOLS.
..
. . . ....
..
.
..
. .... .... .
..
41
SPECIFICATIONS.
. . . . . . . . . .
..
42
WIRING
DIAGRAMS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
44
SI
METRIC
INFORMATION
GUIDE.
. . . . . . . . . . . . . . . . . . . . .
..
45
CHANGE
OF
ADDRESS
OR
OWNERSHIP.
. . . . . . . . . . . . . . . .
..
47
Page 6
THE
1985
LIMITED
WARRANTY
_
1 -
PERIOD
BOMBARDIER® INC. as
manufacturer,
warrants
FROM THE DATE OF FIRST
CONSUMER SALES, every
1985
BOMBARDIER®
snowmobile,
sold as NEW
AND
UNUSED, by an authorized BOMBARDIER dealer
for
a period
of:
12
consecutive
months.
2 -
WHAT
BOMBARDIER
WILL
DO
BOMBARDIER
will
repair and/or replace, at
its
option,
components
defective
in material and/or
workmanship
(under normal use and service,)
with
a ge-
nuine BOMBARDIER
component
without
charge
for
parts or labour, at any au-
thorized BOMBARDIER dealer during said
warranty
period.
3 -
CONDITION
TO HAVE
WARRANTY
WORK PERFORMED
Presenttothe
servicing dealer, the hard
copyofthe BOMBARDIER
Warranty
Registration card received by the
customer
from
the selling dealer at
time
of
purchase.
4 -
WARRANTY
TRANSFER
This
warranty
is transferable to subsequent owner(s)
for
remainder of
war-
ranty
period
from
original date of sale.
5 -
EXCLUSIONS
- ARE
NOT
WARRANTED
• Normal
wear
on all
items
such as,
but
not
limited
to:
- drive belts
- slider shoes
- spark plugs
- bulbs
- runners on skis
• Replacement parts and/or accessories
which
are
not
genuine BOMBARDIER
parts and/or accessories.
• Damage resulting
from
installationofparts
other
than
genuine BOMBAR-
DIER parts.
• Damage caused by failure to provide proper maintenance as detailed in the Operator Manual. The labour, parts and lubricants costs
of
all maintenance
services, including tune-ups and adjustments will be charged
to
the owner.
Wet
cells
battery.
• Vehicles designed and/or used
for
racing purposes.
• All optional accessories installed on the vehicle. (The normal
warranty
policy
for
parts and accessories, if any, applies).
• Damage resulting
from
accident, fire or other casualty, misuse, abuse or
neglect.
• Damage resulting
from
operation of the snowmobile on surfaces other than
snow.
4 _
Page 7
• Damage resulting from modificationtothe snowmobile
not
approved in
writ-
ing by BOMBARDIER.
• Losses incurred by
the
snowmobile
owner
other than parts and labour, such
as,
but
not
limited
to,
transportation,
towing,
telephone calls,
taxis,orany
other
incidental or consequential damages.
6 - BATTERY
WARRANTY:
12
consecutive
months.
(Pro-rated.)
100%
warranty
coverage
will
start
on
the
date
the
snowmobile
was
pur-
chased and run
to
the
following
April
30th.
The remainder of the 12
months
period
will
be pro-rated as
follows:
-
50%
from
April
30th
to
December 1st.
-
400/0
from
December 1stto
December 31 st.
-
300/0
from
January
1st
to
end
of
warranty.
7 - EXPRESSED OR
IMPLIED
WARRANTIES
This
warranty
gives you specific rights,
and
you
may
also have
other
legal rights
which
may
vary
from
statetostate,
or province to province.
Where
applicable this
warranty
is expressly in lieu
of
all
other
express-
ed or implied
warranties
of
BOMBARDIER,
its distributorsand
the
seil-
ing dealer, including any
warranty
of
merchantability
of
fitness
for
any
particular purpose; otherwise
the
implied
warranty
is limited to
the
dura-
tion
of
this warranty_
However,
some
states or provinces do
not
allow
limitations
on
how
long an implied
warranty
lasts, so
the
above
limita-
tion
may
not
apply.
Neither
the
distributor,
the
selling dealer, nor any other person has been
authorized to
make
any
affirmation,
representation or
warranty
other
than
those contained in this
warranty,
andifmade,
such
affirmation,
representation or
warranty
shall
not
be
enforceable
against
BOMBAR-
DIER
or any
other
person.
Some
states or provinces do
not
allow
the
exclusion or
limitation
of in-
cidental or consequential damages, so
the
above limitation or exclusion
may
not
apply.
BOMBARDIER
INC.
reserves
the
right to
modify
its
warranty
policy
at
any
time,
being understood
that
such modification will not alter
the
war-
ranty conditions applicable
to
vehicles sold
while
the
above
warranty
is in
effect.
8 -
CONSUMER
ASSISTANCE
If a servicing problem or
other
difficulty
occurs,
we
suggest
the
following:
1.
Try
to
resolve
the
problem at
the
dealership
with
the
Service Manager 0
Owner.
2. If
this
fails,
contact
your
area
distributor
listed in
the
Operator Manual.
3. Then if
your
grievance stilt remains unsolved,
you
may
write
to
us:
Bombardier Inc. Service Department Recreational Products Division
Valcourt, Quebec, Canada, JOE 2LO
February
1984 Bombardier Inc. Valcourt, Quebec, Canada,
JOE 2LO
®*Trademarks
of Bombardier Inc.
Page 8
OFTEN ASKED QUESTIONS
_
Q:
Why
must
my
snowmobile
be registered?
After
alii
do have
my
original invoice
as
proof
of
when
I purchased
my
snowmobile.
A: Your warranty is valid at any authorized dealer
of
the product. Your regis­tration is the key element in providing the servicing dealer with the necessary data to complete warranty claim forms. This information is also used to
notify
owners in the eventofa safety recall.
Q: I
bought
my
snowmobile
in
O'Kinq
County
butIsnowmobile
in
Washington
County.
Can
the
dealer in
Washington
County
accept
to
perform
warranty
work
on
my
snowmobile?
A:
Yes,
any authorizeddealer in North America can perform warrantyrepairs,
providing the customer warranty registration
card
is presented.
Q:
Where
can I find
information
on the lubrication and
maintenance
of my
snow-
mobile?
A:
In this Operator Manualprovided with the vehicle at the timeoffirst sale.
0:
Will
the entire
warranty
be void or cancelled, if I do
not
operate or
maintain
my
new
snowmobile
exactly
as specified in the
Operator's
Manual?
A: The warranty
of
the
new
snowmobile cannot be
"voided"
or "Cencell-
ed".
However,ifa particular failure is caused by operation
or
maintenance
other
than is
shown
in the Operator Manual, THATfailure
may
not
be covered
under warranty. This includes service work
performed
by
the customer,
especially the criticaladjustments to ignition, timing, carburation
and
oil
injec-
tion/or
oil
mixture.
0:
Would
you
give
some
examples of
abnormal
use or strain,
neglect
or abuse?
A:
These terms are general
and
overlap each other in areas. Some specific
examples
may
include: running the machine
out
of
oil, chain failure caused by
a lackoflubrication, operating the machine with a broken or damaged
part
which causes another
part
to fail,
and
so on.Ifyou have any specific ques-
tions on operation or maintenance, please
contact
your dealer
for
advice.
Q:
What
costs
are
my
responsibility
during
the
warranty
period?
A:
Thecustomer'sresponsibilityincludes all costsofnormal
maintenance ser-
vices, non-warranty repairs, accidents
and
collision damage, as well as oils,
and
spark plugs,
and
incidentalor consequentialdamages costs as explained
in the warranty.
6 _
Page 9
Q: Are
"Genuine"
Bombardier replacement parts used in warranty repairs covered
by warranty?
A:
Yes.
When installed by an authorized dealer, any
"genuine"
Bombardier
part
used in warranty repairs assumes the remaining warranty that exists on
the machine.
Q:
If
I sell my snowmobile within the warranty period, will the
new
owner
qualify
for the balance
of
the warranty?
A:
Yes,
provided the unit has already been registered with the manufacturer.
Note that the change
of
ownership card in this manual should be completed
and
sent to Bombardier Inc.
Q:
How
can I receive the best owner assistance?
A: The satisfaction and
goodwill
of
the owners
of
Bombardier products are
of
primaryconcern to your dealer
and
BombardierInc. Normetlv, any problems
that arise in connection with the sales transaction or the operation
of
your snowmobile will be handled by your Dealers Sales or Service Departments. It isrecognized, however, that despite the best intentions
of
everyone concern-
ed, misunderstandings will sometimes occur.
If
you have a problem that has
not
been handled to your satisfaction through
normal
channels, we suggest
that you discuss your problem with a member
of
dealership management. Fre-
quently, complaints are the result
of
a breakdown in communications
and
can
quickly be resolved by a member
of
the dealership management.Ifthe prob­lem already has been reviewed with the Sales Manager or Service Manager, contact the Dealer
himself
or the General Manager.
----
7
Page 10
LISTING
OF
AREA
DISTRIBUTORS _
CANADIAN
DISTRIBUTORS
BOMBARDIER INC. EASTERN CANADA DISTRIBUTION DIVISION Atlantic Branch P.O. Box
670 Snediac. New Brunswick, EOA 3GO (506)
386-6117
Magdalen Island, Nova Scotia,
New
Brunswick, Prince Edward Island
Quebec Branch 1350
Nobel Boulevard Boucherville, Quebec, J4B 1A1 (514) 655-6121
Province of Quebec
Ontario Branch 230
Bayview Drive
Barrie, Ontario, L4N 4Y8
(705)
728-8600
Province of Ontario
BROOKS EQUIPMENT LIMITED 1616
King, Edward Street P.O. Box 985 Winnipeg, Manitoba, R3C 2V8 (204)
633-7247
British Columbia, Manitoba, Saskatchewan, Alberta, Yukon
CHARLES R. BELL LIMITED
Newfoundland, Labrador
Offices
- Riverside Drive
P.O. Box
1050
Corner Brook, Newfoundland, A2H
6J3
(709)
634-3533
81 Kenmount Road P.O. Box
8127
St-John's, Newfoundland, A1B 3N1
(709)
722-6700
HUDSON'S BAY CO. LTD. 165 Hymus Blvd Pointe-Claire, Quebec, H9R 1G2 {514}
697-8500
North-West Territories, Franklin District & Keewatin
AMERICAN
DISTRIBUTORS
BOMBARDIER CORPORATION
All States (excluding Alaska)
SERVICE
East Main Road Malone,
New
York
12953
(518) 483-4411
-
4505
West Superior Street P.O. Box 6106 Duluth, Minnesota
55806
(218) 628-2881 P.O. Box
1569
Idaho Falls, Idaho, 83401
(208)
529-9510
NATIONAL SALES
OFFICE
- O'Hare Lake Plaza 2350
Devon Avenue Suite 1 Des
(312)
LHrS-H~14U
MILLER EQUIPMENT AND RECREATIONAL CENTER
1049
Whitney Road Anchorage, Alaska 99501 (90l)
274-9513
Alaska
8 _
Page 11
HOW
TO
IDENTIFY
YOUR
SNOWMOBILE
_
The main components of your snow-
mobile (engine, trackis) and frame) are
identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty pur­poses or to trace your snowmobile in
the event of theft.
ENGINE SERIAL NUMBER
.L..---VEHICLE
SERIAL NUMBER
O
NOTE: We strongly recommend that you take note of all the serial numbers
on your vehicle and supply them to your insurance company.
It will surely
help in the event a snowmobile is stolen.
_______________
9
Page 12
CONTROLS/INSTRUMENTS _
F
A) Throttle Control Lever
B) Brake Control Lever
C) ParkingBrakeLever(SksndicR only)
D) Parking Brake Lever Restraining
Device (Skandic R only) E) Gear Shift Lever (Skendic R only) F) Ignition/Light Switch
G) Headlamp Dimmer Switch
H) Emergency Cut-Out Switch
A)
Throttle
Lever
Located on right side of handlebar. When compressed, it controls the en­gine speed and the engagement of the
transmission. When released, engine
speed returns automatically to idle.
o
~I-!'--~...I....l-..:L.--~-.J----J..L.-
__
I
...--~--L
14-----K
I) Tether Cut-Out Switch
J)
Horn (Skendic R only)
K) Rewind Starter Handle L) Primer
M) Adjustable Steering Handle N) Speedometer
0)
Fuel Gauge/Tank Cap
P)
Hood
Opening
B)
Brake
Lever
Located on the left side of handlebar. When compressed, the brakeisapplied. When released, it automatically returns to its original position. Braking effect is proportionate to the pressureapplied on the lever and to the type of terrain and its
snow
coverage.
C)
Parking
Brake
Lever
(Skandic R only)
Located on right side of handlebar. Use to park the vehicle.
10 _
Page 13
D) Parking Brake Restraining
Device
(Skandic R only)
Device used to maintain the parking brake locked.
To lock: Strongly press then turn the device clockwise to maintain the lever in place.
To unlock: Pressthe leverthen turn the
device counterclockwise.
tIP
CAUTION:
Always
unlock the
...
restraining device prior to acti­vating the throttle lever and moving the vehicle.
E)
Gear
Shift
lever
(Skandic R
only)
At 2 position (forward/reverse) gear shift lever. Pull lever out for forward speed or push in for reverse.
....
WARNING: This snowmobile is
~
capable of a fast reverse. On first outing, operator should become fami­liar with this operation by practicing on level ground. Always apply the brake before shifting and come to a complete stop then while holding brake on, change gear. This is particularly impor­tant while on a slope. Ensurethe path behindisclear of obstaclesor bystand­ers. Fast reverse, while turning, could result in loss of stability.
F)
Ignition/light
Switch
Keyoperated, 2 position switch. To start engine, turn key fully clockwise to ON position. To stop engine, turn key counter-clockwise to
OFF
position.
The lights are automatically ON
when-
ever the engine is running.
G) Headlamp Dimmer Switch
The dimmer switch, located on left side of handlebar, allows correct selection of headlamp beam. To obtain high or
low
beam simply flick switch.
_____________
11
Page 14
I)
Tether
Cut-Out
Switch
Attach tether cord to wrist or other con­venient location then snap tether cut­out
cap over receptacle before starting
engine.
The driver of this vehicle should fami­liarize himself with the function of this device by using it several times on first outing. Thereby being mentally pre-
pared for emergency situations re­quiring its use.
......
WARNING:
If the switch has
T been used in an emergency situa-
tion the source of malfunction should be determined and corrected before re­starting engine.
H) EmergencyCut-Out Switch
A push pull type switch located on the
right side of the handlebar. To stop the engine in an emergency, push the but­ton to the lower
off
position and simultaneously apply the brakes. To start engine, button must be at the up­per ON position.
+ON t OFF
~s
If emergency engine
"shut
off"
is re­quired, completely pull cap from switch and engine power will be auto-
matically shut
"off".
O
NOTE: The cap must be installed
on the safety switch at all times in
order to operate the vehicle.
......
WARNING: If the switch is used
T in an emergency situation the
source of malfunction shouldbe deter­mined and corrected before restarting engine.
J)
Horn
(Skandic R only)
Located on left side of handlebar. Ad­just as the driver's preference. Squeeze to hoot.
......
WARNING:
Do not adjust too
T
low
as the horn might contact
hood and/or dash while turning.
K)
Rewind
Starter
Handle
Auto
rewind type located on right hand
side of vehicle. To engage mechanism,
pull handle.
L)
Primer
A push-pull button. Pull and push but­ton (2-3 times) to activate primer. The primer should always be used for cold engine starts. After engine is
warm
however, it is not necessary to use
primer when starting.
M)
Adjustable Steering Handle
- Remove steering cover.
Loosen the four (4) retaining screws.
- Adjust the handle to the desired po-
sition .
......
WARNING:
Do not adjust too
T high as the brake lever may con-
tact
the windshield
when
turning.
Lower position to stop engine
position
starting
12 _
Page 15
- Lock the steering handle In place by tightening the four (4) retaining screws to 26 N
-m (19 ft-Ibsl.
ReinstaII steering cover.
N)
Speedometer
The speedometer is linked directly to the drive axle. Direct-reading dial indicates the speed of the vehicle. Odometer re­cords the total distance travelled.
The trip meter reset button is located on
the speedometer housing. To reset,
open hood and turn black knob counter­clockwise until all numbers read zero.
Speedometer
Turn
counter-clockwise
0)
Fuel
Gauge/Tank
Cap
Unscrew fuel tank and
withdraw
dipstick to check fuel
A WARNING: Never use a lit match
T or open flame to check fuel level.
P)
Hood
Opening
Pull
down
the latches to unlock the
hood from the anchor.
O
NOTE: Always lift hood gently up
until stopped by restraining device.
A WARNING: It is dangerous to run
T an engine with the hood open un-
fastened or removed. Personal injury could result.
Tool
Box
Located under the hood. To gain ac­cess, tilt hood. Ideal location for spare rope, first aid kit, etc...
Spark
Plug
Holder
Spare spark plugs can be carried in the special holes in the air silencer.
Spare
Drive Belt
Holder
A spare drive belt can be installed in bel­ly pan clip.
A WARNING: Always be careful not T to burn yourself on the exhaust
system
when
removing or installing
drive belt.
_______________
13
Page 16
Hitch
Fixed on the rear bumper. A hair pin is
supplied to lock the hook attachment.
....
WARNING: When towing a sled
....
or trailer, always ensure to lock
the hook attachment with the hair pin.
Trailers or sleds towed behind a snow­mobile should always be loaded in a way to obtain the lowest possiblecenter of gravity. Use a rigid
tow
bar when
pulling a
tow
sled behind your snowmo­bile. When you are pulling passengers in a trailer or
tow
sled, use moderate speed and avoid rough terrain for their safety. Also,
haveallpassengersget out
of a towed vehicle and walk across all roads.
14·
_
Page 17
BREAK-IN PERIOD _
With Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle at full throt­tle. Engine manufacturer recommenda­tion is 10 to 15 operating hours. Maxi­mum throttle should not exceed
3/4,
however, brief full acceleration and
speed variations contribute to a good break-in Continued wide open throttle accelerations, prolongedcruising
speeds, and lugging are detrimental during the break-in period.
O
Na TE: Recommended fuel/oil
ratio is 40: 1 during engine break-
in period.
This will assure additional protection
during the initial engine break-in.
~CAUTION:
Remove and clean
...
spark plugsafter engine break-in.
O
Na TE: A new drive belt requires
a break-in period of 15-25 km (10-
15 miles).
10-HOUR
INSPECTION
As with any precision piece of mechan-
ical equipment, we suggest that after
the first 10 hours of operation or 30
days after the purchase, whichever comes first, that your vehicle be check­ed by your dealer. This inspection will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of
operation. Remember that it iseasierto
remedy at this time than to allow the snowmobile to operate until a possible failure occurs.
The
10
hour inspection is at the ex-
pense of the vehicle owner.
______________
1h
Page 18
10-HOUR
INSPECTION
CHECKLIST
"
Engine
timing Fan belt tension Spark plugs condition: (Remove and clean) Carburetor adjustment Engine head
nuts
Engine
mount
nuts
Muffler
attachment Chaincase/transmission oil level Brake operation and lining condition Skis alignment (runners condition) Steering arm retorque
to:
60
N.m
(44
ft-Ibs)
Handlebar bolts, retorque
to
26 Nsm (19
tt-lbsl
Pulley alignment and drive belt condition Track condition, tension and alignment Lubricate (steering, suspension, drive axle,
countershaft
support
bearing, transfer shaft) Electrical
wiring
(loose connections, stripped wires, damaged
insulation), tightened all loose bolts,
nuts
and linkage
Operation
of
lighting
system
(HI / LO beam, brake light,
etc.),
test
operation of emergency
cut-out
switch
and
tether
switch
We
recommend
that
you
have
your
dealer
sign
this
inspection
list.
Date
of
10
hour inspection
Dealer signature
16 _
Page 19
FUEL
_
Recommended Gasoline
Use regular leaded or unleaded gasoline
available
from
all service stations.
...
CAUTION: Never experiment
..
with different fuel or fuel ratios. Never use naphtha, methanol, gaso­hol or similar products.
.
....
WARNING: Never
"top
up"
the
T gas tank before placingthe vehi-
cle in a warm area. At certaintempera­tures, gasoline
will expand and over­flow. Always wipe off any gasoline spillage from the snowmobile.
Recommended Oil
Use BLIZZARD oil (PIN
496
0135
00
500
rnl) available from your dealer. This
type of oil will
flow
at temperatures as
low
as minus
40°C
(-40°F).
It is a blend of specially selected base oils and additives
which
provides
out­standing lubrication, engine cleanliness and
minimum
spark plug fouling.
If BLIZZARDoil is unavailable, substitute with
Bombardier
Snowmobile
Injection
Oil (PIN
496
0133
00
1 liter).
..,
CAUTION: Never use outboard
..
or straight mineral oils.
Fuel
Mixture
Ratio
It
Mixing
Procedure
Oil must be added to the gasoline in pre­measured
amounts
then both oil and
gasoline should be
thoroughly
mixed
together before fueling the tank.
The importance of using the correct fuel mixture cannot be overstressed. An in­correct fuel ratio results in serious engine damage. Recommended fuel ratio is
50/1 (40/1 during break-in
period).
51 UNITS
500
mL oil to 25 liters =
5011
IMPERIAL UNITS
16 oz oil to 5 imp. gals 50/1
or
500
mL oil to 5
1/2
imp. gals 50/1
U.S.
UNITS
12 oz oil to 5 U.S.
gals=
50/1
O
NOTE: To facilitate fuel mixing, oil
should be kept at room tempera-
ture. To mix the gasoline and oil always use
a separate clean container. Never mix directly in your
snowmobile
tank. For
best results, acquire
two
containers,
either plastic or metal.
Draw
from
one
until
empty
then use the second one .
....
WARNING: Gasoline is flamma-
T ble and explosive under certain
conditions. Always manipulate in a
well ventilated area. Do not smoke or allow open flames or sparksin the vici­nity. If gasoline fumes are noticed
while driving, the cause shouldbe
de-
termined and corrected without delay.
Never add fuel while the engine isrun­ning. Avoid skin contact with fuel at below freezing temperatures.
______________
17
Page 20
1. Pour approximately 4 liters (one gallon) of gasoline into a clean
con-
tainer.
FUEL/OIL
MIXING
CHARTS
(50
to
1
ratio)
~
I
~
b
4
j
=t
'I
I
~
10
11
20
v
8
I
b
4
I
!
I
10 12
I~
fQ
you need
Imp, oz.
of oil
...
tOl
u...
of.-
A.
USE BLIZZARD OIL
for
Imp.
....
ofga
A
you need
U,S, oz. of oil .....
tor
U.s.
....
of.-
A
2. Add the full amount of oil required for the mixture.
3. Replace the container cap and shake the container thoroughly.
4. Add the remainder of the gasoline.
5. Once again thoroughly agitate the container. Then using a funnel with a
FINE
MESH
SCREEN
to prevent the entry of foreign particles, pour the mixture into the snowmobile tank.
+
WARNING:
To prevent fuel spill-
age, a funnelmust always be used
when
filling the gas tank.
O
NOTE: When using pre-mixed
fuel, always shake the container thoroughly as the oil has a tendency to settle.
18 _
Page 21
PRE-START
CHECK
_
Check
Points
ACTIVATE THE THROTTLE CON­TROL
LEVER
SEVERAL TIMES to check that it operates easily and smoothly. The throttle control lever must return to idle position when re­leased.
Check fuel level.
Check that the skis and the track are not frozen to the ground or snow sur-
face and that steering operates freely.
• Activate the brake control lever and make sure the brake fully applies be-
fore the brake control lever touches the handlebar grip.
Verify that the path ahead of the ve­hicle is clear of bystanders and ob-
stacles.
.&.
WARNING: Only start your snow-
~
mobile once all components are
checked and functioning properly.
STARTING
PROCEDURE _
Test throttle control lever. Check that the emergency cut-out
switch is in the ON position.
O
NOTE: The use of the primer is not
necessary when the engine is
warm.
t ON
Ensure the tether cut-out cap is in posi­tion and that the cord is attached to your clothing.
Upper position
before starting engine
Manual
Starting
Insert the key in the ignition and turn to ON position.
Grasp manual starter handle firmly and pull slowly until a resistance is felt then purl vigorously. Slowly release the re­wind starter handle .
.&.
WARNING:
Do not apply throt-
~
tie while starting.
Before Riding
Check operation of the emergency cut­out
switch! and tether switch. Restart
engine.
Activate the primer (2 or 3 times).
_____________
19
Page 22
WARNING: If engine does
not
T shut-off when applying the emer-
gency
cut-out
switch
and or
when
pulling
the
tether
cut-out
cap, stop
the
engine by turning
off
the
ignition
key. Do
not
operate the vehicle
fur-
ther, see
your
dealer.
Allow the engine to warm before oper­ating at full throttle.
Emergency
Starting
Should the rewind starter rope fray and
break, the engine can be started
with
an emergency starter rope.
WARNING: Do
not
start
the
ve-
T hicle by the drive pulley unless it
is a true emergency situation, have the vehicle repaired as soon as possi-
ble.
WARNING: Do not
wind
starting
Trope
around
your
hand. Hold
rope by the handle only.
Remove the belt guard from the vehi­cle and wind the emergency rope tight around the drive
pulley between the sliding half and the roller guard. Start the engine as per usual manual starting.
WARNING: When starting
the
T vehicle in an emergency situation
by the drive
pulley, do
not
make a knot at the end of the emergency rope and do
not
reinstall the belt guard.
Roller
guard
20 _
Page 23
LUBRICATION
_
Frequency
Routine maintenance is necessary for all mechanized products, and the snow­mobile is no exception A weekly vehi­cle inspection contributes to the life span of the snowmobile as well as re­tains safe and dependable operation.
+
WARNING: Only perform such
procedures as detailed in this manual. It isrecommended that dealer assistance be periodically obtained on other components/systems not cov­ered in this manual. Unless otherwise specified, engine shouldbeturned OFF for all lubrication and maintenance
procedures.
It is recommended that the steering system and suspension be lubricated monthly or every 40 hours of operation. If the vehicle is operated in
wet
snow or in severe conditions these items should be lubricated more frequently.
+
WARNING: Do not lubricate
throttle and/or brake cables and
housings.
Steering
Mechanism
Lubricate the ski at grease fittings until new grease appears at joints. Coat spring slider cushion
with
grease.
#'
Oil spring coupler bolts, ball joints and steering column bushings.
Drive Axle (Skandic Only)
Lubricate at grease fitting using
low
temperature grease.
...
CAUTION:
When
lubricating the
..
drive axle bearing, do not apply
excessive grease as the seal will be
pushed out of its housing. Check seal position with finger.
Page 24
Countershaft Support Bearing
(Skandic Only)
Lubricate at grease fitting, using
low
temperature grease.
Transfer
Shaft
(Skandic R Only)
Lubricate at grease fitting using
low
temperature grease.
22 _
Slide Suspension
Lubricate idler wheels at grease fittings
until grease appears at joints. Use
low
temperature grease only.
Also lubricate
front
& rear arms at
grease fittings.
Page 25
Chaincase/Transmission Oil
Level
Check the oil level by removing the oil level cap plug.
Skandic
Cap plug
The oil should be level with the bottom of the oil level orifice.
O
NC?TE:
Th~
chaincase oil capaci-
ty IS approximately 455 ml (16 imp.
oz.).
Skandic R:
O
N<?TE:
The,
chaincase oil capaci-
ty
IS approximately
200
ml (7 imp.
oz.).
To !ill, remove filler plug from top of
chaincase or transmission, Refill as re-
quired using Bombardier chaincase oil
(PIN
413
8019
00
200
ml).
-----
23
Page 26
MAINTENANCE _
The following Maintenance Chart indi-
cates regular servicing schedules to be performed by you or your servicing dealer. If these services are performed as suggested, your snowmobile
will
give you many years of low-cost use.
A
WARNING:
Only perform such
.....
procedures as detailed in this manual. It isrecommended that dealer assistance be periodically obtained on other components
I systems not cov-
ered in this manual. Unless otherwise specified, engine should be turned OFF for
all lubrication and maintenance pro-
cedures.
MAINTENANCE
'E
'E
CHART
0
0
Cl:l
LD
0
m
CJ)
~
~
ID
ro
-
>-
.-
0.
>-CE
.?- C E
ro
E
B
:::;;Z(l)~
-Eg;.Y
ID
00
~
lli~o
§IDO
(,) 0
0
$
.....
"'"
~
.....
o
C,-N~
Cl:l
ON
oeo
OOM_
0:
Drive belt condition
27
Brake condition
27
Brake adjustment
28
Spark plugs
29
Suspension condition
30
Suspension adjustment
(as required)
30
Track condition
30
Track tension and alignment
30
Drive pulley
32
Steering mechanism
32
Steering adjustment
32
Muffler attachment
33
Engine head nuts
33
Engine mount nuts
33
Carburetor adjustment
33
Fan belt
33
Headlamp beam aiming
34
General inspection
34
o
NO!E: The ten hour inspection is a very important part of proper service and
maintenance.
24 _
Page 27
Belt Guard Removal
+
WARNING: Belt guard should
always be inplace when engine is
running.
A. Raise the hood and remove the re-
taining clip of the rear pin and re­move the pin.
B. Pull the guard
out
of the center re-
taining bolt.
C. Remove the guard.
Drive Belt Removal and Installation
+
WARNING:
At
the removal or in-
stallation of the drive belt be care­ful not to burn yourself on the exhaust muffler.
Never
start or run engine
without
the drive belt installed. Run-
ning an unloaded engine is dangerous.
Skandic
1. Remove the belt guard.
2. Loosen the countershaft bearing re­taining screw and open the bearing cage.
3. Open the driven pulley by
twisting and pushing the sliding half. Hold in fully open position.
Slip slackened belt over the top edge of the fixed half.
--
25
Page 28
4. Lift the countershaft upward approx.
50 mm (2 in.) and slip the belt bet-
ween the shaft and the bearing cage to remove completely.
O
NOTE: It may be necessary to
loosen the brake adjustment in
order to easily lift the countershaft.
5. Slip the belt out from the drive pulley.
To install the drive belt, reverse the pro­cedure .
...
CAUTION: Once belt is installed,
Y be sure to secure the counter-
shaft bearing by closing the bearing cage and firmly tightening the retain­ing screw .
....
WARNING: After drive belt in-
.....
stallation, always check that the
brake
disc is correctly installed be-
tween the brake pads and that the
brake is well adjusted. Check brake light operation.
Brake light
switch
Brake pads
Bra
ked
isc
----lilo---&-:IlI6ollf--t
Skandic R
1. Remove the belt guard.
2. Unlock and raise driven pulley sup-
port.
Drive pulley
support
3. Open the driven pulley by twisting
and pushing the sliding half. Hold in fully open position. Slip slackened belt over the top edge of the sliding half.
26 _
Page 29
Minimum projection of
fixed pad: 1 mm
(1/32")
Skandic R
...
WARNING: Brake pads must be
~
replaced as soon as only 1 mm
(1/32")
of the fixed lining is still pro-
jected out of caliper. Replacement
must be performed by an authorized dealer.
Brake pads
3 mm
(1/8")
min.
thickness
Brake Condition
The brake mechanism on your snow­mobile is an essential safety device.
Keepthis mechanism in proper working condition. Above all, do not operate your snowmobile
without
an effective
brake system.
Skandic
...
WARNING: Brake linings less
~than
3 mm (118") thick must be replaced. Replacement must be per­formed by an authorized dealer.
To install the drive belt, reverse the pro­cedure.
..
CAUTION: Once belt is installed
T be sureto lock driven pulley sup-
port.
Drive Belt Condition
Inspect belt for cracks, fraying or ab­normal wear (uneven wear, wear on one side, missing cogs, cracked fabric).
If abnormal wear is noted, probable cause could be pulley misalignment, ex­cessive R.P.M. with frozen track, fast starts
without
warm-up period, burred sheave, oil on belt or distorted spare belt. Contact your dealer.
Check the drive belt width. If less than 30 mm (1
3/16
in), replace the drive
belt.
New
Drive Belt
When installing a new drive belt, break­in period of 25 km (15 miles) is strong­ly recommended.
O
NOTE: Always store a spare belt
in a manner to allow its natural
shape to be maintained.
4. Slip the belt out from the drive pulley and remove completely from vehicle.
____________
- 27
Page 30
Brake
Adjustment
Skandic
Brake should apply fully while brake
control lever is still 13 mm
(1/2"}
ap-
proximative from the handlebar grip.
If adjustment is required, turn the brake cable adjuster counter-clockwise until the brake disc is hard to turn then back off
the adjuster to approximately 1 1/2
turn. Recheck brake operation.
WARNING: Whenever the brake ...
is readjusted, the brake light switch operation must also be check­ed and adjusted as needed.
Skandic R
The brake mechanism is a self-adjusting type. If a quicker brake response is
desired, strongly pull the brake lever several times, this will actuate the self adjusting mechanism.
Strongly pull
After the adjustment, brake should ap-
ply fully when lever is approximatively
13 mm
(1/2")
from handlebar grip. If
not, do not tamper with the brake, con-
tact your servicing dealer.
+
-t
This also apply to parking brake lever.
Brake Light
Switch
Adjustment
Skandic
To check operation:
Pull the brake lever to hold the pads on
the disc, Check that a light resistance
is felt while rotating the driven pulley. This is the position where the switch should have lit the brake light.
To adjust:
Loosen the brake switch lock nut.
28 _
Page 31
e
··
·''''';.-ll'~~~''{¥:''#·
....
~.
Fouled (black)
....
__
Rubber
plug
Normal
(brownish)
Overheated
(light
greyl
Spark
Plugs
Disconnect the spark plug wires and remove the spark plugs.
Check the condition of the plugs.
• A brownish tip reflects ideal condi­tions. (Carburetor adjustment, spark
plug heat range,
etc.. are correct.)
• A black insulator tip indicates fouling
caused by: carburetor idle speed mix­ture and/or high speed mixture too
rich, incorrect fuel mixture ratio,
wrong type
of spark plug (heat range),
or excessive idling.
A light grey insulator tip indicates a
lean mixture caused by: carburetor high speed mixture adjusted too lean, wrong spark plug heat range, incorrect fuel mixture ratio, or a leak­ing seal or gasket.
nut
to
Holding brake lever at the lit position, unscrew the switch to put on the light or screw it in to put it out.
light
Brake light switch
rl:.tl~
Tighten the brake switch lock nut and recheck brake light operation.
Skandic
R
Brake light switch is not adjustable on this vehicle and is part of the brake lever assembly.
Drive
Chain
Tension
(Skandic
R only)
Remove rubber plug and check chain tension. Free-play must be from
4 to 7
mm
(5/32
to
9132").
To adjust, loosen lock nut and turn ad-
juster bolt to obtain the specified free-
play. Tighten lock nut and recheck
chain tension.
..,CAUTION:
If spark plug condi-
..
tion isnot ideal, contact yourau-
thorized dealer.
Check spark plug gap using a wire feeler gauge.
Reinstall plugs and connect wires.
_____________
29
Page 32
Suspension
Condition
Visually inspect all suspension compo­nents including slider shoes, springs, wheels, etc...
O
NOTE: During normal driving, snow
will act as a lubricant and coolant for the slider shoes. Extensive riding on ice or sanded snow, will create excessive heat build-up and cause pre­mature slider shoe wear.
Suspension
Adjustment
The suspension is adjustable, the front adjustment for surface condition, the rear for driver's weight.
Skis/track transfer
weight
When the front adjuster blocks are at the lowest elevation more weight is
distributed on the skis.
At the highest position the weight is transferred to the track. The rear
ad­juster blocks should be adjusted to suit the driver's preference.
..
CAUTION: Always turn the left
..
side adjuster blocks in a clock­wise direction,the right side blocks in a counter-clockwise direction. Left and right adjuster blocks of each ad-
justment must always be set at the
same elevation.
O
NOTE: Fordeepsnow condition or
hill climbing, it is recommended to place the front adjuster blocks on the highest position.
Track
Condition
Lift the rear of the vehicle and support
it
off
the ground. With the enqine off, rotate the track by hand, and inspect condition. Ifworn, cut or track fibers are exposed or missing or defective inserts or guidesare noted, contact your dealer.
....
WARNING: Do not operate a
.....
snowmobile with a cut, torn or
damaged track.
Track Tension and Alignment
Tension:
Lift the rear of vehicle and support with
a mechanical stand. Allow the
slide to
extend
normally. Check the gap 13 mm
(1/2'
') between the slider shoe and the
bottom inside of the track. If the track
tension is too loose, the track will have a tendency to thump.
13 mm (112")
3o _
Page 33
_ CAUTION: Too much tension will
...
result in
power
loss and ex-
cessive stresses on suspension com-
ponents.
If necessary to adjust; loosen the rear idler wheel retaining screw and the ad­juster bolt lock nut; then loosen or tighten the adjuster bolts located on the
inner side of the rear idler wheels. If cor-
rect tension is unattainable, contact your
dealer.
Retaining screw
loosen
O
NOTE: Track tension and align-
ment are inter-related. Do not ad-
just one
without
the other.
Alignment
Start the engine and accelerate slightly so that track turns
slowly. Check that
the track iswell centered; equal distance on both sides between edges of track guides and slider shoes.
+
WARNING: Beforecheckingtrack
alignment, ensurethat the track is free of all particles which could be thrown out while track isrotating. Keep hands, tools, feet and clothing clear of track. Ensure
no-one is standing in
close proximity to the vehicle.
To correct, stop the engine, loosen the rear idler wheels retaining screws then loosen the lock nuts and tighten the ad­juster bolt on side where the slider shoe is the furthest to the track insert guides.
Guide Slider Guide
/ shoes
~
~~hisside.
Tighten lock nuts and recheck the align­ment. Ensure to retighten the idler wheel retaining screws.
---------
31
Page 34
Drive
Pulley
Inspect the Duralon bushing condition by checking the free-play of the sliding half pulley. This is achieved by restrain­ing the inner half and checking if the sliding half moves in the direction of the
arrows more than 3 mm
(1/8
u
),
If so,
contact your dealer.
Mark reference
point
on both halves
Maximum free-play
3 mm
(liB")
Steering
Mechanism
Inspect the steering mechanism for tightness of components (steeringarms, tie rods,
ball joints, spring coupler bolts,
etc.). If necessary, replace or retighten. Torque steering arm bolts to 60
N-m
(44 ft-lbs).
Check the condition of the skis and the ski runners. Replace if more than half
worn.
Steering
Adjustment
Skis shouId have a toe out of 3 mm
(1/8
1
' ) .
To check, measure the distance between each ski at the front and rear of the leaf springs. The front distance should be 3 mm
(1/8")
more than the
rear when the handlebar is horizontal.
IMPORTANT: Closethe front of the skis manually to eliminate all slack from the steering mechanism.
If adjustment is required: Loosen the lock nuts of the longest tie
rod. Turn the tie rod manually until the skis are
properly
aligned. Firmly
retighten the lock nuts.
The handlebar should also be horizontal when the skis are pointed toward the
front.
To adjust: Loosen the lock nuts of the shortest tie
rod. Turn the tie rod manually until the handlebar
is horizontal. Retighten the
lock nuts firmly.
...
WARNING: The ball
joint
socket
....
must
run parallel
with
the
steer-
ing arm. The steering arm
must
be re-
strained
when
tightening
the
tie rod
end
lock
nuts.
32 _
Page 35
Muffler
Attachment
The engine/muffler attaching parts are vital toward efficient muffler function. Check all attachments. Replace the springs and/or tighten if necessary.
Engine
Head
Nuts
With the
ENGINE
COLD, check that the engine head nuts are tight and equally torqued to 21
N-m
(15 ft-lbsl.
Following sequence above shown, tor­que engine head nuts twice.
IMPORTANT: The engine head nut tor­que should be checked after the first 5 hours of operation.
Engine
Mount
Nuts
Check the engine mount nuts for tight­ness. Retighten if necessary.
Carburetor
Adjustment
..,
CAUTION: Never operate
your
...
snowmobile
with
the
air intake silencer disconnected. Serious engine damage
will
occurifthis
notice is dis-
regarded.
A)
Air
Screw
Adjustment
Completely close the air screw (until a slight reseating resistance is felt) then back
off
screw: 1 1/2 turn.
B)
Idle
Speed Adjustment
Turn the idle speed screw clockwise un­til it contacts the throttle slide then con­tinue turning two (2) additional turns. This will provide a preliminary idle speed setting. Start the engine and allow it to warm then adjustthe idle speedby turn-
ing the idle speed screw clockwise or
counter-clockwise. Idle speed: 1800-
2000 R.P.M
.
...
CAUTION: Do
not
attempt
to set
...
the
idle speed by using
the
air screw. Severe engine damage can oc­cur. If idle speed is unattainable con­tact
your
authorized dealer.
Fan Belt
Inspect belt for cracks, uneven wear, etc. Check fan belt tension, 10 mm
(3/S/f)
free-play should exist when de-
flection is correct.
If belt seems damaged or
if tension is
incorrect, contact your dealer immedi-
ately.
A WARNING: If fan protector is re-
~
moved, always reinstall after ser-
vicing.
_____________
33
Page 36
With the suspension correctly adjusted, the rider seated on the vehicle and the
high beam ON check that the center of high intensity zone of high beam is 50
mm
(2")
below horizontal line of head-
lamp height.
Headlamp
Beam
Aiming
The angle of the headlamp beam has been
pre-adjusted
priorto
delivery.
Should you wish re-adjustment, place the vehi­cle on a flat surface 7.6 m (25') from a wall or screen.
tf@
v
....
' 0
~
To adjust, remove the four caps, turn
upper or lower adjusting screws to ob-
tain desired beam position.
Adjusting
screws
Bulb
Replacement
If the headlamp bulb is burnt, tilt hood, unplug the connector from the head­lamp. Remove the rubber boot and un­fasten bulb retainer clips. Detach the bulb and replace.
Ground
TOP
VIEW
SIDE
VIEW
Headlarnp
horizontal
center
line
(
Center line
intensity zone
Intensity zone of high beam (projected on
the wall)
50 mm
(2")
If taillight bulb is burnt, expose the bulb by removing the red plastic lens. To remove, unfasten the two (2) screws.
....
WARNING:
Always
check light
.....
operation after bulb replacement.
General Inspection
Check the electrical wiring and compo­nents, retighten loose connections. Check for stripped wires or damaged in­sulation. Thoroughly inspect the vehicle and tighten loose bolts, nuts and linkage. Inspect skis and ski runners for wear.
34 _
Page 37
STORAGE _
It is during summer, or when a vehicle is not in use for any length of time that pro­per storage isa necessity. Storage of the
snowmobile during long periodof inactivi­ty consists of checking and replacing missing, broken or worn parts, proper lubrication and treatment to insure that
parts do not become rusted; cleaning
items such as carburetor of oil mixtures,
to prevent gum varnish formation within
the carburetor; and in general, preparing
the vehicle so that when the time comes
to use the snowmobile again it will be in
top condition.
+
WARNING: Only perform such
procedures as detailed in this manual. It is recommended that dealer assistance be periodically obtained on other components/systemsnot covered in this manual. Unless otherwise
specified, engine should be turned OFF for all lubrication and maintenance pro­cedures.
Track
Inspect the track for wear, cuts, missing track guides and broken rods. Make any
necessary replacement.
+
WARNING: Do not operate a
snowmobile with a cut, torn or
damage track.
Lift the rear of vehicle until track is clear
of the ground then support with a brace
or trestle. The snowmobile should be
stored in such a way that the track does
not stay in contact with the cement floor or bare ground.
O
NOTE: The track should be rotat-
ed periodically, (every
40
days).
Do
not
release track tension.
_ CAUTION: To prevent track dam-
....
age, temperature in the storage
area must not exceed
38°C
(100°F).
Suspension
Remove any dirt or rust. Grease idler wheels at grease fittings. Wipe
off
sur-
plus. Replace
worn
slider shoes.
Skis
Wash or brush all dirt or rust accu­mulation from the skis and springs. Greasethe ski legs at the grease fittings. Check the condition of the skis, ski run­ners and leaf springs. Replace if
worn
more than half.
~
~~
Ski runner
Controls
Lubricate the steering mechanism. In­spect all components for tightness, (spring coupler bolts, steering arm lock­ing bolts, tie rods, ball joints, etc.) Tighten if necessary. Oil metal moving joints of the brake mechanism.
+
WARNING: Do not lubricate the
throttle and/or brake cables and
housings.
Avoid getting oilon the brake
pads.
Coat all electrical connections and swit­ches with a greaseless metal protector.
If unavailable, use petroleum jelly.
_____________
35
Page 38
Filler
-....
plug
Engine and Primer Lubrication
Engine internal parts must be lubricated to protect cylinder walls from possible rust formation during the storage period.
To perform the storage procedures (engine and primer valve) proceed as follows:
Engine
1. Start the engine and allow it to run at idle speed until the engine reaches its operational temperature.
2. Stop the engine, remove the air si­lencer box, start the engine.
3. Using
"Bombardier
Snowmobile In-
jection
Oil",
squirt oil into the carbu-
retor throat until the engine dies.
4. Remove the spark plugs and pour ap-
proximately
85 ml (3 imp. oz.) of oil
into the cylinders.
5. Crank the engine to allow the crank­shaft to turn 2 or 3 revolutions.
6. Reinstall the spark plugs and the air
intake silencer.
Do not run engine during storage peri-
od.
Primer Valve
1. Disconnect the inlet primer hose from the primer valve.
Inlet (Oblique
hose coupling)
~C
t
Outlet (Straight
hose coupling)
Oil
level--
.....·
""'.,
O
NOTE: Drain plug is accessible
through a hole located underneath
vehicle.
Drive Pulley
Inspection and cleaning must be per­formed by an authorized dealer at the end of each season.
Skandic R
Drain the chaincase and refill to proper
level, using fresh chaincase oil. To drain, remove the chaincase drain plug.
Chaincase/Transmission
Skandic
Drain the chaincase and refill to proper level, using fresh chaincase oil. To drain, remove the chaincase cover.
36 _
Page 39
2. Hold the hose higher than the gas tank to prevent
gasoline from drain-
ing.
3. Using an appropriate hose, connect one end of the hose to the inlet of the primer
valve and place the other end
in a Bombardier Snowmobile Injec-
tion
Oil container.
4. Activate the primer in order to fill it with oil.
5. Reinstall the inlet primer hose to the primer valve.
Fuel
Tank
and
Carburetor
Remove the cap then using a syphonf remove the gasoline from tank.
.&.
WARNING: Gasoline is flamma-
...
ble and explosive under certain
conditions.
Always
manipulate in a
well ventilated area. Do
not
smoke or
allow
open
flames
or sparks in the vi-
cinity.
Carburetor must be dried
out
com-
pletely to prevent gum formation dur-
ing the period.
Once the fuel tank is emptied, remove the float chamber drain plug from car­buretor. Drain carburetor and reinstall plug.
Check all fuel lines. Replace if neces­sary.
Chassis
Clean the vehicle thoroughly, removing
all dirt and grease accumulation.
..,
CAUTION: Plastic alloy compo-
...
nents such as fuel tank, controls, windshield, etc., can be cleaned using mild detergents or isopropyl alcohol. Do
not
use strong soaps, degreasing solvents, abrasive cleaners, paint thin­ners, etc.
Clean the frame. Forthe aluminum por­tion use only
"Aluminum
cleaner" and
follow instructions on the container. Touch up all metal spots where paint
has been scratched off. Spray all bare metal parts with metal protector. Wax the cab for better protection.
...
CAUTION: Cover
the
snowmo-
...
bile
with
an opaque tarpaulin.
This
will
prevent the sun rays or grime from affecting the plastic components and vehicle finish .
General Inspection
Check the electrical wiring and compo­nents, retighten loose connections. Check for stripped wires or damaged insulation.
Thoroughly inspect the vehicle and tighten loose bolts, nuts and linkage.
O
NOTE: Leavethe drive belt off the
pulleys for the entire storage
period.
_________
---
37
Page 40
PRE-SEASON
PREPARATION
_
To simplify the pre-season preparation we have drawn up a small chart. The chart indicates servicing points to be
performed by you and your servicing dealer. If these services are performed as suggested, your vehicle will give you many hours of fun and low cost use.
IMPORTANT: Observe all Warnings
and Cautions mentioned
throughout
this
manual
which
are pertinent to
the item being checked. When component conditions seem less than satisfactoryI replace
with
genuine Bombardier parts
or suitable equivalents,
TO BE
PERFORMED
BY DEALER
PRE-SEASON
PREPARATION
CHART
TO BE
PERFORMED
BY OWNER
0
Change spark plugs *
0
Check chaincase oil level
0
Replace fuel filter (located inside fuel tank)
0
Check track tension and alignment
0
Lubricate suspension
0
Inspect drive belt and install
0
Check throttle cable for damage and free operation
0
Check steering alignment and ski runner condition
0
Inspect seals
for
possible cuts or leaks
0
Check electrical wiring (broken wire, damaged insulation)
0
Inspect condition of starting rope
0
Check tightness ofaUbolts, nuts and linkage
0
Refill gas tank
0
Inspect brake condition and operation
Set engine timing
Check pulleys, verify components and clean. Lubricate.
Adjust
carburetor
Check fan belt condition and adjust tension
O
*NOTE: Before installing new spark plugs, it is suggested to burn the ex-
cess storage oil by starting the engine, using the old spark plugs.
CAUTION: Only perform this procedure in a
well
ventilated area.
38
-----
_
Page 41
TROUBLE
SHOOTING
GUIDE _
O
NOTE: The possible causes have been listed in an order of frequency. There­fore, items should be checked
out
in the same order as mentioned in the
trouble shooting guide.
SYMPTOMS
POSSIBLE
CAUSES
WHATTODO
Engine
turns
over
but
1. No fuel to
the
engine
Check
the
tank
level.
Check
for
possible
clogging
fails to
startorstarts
of
fuel
line,
item
4.
with
difficulty
2. Flooded engine
Remove
wet
spark
plugs,
turn
ignitiontoOFF
and
crank
engine
several
times.
Install
clean
dry
spark
plugs.
Start
engine
following
usual
starting
procedure.Ifengine
continuestoflood,
see
your
dealer.
3. Spark
plug/ignition
Check
for
fouledordefective
spark
plug.
Dis-
connect
spark
plug
wire,
unscrew
plug
and
re-
move
from
cylinder
head.
Reconnect
wire
and
ground
exposed
plugonengine
cowl,
being
carefultohold
away
from
spark
plug
hole.
Follow
engine
starting
procedure
and
check
for
spark.Ifno
sparks
appear,
replace
spark
plug.Iftrouble
persists,
contact
your
dealer.
4. Clogged fuel line
(water
or
Remove
and
clean
the
fuel
filter.
Change
filter
dirt)
cartridgeifnecessary.
Check
condition
and
connectionsoffuel
lines.
Check
the
cleanliness
of
fuel
tank.
5.
Carburetor
Contact
your
dealer
for
repair.
6. Too
much
oil in fuel
Contact
your
dealer.
7. Engine
timing
Engine
timing
maybeincorrectoroutofad-
justment.
Contact
your
dealer.
8. Engine compression
Running
withalean
fuel
mixture
may
produce
excessive
engine
wear
resultinginpoor
engine
compression.
If
this
occurs,
contact
your
dealeratonce.
Engine
will
not
turn
1. Seized engine
In
the
case
of a
seized
engine
contact
your
manually
dealer.
-----
39
Page 42
SYMPTOMS
POSSIBLE
CAUSES
WHATTODO
Engine lacks accelera-
1. Fouled or
defective
spark
Check
item
3 of
"Engine
turns
over
but
fails
tionorpower
plug
to
startorstarts
with
difficulty"
2.
Clogged fuel line
(water
or
Check
fuel
line
condition.
ISee
item
4 of
"En-
dirt)
gina
turns
over
but
failstostartorstarts
with
difficulty"}.
3. Carburetors
Contact
your
dealer.
4.
Ignition
First
check
item
3 of
"Engine
turns
over
but
failstostartorstarts
with
difficulty".Ifthe
ignition
system
still
seems
faulty,
contact
your
dealer.
5. Engine
If
unabletolocate
specific
symptoms,
contact
your
dealer.
Engine
continually
1. Faulty spark plug
Check
item
3of
"Engine
turns
over
but
fails
to
backfires
startorstarts
with
difficulty".
2. Overheating
Carburetor
set
too
lean.
Contact
your
dealer.
3. Engine timing incorrectly set
Contact
your
dealer.
Snowmobile
cannot
1.
Drive
Belt
Check
for
damagedorworn
drive
belt.
Re-
reach
full
speed
placeifnecessary.
2.
Incorrect
track
adjustment
Check
track
tension
and
alignment.
Readjust
to
specifications.
ISee
Maintenance
Sectienl.
3. Engine
Check
item
1to 5 of
"Engine
lacks
accelera-
tionorpower.".
4. Pulley misaligned
Contact
your
dealer.
40 _
Page 43
TOOLS _
As standard equipment each
new
snowmobile is supplied with a basic too!
kit such as screwdriver, wrenches, emergency starter rope, etc...
Standard
Tools
H
c=:
0
f'
E
C
A. Screwdriver B. Socket
21/26
mm
C. Socket
10/13
mm D. Socket handle E. Fork wrench
10/13
mm F. Starter rope G. Emergency starter rope handle
H. Suspension adjustment key
_____________
41
Page 44
SPECIFICATIONS
_
SKANDIC
377
SKANDIC
377R
ENGINE
Type
377
377
No. of cylinders 2
2
Bore
62 mm
(2.441")
62 mm
(2.441")
Stroke
61 mm
(2.401")
61 mm
(2.401")
Displacement
368.3
cm3(22.48 in
3
)
368.3
cm3(22.48 in
3
)
Compression ratio (corrected) 6.9:1
6.9:1
Maximum R.P.M.
7500
7500
Carburetor
type
VM
34-276
VM
34-276
Carburetor adjustment:
air screw
1
1/2 turn
1
1/2 turn
- idle speed
1800-2000
R.P.M.
1800-2000
R.P.M.
Torque:
21
N·m
(15 ft-lbs)
engine head nuts
21
N.m
(15 ft-lbsl
- crankcase nuts
M6: 9
N.m
(7 ft-lbs)
M6: 9
N.m
(7 ft-jbs)
M8: 21
N·m
(15 ft-los)
M8: 21
N.m
(15 ft-lbs)
- magneto ring nut
85
N.m
(63
ft-Ibs)
85
N·m
(63
ft-Ibs)
- fan
nut
65
N·m
(48
tt-lbs)
65
N·m
(48
ft-lbsl
- crankcase engine
38
N.m
(28
It-lbs)
38
N.m
(28
ft-Ibs)
support
nuts
-
exhaust
manifold
bolts
21 Nsm
(15
ft-lbsl
21
N·m
(15
ft-lbsl
CHASSIS
Overall length
289.5
cm
(114")
289.5
cm
(114")
Overall
width
96.5
cm
(38")
96.5
cm
(38")
Overall
height
108
cm
(42
1/2")
108
cm
(42
1/2")
Ski stance
81.9
cm
(32
1/4")
81.9
cm (32
1/4")
(center to center)
Ski
alignment
(toe
out)
3.0
mm (118")
3.0
mm
(1/S")
Torque:
- steering arm/ski leg
bolt
60
N·m
(45
ft-lbs)
60
N·m
(45
ft-lbs)
- steering column/handlebar
26
N·m
(19
ft-lbs)
26
N.m
(19
tt-lbs)
Dry
weight
189kg(416
lbsl
194
kg
{428
Ibs}
Bearing area
7579
crn-'
(1175
in
2
)
7579
cm2(1175
in
2
)
Ground pressure
2.49
kPa
(.354
PSI)
2.56
kPa
(.364
PSI)
POWER
TRAIN
Track:
width
38.1
cm
(15")
38.1
cm
(15")
-
length
353
cm
(139")
353
cm
(139")
tension
, 3 mm
(1/2")
gap
between
slider shoe and
the
bottom
insideoftrack.
alignment
Equal distance
between
edgesoftrack
guides and
slider shoes.
Chaincase gear ratio
14/35
'7/40
Drive belt:
number
414375800
414
3758
00
-
Max.
width
33.3
mm (1
5116")
33.3
mm (1
5/16")
Min.
width
30.1
mm
(13/16")
30.1
mm (1
3/16")
Chaincase oil
capacity
- SI
200
ml
455ml
- Imp.
7 oz
160z
42 _
Page 45
SKANDIC
377
SKANDIC
377R
ELECTRICAL
Lighting system (output)
160
watts
Bulb:
headlamp
60/60
W
-
tail/stop
5/21 W
- speedometer
5W
Spark plug:
type
NGK BRaES
- gap
0.4
mm
(.016")
Ignition
timing:
2.31 (,091 tI)
(20°)
timing
mark
(B.T.D.C.)
stroboscopic
timing
6000
RPM
FUEL
Gas
type
Regular leaded or unleaded
Fuel
tank
capacity
51
28.4
liters
- Imp.
6.25
gals
- U.S.
7.5
gals
Premixed fuel/oil
type
Blizzard oil
- ratio
50:1
BRAKE
Type
Disk Disk self-adjusting
Lining minimum thickness
3 mm
(118")
When
only
1 mm
(1/32")
of
fixed pad is projected
out
of
caliper.
Control lever adjustment
13 mm
(1/2")
minimum
distance
from
handlebar grip
when
fully
applied.
Bombardier Inc. reserves the
right
to make changes in design and specifications
and/or
to make
additions to, or improvements in its
product
without
imposing any obligation upon
itself
to install
them
on its
products
previously manufactured.
43
Page 46
TAILlAMP
fn:E
;IIr_
m:a
:::1,-
CL.Z
c:r
G)
Wo
~-
~)I.
aoG)
:II
W)I.
~3C
::D
m
OA/5K
OlliS\(
'V'i'7WH'
~
~
COLOUR CODE
...
WARNING: Ensure
al1
terminals
T are properly crimped on the wires
and
all connector housings are proper-
ly fastened.
CD
LIGHTING COIL
(160
W)
o AMPLIFIER
@ CHARGING COILS
o HEADLAMP
(60/60
W)
® LAMP (5 W) ® TAILLAMP (5-21 W)
(j) FUSE (0.1 A)
® IGNITION COIL
BRAKE LIGHT
SWITCH
BK BLACK WH WHITE
RD RED
BL BLUE
YL YELLOW
GN -
GREEN
GY - GREY
VI VIOLET
OR ORANGE
BR BROWN
Page 47
51*
INFORMATION
GUIDE----------------
BASE
UNITS
DESCRIPTION
UNIT
SYMBOL
length
meter
m
mass
kilogram
kg
liquid
liter
L
temperature
celsius
°c
pressure
kilopascal
kPa
torque
Newton meter
N-m
speed
kilometer per hour km/h
PREFIXES
PREFIX SYMBOL
MEANING
VALUE
kilo
k one thousand
1,000
centi
c one hundredth of a
0.01
rnilli
m
one thousandth of a
0.001
*THE INTERNATIONAL
SYSTEM
OFUNITS
(SYSTEME
INTERNATIONAl)
ABRE-
VIATES
"SI"
IN ALL
LANGUAGES.
----
45
Page 48
NOTES _
46 _
Page 49
CHANGE
OF
ADDRESS
OR
OWNERSHIP
_
Any change in address or ownership should be brought to the attention of the manufacturer by completing and sending
out
the card supplied below.
NOTICE TO
ALL
NEW OWNERS: Make sure to receive the warranty registration
card from the previous owner, at the time the ownership is tradsferred. Also en­close a photocopy of this registration card when informing of a change of owner­ship.
-----------------------------------------------------~
CHANGE OF ADDRESS
VEHICLE IDENTIFICATION NUMBER
OLD ADDRESS:
NAME
NEW ADDRESS:
NO
CITY
NO
STREET
ST
ATEIPROVINCE
NAME
STREET
APT
ZIP/
POSTAL
CODE
APT.
CITY
STATEIPROVINCE
ZIP/
POSTAL
CODE
-----------------------------------------------------~
CHANGE OF OWNERSHIP
VEHICLE IDENTIFICATION NUMBER
The ownership of this vehicle is transferred
FROM: _
NAME
TO:
NO
CITY
NO
CITY
STREET
STATEIPROVINCE
NAME
STREET
STATE/PROVINCE
APT
ZIPI
POSTAL
CODE
APT.
ZIPI
POSTAL
CODE
Page 50
BOMBARDIER INC.
ATT.:
WARRANTY DEPARTMENT
VALCOURT,
QUEBEC
CANADA,
JOE 2LO
BOMBARDIER INC.
ATT.: WARRANTY DEPARTMENT VALCOURT,
QUEBEC
CANADA,
JOE
2LO
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