BOMBARDIER outlander 800 Operator's Manual

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WARNING
YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driv­ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator's Guide and the labels on your vehicle. Failure to follow these
warnings can result in SEVERE INJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in this Operator's Guide, SAFETY VIDEOCASSETTE and on-product labels could cause injury including the possibility of death!
This category R (recreational) ATV is for off road use only. It is mainly for general recreational use but it may also be used for utility purposes.
WARNING
This ATV may exceed the performance of other ATVs you may have ridden in the past. This is a high performance ATV designed for use by experienced operators.
Printed in Canada. (vmo2006-007 DR) ®™ and the BRP loge are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. * Trademark of Bombardier Inc. used under license.
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IMPORTANT INFORMATION

This Operator’s Guide utilizes the following symbols to emphasize particular in­formation:
The Safety Alert Symbol indicates a potential personal injury hazard.
WARNING
CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle components.
All safety documentation should remain with the vehicle at the time of sale. All content of the Safety Information section should be interpreted by the reader
as a warning which, if not followed, may result in injury including the possibility of death.
In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc.
The following trademarks are the property of Bombardier Recreational Prod­ucts Inc.:
OUTLANDER
TM
XP-S
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
TM
ROTAX TTI
®
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FOREWORD

Congratulations on your purchase of a new Bombardier cle. It is backed by the BRP warran­ty and a network of authorized Bom­bardier ATV dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial setup and inspection of your vehicle as well as completed the final adjustment before you took possession. At delivery, your dealer would have explained the operation, maintenance and safety features of the vehicle. We trust you have tak­en full advantage of this! If you need more complete servicing information, please ask your dealer.
Atdelivery,youwerealsoinformedof the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiv­ing a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall pur­poses.
You are invited to contact our cus­tomer assistance center should you experience problems which cannot be resolved by an authorized Bombardier ATV dealer.
It is understood that this Operator’s Guide may be translated into another language. In the event of any discrep­ancy, the English version shall prevail. Throughout this document the mascu­line is used to denote the masculine or feminine.
*
recreational vehi-
The information and components/sys­tem descriptions contained in this document are correct at the time of publication. Bombardier Recreational Products Inc., however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, some differ­ences between the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equip­ment without incurring any obligation upon itself.
The illustrations in this document show the typical construction of the different assemblies and may not re­produce the full detail or exact shape of the parts. However, they represent parts that have the same or similar function.
The use of RIGHT and LEFT indica­tions in the text always refers to driv­ing position (when sitting on vehicle).
Specifications are given in the inter­national metric system with the SAE U.S. equivalent in parenthesis. Where precise accuracy is not required, some conversions are rounded off for easier use.
We recommend genuine Bombardier products for replacement parts and accessories. Theyve been especially designed for your vehicle and manu­factured to meet BRPs demanding standards.
A SHOP MANUAL can be obtained for complete service and maintenance in­formation and more repair information.
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TABLE OF CONTENTS

While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
INTRODUCTION ..................................................................... 9
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES................................................... 12
OPERATION WARNINGS.......................................................... 15
SAFETY WARNING ................................................................ 42
Pre-OperationCheck ........................................................... 43
Clothing.......................................................................... 44
Carrying Loads .................................................................. 45
Hauling a Trailer ................................................................. 45
Working with yourVehicle..................................................... 45
RecreationalRiding............................................................. 45
Environment..................................................................... 46
Design Limitation ............................................................... 46
Off-HighwayOperation......................................................... 46
General Operating and Safety Precautions .................................. 47
Uphill Driving .................................................................... 47
Downhill Driving ................................................................ 47
Side Hilling....................................................................... 48
Drop-Offs ........................................................................ 48
Riding Techniques .............................................................. 48
Routine Maintenance........................................................... 55
HANG TAG .......................................................................... 56
LOCATION OF THE IMPORTANT LABELS...................................... 57
VEHICLE INFORMATION
HOW TO IDENTIFY YOUR ATV .................................................. 62
EMISSION REQUIREMENTS ..................................................... 63
CONTROLS/INSTRUMENTS/EQUIPMENT .................................... 64
1) Throttle Lever ................................................................ 66
2) 2WD/4WDSelector.......................................................... 66
3) Brake Lever................................................................... 66
4) Brake LeverLock ............................................................ 67
5) Transmission Lever.......................................................... 67
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6) Multi-Function Switch ....................................................... 68
7) Speedometer................................................................. 70
8) 12-Volt Power Outlet ........................................................ 73
9) Ignition Switch ............................................................... 73
10) Fuel Tank Cap............................................................... 74
11) Brake Pedal ................................................................. 74
12) Footpeg...................................................................... 75
13) Access Panel................................................................ 75
14) Rear Storage Compartment............................................... 75
15) Seat Latch................................................................... 76
16) Cargo Racks................................................................. 76
17) Trailer Hitch ................................................................. 77
18) Radiator Cap ................................................................ 77
19) Fuses ........................................................................ 77
20) Tool Kit....................................................................... 78
21) Dipstick...................................................................... 78
22) Winch........................................................................ 78
23) Winch Control Switch...................................................... 79
24) Fairlead ...................................................................... 79
LIQUIDS.............................................................................. 80
Fuel............................................................................... 80
Engine Oil........................................................................ 80
Gearbox Oil...................................................................... 82
Engine Coolant.................................................................. 82
Brake Fluid....................................................................... 83
Battery ........................................................................... 84
BREAK-IN PERIOD.................................................................. 85
OPERATING INSTRUCTIONS..................................................... 86
General........................................................................... 86
Pre-OperationCheck ........................................................... 86
Starting the Engine ............................................................. 86
Shifting the Transmission ...................................................... 87
2WD/4WD Selector............................................................. 87
Winch Operation................................................................ 88
Stopping the Engine............................................................ 88
Post-OperationCare............................................................ 88
SPECIAL PROCEDURES........................................................... 89
Flooded Engine (Drowned Mode)............................................. 89
Engine Overheat................................................................ 89
Turn Over ........................................................................ 89
ATV Immersion.................................................................. 90
Storage and Preseason Preparation .......................................... 90
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CARGO AND TRANSPORTATION ............................................... 91
TROUBLESHOOTING.............................................................. 93
SPECIFICATIONS ................................................................... 96
MAINTENANCE INFORMATION
MAINTENANCE CHART......................................................... 102
GENERAL .......................................................................... 106
ENGINE ............................................................................ 107
Oil Change and OilFilter Replacement..................................... 107
Oil Strainer Cleaning.......................................................... 107
Gearbox Oil Replacement.................................................... 107
Coolant Replacement ........................................................ 108
Drive Belt ...................................................................... 109
Valve Adjustment ............................................................. 109
Spark Arrester................................................................. 109
Radiator........................................................................ 110
AIR INTAKE SYSTEM ............................................................ 111
Air Filter Removal............................................................. 111
Air Filter cleaning ............................................................. 111
Air Filter Installation........................................................... 111
ELECTRICAL....................................................................... 112
Spark Plug ..................................................................... 112
Battery ......................................................................... 112
Fuses........................................................................... 113
Bulb Replacement ............................................................ 114
DRIVE TRAIN...................................................................... 116
Drive Shaft Boot/Protector................................................... 116
Wheel .......................................................................... 116
Wheel Bearing Condition .................................................... 116
Tires/Wheels .................................................................. 117
STEERING SYSTEM.............................................................. 119
Throttle Cable Lubrication. ................................................... 119
Throttle Lever Adjustment................................................... 120
SUSPENSION..................................................................... 122
Lubrication..................................................................... 122
Inspection...................................................................... 122
Adjustment.................................................................... 122
BRAKE.............................................................................. 123
Front and Rear Brakes........................................................ 123
Brake Fluid Replacement .................................................... 123
BODY/FRAME..................................................................... 124
Engine Area ................................................................... 124
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Hitch/Trailer Ball Condition................................................... 124
Chassis Fasteners ............................................................ 124
Seat Fasteners................................................................ 124
VehicleCleaning andProtection............................................. 124
STORAGE AND PRESEASON PREPARATION ............................... 125
WARRANTY
BRP LIMITED WARRANTY NORTH AMERICA: 2006 BOMBARDIER
ATV ................................................................................. 128
BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER
PRIVACY OBLIGATION/DISCLAIMER......................................... 135
CHANGE OF ADDRESS/OWNERSHIP ........................................ 137
ATV 132
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NOTICE

This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. It is indispens­able for the proper use of the product.
This Operator's Guide uses the follow­ing symbols.
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could se­verely damage vehicle compo­nents.
NOTE:
mation needed to fully complete an in­struction.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the correct use of this vehicle.
To fully appreciate the pleasures, en­joyment and excitement of using this vehicle, there are some basic rules that MUST be observed and followed by any user.
Indicates supplementary infor-
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INTRODUCTION

Your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this Operator's Guide and all on-product warning labels as well as the SAFETY VIDEOCASSETTE that came with this vehicle. They more completely describe what you should know about this vehicle before riding it. Whether you are a new user or an experienced rider, it is important for your personal safetythat you know the controls and features of this vehicle. Equally important is knowing how to properly ride.
Irrespective of your age, experience or state regulations, it is always prudent for you or any other person who may ride your vehicle, to take an approved safe riding course. Please check with your dealer orlocal authorities for avail­ability in your area. If you are a com­pletely new rider, this should be done before your first ride. Your instructor should be able to provide advice on lo­cal conditions and safe riding practices particular to the area.
Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season. Riding on sand is different than riding on snow or through forests or marshes. Each location may re­quire a greater degree of awareness and skill. Show good judgement. Al­ways proceed with caution. Please do not take any unnecessary risks that could leave you stranded or possibly injured.
The contents of this Operator's Guide provide riding information which has been proven reliable by other users. They are not intended as a definitive means of avoiding accidents. How you apply this information, coupled with your mental and physical condi­tion, the particular terrain hazard and your risk acceptance level will have an effect on your riding experience. Have fun... and ride responsibly.
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. They are indis­pensable for the proper use of the product.
We would be pleased to receive any comments on the content and format of this Operator's Guide, the SAFETY VIDEOCASSETTE or on-product warn­ings labels.
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SAFETY
INFORMATION
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SAFETY INFORMATION

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SPECIAL SAFETY MESSAGES

THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma­neuvers such as turning and driving on hillsor over obstacles,ifyou failto take proper precautions.
SEVERE INJURY OR DEATH
sult if you do not follow these instruc­tions:
Read this Operator's Guide and all
on-product warning labels careful­ly and follow the operating proce­dures described. Watch and pay at­tention to the SAFETY VIDEOCAS- SETTE before operation.
Never operate this vehicle without
proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized Bombardier ATV dealer to find out about avail­able training course nearest you or call the Specialty Vehicle Institute of America (SVIA) at 1 800 877­2887 or in Canada, the Canada safe­ty Council (CSC) at 1 (613) 739-1535 ext. 227.
Always follow this age recommen-
dation: A person under 16 years old should never operate this vehicle.
Never carry a passenger on this ve-
hicle.
Never operate this vehicle on any
paved surfaces, including side­walks, driveways, parking lots and streets.
Never operate this vehicle on any
public street, road or highway, even a dirt or gravel one.
can re-
Never take place on this vehicle
without wearing an approved hel­met that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants.
Never consume alcohol or drugs be-
fore or while riding this vehicle.
Never operate at excessive speeds.
Always go at a speed that is prop­er for the terrain, visibility, and op­erating conditions, and your experi­ence.
Never attempt wheelies, jumps, or
other stunts.
Always inspect your vehicle each
time you use it to make sure it is in safe operating condition. Always follow the inspection and mainte­nance procedures and schedules described in this Operator's Guide.
Always keep both hands on the
handlebars and both feet on the footrests of the vehicle during op­eration.
Always go slowly and be extra care-
ful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating this vehicle.
Never operate on excessively
rough, slippery or loose terrain un­til you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures
for turning as described further in this Operator's Guide. Practice turning at low speeds before at­tempting to turn at faster speeds. Do not turn at excessive speed.
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SAFETY INFORMATION
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Never operate this vehicle on hills
too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures
for climbing hills as described further in this Operator's Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throt­tle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
Always follow proper procedures
for going down hills and for brak­ing on hills as described further in this Operator's Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures
for crossing the side of a hill as described further in this Operator's Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle. Never attempt to turn the vehicle around on any hill un­til you have mastered the turning technique described in this Opera­tor's Guide on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if
you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide. Dismount on the uphill side or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.
Always check for obstacles before
operating in a new area. Never at­tempt to operate over large obsta­cles, such as large rocks or fallen trees. Always follow proper proce­dures when operating over obsta­cles as described further in this Op­erator's Guide.
Always be careful when skidding
or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery sur­faces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding out of control.
Never operate this vehicle in fast
flowing water or in water deeper than that specified in this Opera­tor's Guide. Remember that wet brakes may have reduced stopping ability. Test your brakes after leav­ing water. If necessary, apply them several times to let friction dry out the pads.
Always be sure there are no ob-
stacles or people behind the vehi­cle when you operate in reverse. When it is safe to proceed in re­verse, go slowly.
Always use the size and type tires
specified further in this Operator's Guide. Always maintain proper tire pressure as described further in this Operator's Guide.
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SAFETY INFORMATION
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Never modify this vehicle through
improper installation or use of ac­cessories. Only use BRP's ap­proved accessories. Do not install passenger seat or use the racks to carry a passenger.
Never exceed the stated load lim-
its for this vehicle including opera­tor, all other loads and added acces­sories. Cargo should be properly distributed and securely attached. Reduce speed and follow instruc­tions in this manual for carrying car­go or pulling a trailer. Allow greater distance for braking.
FOR MORE INFORMATION
ABOUT ATV SAFETY, call the Spe­cialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in Canada, the Canada Safety Coun­cil (CSC) at 1 (613) 739-1535 ext. 227 or contact an authorized Bom­bardier ATV dealer to find out about available training courses nearest you.
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SAFETY INFORMATION
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OPERATION WARNINGS

While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required to be in the Operator's Guide for all ATVs.
NOTE:
may differ.
The following illustrations are general representations only. Your model
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the training course offered by BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566-3366.
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SAFETY INFORMATION
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WARNING
V00A01Q
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this vehicle.
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SAFETY INFORMATION
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WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
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WARNING
V00A03Q
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
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SAFETY INFORMATION
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WARNING
V00A04Q
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate ATVs on public streets, roads or highways.
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SAFETY INFORMATION
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WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection and protective clothing.
WHAT CAN HAPPEN
The following items concern all ATV's operator:
– riding without an approved helmet increases the chances of a severe
head injury or death in the event of an accident
– riding without eye protection can result in an accident and increases
the chances of a severe injury in the event of an accident
– riding without protective clothing increases the chances of severe in-
jury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
– eye protection (goggles or face shield) – gloves and boots, – Iong sleeved shirt or jacket –Iongpants.
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SAFETY INFORMATION
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WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
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WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and op­erating conditions, and your experience.
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SAFETY INFORMATION
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WARNING
V00A09Q
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
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SAFETY INFORMATION
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WARNING
POTENTIAL HAZARD
Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described further in this Operator's Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or operator break through the ice.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
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SAFETY INFORMATION
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WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during opera­tion.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests during vehicle operation.
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SAFETY INFORMATION
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WARNING
V00A0CQ
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning or loss of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle.
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SAFETY INFORMATION
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WARNING
V00A0DQ
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slippery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
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SAFETY INFORMATION
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WARNING
V00A0EQ
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
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SAFETY INFORMATION
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V00A0QQ
WARNING
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your abil­ities.
Practice on smaller hills before attempting larger hills.
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WARNING
V00A0FQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in this Operator's Guide.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. The ve-
hicle could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop,
or another vehicle or person could be on the other side of the hill.
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SAFETY INFORMATION
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WARNING
V00A0GQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when brak­ing as you go down a hill.
Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
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WARNING
V00A0HQ
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle around on any hill until you have mas­tered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator's Guide.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
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SAFETY INFORMATION
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WARNING
V00A0IQ
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake while rolling backwards. Apply the front brake gradually. When fully stopped, apply rear brake as well and lock parking brake. Dismount on uphill side, or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this Operator's Guide.
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WARNING
V00A0JQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen
trees. When you go over obstacles, always follow proper procedures as de-
scribed further in this Operator's Guide.
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SAFETY INFORMATION
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WARNING
V00A0KQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
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SAFETY INFORMATION
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Page 36
WARNING
V00A0LQ
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
Check water depth and current before you attempt to cross any water. Wa­ter should not go above footrests.
Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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36
SAFETY INFORMATION
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WARNING
V00A0MQ
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind the vehicle, resulting in serious injury.
HOW TO AVOID THE HAZARD
When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly.
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SAFETY INFORMATION
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Page 38
WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with im­proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in this Operator's Guide for this vehicle.
Always maintain proper tire pressure as described further in this Opera­tor's Guide.
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SAFETY INFORMATION
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WARNING
V00A0NQ
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci­dent.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of acces­sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer.
Do not install passenger seat or use the racks to carry a passenger.
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SAFETY INFORMATION
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Page 40
WARNING
V00A0PQ
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater dis-
tance for braking. Always follow the instructions in this Operator's Guide for carrying cargo
or pulling a trailer.
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SAFETY INFORMATION
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WARNING
V03M01Q
POTENTIAL HAZARD
Transporting inflammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport inflammable or dangerous material.
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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SAFETY INFORMATION
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Page 42

SAFETY WARNING

To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.
Information in this Operator's Guide is limited. It is strongly recommend­ed that you obtain further information and training from your local authori­ties, ATV clubs or a recognized ATV training organization such as Specialty Vehicle Institute of America (SVIA) or the Canada Safety Council.
The U.S. Consumer Product Safety Commission and all ATV manufac­turers do not recommended anyone under the age of 16 to ride an ATV having an engine higher than 90 cc. For the child's safety, we strongly recommend you also follow and en­force this recommendation. You are the sole judge of a rider's capability to understand the risks and operate a vehicle safely.
Persons with cognitive or physical im­pairments or who are high risk takers have an increased exposure to over­turns or collisions which may result in injury including death.
Become completely familiar with the operational controls and the general operation of the vehicle before ven­turing into off road conditions. Prac­tice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. High­er speeds require greater experience, knowledge and suitable riding condi­tions.
Not all vehicles are the same. Each has its own unique performance char­acteristics, controls and features. Each will ride and handle differently.
Never assume that the vehicle will go everywhere safely. Sudden changes in terrain caused by holes, depres­sions, banks, softer or harder "ground" or other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehi­cle does begin to topple or tipover, it is usually the best advice to immediately get off... AWAY from the direction of the tipover!
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Pre-Operation Check
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the prop­er operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur.
Before using this vehicle, the operator should always:
Apply parking brake and check if it operates properly.
Check tire pressure and condition.
Check wheels and bearings for
wear and damage.
Check location of controls and en­sure they work properly.
Verify if steering operates freely.
Activate throttle control lever sever-
al times to ensure it operates freely. It must return to idle position when released.
Activate the brake levers and brake pedal to make sure the brakes fully apply. Levers and pedal must fully return when released.
Ensure transmission lever is work­ing then reset in PARK position.
Check fuel, oil and coolant levels.
Check for oil leaks on the en-
gine/transmission and drive train components.
Ensure fuel valve is in fully open position (ON).
Clean headlamps and taillight.
Ensure front access compartment
cover and rear storage cover com­partment are properly latched.
Ensure seat is properly latched.
If you transport cargo, respect load
capacity. Ensure cargo is properly secured to the racks.
If you are pulling a trailer or other equipment, ensure it respects the tongue capacity and towing capac­ity. Ensure trailer is properly se­cured to hitch.
Look and feel for loose parts while engine is off. Check fasteners.
Ensure the path of travel is free of persons and obstacles.
Check operation of ignition switch, start button, engine stop switch, headlamps, taillight and indicator lights.
Start engine, remove parking brake and drive forward slowly a few feet then apply all brakes individually to test them.
Check operation of 2WD/4WD se­lector.
Correct any problem you may have found before riding. See an autho­rized Bombardier ATV dealer as nec­essary.
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SAFETY INFORMATION
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Page 44
Clothing
Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route. Operator must nev­er wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifogging goggles or sunglasses may be required. Different colored lenses available for goggles or sunglasses help you distinguish terrain variations. Sunglasses should only be worn during the daytime.
Approved
helmet
Eye protection
Rigid chin
guard
Chest
protector
Long
sleeves
Gloves
V00A0RN
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44
Long, sturdy
pants
Boots
SAFETY INFORMATION
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Carrying Loads
Any load carried on the vehicle's carrying rack(s) will affect the stability and con­trol of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware that the "load" may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid covering and obstructing the headlamp or taillight with the cargo.
This vehicle is designed specifically to carry an operator only. Even with a long seat that provide unrestricted operator movements, they are not designed nor intended to carry passenger(s). Do not install passenger seat or use the racks or their location tocarry passenger(s). Carrying passenger(s) may affectthe stability and your control of the vehicle.
Hauling a Trailer
Riding this vehicle with a trailer substantially increases the risk of toppling, espe­cially on inclined slopes. If a trailer is used behind the vehicle make sure that its hitch is compatible with the one on the vehicle. Make sure the trailer is horizontal with the vehicle. (In some instances a special extension may have to be installed on the vehicle hitch). Use security chains to secure the trailer with the vehicle. This vehicle may require additional stopping distance if hauling heavy loads, es­pecially on inclined surfaces. Be careful not to skid or slide. When stopped or parked, block the vehicle and trailer wheels from possible movement. Always make sure load is evenly distributed on the trailer. Use caution when disconnect­ing a loaded trailer; it or its load may topple on you or others. Do not turn at high speeds.
Working with your Vehicle
Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re­spect the load and capacities of the vehicle. Overloading of the vehicle can over­stress the components and cause failure. To prevent possible injury, it is equally important to follow the instructions and warnings that accompany the accessory. Avoid any physical exertion through lifting or pulling of heavy loads or manpow­ering the vehicle. (Continue to read RECREATIONAL RIDING below).
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you.
Join a local ATV club. They will provide you with a map and advice or inform you where you can ride. If a club does not exist in your area, help start one. Group riding and club activities provide a pleasurable, social experience.
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Page 46
Always keep a safe distance from other riders. Your judgment of speed, ter­rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized vehicle, cannot stop "on a dime".
Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equip­ment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encounter. An emergency first aid kit should always be a consideration.
Environment
One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not ride in environmentally sensitive areas. Do not drive over forest crops or shrubs... nor cut down trees or take down fencing... nor spin your wheels and destroy the terrain. Tread Lightly”.
Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and observe quietly and with caution. It will be one of the better memories of your life.
Observe the rule... what you take in, carry out. Do not litter. Do not start campfires unless you have permission to do so... and then only ... away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Always obtain thepermission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again after yourself.
Finally, do not pollute streams, lakes or rivers and do not modify the engine or muffling system, or remove any of its components.
Design Limitation
Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.
The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
Off-Highway Operation
The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
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SAFETY INFORMATION
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An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.
General Operating and Safety Precautions
Care, caution, experience and driving skill are the best precautions against the hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never drive faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tipover or rollover.
Never operate the vehicle if the controls do not function normally. When operating in reverse, check that the path behind the vehicle is free of peo-
ple or obstacles. Proceed slowly and avoid sharp turns When stopped or parked, always apply the parking brake. This is especially im-
portant when parking on a slope. On very steep inclines or if the vehicle is car­rying cargo, the wheels should be blocked using rocks or bricks. Remember to turn the fuel valve to the closed position.
Uphill Driving
Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle's balance changes rearward tipover can occur.
The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so.
It is also wise to know the terrain condition on theother side of the hill or bank. All too often there exists a sharp drop-off that is impossible to negotiate or descend.
Downhill Driving
This vehicle can climb slopes that are steeper than it can safely descend. There­fore, it is essential to assure that a safe route exists to descend a slope before you climb it.
Decelerating while negotiating a slippery downhill slope could "toboggan" the ve­hicle. Maintain steady speed and/or accelerate slightly to regain control.
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SAFETY INFORMATION
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Page 48
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi­tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de­pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
Drop-Offs
This vehicle will "bottom-out" and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tipover.
WARNING
Avoid negotiating drop-offs. Reverse and select an alternate route.
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts such as jumping. Performing "wheelies" can cause the vehicle to flip over onto you. Both practices have a high risk for you and should be avoided at all times.
To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.
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SAFETY INFORMATION
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V00A0UL
Even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact.
This vehicle is not designed for riding on roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a colli­sion to occur with another vehicle. ATV tires are not suited for paved road use. Pavement may seriously affect the handling and control of the vehicle. Riding on roads or soft shoulders may confuse other road users, especially if your lights are on. If you have to cross a road, the lead driver should get off his vehicle then ob­serve and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel sidewalks. They are designated for pedestrian use.
Water can be a unique hazard. If it is too deep the vehicle may "float" and topple. Check the water depth and current before you attempt tocross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you.
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SAFETY INFORMATION
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Page 50
V00A0VL
Water will affect the braking ability of yourvehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water.
Mud or marsh lands may be encountered near water. Be prepared for sudden "holes" or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.
If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indication that the ice thickness will vary. If in doubt, do not attempt to cross.
Ice will also affect the control of vehicle. Slow down and do not "gun" the throttle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle
Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become "bogged" down. If this occurs look for a firmer base. Again, the best advice is to slow down and be watchful of the conditions.
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SAFETY INFORMATION
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When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
Riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... possibly causing it to slide and tipover especially at high speeds. In addition, braking distance may be a effected. Remember that "gunning" the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the "trail" should be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de­pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed... approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momen­tum and do not "gun" the throttle. Hold handgrips firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground. Be aware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.
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SAFETY INFORMATION
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Page 52
Uphill
Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, apply the brake, being careful not to slide. Dismount then use the "U" turn or "K" turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay clear. Do not ride over the crest of the hill at high speed. Obstacles, including sharp drop-offs, may exist.
V00A0XL
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SAFETY INFORMATION
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Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear.
V00A0YL
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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SAFETY INFORMATION
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Side Hilling
This is one of the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope... and be prepared to dismount on that side should the vehicle begin to topple.
most risky
types of riding since it may drastically change the
Do not try to stop or save the vehicle from damage.
V00A0ZL
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Routine Maintenance
Once yourride completed, itis wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy water then allow it to dry. (A towel may help). Do not wash your vehicle outside during freezing weather. Apply appropriate lubrication as described in the MAINTENANCE section.
Part of your responsibility towards safety is to respect the contents of this Op­erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.
Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty. In addition, certain modifi­cations including the removal of engine or exhaust components are illegal under most laws.
Changing the wheel and/or tire size may affect the stability of the vehicle. Incor­rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged. Wheels or tires which are damaged should always be replaced.
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Page 56

HANG TAG

This vehicle comes with a hang tag and labels containing important safety infor­mation.
Any person who rides this vehicle should read and understand this information before riding.
vmo2006-007-023_aen
704901107
vmo2006-005-009_en
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SAFETY INFORMATION
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LOCATION OF THE IMPORTANT LABELS

The following labels are on your ve­hicle and they should be considered permanent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an au­thorized Bombardier ATV dealer.
NOTE:
in this Operator's Guide are a general representation only. Your model may differ.
The following illustrations used
vmo2006-005-004_a
vmo2006-007-003_a
vmo2006-005-005_a
vmo2006-007-004_a
vmo2006-005-003_a
____________
vmo2006-005-006_a
SAFETY INFORMATION
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Page 58
vmo2006-007-005_a
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58
SAFETY INFORMATION
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V01M01Z
Label 1
Label 2
Label 3
V07M06Y
Label 4
V07M07Y
V01M02Z
____________
V01M07Z
SAFETY INFORMATION
Label 5
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V00M05Y
vmo2006-005-010_en
Label 6
Label 7
Label 8
Label 10
vmo2006-005-012
LOCATED UNDER SEAT
vmo2006-007-002_aen
Label 9
vmo2006-007-006
INTERNATIONAL MODELS ONLY
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SAFETY INFORMATION
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VEHICLE
INFORMATION
_____________________
61
Page 62

HOW TO IDENTIFY YOUR ATV

The main components of your vehi­cle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Bom­bardier ATV dealer to complete war­ranty claims properly. No warranty will be allowed by BRP Inc. if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way. We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insur­ance company.
Engine and Vehicle Identification Number Location
3 2
Compliance Label
This label indicates vehicle's compli­ance in many countries.
LABEL LOCATION
Under seat, on
All Outlander
V00M02Y
USA AND CANADA
V00M03Y
OTHER COUNTRIES IN THE WORLD
the upper bar
of frame.
1
vmo2006-007-042_a
TYPICAL
1. EIN (Engine Identification Number)
2. VIN (Vehicle Identification Number)
3. Model
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Page 63

EMISSION REQUIREMENTS

The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.
A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration. The appropriate label is denoted by the vehicle identification number (in the 8
VEHICLE CATEGORY VIN 8THCHARACTER
Non-complying Red Label Must denote a C or 3
th
character detailed herein).
Complying Green Label
Any alphanumeric designation other
than a C or 3
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Page 64

CONTROLS/INSTRUMENTS/EQUIPMENT

NOTE:
Some controls/instruments/equipment are optional.
24
13
16
8 4 3
6
23
12
18
19
7
9
2
1 11 21
12
15
14
16
vmo2006-007-015_a
______________________
64
10
19
Page 65
6 2
1
23
5
17
vmo2006-007-014_a
_____________________
65
Page 66
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE:
This section gives basic func­tions of the various controls of your ATV. For more details of how to op­erate one control in conjunction with some others, refer to OPERATING IN­STRUCTIONS further in this section.
1) Throttle Lever
Located on the right side of handlebar. When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear.
When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.
2
3
V07I01Y
TYPICAL
1. Throttle lever
2. To accelerate
3. To decelerate
1
2) 2WD/4WD Selector
Located on the top of throttle handle, this selector allow to choose between 2WD or 4WD.
1
2
3
V07I01Z
TYPICAL
1. Selector
2. 2W D position
3. 4W D position
3) Brake Lever
Located on the left side of handlebar. When the brake lever is compressed, the front and rear brakes are applied. When released, the brake lever should automatically return to its original posi­tion. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
NOTE:
the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will affect vehicle handling and steering control when braking vigorously. Take it into account when braking.
As on other wheeled vehicles,
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1
2
V07K01Y
TYPICAL
1. Brake. lever
2. To apply brakes
4) Brake Lever Lock
Located on left side of handlebar on the brake lever. When applied, it pre­vents the vehicle from moving. Use­ful when the brake needs to be locked for example when doing a K-turn, dur­ing transportation or when the vehicle is not in operation.
1
2
V07K02Y
TYPICAL
1. Brake lever lock
2. Press to apply parking brakes
To release mechanism:
brake lever. Lever lock should auto­matically return to its original position. Brake lever should return to rest posi­tion. Always release brake lever lock before riding.
Squeeze
WARNING
Always use the brake lever lock
nd engage the PARK position on
a
the transmission lever when the vehicle is not in operation.
WARNING
Make sure brake lever lock is ful­ly disengaged before operating the ATV. When you ride the vehicle, brakes that are caused to drag by a con­tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire.
To engage mechanism:
brake lever and maintain while mov­ing lever lock. Brake lever is now compressed and applying all brakes.
Squeeze
_____________________
5) Transmission Lever
Located on the right side of vehicle. A 5-position lever: P, R, N, H and L.
To change the transmission position, completely stop vehicle then move lever to the desired position. Do not force lever. If unable to shift, rock the vehicle back and forth to move the gears in the transmission and try again.
vmo2006-007-007
SHIFT PATTERN
67
Page 68
CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever.
P: Park
This position locks the transmission to help prevent vehicle movement. Al­ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to be engaged.
R: Reverse
This allows the vehicle to go back­ward. The vehicle speed is limited.
1
V07I02Y
TYPICAL
1. Multi-function switch
The controls located on this mul­ti-function switch are:
WARNING
Before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated.
N: Neutral
This position disengages the transmis­sion to allow manual vehicle move­ment.
H: High gear
This selects the high speed range of the transmission in the gear box. It is the normal driving speed range. It al­lows the vehicle to reach its maximum speed.
L: Low gear
This selects the low speed range of the transmission in the gear box. It is the working position. It allows the vehicle to move slowly with the maxi­mum traction and power.
NOTE:
Use the low speed range to
pull any load or to climb a steep incline.
6) Multi-Function Switch
The multi-function switch is located on the left side of handlebar.
Headlamp Switch
Located on the top of multi-function switch. Place headlamp switch to LO for the low beam and taillight. Place headlamp switch to HI for the high beam and taillight.
3 2
V07I03Y
TYPICAL
1. Headlamp switch
2. Low beam position
3. High beam position
NOTE:
1
Place ignition switch to ON "without light" position to close the headlamp.
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68
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vmo2006-007-008_a
IGNITION SWITCH
1. OFF
2. ON "with light"
3. ON "without light"
Engine Stop Switch
Located at themiddle of multi-function switch. The engine will turn over but will not start if the engine stop switch is turned to OFF position.
Start Button
Located above engine stop switch.
V07I06Y
TYPICAL
1. Start button
2. Engine stop switch
2
1
To start engine, place the engine stop switch to RUN.
Press and hold the start button. Re­lease immediately after engine is start­ed.
Override Button
Located below engine stop switch.
V07I05Y
TYPICAL
1. Engine stop switch
1
This switch can be used to stop engine and as an emergency control.
NOTE:
While engine can be stopped by turning ignition key OFF, we recom­mend the engine be stopped by the engine stop switch.
To stop engine, fully release throttle lever then use the engine stop switch.
_____________________
V07I07Y
TYPICAL
1. Override button
2. Engine stop switch
1
2
69
Page 70
This button is used to override the re­verse speed limiter system and while power backing up. To do this, press the override button.
WARNING
Never activate the override button whilethrottleisopenaslossof control may result, causing severe personal injury or death.
7) Speedometer
This vehicle is equipped with an elec­tronic multi-function speedometer.
It is backlit every time the ignition switch is turned ON.
NOTE:
The unit modification is applied
to the odometer and trip meter.
Display Selector Button
Use selector button to change speedometer multi-function display to the desired mode:
odometertrip meter (resetable)hour meter (resetable)vehicle hour meterspeed or RPM mode.
vmo2006-007-033_a
1. Selector button
Pointer Mode Display
The speedometer pointer as two modes, it can show vehicle speed or engine revolution per minute.
vmo2006-007-034_a
TYPICAL
1. Display selector button
2. Pointer mode display
3. Transmission position display
4. Multi-function display
5. Fuel level display
6. 4W D indicator lamp
7. Low fuel level indicator lamp
8. Check engine indicator lamp
9. High beam indicator lamp
Unit Selection (MPH vs KM/H)
The speedometer is factory preset in miles but it is possible to change it to kilometer reading. Contact an autho­rized Bombardier ATV dealer.
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70
vmo2006-007-033_b
1. Pointer
To change pointer from one mode to the other do the following:
– change speedometer multi-func-
tion display to the odometer (ODO) mode
Page 71
– push and HOLD display selector
button for 2 seconds to change mode.
Speed Mode
In this mode, the pointer indicates the speed of the vehicle.
The speedometer measures speed from 0 to 140 km/h and 0 to 90 MPH.
RPM Mode
In this mode, the pointer indicates en­gine RPM.
The speedometer measures engine RPM from 100 to 10000 RPM.
NOTE:
In the RPM mode, the vehicle speed will be automatically displayed in the multi-function display once the vehicle moves over 10 km/h or 6 MPH.
Transmission Position Display
This display will show transmission position.
vmo2006-007-033_c
1. Transmission position
DISPLAY FUNCTION
P Park N Neutral R Reverse H L Low Gear
High Gear
NOTE:
If the letter “E” is displayed in the transmission position display, it means that there is a electrical com­munication error. Contact an autho­rized Bombardier ATV dealer.
Multi-Function Display
NOTE:
Use the selector button to
change display to the desired mode.
vmo2006-007-033_d
1. Multi-function display
Odometer (ODO)
Odometer records the total distance travelled either in miles or kilometers.
Trip Mete r (T RIP)
The trip meter records distance trav­elled since it hasbeen reset. Distance travelled is displayed either in miles or kilometers.
It can be used to establish a fuel tank range or distance between 2 way points for instance.
Push and HOLD display selection but­ton for 2 seconds to reset the trip me­ter.
Hour Meter (TRIP TIME)
The hour meter records vehicle run­ning time when the electrical system isactivated. Itcanbeusedtoes­tablish traveling time between 2 way points for instance.
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Push and HOLD display selection but­ton for 2 seconds to reset the hourme­ter.
Hour Meter (ENGINE HOURS)
The hour meter records engine run­ning time.
Speed/RPM
In the RPM mode, vehicle speed will be automatically displayed once the vehicle moves over 10 km/h or 6 MPH.
In the speed mode, display will show engine RPM from 100 to 10000 RPM.
Multi-Function Display Messages
MESSAGE DESCRIPTION
When the speedometer is in SPEED MODE, multi-function
X 100 RPM
INVALID KEY
PARK BRAKE
LO BATT
HI BATT
LOW OIL
HI TEMP
LIMP HOME
CHECK ENGINE
MAINTENANCE SOON
NO ECM COMMUNICATION
(1)
(2)
display will show X 100 RPMif the Speed/RPM mode is selected.
Indicates that you have used the wrong ignition key, use the proper key for this vehicle. It is also possible that the ignition key has a bad contact, remove and clean key.
Is displayed when parking brake is applied for more than 15 seconds (while riding).
Low battery voltage, check battery voltage and charging system. High battery voltage, check battery voltage and charging
system. Engine low oil pressure, stop engine immediately and check
oil level. Engine is overheating, refer to ENGINE OVERHEAT in SPECIAL
PROCEDURES. Serious fault on the engine that can change the normal
operation of the engine, check engine indicator lamp will also blink, refer to TROUBLESHOOTING for more details.
Engine fault, check engine indicator lamp will also be ON, refer to TROUBLESHOOTING for more details.
Periodic maintenance required.
Communication error between speedometer and engine control module (ECM), contact an authorized Bombardier ATV dealer.
CAUTION: (1) If the light does not turn off right after engine starting, stop engine. Check engine oil level. Refill if necessary. If the oil level is good, see an authorized Bombardier ATV dealer. Do not use the vehicle until re­paired.
CAUTION: (2) If the light does not turn off right after engine starting, stop engine. See an authorized Bombardier ATV dealer. Do not use the vehicle until repaired.
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Fuel Level Display
Bar gauge continuously indicates the amount of fuel in the fuel tank while riding.
When the low fuel indicator lamp is ON, it indicates that there is only 30% of fuel left in fuel tank, approximately 6L(1.6U.S.gal).
vmo2006-007-033_e
1. Fuel level display
2. Low fuel indicator lamp
When this indicator is ON, it indicates the 4WD system is activated.
When this indicator is ON, it indicates that there is only 30% of fuel left in fuel tank, approximately 6 L (1.6 U.S. gal).
When this indicator is ON, it indicates an engine fault code, look for message in multi-function display. When this indicator blinkes, it indicates that the LIMP HOME mode is activated, refer to TROUBLESHOOTING for more details.
When this indicator is ON, it indicates high intensity is selected on the headlamps and ignition key is in LIGHTS position.
Indicator Lamps
vmo2006-007-033_f
1. 4W D indicator lamp
2. Low fuel level indicator lamp
3. Check engine indicator lamp
4. High beam indicator lamp
8) 12-Volt Power Outlet
It is located on the console. Convenient for handheld spotlight or
other portable equipment. Remove protective cap to use. Al-
ways reinstall it after use to protect against weather.
Do not exceed the rating capacity. See SPECIFICATIONS.
An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring harness at the rear of vehicle. See an autho­rized Bombardier ATV dealer for more details.
9) Ignition Switch
Located on the console. Key-operated, this is a 3-position
switch: OFF, ON with lights and ON without lights.
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73
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vmo2006-007-008_a
IGNITION SWITCH
1. OFF
2. ON "with light"
3. ON "without light"
Insert key in switch and turn to the desired position. To remove key, turn key to OFF then pull it out.
The ON with lights position, turns on all lights with either the engine run­ning or not. Remember that having the lights on without the engine run­ning discharges the battery. Always turn ignition to OFF after engine has been stopped.
NOTE:
by turning ignition key OFF, we recom­mend the engine be stopped by the engine stop switch.
Digitally Encoded Security System (DESS)
The ignition key specifically contains an electronic circuit that gives it a unique electronic serial number.
This ignition key cannot be used on an­other vehicle and conversely, the one from another vehicle cannot be used on your vehicle.
However,the DESS brings agreat flex­ibility. You can buy an additional igni­tion key and have it programmed for your vehicle.
To have additional ignition key, refer to an authorized Bombardier ATV dealer.
While engine can be stopped
10) Fuel Tank Cap
The fuel tank cap is located on the right side of the rear fender.
CAUTION: Never place anything over fuel tank cap because the vent hole on the top of fuel tank cap can be blocked and the engine could misfire.
Unscrew counterclockwise and re­move cap to allow fuel tank filling then fully tighten clockwise.
WARNING
Always stop engine before re­fueling. Open cap slowly. If a differential pressure condition is noticed (whistling sound heard when loosening fuel tank cap) have vehicle inspected and/or re­paired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before plac­ing the vehicle in a warm area. As temperature increases, fuel ex­pands and may overflow. Always wipe off any fuel spillage from the vehicle.
11) Brake Pedal
Located on the right footrest. When pressed down, the rear brake is ap­plied. When released, the brake ped­al should return to its original position. Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain.
NOTE:
fect on front wheels through the drive train.
The brake will have also an ef-
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74
Page 75
The brake pedal applies the rear brake only. Should the main brake system fail, the rear brake can be activated by depressing the brake pedal.
vmo2006-007-009_a
1. Brake pedal
12) Footpeg
Located on footrest. Use this area to keep your feet stable.
vmo2006-007-010_a
1. Footpeg
13) Access Panel
The access panel is located on the front fender, between front racks. To open the panel, unlatch, lift then re­move it completely.
vmo2006-005-026_a
TYPICAL
1. Access panel
2. Fr ont racks
3. Latch
This panel allows an easier access to the service compartment. The ser­vice compartment contains different maintenance items like rear brake fluid reservoir, radiator cap, coolant reservoir and fuse holders.
14) Rear Storage
Compartment
Located in rear of vehicle. Convenient location to carry personal articles such as a spare spark plugs, first aid kit, etc. Unlatch cover, gently lift then remove cover.
The compartment is equipped with a drain plug. Remove plug to allow draining when necessary. Reinstall plug when finished.
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Page 76
vmo2006-005-027_a
1. Rear storage compartment cover
2. Seat
3. Rear racks
4. Latch
WARNING
When engine is running, always engage the PARK position on the transmission lever before opening cover. Never leave any heavy or loose breakable objects in the stor­age basket. Always latch cover be­fore riding. If storage cover is re­moved to provide greater carrying area, ensure that cargo is secured and will not "fly out" when riding atspeedonroughterrain. Slow down.
Seat Removal
Push latch forward while gently lifting rear of seat. Pull seat rearward. Con­tinue lifting movement until you can release the front retaining device then completely remove seat.
Seat Installation
Insertfronttabsofseatintoframe hook. When seat rests in its position, firmly push seat down to latch.
NOTE:
Double check that the seat is secure by giving it a tug to confirm proper latching.
A distinctive snap will be felt.
1
15) Seat Latch
Located underneath the rear end of seat. It allows the removal of seat to give access to engine compartment.
vmo2006-005-027_b
1. Seat latch
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76
V07L05Y
1. Insert these tabs in hooks
2. Hooks
Make sure seat is securely latched before riding.
2
WARNING
16) Cargo Racks
Located on top of chassis at front and rear. Convenient racks to carry gear.
Page 77
WARNING
Ensure to properly secure material to racks. Do not overload. Ensure load does not interfere with visibil­ity and/or steering. Do not carry passenger(s).
Refer to SPECIFICATIONS for carry­ing loads and cargo weight distribution recommendations.
17) Trailer Hitch
Located near rear axle. Convenient hitch to install a ball to tow a trailer or other equipment. Install the prop­er ball size as per trailer manufacturer recommendations. Refer to SPECIFI­CATIONS for carrying loads and tow­ing recommendations.
18) Radiator Cap
Located in service compartment, un­der access panel.
WARNING
In order to avoid getting burned, do not remove the radiator cap whentheengineishot.
To remove the radiator cap, press and turn it counterclockwise. Reverse the removal procedure to install.
vmo2006-007-011_a
TYPICAL
1. Radiator cap
V07L0TY
TYPICAL
1. Trailer hitch
WARNING
Ensure to install the proper ball size that matches the equipment you will tow.
NOTE:
tions for proper attachment.
Follow manufacturer's instruc-
1
_____________________
19) Fuses
The electrical system is protected with fuses. Refer to MAINTENANCE for details.
The fuse holders are located in the front service compartment and at the back near battery.
77
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vmo2006-007-012_a
FRONT — FUSES LOCATION
1. (F1) Ignition coils (5 A)
2. (F2) Fan (20 A)
3. (F3) Fuel injectors (5 A)
4. (F4) Speedometer/speed sensor/tail lamp (7.5 A)
5. (F5) Fuel pump (7.5 A)
6. (F6) Engine Control Module (ECM) (5 A)
7. (F7) Accessories (20 A)
open wrench 15/17 mm (1)socket wrench 10/13 mm (1)socket wrench 16/18 mm (1)tire pressure gauge (1)shock absorber key (1)fuse 30 A (1)fuse 20 A (1)fuse 15 A (1).
21) Dipstick
Located on the right side of engine. Allow to check the oil level in the en­gine.
vmo2006-007-013_a
1. Dipstick
Refer to LIQUID to check the engine oil level correctly.
vmo2006-007-031_a
REAR — FUSES LOCATION
1. (F8) Main (30 A) (F9) Main accessories (30 A)
20) Tool Kit
The tool kit is located in the rear stor­age compartment. It contains tools for basic maintenance, this Operator's Guide and the ATV WINCH OPERA- TOR'S MANUAL with the
The tools included in the tool kit are:
pliers (1)screwdriver (1)open wrench 10/13 mm (1)
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78
XT models
.
22) Winch
XT Models
Located behind front skid plate.
Page 79
vmo2006-005-031_a
1. Winch
2. Fr ont skid plate
3. Fairlead
4. Winch hook
23) Winch Control Switch
XT Models
Located on the left side of the handle­bar.
To take out wire rope from winch, press the left side of switch.
To get wire rope into the winch, press the right side of switch.
Refer to ATV WINCH OPERATOR'S MANUAL for more informations.
The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch.
vmo2006-005-031_a
1. Winch
2. Fr ont skid plate
3. Fairlead
4. Winch hook
vmo2006-005-032_a
TYPICAL
1. In
2. Out
24) Fairlead
XT Models
Located on the front of skid plate.
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79
Page 80

LIQUIDS

While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE:
ommended liquids and procedures to check their levels. Refer to MAINTE­NANCE for procedures to replace the liquids.
This section specifies the rec-
Fuel
Recommended Fuel
Use regular unleaded gasoline, avail­able from most service stations or oxy­genated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane number.
OCTANE NUMBER
Inside North America (87 (R + M)/2)
Outside North America 91 RON
CAUTION: Never experiment with other fuels. The use of unrecom­mended fuel can result in vehi­cle performance deterioration and damage to critical parts in the fuel system and engine components.
CAUTION: Never mix oil with fuel. This ATV has a 4-stroke engine. Oil must be added to engine base only.
Fuel Level
WARNING
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before placing the vehicle in a warm area. As tem­perature increases, fuel expands and may overflow. Always wipe off any fuel or oil spillage from the vehicle.
Engine Oil
Recommended Oil
Use 4-stroke engine oil that meets or exceeds the requirements for API ser­vice classification SG, SH or SJ. Al­ways check the API service label on the oil container to be sure it includes the letters SG, SH or SJ. Only use high-quality high-detergent oil.
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Oil Viscosity
SAE 5W30 is recommended for all seasons.
However, during the hottest days of the summer and bitter cold days of the winter, refer to the following CHART to select the proper viscosity.
NOTE:
For improved overall perfor­mance and wear protection use XP-S 5W40 synthetic 4-stroke oil (P/N 293 600 039).
vmo2006-007-013_a
RH SIDE OF ENGINE
1. Dipstick
°C
60
50
40
30
20
SAE 20W50
SAE 15W40
SAE 10W40
SAE 10W30
SAE 5W30
BOMBARDIER SYNTHETIC OIL 5W40 (P/N 293 600 039)
V07A1SY
10
-10
-20
-30
°F
140
120
100
80
60
40
0
20
0
-20
Oil Level
CAUTION: Check level frequently and refill if necessary. Do not over­fill. Operating the engine with an improper level may severely dam­age engine. Wipe off any spillage.
With vehicle on a level surface and engine cold, not running, check the oil level as follows:
1. Unscrew dipstick then remove it and wipe clean.
2. Reinstall dipstick, screw in it com­pletely.
3. Remove and check oil level. It should be near or equal to the up­per mark.
1
3
2
V07C02Y
TYPICAL
1. Full
2. Add
3. Operating range
To add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage.
Add a small amount of recommended oil and recheck oil level.
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81
Page 82
Repeat the above procedures until oil level reaches the dipstick's upper mark.
Properly tighten dipstick.
Do not overfill.
Gearbox Oil
Recommended Oil
Use XP-S synthetic chaincase oil (P/N 413 803 300) or an equivalent.
CAUTION: Do not use unrecom­mended other types of oil when servicing. Do not mix with other types of oil.
Gearbox Oil Level
CAUTION: Check level and refill if necessary. Do not overfill. Oper­ating the gearbox with an improp­er level may severely damage gear­box. Wipe off any spillage.
Place the vehicle on a level surface. Select NEUTRAL position then apply parking brake.
Check the gearbox oil level by remov­ing the gearbox oil level plug.
Engine Coolant
Recommended Coolant
Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi­cally for internal combustion aluminum engines.
Cooling system must be filled with Bombardier premixed coolant (P/N 219 700 362) or with distilled water and antifreeze solution (50% distilled water, 50% antifreeze).
Coolant Level
WARNING
Check coolant level with engine cold. Never add coolant in cool­ing system when engine is hot.
Remove front access panel.
vmo2006-007-018_a
1. Oil level plug
2. Oil drain plug
The oil should be level with the bottom of the oil level hole. Refill as required until gearbox oil level flows through oil level hole.
To change gearbox oil, refer to MAIN­TENANCE section.
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82
vmo2006-007-016_a
With vehicle on a level surface, liquid should be between MIN. and MAX. level marks of coolant reservoir.
NOTE:
perature lower than 20°C(68°F), it may be slightly lower than MIN. mark.
When checking level at tem-
Page 83
AddcoolantuptoMAX.markifre­quired. Use a funnel to avoid spillage. Do not overfill.
Properly reinstall and tighten filler cap and reinstall access panel.
If the coolant is added in the coolant reservoir, check the level in the radia­tor too. Add coolant if necessary.
WARNING
In order to avoid getting burned, do not remove the radiator cap if theengineishot.
NOTE:
or worn brake pads. See an autho­rized Bombardier ATV dealer.
Brake Lever Fluid Reservoir
Turn steering in the straight-ahead position to ensure reservoir is level. Check the brake fluid level, the reser­voir is full when the fluid reaches of the top of window.
Visually inspect lever boot condition. Check for cracks, tears, etc. Replace if damaged.
A low level may indicate leaks
NOTE:
quently requires coolant is the indica­tion of leaks or engine problems. See an authorized Bombardier ATV dealer.
Coolant Replacement
Refer to MAINTENANCE section.
A cooling system that fre-
Brake Fluid
Recommended Fluid
Always use brake fluid meeting the specification DOT 4 only.
CAUTION: To avoid serious dam­age to the braking system, do not use fluids other than the recom­mended one, nor mix different fluids for topping up.
Fluid Level
With vehicle on a level surface, check brake fluid in reservoirs for proper lev­el. They should be above MIN. mark.
Add fluid as required. Do not overfill. Clean filler cap before removing.
CAUTION: UseonlyDOT4brake fluid from a sealed container. Do not use brake fluid taken from old or already opened containers.
V07I02Z
TYPICAL
Brake Pedal Fluid Reservoir
vmo2006-007-017_a
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83
Page 84
Battery
This vehicle is equipped with a dry type battery that requires no mainte­nance.
Refer to MAINTENANCE to removal/ installation instructions.
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84
Page 85

BREAK-IN PERIOD

Engine
A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle.
CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only.
During this period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in. Contin­ued wide open throttle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.
Belt
A new belt requires a break-in period of 50 km (30 miles). Avoid strong ac­celeration/deceleration, pulling a load or high speed cruising.
10-Hour Inspection
NOTE:
expense of the vehicle owner. As with any precision piece of me-
chanical equipment, we suggest that after the first 10 hours, 300 km (185 mi) or 30 days after the purchase, whichever comes first, your vehicle be inspected by an authorized Bom­bardier ATV dealer. This inspection will give you the opportunity to dis­cuss the unanswered questions you may have encountered during the first hours of operation.
The 10-hour inspectionis at the
While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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Page 86

OPERATING INSTRUCTIONS

General
The transmission lever must be on PARK or NEUTRAL to allow engine to start.
NOTE:
ride mode allows the engine to be started with the transmission lever in any position. Press and hold the brake lever or the brake pedal while pressing the start button.
To start the engine, place the engine stop switch to RUN, insert the key in the ignition switch and turn to ON, then press the start button.
For your convenience, an over-
Pre-Operation Check
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the prop­er operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur.
Apply parking brake and check if it operates properly.
Check tire pressure and condition.
Check wheels and bearings for
wear and damage.
Check location of controls and en­sure they work properly.
Verify if steering operates freely.
Activate throttle control lever sever-
al times to ensure it operates freely. It must return to idle position when released.
Activate the brake lever and brake pedal to make sure the brakes fully apply. Lever and pedal must fully return when released.
Ensure transmission lever is work­ing then reset in PARK position.
Check fuel, oil and coolant levels.
Check for oil leaks on the en-
gine/transmission and drive train components.
Ensure fuel valve is in fully open position (ON).
Clean headlamps and taillight.
Ensure front access compartment
cover and rear storage compart­ment cover are properly latched.
Ensure seat is properly latched.
If you transport cargo, respect load
capacity. Ensure cargo is properly secured to the racks.
If you are pulling a trailer or other equipment, ensure it respects the tongue capacity and towing capac­ity. Ensure trailer is properly se­cured to hitch.
Look and feel for loose parts while engine is off. Check fasteners.
Ensure the path of travel is free of persons and obstacles.
Check operation of ignition switch, start button, engine stop switch, headlamps, taillight and indicator lights.
Start engine and drive forward slowly a few feet and apply all brakes individually to test them.
Check operation of 2WD/4WD se­lector.
Correct any problem you may have found before riding. See an autho­rized Bombardier ATV dealer as nec­essary.
Starting the Engine
Insert key in ignition switch and turn to ON.
Place the engine stop switch to RUN.
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86
Page 87
Press the start button and hold until the engine starts.
CAUTION: Do not hold the start button more than 30 seconds. A rest period should be observed be­tween the cranking cycles to let the starter cool down. Pay attention not to discharge the battery.
Release the start button immediately when the engine has started.
NOTE:
cannot be started. Have the battery recharged or replaced.
If the battery is dead, engine
Shifting the Transmission
Let engine idle to warm up. Apply brakes and select the desired
gear range H or L.
NOTE:
when the transmission lever is en­gaged in the park position.
Release brakes.
CAUTION: Make sure parking brake is fully disengaged before operat­ing the ATV.
Gradually press the throttle lever to in­crease engine speed and thus engag­ing the continuously variable transmis­sion (CVT).
At the opposite, when the throttle lever is released, the engine speed decreases.
Using the Reverse
CAUTION: When changing from forward to reverse, or vice-versa, always completely stop the vehicle and apply the brake prior to moving the transmission lever.
The same procedures as SHIFTING THE TRANSMISSION above apply ex­cept for the following.
Set the transmission lever in RE­VERSE position.
The brake must be applied
2WD/4WD Selector
The 4WD mode may be selected or deselected when the vehicle is stopped.
CAUTION: The vehicle must be stopped to engage or disengage 2WD/4WD selector. Mechanical damage may occur if selector is en­gaged or disengaged while driving.
CAUTION: If the rear wheels are spinning, release the throttle and wait engine return to the idle before selecting the 4WD mode.
The 4WD mode is engaged when the selector is pushed downwards.
V07I0DY
4WD MO DE
To deselect the 4WD mode, press the selector on 2WD.
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V07I0EY
2WD MO DE
When the selector is located on the 2WD, the vehicle is in 2 wheel drive at all time.
Winch Operation
XT Models
See the AT V W IN CH OP E RAT OR 'S MANUAL. This manual should be kept
in the tool kit and remain in the vehicle at all times.
Remove key from ignition switch.
Post-Operation Care
When vehicle is used in salt-water environment (beach area, launch­ing/loading boats etc.), rinsing the ve­hicle with fresh water is necessary to preserve vehicle and its components. Metallic parts lubrication is highly recommended. Use BOMBARDIER LUBE (P/N 293 600 016) or an equiv­alent. This must be performed at the end of each operating day.
When vehicle is operated in muddy conditions, rinsing the vehicle is rec­ommended to preserve vehicle and its components and to keep lights clean.
NOTE:
washer to clean the vehicle.
LOW PRESSURE ONLY (like a gar­den hose).
electrical or mechanical damages.
Never use a high pressure
USE
High pressure can cause
Stopping the Engine
WARNING
Avoid parking on slope.
Release throttle and completely stop the vehicle.
Apply the parking brake by using brake lever lock on brake lever.
Set transmission lever in PARK posi­tion.
Push the engine stop switch in OFF position.
Turn key in ignition switch to OFF.
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Page 89

SPECIAL PROCEDURES

Flooded Engine (Drowned Mode)
If the engine does not start and it is fuel-flooded, this special mode can be activated to prevent fuel injection and to cut ignition while cranking. Proceed as follows:
Insert key in ignition switch and turn to ON.
Press completely and HOLD throttle lever.
Press the START button. The engine should be cranked for 20
seconds. Release START button. Release throttle lever and start/crank
engine again to allow starting.
If it does not work:
Clean the spark plug caps areathen re­move them. Remove the spark plugs (tools are supplied in tool kit).
WARNING
Always wear eye protector and gloves when cleaning the spark plug holes.
Crank engine several times. Install new spark plugs if possible or clean and dry spark plugs.
Start engine as explained above. If en­gine continues to flood, see an autho­rized Bombardier ATV dealer.
Engine Overheat
If engine overheats, CHECK ENGINE indicator light will turn on and HI TEMP will appear in the multi-function dis­play.
Try the following: Check and clean radiator fins. See
MAINTENANCE section.
WARNING
The radiator can be very hot, wear gloves before touching it.
Reduce vehicle speed but try to keep vehicle moving to supply air to radia­tor. If engine is still overheating after approximately one minute, stop vehi­cle and set transmission to PARK. Stop engine.
Place the ignition switch to ON po-
(DO NOT RESTART ENGINE
sition
YET)
. The radiator fan will cool the ra-
diator. Let engine cool down. Check coolant
level and refill if possible.
WARNING
Never refill cooling system when engine is hot.
See an authorized Bombardier ATV dealer as soon as possible.
Turn O ver
When vehicle is turned over or stays tilted on the side, replace the vehicle in its normal operating position (on all four wheels) and wait 3 to 5 minutes before starting engine.
Before starting engine, check engine oil level and refill if necessary. If the oil pressure light stays ON after starting engine, stop engine and see an autho­rized Bombardier ATV dealer as soon as possible.
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ATV Immersion
Should the ATV become immersed, it will be necessary to take itto an autho­rized Bombardier ATV dealer as soon as possible.
ENGINE!
cause serious damage if the correct restart procedure is not followed.
DO NOT START THE
Immersion of the ATV can
Storage and Preseason Preparation
WARNING
Have an authorized Bombardier ATV dealer inspects fuel system integrity as specified in MAINTE­NANCE CHART.
When a vehicle is not in use for more than one month, proper storage is a necessity.
See an authorized Bombardier ATV dealer for proper procedures.
When using your ATV after storage, a preparation is required. See an autho­rized Bombardier ATV dealer for prop­er procedures.
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Page 91

CARGO AND TRANSPORTATION

While reading this Operators Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
Cargo
WARNING
The vehicle handling, stability and braking distance are affected when load­ing racks and using the vehicle. Correct loading and weight distribution are therefore important. Never overload, tow or carry cargo improperly. Al­ways ensure the cargo is safely secured and properly distributed on each rack and between front and rear racks before operating the vehicle. Safe­ly reduce speed according to terrain conditions when carrying cargo or pulling a trailer. Allow greater distance for breaking. Always secure cargo as low as possible on the rack(s) to reduce the effect of a higher center of gravity. Failure to follow the recommendations here could cause changes in vehicle handling which could lead to an accident resulting in severe in­juries including the possibility of death.
When car going vehicle, respect these maximum loads.
MAXIMUM LOADS
Total load allowed 235kg(517lb)
Front load 45 kg (100 lb) Evenly distributed.
Rear load 90 kg (200 lb)
Includes driver, all other loads and added accessories.
Evenly distributed. Includes rear rack, rear storage box and tongue load.
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Transportation
When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended.
WARNING
Rear Location
V07A0FY
TYPICAL
V00A174
Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor­mal operating position (on all four wheels).
Select the PARK position and set the parking brake.
Secure the vehicle by the front bumper and rear bumper.
CAUTION: Attaching vehicle at oth­er locations may damage the vehi­cle.
Unload racks before transporting the vehicle.
Front Location
WARNING
Do not tow this vehicle behind a car or other vehicle. Use a trailer.
V07A0EY
TYPICAL
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Page 93

TROUBLESHOOTING

ENGINE DOES NOT TURN
1. Ignition switch is in the OFF position.
Place switch to the ON position.
2. Engine stop switch.
Make sure that engine stop switch is in ON position.
3. Transmission is not set on PARK or NEUTRAL.
Set transmission either in PARK or in NEUTRAL or press the brake lever.
4. Burnt fuse.
Check main fuse condition.
5. Weak battery or loose connections.
Check charging system fuse.Check connections and terminals condition.Have the battery checked.Contact an authorized Bombardier ATV dealer.
6. Wrong ignition key, speedometer multi-function display shows INVALID KEY.
Use the proper key for this vehicle.
ENGINE TURNS OVER BUT FAILS TO START
1. Flooded engine (spark plug wet when removed).
Refer to SPECIAL PROCEDURES.
2. No fuel to the engine (spark plug dry when removed).
Check fuel tank level. A failure of the fuel pump may have occurred.Contact an authorized Bombardier ATV dealer.
3. Spark plug/ignition (no spark).
Check main fuse condition.Remove spark plug then reconnect to ignition coil.Check that ignition switch and/or engine stop switch is/are at the ON posi-
tion.
Start engine with spark plug grounded to the engine away from spark plug
hole. If no spark appears, replace spark plug.
If trouble persists, contact an authorized Bombardier ATV dealer.
4. Speedometer CHECK ENGINE indicator lamp is on and multi-function dis­play shows CHECK ENGINE.
Contact an authorized Bombardier ATV dealer.
5. Engine is under a protection mode.
Speedometer CHECK ENGINE indicator lamp is on and multi-function dis-
play shows CHECK ENGINE, contact an authorized Bombardier ATV dealer.
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ENGINE LACKS ACCELERATION OR POWER
1. Fouled or damaged spark plug.
Check item ENGINE TURNS OVER BUT FAILS TO START.
2. Lack of fuel to engine.
Check item ENGINE TURNS OVER BUT FAILS TO START.
3. Engine is overheating.
Check ENGINE OVERHEATING in SPECIAL PROCEDURES.If overheating persists, contact an authorized Bombardier ATV dealer.
4. Air filter/box plugged or dirty.
Check air filter and clean if necessary.Check deposits in air box drain.Check the position of the air intake tube.
5. CVT dirty or worn-out.
Contact an authorized Bombardier ATV dealer.
6. Engine is under a protection mode.
Ckeck speedometer multi-function display for messages.Speedometer CHECK ENGINE indicator lamp is on and multi-function dis-
play shows CHECK ENGINE or LIMP HOME, contact an authorized Bom­bardier ATV dealer.
ENGINE BACKFIRE
1. Exhaust system leakage.
Contact an authorized Bombardier ATV dealer.
2. Engine is running too hot.
See ENGINE LACKS ACCELERATION OR POWER.
3. Ignition timing is incorrect or there is an ignition system failure.
Contact an authorized Bombardier ATV dealer.
ENGINE MISFIRE
1. Fouled/damaged/worn spark plug.
Clean/verify spark plug and heat range. Replace as required.
2. Water in fuel.
Drain fuel system and refill with fresh fuel.
VEHICLE CANNOT REACH FULL SPEED
1. Engine.
See ENGINE LACKS ACCELERATION OR POWER.
2. Parking brake.
Ensure brake lever lock is completely removed.
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VEHICLE CANNOT REACH FULL SPEED (contd)
3. Air filter/box plugged or dirty.
Check air filter and clean if necessary.Check deposits in air box drain.Check the position of the air intake tube.
4. CVT dirty or worn-out.
Contact an authorized Bombardier ATV dealer.
5. Engine is under a protection mode.
Ckeck speedometer multi-function display for messages.Speedometer CHECK ENGINE indicator lamp is on and multi-function dis-
play shows CHECK ENGINE or LIMP HOME, contact an authorized Bom­bardier ATV dealer.
TRANSMISSION LEVER IS HARD TO MOVE
1. Transmission gears are in a position that prevents the transmission lever to work.
Rock the vehicle back and forth to move the gears in the transmission and
allow the transmission lever to be set.
2. CVT dirty or worn-out.
Contact an authorized Bombardier ATV dealer.
THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE
1. The transmission is on PARK or NEUTRAL position.
Select the R, HI or LO position.
2. CVT dirty or worn-out.
Contact an authorized Bombardier ATV dealer.
3.WaterintheCVThousing.
Contact an authorized Bombardier ATV dealer.
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SPECIFICATIONS

VEHICLE MODEL
ENGINE
Type
Number of cylinder 2 Number of valves 8 valves with mechanical lifters (adjustable) Displacement 800 cc (48.8 cu. in) Bore 91 mm (3.58 in) Stroke Compression ratio 10.3:1 Lubrication Wetsumpwithreplaceableoilfilter
Exhaust system
Air filter Synthetic paper filter with foam
TRANSMISSION
Transmission
COOLING
Type Liquid cooled Radiator Front mounted with thermostatic fan
CARBURETION
Carburetion/EFI Idle speed ± 50 1250 RPM
Fuel pump
Make Bosh Type Electrical (in fuel tank)
STANDARD XT
800 cc, 4-stroke, V-twin, liquid cooled,
Continuously Variable Transmission
(CVT), sub-transmission w/high, low,
46 mm throttle body, 1 injector per cylinder
OUTLANDER800
4-valves OHC
62 mm (2.44 in)
Spark arrestor approved by USDA
Forest Service
park, neutral and reverse
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VEHICLE MODEL
ELECTRICAL
Magneto generator
Ignition type Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse
Number of spark plug 2
Battery
Starting system
Headlamp bulb 2x35W Taillight bulb 8/27 W
Fuses
Make Denso Type 400 W @ 6000 RPM
Make Type DCPR8ESpark plug Gap
Type Dry type battery Volt 12 volts, 18 Ah
(F1) ignition coils 5A (F2) fan 20 A (F3) fuel injectors 5A (F4) speedometer/
speed sensor/tail lamp
(F5) fuel pump 7.5 A (F6) engine control
module (ECM) (F7) accessories 20 A (F8) main 30 A (F9) main
accessories
STANDARD XT
Electric start. Start on P, R, N, H or L
OUTLANDER800
CDI (Capacitor Discharge Ignition)
NGK
0.6 to 0.7 mm (.024 to .027 in)
position (with brake applied)
7.5 A
5A
30 A
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VEHICLE MODEL
DRIVE TRAIN
Front differential
Rear axle Shaft driven Turning radius 2.16 m (85 in)
SUSPENSION
Front
Rear
TIRES
Make Carlisle ACT Type Radial
Pressure
Size
WHEELS
Size
Wheel nuts torque 70 Nm(52lbf•ft)
BRAKES
Front Hydraulic, 2 discs Rear Hydraulic, 1 disc
Parking device
Type Double A-Arm Travel 203mm(8in) Type TTIIndependent Travel 228.6mm(9in)
Up to 235 kg (517 lb)
Front 26 x 8–12 Rear 26 x 10–12
Front 12 x 6 Rear 12 x 7.5
Front
Rear
STANDARD XT
Shaft driven/single auto-lock differential
OUTLANDER800
(shear pump)
28 kPa (4 PSI) maximum
24 kPa (3.5 PSI) minimum
31 kPa (4.5 PSI) maximum
28 kPa (4 PSI) minimum
Park through transmission.
LH brake lever includes a lock
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VEHICLE MODEL
LOADING CAPACITY
Front racks 45 kg (100 lb) Rear racks (including tongue load) 90 kg (200 lb) Rear storage box 10 kg (22 lb) Total vehicle load allowed
(includes operator, all other loads and added accessories)
GVWR (Gross Vehicle Weight Rating) 460 kg (1014 lb) Towing capacity 591 kg (1300 lb) Tongue capacity (included with rear racks) 23 kg (50 lb)
DIMENSIONS
Dry mass 290 kg (639 lb) Overall length
STANDARD XT
OUTLANDER800
235 kg (517 lb)
2.18 m (86 in)
Overall width
Overall height Seat height 877 mm (35 in) Wheel base 1.30 m (51 in)
Wheel track
Ground clearance 298 mm (11.8 in) Weight distribution (front/rear) 49/51%
Front 965 mm (38 in) Rear 914 mm (36 in)
1.17 m (46 in)
1.14 m (45 in)
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VEHICLE MODEL
LIQUIDS AND GREASES
Engine oil type
Gearbox oil type XP-S synthetic chaincase oil
Coolant
Type Regular unleaded gasoline
Fuel
Differential
Brake
Propeller shaft joint grease
CAPACITIES
Fuel tank
Engine
Gearbox oil 400 mL (14 U.S. oz) Coolant 2.2 L (2.32 U.S. quarts)
Differential
Brake fluid 250 mL (8.5 U.S. oz)
Octane
Front Rear
Front 500 mL (17 U.S. oz) Rear
STANDARD XT
SAE 5W30, 4-stroke mineral-based. API
classification SG, SH or SJ or XP-S 5W40
synthetic 4-stroke oil. Refer to OIL
Ethylene-glycol/water mix (50% coolant,
50% distilled water). Use Bombardier
premixed coolant or a coolant specially
Inside North America: 87 (R + M)/2 or higher
Bombardier differential oil or Synthetic
OUTLANDER800
VISCOSITY CHART for other grade
designed for aluminum engines
Outside North America: 91 RON
polyester oil 75W90 (API GL-5)
Brake fluid, DOT 4
Suspension synthetic grease
(P/N 293 550 033)
20L(5.3U.S.gal)
Oil change with filter:
2L(2.1U.S.quarts)
250 mL (8.5 U.S. oz)
A: Ampere RPM: Revolution Per Minute USDA: United States Department of Agriculture Ah: Ampere hour W: Watt
Because of our ongoing commitment to product quality and innovation, BRP re­serves the right,
at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obli­gation upon itself to install them on its products previously manufactured.
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