BOMBARDIER Quest Max 2004, Quest Max XT 2004, Traxter Max XT 2004 Operator's Manual

This Operator’s Guide utilizes the following symbols to emphasize particular in- formation:
CAUTION: Denotes an instruction which, if not followed, may damage the ATV and/or components.
YOUR ATV CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
For your safety, understand and follow all the warnings contained in this
Operator’s Guide and the labels on your vehicle. Failure to follow these warnings can result in SEVERE INJURY OR DEATH.
Keep this Operator’s Guide with the vehicle at all times.
The Safety Alert Symbol indicates a potential personal injury hazard.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
WARNING
WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, Safety Videocassette and on-product labels could cause injury including the possibility of death!
All safety documentation should remain with the vehicle at the time of sale. All content of the Safety Information section should be interpreted by the reader
as a warning which, if not followed, may result in injury including the possibility of death.
In USA, products are distributed by Bombardier Motor Corporation of America. In Canada, products are distributed by Bombardier Inc.
The following are trademarks of Bombardier Inc. or its subsidiaries: BOMBARDIER
TRAXTER® QUEST ROTAX
™ ®
®
Printed in Canada (vmo2004_011a.fm AP)
®
Trademarks of Bombardier Inc. or its subsidiaries.
©
2003 Bombardier Inc. All rights reserved.
FOREWORD
Congratulations on your purchase of a new Bombardier
®
recreational vehicle. It is backed by the Bombardier warranty and a network of authorized Bombardier ATV dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial set-up and inspection of your vehicle as well as completed the final adjustment before you took pos­session. At delivery, your dealer would have explained the vehicle for the oper­ation, maintenance and safety features of the vehicle. We trust you have taken full advantage of this! If you need more complete servicing information, please ask your dealer.
At delivery, you were also informed of the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiv­ing a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall pur­poses.
You are invited to contact our custom­er assistance center should you expe­rience problems which cannot be re­solved by an authorized Bombardier ATV dealer.
It is understood that this guide may be translated into another language. In the event of any discrepancy, the En­glish version shall prevail. Throughout this document the masculine is used to denote the masculine or feminine.
The information and components/ system descriptions contained in this document are correct at the time of pub­lication. Bombardier Inc., however, main­tains a policy of continuous improvement of its products without imposing upon it­self any obligation to install them on prod­ucts previously manufactured. Due to late changes, some differences between the manufactured product and the de­scriptions and/or specifications in this guide may occur. Bombardier Inc. re­serves the right at any time to discontin­ue or change specifications, designs, fea­tures, models or equipment without incurring any obligation upon itself.
The illustrations in this document show the typical construction of the different assemblies and may not reproduce the full detail or exact shape of the parts. However, they represent parts that have the same or similar function.
The use of RIGHT and LEFT indications in the text always refers to driving po­sition (when sitting on vehicle).
Specifications are given in the SI metric system with the SAE U.S. equivalent in parenthesis. Where precise accuracy is not required, some conversions are rounded off for easier use.
We recommend genuine Bombardier products for replacement parts and ac­cessories. They’ve been especially de- signed for your vehicle and manufac­tured to meet Bombardier’s demanding standards.
A Shop Manual can be obtained for complete service and maintenance in­formation and more repair informa­tion.
1
TABLE OF CONTENTS
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
NOTICE......................................................................................... 5
INTRODUCTION ........................................................................... 6
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES...................................................... 10
OPERATION WARNINGS .............................................................. 13
SAFETY WARNING ....................................................................... 41
RIDING TIPS ................................................................................. 42
Clothing..................................................................................................... 43
Carrying Loads/Passenger ........................................................................ 44
Hauling a Trailer......................................................................................... 44
Working with your Vehicle ........................................................................ 44
Recreational Riding ................................................................................... 45
Environment.............................................................................................. 45
Design Limitation ...................................................................................... 46
Off-Highway Operation ............................................................................. 46
General Operating and Safety Precautions ............................................... 46
Uphill Driving............................................................................................. 47
Downhill Driving ........................................................................................ 47
Side Hilling ................................................................................................ 47
Drop-Offs .................................................................................................. 47
Riding Techniques..................................................................................... 48
Routine Maintenance................................................................................ 55
HANG TAG ................................................................................... 56
LOCATION OF THE IMPORTANT LABELS ..................................... 57
INTRODUCTION ........................................................................... 64
Objective................................................................................................... 64
Sections Covered...................................................................................... 64
Time Required........................................................................................... 64
SECTION I – GENERAL SAFETY INFORMATION ........................... 65
SECTION II – BOMBARDIER 2-UP VEHICLE
SAFETY VIDEOCASSETTE............................................................ 67
SECTION III – OPERATOR’S GUIDE REVIEW ................................. 69
SECTION IV – HANDS-ON RIDING ................................................ 70
DRIVING MANEUVER LIST ........................................................... 71
2
SAFETY TRAINING
DEALER CHECK LIST .................................................................... 75
Introduction:.............................................................................................. 75
Section I: General Safety Information....................................................... 75
Section II: Bombardier 2-Up Vehicle Safety Videocassette.......................... 75
Section III: Operators Guide Review........................................................ 75
Section IV: Hands-On Riding..................................................................... 76
Trainees Scoring Chart............................................................................. 78
VEHICLE INFORMATION
HOW TO IDENTIFY YOUR ATV ..................................................... 80
Engine and Vehicle Identification Number Location.................................. 80
EMISSION REQUIREMENTS .......................................................... 81
CONTROLS/INSTRUMENTS/EQUIPMENT...................................... 82
1) Throttle Lever..................................................................................... 86
2) Front Brake Lever............................................................................... 86
3) Rear Brake Lever................................................................................ 86
4) Brake Lever Lock................................................................................ 87
5) Transmission Lever ............................................................................ 88
6) Multi-Function Switch ........................................................................ 89
7) Indicator Lights Cluster ...................................................................... 92
8) Speedometer...................................................................................... 94
9) Rear Passenger Grab Handles............................................................ 96
10) Ignition Switch.................................................................................... 96
11) Choke Knob Lever.............................................................................. 97
12) Fuel Tank Cap..................................................................................... 98
13) Fuel Gauge ......................................................................................... 98
14) Fuel Valve........................................................................................... 98
15) Rear Brake Pedal ................................................................................ 99
16) Rewind Starter Handle ....................................................................... 99
17) Footpeg .............................................................................................. 100
18) Storage Compartment........................................................................ 100
19) Tool Box ............................................................................................. 101
20) Seat Latch .......................................................................................... 101
21) Front/Rear Cargo Racks...................................................................... 102
22) Air Duct .............................................................................................. 102
23) Trailer Hitch ........................................................................................ 102
24) Radiator Cap....................................................................................... 102
25) 12-Volt Power Outlet.......................................................................... 103
26) Fuses.................................................................................................. 103
27) Winch ................................................................................................. 103
28) Winch Control Switch......................................................................... 103
29) Fairlead............................................................................................... 104
LIQUIDS........................................................................................ 105
Fuel ........................................................................................................... 105
Engine/Transmission Oil ........................................................................... 105
Engine Coolant.......................................................................................... 107
Brake Fluid ................................................................................................ 109
Battery ...................................................................................................... 110
BREAK-IN PERIOD ........................................................................ 111
Engine ....................................................................................................... 111
Belt............................................................................................................ 111
10-Hour Inspection.................................................................................... 111
3
PRE-OPERATION CHECK .............................................................. 112
OPERATING INSTRUCTIONS ........................................................ 113
General...................................................................................................... 113
Initial Cold Starting .................................................................................... 113
Warm Engine Starting............................................................................... 114
Emergency Manual Starting...................................................................... 114
Stopping the Engine.................................................................................. 115
Shifting the Transmission.......................................................................... 115
Winch Operation ....................................................................................... 116
SPECIAL PROCEDURES ............................................................... 117
Flooded Engine ......................................................................................... 117
Engine Overheat ....................................................................................... 117
Turn Over .................................................................................................. 117
ATV Immersion ......................................................................................... 118
Post-Operation Care.................................................................................. 118
Emergency Shifter..................................................................................... 118
Storage and Preseason Preparation .......................................................... 119
CARGO AND TRANSPORTATION ................................................. 120
Cargo......................................................................................................... 120
Transportation ........................................................................................... 121
MAINTENANCE INFORMATION
MAINTENANCE CHART................................................................ 124
MAINTENANCE ............................................................................ 126
Engine/Transmission................................................................................. 126
Carburetor ................................................................................................. 131
Air Intake System...................................................................................... 131
Electrical.................................................................................................... 132
Drive Train................................................................................................. 136
Steering System........................................................................................ 137
Suspension................................................................................................ 139
Brake ......................................................................................................... 140
Body/Frame............................................................................................... 141
TROUBLESHOOTING .................................................................... 143
SPECIFICATIONS.......................................................................... 146
SI METRIC INFORMATION GUIDE ................................................ 154
WARRANTY
BOMBARDIER LIMITED WARRANTY NORTH AMERICA ............... 156
BOMBARDIER INTERNATIONAL LIMITED WARRANTY................. 159
FREQUENTLY ASKED QUESTIONS............................................... 162
PRIVACY OBLIGATIONS/DISCLAIMER ......................................... 164
CHANGE OF ADDRESS/OWNERSHIP ............................................ 165
4
NOTICE
This Operators Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various vehi­cle controls, maintenance and safe op­erating instructions. It is indispensable for the proper use of the product.
This Operators Guide uses the follow- ing symbols.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could severe­ly damage vehicle components.
NOTE: Indicates supplementary infor-
mation needed to fully complete an in­struction.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the cor­rect use of this vehicle.
To fully appreciate the pleasures, en­joyment and excitement of using this vehicle, there are some basic rules that MUST be observed and followed by any user.
5
INTRODUCTION
Your dealer should have provided you with some basic information on the partic­ular controls and features of your new vehicle. Please take the time to study this
Operator’s Guide and all on-product warning labels as well as the Safety Video- cassette that came with this vehicle. They more completely describe what you
should know about this vehicle before riding it. Whether you are a new user or an experienced rider, it is important for your per-
sonal safety as well as passenger safety that you know the controls and features of this vehicle. Equally important is knowing how to properly ride.
Irrespective of your age, experience or state regulations, it is always prudent for you or any other person who may ride your vehicle, to take an approved safe riding course. Please check with your dealer or local authorities for availability in your area. If you are a completely new rider, this should be done before your first ride. Your instructor should be able to provide advice on local conditions and safe riding practices particular to the area.
Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season. Riding on sand is different than riding on snow or through forests or marshes. Each location may require a greater degree of awareness and skill may not be suitable with a passenger. Show good judgement. Always proceed with caution. Please do not take any unnecessary risks that could leave you or your passenger stranded or possibly injured.
The vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow great­er distance for braking.
The contents of this Operators Guide provide riding information which has been proven reliable by other users. They are not intended as a definitive means of avoiding accidents. How you apply this information, coupled with your mental and physical condition, the particular terrain hazard and your risk acceptance level will have an effect on your riding experience. Have fun and ride responsibly.
This Operators Guide has been prepared to acquaint the owner/operator of a new vehicle with the various vehicle controls, maintenance and safe operating instruc­tions. They are indispensable for the proper use of the product.
We would be pleased to receive any comments on the content and format of this Operators Guide, the Safety Videocassette or on-product warnings labels.
6
WARNING
Operator: A person under 16 years old should never operate this vehicle. Never carry more than one passenger on this vehicle. The operator is responsible for the safety of the passenger. In doubt, dis-
embark the passenger before executing any maneuver. The vehicle handling, stability and braking distance may be affected when
riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking.
Always practice the maneuvers described in this Operators Guide without and with passenger.
Inform the passenger concerning the basic rules for a safe ride.
Passenger: The passenger should be 12 years old or more and must be capable of
keeping his feet on footrests and his hands on grab handles at all times when he is seated on this vehicle.
Passenger should always hold on to rear passenger grab handles. Never hold on to the operator.
Passenger should pay attention to vehicle and operator movements. Passenger should always wear the appropriate protective gear, including
an approved helmet with a rigid chin guard. Passenger should always keep hands and feet in the proper place during
operation. Never get up during vehicle operation. An excessive movement could cause
loss of control. Failure to follow the recommendations here could cause changes in vehicle
handling which could lead to an accident resulting in severe injuries including the possibility of death for the passenger and/or the operator.
7
8
SAFETY
INFORMATION
SAFETY INFORMATION 9
SPECIAL SAFETY MESSAGES
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precau­tions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this Operators Guide and all on-product warnings labels carefully and
follow the operating procedures described. Watch and pay attention to the Safety Videocassette before operation.
Never operate this vehicle without proper instruction. Always follow this age recommendation: A person under 16 years old should
never operate this vehicle.
Never carry more than one passenger on this vehicle. This passenger should
be 12 years old or more and must be capable of keeping his feet on footrests and his hands on grab handles at all times when he is seated on the vehicle.
The vehicle handling, stability and braking distance may be affected when
riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking.
Never operate this vehicle on any paved surfaces, including sidewalks, drive-
ways, parking lots and streets.
Never operate this vehicle on any public street, road or highway, even a dirt or
gravel one.
Never take place on this vehicle without wearing an approved helmet that fits
properly. The operator and the passenger should also wear eye protection (gog­gles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants. The passenger should have an approved helmet including a rigid chin guard.
Never consume alcohol or drugs before or while riding this vehicle.Never operate at excessive speeds. Always go at a speed that is proper for the
terrain, visibility, and operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.Always inspect your vehicle each time you use it to make sure it is in safe
operating condition. Always follow the inspection and maintenance proce­dures and schedules described in this Operators Guide.
The operator and the passenger must always keep both hands on the handle-
bars or grab handles and both feet on the footpegs of the vehicle during oper­ation.
Always go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating this vehicle. Always keep in mind that you are carrying a passenger.
10 SAFETY INFORMATION
Never operate on excessively rough, slippery or loose terrain until you have
learned and practiced the skills necessary to control this vehicle on such ter­rain. Always be especially cautious on these kinds of terrain. Always keep in mind that you are carrying a passenger.
Always follow proper procedures for turning as described further in this Oper-
ator’s Guide. Practice turning at low speeds before attempting to turn at faster
speeds. Do not turn at excessive speed. Carrying a passenger may affect the stability and the handling of the vehicle.
Never operate this vehicle on hills too steep for the vehicle or for your abilities.
Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger.
Always follow proper procedures for climbing hills as described further in this
Operators Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight for­ward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of any hill at high speed. Always keep in mind that you are carrying a passenger.
Always follow proper procedures for going down hills and for braking on hills as
described further in this Operators Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible. Always keep in mind that you are carrying a passenger.
Always follow proper procedures for crossing the side of a hill as described
further in this Operators Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle. Never attempt to turn the vehicle around on any hill until you have mastered the turning technique described in this Operators Guide on level ground. Avoid crossing the side of a steep hill if possible. Always keep in mind that you are carrying a passenger.
Always use proper procedures if you stall or roll backwards when climbing a
hill. To avoid stalling, use proper gear and maintain a steady speed when climb­ing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operators Guide. First, disembark the passenger then the operator. Dismount on the uphill side or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described further in this Operators Guide.
Always check for obstacles before operating in a new area. Never attempt to
operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described further in this Operators Guide. Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger to get through the obstacles.
Always be careful when skidding or sliding. Never attempt with a passenger;
overturn or passenger ejection may occur. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding out of control.
SAFETY INFORMATION 11
Never operate this vehicle in fast flowing water or in water deeper than that
specified in this Operators Guide. Remember that wet brakes may have re- duced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads. The vehicle braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking.
Always be sure there are no obstacles or people behind the vehicle when you
operate in reverse. When it is safe to proceed in reverse, go slowly. Take ac­count that the passenger can obstruct your view.
Always use the size and type tires specified further in this Operators Guide.
Always maintain proper tire pressure as described further in this Operators Guide.
Never modify this vehicle through improper installation or use of accessories.
Only use approved Bombardier accessories. Do not install passenger seats or use the racks to carry more than one passenger.
Never exceed the stated load limits for this vehicle including operator and pas-
senger, all other loads and added accessories. Cargo should be properly dis­tributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
Do not forget, the operator is responsible for the safety of the passenger. If in
doubt, disembark the passenger. Always practice the maneuvers described in this Operators Guide without and with passenger. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking. In some situations, this vehicle can be used easily with the operator alone but not necessarily with a passenger.
12 SAFETY INFORMATION
OPERATION WARNINGS
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
NOTE: The following illustrations are general representations only. Your model
may differ.
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain with or without passenger.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the training course offered by Bombardier Inc. They should then regularly practice the skills learned in the course and the operating techniques described in this Operators Guide.
SAFETY INFORMATION 13
WARNING
V00A1AQ
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this Bombardier vehicle.
14 SAFETY INFORMATION
WARNING
V00A1BQ
POTENTIAL HAZARD
Failure to follow the age recommendations for the passenger.
WHAT CAN HAPPEN
A child, under 12, may not have the ability needed to ride safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 12 should be riding on this vehicle.
WARNING
POTENTIAL HAZARD
Failure to respect the physical limitations of the passenger.
WHAT CAN HAPPEN
A passenger that cannot completely lean his feet on footrests can be eject­ed when riding on uneven terrain.
HOW TO AVOID THE HAZARD
The passenger must be able to completely lean his feet on the footrests and his hands on grab handles at all time when seated on the vehicle.
SAFETY INFORMATION 15
WARNING
V00A1CQ
POTENTIAL HAZARD
Carrying more than one passenger on this vehicle.
WHAT CAN HAPPEN
Carrying more than one passenger reduces your ability to balance and control this vehicle.
Could cause an accident, resulting in harm to you and/or your passengers.
HOW TO AVOID THE HAZARD
Never carry more than one passenger. The long seat is on this vehicle to allow the operator and the passenger to shift position as needed during operation.
16 SAFETY INFORMATION
WARNING
V00A1DQ
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
SAFETY INFORMATION 17
WARNING
V00A1EQ
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to operate this vehicle on public streets, roads and highways.
18 SAFETY INFORMATION
WARNING
V00A1FQ
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. Passenger should also have an approved helmet with a rigid chin guard.
WHAT CAN HAPPEN
The following items concern the operator and the passenger: – riding without an approved helmet increases the chances of a severe
head injury or death in the event of an accident
– riding without eye protection can result in an accident and increases
the chances of a severe injury in the event of an accident
– riding without protective clothing increases the chances of severe inju-
ry in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
eye protection (goggles or face shield)rigid chin guard (recommended for the passenger)gloves and bootsIong sleeved shirt or jacketIong pants.
SAFETY INFORMATION 19
WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could cause the passenger to fall off. Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death of passenger and/or operator.
HOW TO AVOID THE HAZARD
The operator and the passenger should never consume alcohol or drugs before or while riding this vehicle.
20 SAFETY INFORMATION
WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and op­erating conditions, and your experience.
The vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passen­ger. Allow greater distance for braking.
SAFETY INFORMATION 21
WARNING
V00A1GQ
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, for the operator and the passenger, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
22 SAFETY INFORMATION
WARNING
POTENTIAL HAZARD
Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described further in this Operators Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or operator and/or pas­senger break through the ice.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
SAFETY INFORMATION 23
WARNING
V00A1HQ
POTENTIAL HAZARD
Removing hands from handlebars for the operator and from grab handles for the passenger, or feet from the footrests during operation.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Operator and passenger must always keep both hands on the handlebars or on grab handles and both feet on the footrests during vehicle operation.
24 SAFETY INFORMATION
WARNING
V00A1IQ
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning, passenger ejection or loss of con­trol.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle. Do not forget, the operator is responsible for the safety of his passenger.
Safely reduce speed when riding with a passenger.
SAFETY INFORMATION 25
V00A1JQ
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slippery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an accident, including an overturn or passenger ejection.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain. Do not forget, the operator is responsible for the safety of the passenger.
In doubt, disembark the passenger before operating on these terrains.
26 SAFETY INFORMATION
WARNING
V00A1KQ
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision, an overturn or a pas­senger ejection.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described further in this Operators Guide. Practice turning at low speeds before attempting to turn at faster speeds.
Do not forget, the operator is responsible for the safety of the passenger. Never perform this maneuver with a passenger. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger.
Do not turn at excessive speed.
SAFETY INFORMATION 27
WARNING
V00A1LQ
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your abilities.
Practice, without and with passenger, on smaller hills before attempting larger hills.
Always remember that, even if this vehicle can climb some steep hills, it is not recommended to climb such hills with a passenger; always disem­bark him before attempting this maneuver. Show good judgement.
28 SAFETY INFORMATION
WARNING
V00A1MQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control, passenger ejection or cause vehicle to over­turn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in this Operators Guide.
Always check the terrain carefully before you start up any hill. Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger.
Never climb hills with excessively slippery or loose surfaces. Shift operator and passenger weight forward. Never open the throttle suddenly or make sudden gear changes. The ve-
hicle could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop,
or another vehicle or person could be on the other side of the hill.
SAFETY INFORMATION 29
WARNING
V00A1NQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control, passenger ejection or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described fur­ther in this Operators Guide. NOTE: A special technique is required when braking as you go down a hill.
Always check the terrain carefully before you start down any hill. Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger.
Shift operator and passenger weight backward. The passenger must hold the grab handles firmly.
Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
30 SAFETY INFORMATION
WARNING
V00A1OQ
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control, passenger ejection or cause vehicle to over­turn.
HOW TO AVOID THE HAZARD
Never attempt this maneuver when the passenger is on board. Always disembark him before executing.
Never attempt to turn the vehicle around on any hill until you have mas­tered the turning technique as described further in this Operators Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator’s Guide.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
SAFETY INFORMATION 31
WARNING
V00A1PQ
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep operator and passenger weight uphill. Never open the throttle sud­denly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. First, disembark the passenger, then you. Dismount on uphill side, or to a
side if pointed straight uphill.
If you begin rolling backwards:
Keep operator and passenger weight uphill. Never open the throttle sud­denly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake while rolling backwards. Apply the front brake gradually. When fully stopped, apply rear brake as well and lock parking brake. First, disembark the passenger, then you. Dismount on uphill side, or to a
side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this Operators Guide.
32 SAFETY INFORMATION
WARNING
V00A1QQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control, passenger ejection or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
The operator is responsible for the safety of the passenger. In doubt, dis­embark the passenger before riding over obstacles. Always remember that the vehicle handling and stability may be affected when riding with a passenger.
Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen
trees. When you go over obstacles, always follow proper procedures as de-
scribed further in this Operators Guide.
SAFETY INFORMATION 33
WARNING
V00A1RQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle
to overturn or passenger ejection.
HOW TO AVOID THE HAZARD
Never attempt this maneuver with passenger. Always remember that this vehicle handling and stability may be affected when riding with a passenger.
Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cau­tious in order to reduce the chance of skidding or sliding out of control.
34 SAFETY INFORMATION
WARNING
V00A1SQ
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operators Guide.
Check water depth and current before you attempt to cross any water. Water should not go above footrests.
Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads. Do not forget, allow greater distance for braking when you ride with a passenger.
SAFETY INFORMATION 35
WARNING
V00A1TQ
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind the vehicle, resulting in serious injury.
HOW TO AVOID THE HAZARD
When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly. Take account that the passenger can obstruct your view.
36 SAFETY INFORMATION
WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, and increas­es the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in this Operator’s Guide for this vehicle.
Always maintain proper tire pressure as described further in this Opera­tors Guide.
SAFETY INFORMATION 37
WARNING
V00A26Q
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an ac­cident.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of accesso­ries. All parts and accessories added to this vehicle should be approved by Bombardier and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer.
Do not install passenger seats or use the racks to carry more than one pas­senger.
38 SAFETY INFORMATION
WARNING
V00A1UQ
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle including operator and passenger, as well as other loads and added accessories.
Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater dis-
tance for braking. Always follow the instructions in this Operators Guide for carrying cargo
or pulling a trailer.
SAFETY INFORMATION 39
WARNING
V03M01Q
POTENTIAL HAZARD
Transporting inflammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport inflammable or dangerous material.
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
40 SAFETY INFORMATION
WARNING
SAFETY WARNING
To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operators Guide completely before you operate this vehicle.
Bombardier does not recommend that anyone under the age of 16 to drive this vehicle. The passenger should be 12 years old or more and must be able to keep his feet on the footrests and his hands on the grab handles at all times when he is seated on the vehicle. For the childs safety, we strongly recommend you also follow and enforce this recommendation. You are the sole judge of a riders capa­bility to understand the risks and operate a vehicle safely.
Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury includ­ing death.
Become completely familiar with the operational controls and the general opera­tion of the vehicle before venturing into off road conditions. Practice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. Higher speeds require greater experience, knowledge and suitable riding conditions.
The vehicle handling, stability and braking distance will be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow great­er distance for braking.
Not all vehicles are the same. Each has its own unique performance characteris­tics, controls and features. Each will ride and handle differently.
Never assume that the vehicle will go everywhere safely. Sudden changes in terrain caused by holes, depressions, banks, softer or harder “ground” or other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehicle does begin to topple or tipover, it is usually the best advice to immediately get off AWAY from the direction of the tipover!
SAFETY INFORMATION 41
RIDING TIPS
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur.
Before using this vehicle, the operator should always: a) Disengage the parking brake. b) Check the steering operation. c) Test throttle operation. d) Check brake functions. e) Check engine stop switch function. f) Verify operation and cleanliness of headlamp and taillight. g) Verify fuel and oil levels. h) Inspect tires and wheel rims for excessive wear or damage. i) Check tire air pressure. j) Secure all cargo and storage compartments. k) Check backrest condition. l) Check passenger grab handles condition. m) Educate the passenger concerning the basic rules for a safe ride.
Proceed only if all items are satisfactory.
42 SAFETY INFORMATION
Clothing
Actual weather conditions should help you decide how to dress. However, it is important that the operator and the passenger always wear the appropriate pro­tective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. The passenger should have an approved helmet including a rigid chin guard. This type of clothing will provide you protec­tion from some of the minor hazards you may encounter en route. Operator and passenger must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifog­ging goggles or sun glasses may be required. Sun glasses should only be worn during the daytime. Different colored lenses available for goggles or glasses help you distinguish terrain variations.
Approved
helmet
Eye protection
Rigid chin
guard
Chest
protector
V00A0RN
Long
sleeves
Gloves
Long, sturdy
pants
Boots
SAFETY INFORMATION 43
Carrying Loads/Passenger
Any load carried on the vehicles carrying rack(s) will affect the stability and control of the vehicle. For this reason, do not exceed the load limits of the vehicle man­ufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware that the “load” may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid covering and obstructing the headlamp or tail­lights with the cargo. Always make sure any storage compartment latches are closed. If a removable compartment cover is removed to carry a load, make sure that the load is secure and that smaller objects cannot fly out. Secure compart­ment cover to the front rack.
This vehicle is designed specifically to carry an operator and ONE passenger only. Do not install other passenger seats or use the racks or their location to carry other passenger(s). Carrying more than one passenger may affect the stability and your control of the vehicle.
Hauling a Trailer
Riding this vehicle with a trailer substantially increases the risk of toppling, espe­cially on inclined slopes. If a trailer is used behind the vehicle make sure that its hitch is compatible with the one on the vehicle. Make sure the trailer is horizontal with the vehicle. (In some instances a special extension may have to be installed on the vehicle hitch). Use security chains to secure the trailer with the vehicle. This vehicle may require additional stopping distance if hauling heavy loads, es­pecially on inclined surfaces and when a passenger is on board. Be careful not to skid or slide. When stopped or parked, block the vehicle and trailer wheels from possible movement. Always make sure load is evenly distributed on the trailer. Use caution when disconnecting a loaded trailer; it or its load may topple on you or others. Do not turn at high speeds.
Working with your Vehicle
Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re­spect the load and capacities of the vehicle. Overloading of the vehicle can over­stress the components and cause failure. To prevent possible injury, it is equally important to follow the instructions and warnings that accompany the accessory. Avoid any physical exertion through lifting or pulling of heavy loads or manpow­ering the vehicle. (Continue to read RECREATIONAL RIDING below).
44 SAFETY INFORMATION
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you.
Always keep a safe distance from other riders. Your judgment of speed, terrain conditions, weather, mechanical condition of your vehicle and the trust in judg­ment you have in others around you will help you make a better choice of ap­propriate safe distance. This vehicle, like any other motorized vehicle, cannot stop on a dime. The vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking.
Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equip­ment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encounter. An emergency first aid kit should always be a consideration.
Environment
One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not ride in environmentally sensitive areas. Do not drive over crops or tree shrubs nor cut down trees or take down fencing nor spin your wheels and destroy the terrain. Tread Lightly”.
Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and observe quietly and with caution. It will be one of the better memories of your life.
Observe the rule”what you take in, carry out”. Do not litter. Do not start camp- fires unless you have permission to do so and then only away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Always obtain the permission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again after yourself.
Finally, do not pollute streams, lakes or rivers and do not modify the engine or muffling system, or remove any of its components.
SAFETY INFORMATION 45
Design Limitation
Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.
The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
Off-Highway Operation
The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.
General Operating and Safety Precautions
Care, caution, experience and driving skill are the best precautions against the hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never drive faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tip-over or roll-over.
The vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow great­er distance for braking.
Never operate the vehicle if the controls do not function normally. When operating in reverse, check that the path behind the vehicle is free of peo-
ple or obstacles. Proceed slowly and avoid sharp turns. Take into account that the passenger can obstruct your view. Disembark your passenger if necessary.
When stopped or parked, always apply the parking brake. This is especially im­portant when parking on a slope. On very steep inclines or if the vehicle is carrying cargo, the wheels should be blocked using rocks or bricks. Remember to turn the fuel valve to the closed position.
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
46 SAFETY INFORMATION
WARNING
Uphill Driving
Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle’s balance changes rearward tip over can occur.
The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If such a situation occurs take an alternate route. Be aware of sidehilling dangers when doing so.
It is also wise to know the terrain condition on the other side of the hill or bank. All too often there exists a sharp drop-off that is impossible to negotiate or de­scend.
Downhill Driving
This vehicle can climb slopes that are steeper than it can safely descend. There­fore, it is essential to assure that a safe route exists to descend a slope before you climb it.
Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle. Maintain steady speed and/or accelerate slightly to regain control.
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Always disembark the passenger before performing this oper­ation. Sidehilling on steep inclines could result in roll-over. In addition, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or depressions that will in­tensify the raising of one side of the vehicle higher than the other, thus causing roll-over.
Drop-Offs
This vehicle will “bottom-out” and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tip-over.
WARNING
Avoid negotiating drop-offs. Reverse and select an alternate route.
SAFETY INFORMATION 47
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts such as jumping. Performing “wheelies” can cause the vehicle to flip over onto you. Both practices have a high risk for you and your passenger and should be avoided at all times.
To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels. Your passenger must keep his hands on grab handles and his feet on footrests at all times.
V00A1VL
Even though there is an adequate suspensions system on this vehicle there are washboard or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact.
This vehicle is not designed for riding on roads or highways. (In most places it is an illegal practice). Riding your vehicle on roads or highways could cause a colli­sion to occur with another vehicle. The tires of this vehicle are not suited for paved road use. Pavement may seriously affect the handling and control of the vehicle. Riding on roads or soft shoulders may confuse other road users, especially if your lights are on. If you have to cross a road, the lead driver should get off his vehicle then observe and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel on sidewalks. They are desig­nated for pedestrian use.
48 SAFETY INFORMATION
Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you.
V00A25L
Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. The vehicle braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking.
Mud or marsh lands may be encountered near water. Be prepared for sudden holes or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.
If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, your passenger, the vehicle and its load. Be ever watchful of open water it is a sure indication that the ice thickness will vary. The operator is responsible for the safety of the pas­senger. If in doubt, do not attempt to cross.
SAFETY INFORMATION 49
Ice will also affect the control of vehicle. Slow down and do not “gun” the throttle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle or passenger ejection. Slush should be avoided at all times since it could block the operation or controls of the vehicle. Never attempt this maneuver with a passenger. Always remember that the vehicle handling and sta­bility may be affected when riding with a passenger.
Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become “bogged” down. If this occurs look for a firmer base. Again, the best advice is to slow down and be watchful of the conditions. When you ride with a passenger, drive slowly.
When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand bank. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles. Always re­member that the vehicle handling and stability may be affected when riding with a passenger.
Riding on loose stones or gravel are very similar to riding on ice. They will affect the steering of vehicle possibly causing it to slide or cause passenger ejection and tipover especially at high speeds. In addition, braking distance may be a ef­fected. Remember that “gunning” the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider’s way. Never do it deliber- ately. Always remember that vehicle handling, stability and braking distance may be affected when riding with a passenger.
V00A1WL
50 SAFETY INFORMATION
If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail“ should be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de­pressions. You should avoid them whenever possible. Remember that some ob­stacles are too large or dangerous to cross and should be avoided. The operator is responsible for the safety of the passenger and in doubt, disembark the pas­senger before getting through the obstacles. Small rocks or fallen trees may be safely crossed approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momentum and do not “gun” the throttle. Hold handgrips firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground. Be aware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are highly important be prepared for slippery surfaces or terrain variations and obstacles and use proper body posi­tioning. The operator is responsible for the safety of the passenger and in doubt, disembark the passenger before getting through the obstacles.
SAFETY INFORMATION 51
Uphill
Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas­senger.
If you decide to keep your passenger, the passenger must synchronize its move­ments with yours.
Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, apply the brake, being careful not to slide. Dismount, passenger first, then use the “U” turn or “K” turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay clear. Do not ride over the crest of the hill at high speed. Obstacles, including sharp drop-offs, may exist. The passenger should get on the vehicle only when the vehicle has returned to a safe location.
V00A1XL
52 SAFETY INFORMATION
Downhill
Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before going down the hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger.
If you decide to keep your passenger, the passenger must synchronize its move­ments with yours.
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear.
V00A1YL
SAFETY INFORMATION 53
Sidehilling
Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before proceeding. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas­senger.
If you decide to keep your passenger, the passenger must synchronize its move­ments with yours.
This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the vehicle begin to topple. Do not try to stop or save the vehicle from damage.
V00A1ZL
54 SAFETY INFORMATION
Routine Maintenance
Once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good con­dition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy water then allow it to dry. (A towel may help). Do not wash your vehicle outside during freezing weather. Apply appropri­ate lubrication as described in the MAINTENANCE section.
Part of your responsibility towards safety is to respect the contents of this Oper- ators Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.
Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty. In addition, certain modifi­cations including the removal of engine or exhaust components are illegal under most laws.
Changing the wheel and/or tire size may affect the stability of the vehicle. Incorrect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged. Wheels or tires which are damaged should always be replaced.
The vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow great­er distance for braking.
The operator is responsible for the safety of the passenger. In doubt, disembark the passenger before executing the maneuver. Use your common sense.
SAFETY INFORMATION 55
HANG TAG
This vehicle comes with a hang tag and labels containing important safety infor­mation.
The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, please contact an authorized Bombardier ATV dealer for replacements.
Any person who rides this vehicle should read and understand this information before riding.
V01M0WL
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
56 SAFETY INFORMATION
WARNING
LOCATION OF THE IMPORTANT LABELS
The following labels are on your vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer.
NOTE: The following illustrations used in this Operator’s Guide are a general rep- resentation only. Your model may differ.
Quest MAX Series
3
10
2
1
5
11
7
4
8
9
V04M0FL
SAFETY INFORMATION 57
10 3
5
6
V04M0GL
2
58 SAFETY INFORMATION
Traxter MAX Series
2
7
11
5
4
1
3
9
8
V01A5EL
5
6
SAFETY INFORMATION 59
Label 1
Label 3
V01M03Z
QUEST MAX AND TRAXTER MAX SERIES
Label 4
V01M0SY
QUEST MAX AND TRAXTER MAX SERIES
Label 5
V01M0QY
QUEST MAX AND TRAXTER MAX SERIES
Label 2
V01M0TY
QUEST MAX AND TRAXTER MAX SERIES
Label 6
V01M06Z
QUEST MAX AND TRAXTER MAX SERIES
Label 7
V01M0RY
QUEST MAX AND TRAXTER MAX SERIES
60 SAFETY INFORMATION
V01M0BZ
QUEST MAX AND TRAXTER MAX SERIES
Label 8
V01M0ZY
QUEST MAX AND TRAXTER MAX SERIES
Label 9
V01M0VY
TRAXTER MAX SERIES
Label 10
V01M12Y
QUEST MAX SERIES
V04M08Y
QUEST MAX SERIES
SAFETY INFORMATION 61
V01M0NL
QUEST MAX SERIES
Label 11
V01M0XL
TRAXTER MAX SERIES
62 SAFETY INFORMATION
704 900 625
SAFETY
TRAINING
SAFETY TRAINING 63
INTRODUCTION
Objective
The objective of this course is to give the Bombardier the information required to operate a 2-UP vehicle safely. The course will be offered to all 2-UP vehicle buyers, and members of their immediate families. Successful completion of the training course is required to complete the sale of the 2-UP vehicle.
The 2-UP vehicle allows you to ride with one passenger. Remember, you should never allow passengers on an ATV not specifically designed for such use.
Sections Covered
1. General Safety Information
®
2-UP vehicle owner
2. Bombardier 2-UP vehicle Safety Video-
cassette
3. Operators Guide Review
4. Hands-on Riding
Time Required
As required, depending on trainee’s ex- perience and skills.
64 SAFETY TRAINING
SECTION I – GENERAL SAFETY INFORMATION
Objective
The purpose of this section is to: a) Explain why this safety training is
important.
b) Discuss CPSC (Consumer Product
Safety Commission) Injury and Death Statistics.
c) Discuss Bombardiers age and size
recommendation.
d) Discuss what protective clothing
should be worn by the operator and the passenger while riding the 2-UP vehicle.
e) Discuss when an operator should
begin to ride with a passenger.
f) Discuss local, state and federal
laws pertaining to ATV use.
g) Discuss the areas where you can ride.
Outline
B) CPSC Statistics
– The CPSC has published statistics
of injury and death suffered by rid­ers of ATVs during the last 5 years (January 1997-December 2001):
1. 417,200 ATV-related injuries
2. 1,463 ATV-related deaths.
C) Age and Size Requirements for
the 2-UP Vehicle
– No one under the age of 16 should
operate a 2-UP vehicle.
– No passenger under 12 should be
allowed on a 2-UP vehicle. Regard­less of age, your passenger should also be able to firmly plant his/her feet on footrests and securely grasp the grab handles.
– Do not allow a person unfamiliar
with your 2-UP vehicle to operate it.
A)This Course is Provided:
– To make riding more enjoyable to
you and your passenger.
– To reduce the chance of injury and
death to you and your passenger through safety and risk awareness.
1. What could happen when proper safety and risk precautions are not followed.
2. Why you should not carry more than one passenger on your 2-UP vehicle.
3. Why you and your passenger should keep your feet on your re­spective footrests at all times, and why your passenger should always hold the grab handles while riding.
4. Why you and your passenger should not use alcohol or drugs prior to operating your vehicle.
5. Why you should not ride on paved surfaces.
D)Protective Clothing that Should
be Worn by the Driver and Passenger
– approved helmet
(ANSI, SNELL, CSA or DOT)
1. full face
2. 3/4 shell
3. passenger's helmet should have a rigid chin guard
protective bootsriding gloveseye protection
(goggles or face shield)
long sleeve shirtfull length pants elbow pads (optional)knee pads (optional)kidney belt (optional).
SAFETY TRAINING 65
E) Riding with a Passenger
– Before riding with a passenger, the
operator should first become highly familiar with the operation of the 2­UP vehicle.
– Once ready, the operator should be-
gin riding with a passenger at very low speed and on familiar terrain.
F) ATV-Related Local, State and
Federal Laws
Discuss those laws.
G)Areas where you Cannot Ride
your 2-UP Vehicle
Basic rules are: – Do not ride on private land without
the owner’s permission.
– Do not ride in areas where your Trax-
ter Max might cause permanent dam­age.
– Do not attempt maneuvers that ex-
ceed your ability.
– Always know where you are and
where you are going.
Expected Results
Upon completion of this section, you should:
– Know the current injury and death
statistics as published by the CPSC.
– Know Bombardier's policy toward
drivers under 16 years of age, and passengers under 12 years of age.
– Know what clothing and protective
gear should be worn by you and your passenger while riding.
– Know the local, state and federal
laws applying to ATV operation.
– Know basic rules of where and how
not to ride.
66 SAFETY TRAINING
SECTION II – BOMBARDIER 2-UP VEHICLE
SAFETY VIDEOCASSETTE
Objective
The purpose of this section is to: a) Indicate guidelines prior to viewing
the Bombardier 2-UP vehicle Safety Videocassette.
b) Present safety-related information
through the Bombardier 2-UP vehicle Safety Videocassette.
c) Answer all questions that may re-
main at the end through a recap.
Outline
A) Guidelines
Ask to stop the video at any point if a question should arise. Repeat the vid­eo if necessary, if you are uncertain on any points.
B) Safety-Related Information
Body Posture
You and your passenger must position your body weight to lessen the hazard of tipping over. You and your passenger must keep your feet on your respective footrests at all times, and your passen­ger should always hold the grab han­dles.
Starting Procedure
The proper method for starting the ve­hicle.
Uphill and Downhill Riding
The proper method of travelling up and down hills with or without a passenger.
Backing Up
The proper method for backing up.
Sidehilling
Clothing
Refer to section I.
Age Recommendation
No operator under 16/no passenger under 12 or too small to reach the foot­rests or the grab handles.
Operator’s Guide Usage
You must read and understand the Op­erator’s Guide.
Pre-Operating Check
You must do a pre-operating check to assure the vehicle is in safe and proper working order every time you use it.
The proper method for traversing a hill with or without a passenger.
1. Avoid doing it.
2. Weight transfer.
3. Emergency dismount.
Riding with a Passenger or Load
Handling and braking ability changes when carrying a passenger or load.
Water Crossing
Use caution while crossing water.
SAFETY TRAINING 67
Vehicle Transportation
Proper method for loading and prepar­ing the 2-UP vehicle to be transported.
1. Apply parking brake.
2. Transmission lever on PARK position.
3. Turn off fuel valve.
4. Make sure fuel and oil caps are tight
5. Secure front and rear of vehicle
Law Observance
Refer to section I.
C) Recap
Questions and answers.Review of the CPSC injury and death
data.
– Review of safety messages, such
as wearing protective head gear and clothing.
Expected Results
Upon completion of this section, you should:
– Know the content of the Bombardier
2-UP vehicle Safety Videocassette.
68 SAFETY TRAINING
SECTION III – OPERATORS GUIDE REVIEW
Objective
The purpose of this section is to: a) Emphasize the importance of ob-
serving the warning and caution symbols.
b) Review the Operators Guide and be
familiar with the important points of each section.
Outline
A)Warning and Caution Symbols
– Note the warning and caution sym-
bols in each section and what they are warning about; know the conse­quences of not following these warnings.
B) Operators Guide Review
Note the important points of the
Operators Guide:
1. Table of Contents
2. Notice Page
3. Special Safety Messages
4. Operation Warnings
5. Riding Tips
6. Warning Labels
7. Vehicle Identification Number
8. Controls/Instruments/Equipment
9. Break-In Period
10. Pre-Operation Check
11. Operating Instructions
12. Special Procedures
13. Post-Operating Care
14. Cargo and Transportation
15. Maintenance.
Expected Results
Upon completion of this section, you should:
– Be familiar with the need to review
the Operators Guide frequently.
– Know the meaning of the warning
and caution symbols in the Opera- tors Guide and what they refer to.
Know all sections in the Operator’s
Guide and what they refer to.
SAFETY TRAINING 69
SECTION IV – HANDS-ON RIDING
Objective
The purpose of this section is to: a) Familiarize you with the pre-operation
check.
b) Remind you about the protective
clothing that should be worn by you and your passenger while riding the 2-UP vehicle.
c) Have you drive the 2-UP vehicle and
perform all of the basic maneuvers.
Outline
A) Pre-Operation Checks
– Perform pre-operation check on the
2-UP vehicle, using the checklist from the Operators Guide and iden- tify all controls.
B) Protective Clothing
– Wear the proper clothing when riding
the 2-UP vehicle:
1. approved helmet (with a rigid chin guard for the passenger)
2. riding boots
3. gloves
4. eye protection
5. long sleeve shirt
6. long Pants
C) Basic Maneuvers
– Drive the course performing all of
the basic maneuvers described in the attached DRIVING MANEUVER LIST, without a passenger.
1. Dealer representative demonstrates each of the maneuvers first.
2. You perform the maneuver with­out passenger, after being shown how.
3. Dealer representative checks off the scoring chart when you have completed the maneuvers satis­factorily.
4. Dealer representative and you continue with the maneuvers one at a time until all have been performed, and checked off.
Expected Results
Upon completion of this section, you should:
– Know how to do a pre-operation
check.
– Know the proper clothing to be
worn by you and the passenger while riding your 2-UP vehicle.
– Have performed all of the basic riding
maneuvers on the riding course.
7. elbow pads (optional)
8. knee pads (optional)
9. kidney belt (optional).
70 SAFETY TRAINING
DRIVING MANEUVER LIST
Hands-on riding practice should incor­porate the maneuvers described below.
Trainees are required to perform a min­imum number of repetitions of each of the eight driving maneuvers. The per­son giving the training must demon­strate each maneuver and then have the trainee repeat the following mini­mum number of repetitions.
Maneuver # 1
Starting and stopping practice on a large oval course (minimum repetition: once counterclockwise and once clockwise).
1
6 m (20)
FINISH
Maneuver # 2
Turning left and right - figure 8’s (min- imum repetition: three times).
2
START
FINISH
1
1
V01A4FY
TYPICAL
1. Stop here
6 m (20)
6 m (20)
6 m (20)
6 m (20)
START
1
6 m (20)
V01A4GY
TYPICAL
1. 2 laps or more
2. Finish of 1
st
maneuver
SAFETY TRAINING 71
Maneuver # 3
Maneuver # 4
Sharp turns less than 90° - left and right. Corners 90 degrees and less than 90 degrees (minimum repetition: two clockwise and two counterclock­wise).
START
FINISH
1
Slalom (minimum repetition: three times).
FINISH
1
START
V01A4IY
TYPICAL
V01A4HY
TYPICAL
1. Reverse range
1. Finish of last maneuver
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
72 SAFETY TRAINING
Maneuver # 5
Maneuver # 6
Quick stop: large oval with panic ma­neuver (minimum repetition: two times).
FINISH
START
4
3
1
2
Riding over obstacle (minimum repe­tition: once with left wheels, once with right wheels, and once with both wheels).
START
1
2
1.5 m (5)
1.2 m (4)
1.8 m (6)
FINISH
V01A4JY
TYPICAL
1. Move 2 cones
2. Instructor specifies left, right or straight on command
3. Finish of last maneuver
4. Instructor signal panic turnout
V01A4KY
TYPICAL
1. Finish of last maneuver
2. Obstacle
SAFETY TRAINING 73
Maneuver # 7
Traversing hills (minimum repetition: once each direction).
9 m (30)
1
3
V01A4LY
TYPICAL
1. Down
2. Uphill
3. Stop and start here A. Traverse
A
2
FINISHSTART
Maneuver # 8
U-turn and K-turn (minimum repeti­tion: one time).
2.4 m (8)
1
V01A4MY
TYPICAL — K-TURN ON HILL WHERE AND IF
AVAILABLE
1. Uphill
74 SAFETY TRAINING
DEALER CHECK LIST
Name of 2-UP vehicle purchaser: _________________________________________ Name of dealer representative: __________________________________________ Date: _________________________________________________________________
IMPORTANT: This 2-UP vehicle Safety Training Course is mandatory and must be completed for any new 2-UP vehicle purchaser.
Random checks will be performed by a third party agency to ensure the training is being performed.
Failure to perform the required training may lead to disciplinary sanctions from Bombardier, including the non renewal or termination of your dealership.
If you would like further information on the 2-UP vehicle Safety Training Course, please contact the service department at 1 800 366-6992 in the US or 1 800 361-9980 in Canada.
Introduction:
Make sure your trainee carefully reads the content of the Customer Safety
Training Guide.
Section I: General Safety Information
Explain the reason for safety training.Discuss CPSC Injury and Death Statistics.Discuss Bombardiers age and size recommendations.Discuss what protective clothing should be worn by the operator and the pas-
senger while riding the 2-UP vehicle.
Discuss local, state and federal laws pertaining to ATV use.Discuss what areas are acceptable to ride in.
Section II: Bombardier 2-Up Vehicle Safety Videocassette
Review the Bombardier 2-UP vehicle Safety Videocassette with your trainee.
Make sure to answer any questions your trainee may have.
Section III: Operators Guide Review
Review the Operators Guide with your trainee. Emphasize the need for peri-
odic and frequent reviews of the guide.
Draw trainee’s attention to the warning and caution symbols, and explain their
meaning.
SAFETY TRAINING 75
Section IV: Hands-On Riding
Perform the pre-operation check with your trainee.Remind your trainee about the protective clothing that should be worn by driver
and passenger while riding the 2-UP vehicle.
Demonstrate each of the maneuvers to the trainee.Have the trainee drive the 2-UP vehicle and perform all of the following basic
maneuvers.
1) Starting and Stopping
Starting and stopping practice on a large oval course (minimum repetition: once counterclockwise and once clockwise).
– Should have a starting area long enough so the operator has enough time
to think about the next maneuver before he has to execute it.
– Should incorporate a braking area at least 9 m (30 ft) long in which the
trainee will have to negotiate a stop, in a straight line, from various speeds.
2) Turning
Turning left and right - figure 8's (minimum repetition: three times).
3) Sharp Turns
Sharp turns less than 90° – left and right. Corners: 90 degrees and less than 90 degrees (minimum repetition: two clockwise and two counterclockwise).
4) Slalom
Slalom at least 4 markers – each 6 m (20 ft) apart (minimum repetition: three times).
5) Quick Stop
Quick stop as used in article I above. Large oval with panic maneuver (minimum repetition: two times).
76 SAFETY TRAINING
6) Riding Over Obstacles
Riding over obstacles – 4 x 4 pieces of wood should be placed in vehicle’s path so rider can drive over them (minimum repetition: once with left wheels, once with right wheels, and once with both wheels).
7) Traversing Hills
First, remind the trainee that sidehilling should be avoided if possible. Where there is a hill available of approximately 8% incline or less, the course
should be set up to use the hill to practice traversing (minimum repetition: once each direction). If there is no hill available, make sure to review the description of the maneuver in the Operators Guide with the trainee.
8) K-Turn and U-Turn
Where there is a hill available of approximately 8% incline or less, the course should be set up to use the hill to practice K-turns and U-turns (minimum rep­etition: one time). If there is no hill available, make sure to review the descrip­tion of the maneuver in the Operators Guide with the trainee.
Complete checklist and score card. Purchaser and dealer representa-
tive must sign.
Copy checklist and score card for your records.
SAFETY TRAINING 77
Traine e’s Scoring Chart
EXERCISE PASS FAIL
1. Starting and stopping
2. Turning
3. Sharp turns
4. Slalom
5. Quick stops
6. Riding over obstacles
7. Traversing hills (if there is no hill available, make sure to review the description of the maneuver in the Operators Guide with the trainee)
8. K-turn and U-turn (if there is no hill available, make sure to review the description of the maneuver in the Operators Guide with the trainee)
9. Instructor comments:
NOTE: The dealer must make a photocopy of this scoring card for his record.
Signature of 2-UP vehicle purchaser: ______________________________________ Signature of dealer representative: ________________________________________ Date: _________________________________________________________________
78 SAFETY TRAINING
VEHICLE
INFORMATION
79
HOW TO IDENTIFY YOUR ATV
The main components of your vehicle (engine and frame) are identified by differ­ent serial numbers. It may sometimes become necessary to locate these num­bers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Bombardier ATV dealer to complete war­ranty claims properly. No warranty will be allowed by Bombardier Inc. if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way. We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company.
Engine and Vehicle Identification Number Location
Quest MAX Series
V04M0HL
TYPICAL
1. EIN (Engine Identification Number)
2. VIN (Vehicle Identification Number)
3. Model
1
3 2
80
Traxter MAX Series
1
3 2
V01M11L
TYPICAL
1. EIN (Engine Identification Number)
2. VIN (Vehicle Identification Number)
3. Model
EMISSION REQUIREMENTS
The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.
A non-compliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration. The appropriate label is denoted by the vehicle
th
identification number (in the 8
character detailed herein).
VEHICLE CATEGORY VIN 8th CHARACTER
Non-complying Red Label Must denote a C or 3
Complying Green Label Any alphanumeric designation other than a C or 3
81
CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some controls/instruments/equipment do not apply to some models. In these cases their reference numbers are deliberately missing in the illustrations. Some controls/instruments/equipment are optional on some models.
Quest MAX Series
8
7
18
25
21
4
2
3
10
1
6
13
9
12
28
21
19
18
27-29
V04A0ML
82
9
22
14
17
25
13
12
21
24
14
20
9
24
26
23
9
5
20
V04A0PL
23
15
17
21
83
Traxter MAX Series
77 863
18
21
13
5
19
28
2 1
12 11
10
926425
20
21
27-29
V01A5BL
17 16 17 14 22
84
21
24
6
12
15
V01A55M
17
23
85
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
NOTE: This section gives basic func-
tions of the various controls of your ATV. For more details of how to oper­ate one control in conjunction with some others, refer to OPERATING IN­STRUCTIONS further in this section.
1) Throttle Lever
Quest MAX and Traxter MAX Series
Located on the right side of handlebar. When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear.
When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.
2) Front Brake Lever
Quest MAX and Traxter MAX Series
Located on the right side of handlebar. When compressed, the brake is ap­plied. When released, it should auto­matically return to its original position. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain. The front brake will have also an effect on rear wheels through the drive train.
See the note at REAR BRAKE LEVER below for additional information.
2
2
V04I0AY
1. Throttle lever
2. To accelerate
3. To decelerate
1
86
3
V04I0AZ
1. Brake lever
2. To apply brake
1
3) Rear Brake Lever
Quest MAX and Traxter MAX Series
Located on the left side of handlebar. When compressed, the brake is ap­plied. When released, it should auto­matically return to its original position. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
NOTE: Using the rear brake will have also an effect on front wheels because they are interconnected through the drive train. As on other wheeled vehi­cles, the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will af­fect vehicle handling and steering con­trol when braking vigorously. Take it into account when braking.
WARNING
Make sure brake lever lock is fully disengaged before operating the ATV.
When you ride the vehicle, brakes that are caused to drag by a con­tinuous pressure on the lever may cause damage to the brake sys­tem and cause loss of braking ca­pacity and/or fire.
2
V01I04Y
TYPICAL
1. Brake lever
2. To apply brake
1
4) Brake Lever Lock
Quest MAX and Traxter MAX Series
Located on left side of handlebar on the rear brake lever. When applied, it prevents the vehicle from moving. Useful when the brake needs to be locked for example such as doing a K­turn, during transportation or when the vehicle is not in operation.
To engage mechanism: Squeeze brake lever and maintain while moving lever lock. Brake lever is now com­pressed and applying rear brakes.
2
V01I05Y
TYPICAL
1. Brake lever lock
2. Press to apply parking brake
1
To release mechanism: Squeeze brake lever. Lever lock should automatically re­turn to its original position. Brake lever should return to rest position. Always re­lease brake lever lock before riding.
WARNING
Always use the brake lever lock and engage the PARK position on the transmission lever when the vehicle is not in operation.
87
5) Transmission Lever
Quest MAX Series
Located on the right side of vehicle. A 5-position lever: P, R, N, H and L.
P R N H L
V06E03Y
To change the transmission position, completely stop vehicle then move le­ver to the right then to the desired po­sition while moving lever forward. Do not force lever. If unable to shift, rock the vehicle back and forth to move ATV and try again.
CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever.
Traxter MAX Series
Located on the left side of steering col­umn. A 5-position lever: P, R, N, H and L.
To change the transmission position, completely stop vehicle then move le­ver to the desired position while pull­ing lever upward. Do not force lever. If unable to shift, rock the vehicle back and forth to move the vehicle and try again.
2
V01I06Y
N
1
V06E04Y
1. Transmission lever
2. To change position
1. Transmission lever
2. To change position
CAUTION: Always completely stop the vehicle and apply the brake prior
2
to moving the transmission lever.
Quest MAX and Traxter MAX Series
P: Park
This position locks the transmission to help prevent vehicle movement. Al­ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in the
1
transmission to allow the park to be engaged.
88
R: Reverse
This allows the vehicle to go backward. The vehicle speed is limited.
The controls located on this multi­function switch are:
Headlamp Switch
WARNING
Before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated.
N: Neutral
This position disengages the transmis­sion to allow manual vehicle move­ment or towing.
H: High gear
This selects the high speed range of the transmission in the gear box. It is the normal riding position. It allows the vehicle to reach its maximum speed.
L: Low gear
This selects the low speed range of transmission in the gear box. It is the working position. It allows the vehicle to move slowly with the maximum traction and power.
NOTE: Use the low speed range to pull any load or to climb a steep slope.
Located on the top of multi-function switch. Place headlamp switch to LO for the low beam and taillight. Place headlamp switch to HI for the high beam and taillight.
3
V04K0L0
1. Headlamp switch
2. Low beam position
3. High beam position
1 2
NOTE: Place ignition switch to ON
without light” position to close the headlamp.
6) Multi-Function Switch
Quest MAX Series
The multi-function switch is located on the left side of handlebar.
V04I0BY
1. Multi-function switch
1
V04I0CY
ON POSITION WITHOUT LIGHT
89
Engine Stop Switch
Located at the middle of multi-function switch. The engine will turn over but will not start if the engine stop switch is turned to OFF position.
1
V04I0DY
1. Engine stop switch
To start engine, place the engine stop switch to RUN.
Press and hold the start button. Release immediately after engine is started.
Choke Lever
Located at bottom of multi-function switch. This device features a variable lever to ease cold start.
This switch can be used to stop engine and as an emergency control.
NOTE: While engine can be stopped by turning ignition key OFF, we recom­mend the engine be stopped by the engine stop switch.
To stop engine, fully release throttle le­ver then use the engine stop switch.
Start Button
Located above the engine stop switch.
1
V04I0EY
CHOKE LEVER IN THE OFF POSITION
Position OFF is for normal use with a warm engine.
The full choke position is used for lower engine temperature.
V04I0DZ
1. Start button
90
V04I0FY
CHOKE LEVER IN THE FULL CHOKE POSITION
The other positions between OFF and FULL position, will be use depending on the engine temperature.
Traxter MAX Series
The multi-function switch is located on the left side of handlebar.
V01I1XY
1. Multi-function switch
1
The controls located on this multi­function switch are:
Electric Gear Shift Button
The lower the gear, the slower the ve­hicle speed and the higher the gear, the higher the vehicle speed.
Vehicle must be running to allow gear change.
The button must be released then pressed again to perform another gear shift.
There are 5 gears in high and low gear positions.
On Traxter MAX series, all models feature a manual/autoshift selector lo­cated beside headlamp dimmer switch, at the bottom of the multi-function switch. It is possible to change the mode at any time, even when vehicle is running.
Located at the middle of multi-function switch. When pressing on the upper face, it shifts the transmission to the next higher gear. When pressing on the lower face, it shifts the transmission to the next lower gear.
2
V01I1UY
1. Gear shift button
2. Press here to upshift
3. Press here to downshift
1 3
V01G18Y
1. Manual/autoshift selector
2. Gear shift button
2
1
The autoshift mode activates a change of gear in accordance with the engine RPM and throttle opening. When auto­shift mode is selected, just press or re­lease throttle lever.
On some occasions, it may be useful or necessary to manually change the gear selection. The electronic module will allow the rider to override the au­toshift mode by pressing the shift but­ton to a lower gear or a higher gear. The autoshift mode will be kept and the shifting sequence will resume af­ter shift is performed.
91
However, if the vehicle is used in se­vere conditions, it is highly recom­mended to use the manual mode (use the gear shift button).
Start/Stop Switch
Located on top of the multi-function switch. Dual function switch.
1
V01I07Z
1. Start/stop switch
To start engine, press and hold the switch. Release immediately after en­gine is started.
To stop engine, fully release throttle le­ver then press the switch. It is not nec­essary to hold the switch.
NOTE: While engine can be stopped by turning ignition key OFF, we recom­mend the engine be stopped by press­ing the start/stop switch.
Headlamp Dimmer Switch
V01I070
1. Headlamp dimmer switch
1
7) Indicator Lights Cluster
Quest MAX and Traxter MAX Series
NOTE: When first turning switch to ON (either position), all indicator lights will turn on for a brief moment. This val­idates their operation. Thereafter, only the lights that are activated will remain on: P, R or N for the Quest MAX series and R, N, AUTO, high intensity and gear position for the Traxter MAX se-
ries. NOTE: Oil pressure light (Quest MAX
series) and temperature light (Traxter MAX series) stay on until the engine
runs. On Traxter MAX series, if all lights
flash, it indicates a particular malfunc­tion of the transmission or the electrical system. See an authorized Bombardier ATV dealer as soon as possible.
Located under the electric gear shift button. Toggle type switch. It allows selection of headlamp intensity.
92
Traxter MAX Series
Gear Position Display
Located on left side of cluster. It lights up to indicate the gear position when­ever the ignition switch is turned on when the transmission lever is NOT in PARK or in NEUTRAL position (wheth­er or not engine is running).
Traxter MAX Series
1
1
2
V01A5CY
1. Gear position display
If all lights flash while shifting gear, it indicates the shifting is not completed yet. Simply wait until the shifting com­pletes or retry the shift with the gear shift button.
If all lights flash continuously, it indi- cates a damaged sensor (gearbox). Al­though the vehicle can still be operat­ed in this condition, downshifting may increase engine “braking”. Drive slow­ly. See an authorized Bombardier ATV dealer as soon as possible.
Other Indicator Lights
Located on right side of cluster. They light up to monitor different functions.
3
4
5
V01A5DY
1. Engine
2. High intensity
3. Auto (autoshift mode)
4. Reverse
5. Neutral
If REVERSE and NEUTRAL lights flash continuously, it indicates a damaged sensor (sub-transmission). Although the vehicle can still be operated in this con­dition, downshifting may increase en­gine braking. Drive slowly. See an authorized Bombardier ATV dealer as soon as possible.
Quest MAX Series
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1. Engine temperature
2. Oil pressure
3. Neutral
4. Reverse
5. Park
IF AUTO light flashes, it indicates a possible problem with the TPS sensor. The manual mode is immediately se­lected. See an authorized Bombardier
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ATV dealer as soon as possible.
Indicator Lights Description Engine (RED)
4
5
Quest MAX Series
When this indicator light is ON, it in­dicates the engine is overheating.
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Traxter MAX Series
Dual function light. When indicator light is ON, it indicates a low oil pressure condition of the engine. When flashing, it indicates the en­gine is overheating.
This light turns on when the ignition switch is turned on and remains on until engine is running.
If engine overheats, refer to ENGINE OVERHEAT in SPECIAL PROCE­DURES.
CAUTION: If the light does not turn off right after engine starting, stop engine. See an authorized Bombardier ATV dealer. Do not use the vehicle until repaired.
Auto (AMBER)
Traxter MAX Series
When lit, it indicates the vehicle is operating in autoshift mode.
Reverse (RED)
Quest MAX and Traxter MAX Series
When lit, it indicates the transmis­sion is engaged in reverse.
Oil Pressure (RED)
Quest MAX Series
When this indicator light is ON, it in­dicates a low oil pressure condition of the engine.
CAUTION: If the light does not turn off right after engine starting, stop engine. Check engine oil level. Refill if necessary. If the oil level is good, see an authorized Bombardier ATV dealer. Do not use the vehicle until repaired
High Intensity (BLUE)
Neutral (GREEN)
Quest MAX and Traxter MAX Series
When lit, it indicates the transmis­sion is in neutral position.
Park (AMBER)
Quest MAX Series
When lit, it indicates the transmis­sion is in park position.
8) Speedometer
Traxter MAX Series
When the indicator light is ON, it in­dicates high intensity is selected on the headlamps.
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Quest MAX and Traxter MAX Series
These vehicles are equipped with an electronic speedometer. It indicates the speed of the vehicle either in MPH and km/h.
The speedometer is located at the middle of cluster and it is backlit when the ignition switch is turned ON (either position).
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TRAXTER MAX SERIES
After these 7 seconds, the units should be changed from miles to kilo­meters or vice-versa.
NOTE: A dash appears on the left side of the LCD display to indicate which unit is used.
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1. Speedometer
2. Odometer/trip meter/hourmeter
3. Display selection button
3
2
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Change from One Unit to the Other
The speedometer is factory pre-set in miles but it is possible to change is read­ing to kilometer.
NOTE: The unit modification is applied to the speedometer, odometer and trip meter.
With the ignition switch OFF. Press and hold the display selection
button then turn the ignition switch ON. The number 514610 for a Quest MAX;
or 511--- for a Traxter MAX will ap­pear in the display. Hold button until the normal display comes back (ap­proximately 7 seconds).
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QUEST MAX SERIES
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This speedometer being used on many models, it is factory pre-set. However, if the speedometer shows a number applying to another model, release and repress the display button. The num­ber should be change for the proper number. Hold the button to change the unit until the normal display comes back.
Odometer/Trip Meter/Hourmeter
Combined LCD (Liquid Crystal Display) display. Odometer records the total dis­tance traveled in miles or in km/h (00000). The trip meter records the dis­tance traveled in miles or in km/h (000.0) until it is reset. The last right digit indicates the tenth of a mile or in km/h (on trip meter mode only). It can be used to approximately monitor the fuel tank range or distance between two loca­tions for instance.The hourmeter records total hours when the ignition switch is turned ON (H0000.0).
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Display Selection Button
To change the display momentarily press the button on the speedometer. The display will indicate odometer/trip meter/hourmeter, one after the other.
The grab handles must be used by the passenger to hold on firmly during ve­hicle operation.
WARNING
To reset the trip meter, push and HOLD button until all numbers read zero. The trip meter can be reset at any time, even if the odometer or the hourmeter is selected.
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TYPICAL
The odometer can indicate in miles or in kilometers depending which unit is
selected.
Never hold on to the operator. Al­ways hold the grab handles firmly.
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9) Rear Passenger Grab Handles
Quest MAX and Traxter MAX Series
The grab handles are located on each side of passenger seat.
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1. Grab handles
2. Passenger seat
10) Ignition Switch
Quest MAX and Traxter MAX Series
Located at bottom of cluster. Key-operated, 3-position switch: OFF,
ON with lights and ON without lights.
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QUEST MAX SERIES
1. Ignition switch
1
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1
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TRAXTER MAX SERIES
1. Ignition switch
Position OFF is for normal use with a warm engine (pushed in).
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Insert key in switch and turn to the de­sired position. To remove key, turn key to OFF then pull it out.
The ON with lights position, turns on all lights with either the engine running or not. The headlamps automatically dim to low intensity. Remember that having the lights on without the engine running discharges the battery. Al­ways turn ignition to OFF after engine has been stopped.
NOTE: While engine can be stopped by turning ignition key OFF, we recom­mend the engine be stopped by press­ing the start/stop switch.
Traxter MAX Series
Auto Shut-Down
If for some reason, the engine is not started within approximately 6 min­utes, the MPEM (Multi-Purpose Elec­tronic Module) will shut down to cut all electrical system functions. Simply turn the key to OFF then to ON to re­gain normal use.
11) Choke Knob Lever
Traxter MAX Series
CHOKE KNOB LEVER IN THE OFF POSITION
The full choke position is used for low­er temperature (fully extended).
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CHOKE LEVER IN THE FULL CHOKE POSITION
The other positions between OFF and FULL position, will be use depending on the temperature.
To adjust the choke lever resistance, lift the rubber bellows then screw the choke lever nut with your fingers. Do not torque excessively because the choke lever wont move easily. Put back the rubber bellows in its original position.
Located at bottom of cluster. This de­vice features a variable lever to ease cold start.
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12) Fuel Tank Cap
14) Fuel Valve
Quest MAX and Traxter MAX Series
Unscrew counterclockwise and remove cap to allow fuel tank filling then fully tighten clockwise.
WARNING
Always stop engine before refuel­ing. Open cap slowly. If a differential pressure condition is noticed (whis­tling sound heard when loosening fuel tank cap) have vehicle inspected and/or repaired before further oper­ation. Fuel is flammable and explo­sive. Never use an open flame to check fuel level. Never smoke or al­low flame or spark in vicinity. Always work in a well-ventilated area. Never top off the fuel tank before placing the vehicle in a warm area. As tem­perature increases, fuel expands and may overflow. Always wipe off any fuel spillage from the vehicle.
Located on left side panel under front part of seat. This is a 3-position rotary valve: OFF, ON, RES. Rotate the knob to align its pointer with ON, OFF or RES.
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QUEST MAX SERIES
1. Align this pointer toward the desired position
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13) Fuel Gauge
Quest MAX and Traxter MAX Series
Located under cluster, the gauge shows an approximate amount of the fuel in tank.
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TRAXTER MAX SERIES
1. Align this pointer toward the desired position
1
OFF
Stops fuel supply to carburetor.
CAUTION: Turn valve to OFF posi­tion when the vehicle is not being operated or when transporting.
ON
Allows fuel to flow to carburetor. This is the normal position for operation of the vehicle.
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