This Operator’s Guide utilizes the following symbols to emphasize particular information:
The Safety Alert Symbol indicates a potential personal injury hazard.
WARNING
Indicates a potential hazard that, if not avoided, could result in
serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could severely
damage vehicle components.
WARNING
YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover
can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
For your safety, understand and follow all the warnings contained in this
Operator's Guide and the labels on your vehicle. Failure to follow these
warnings can result in SEVERE INJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in this
Operator’s Guide, Safety Videocassette and on-product labels could cause
injury including the possibility of death!
All safety documentation should remain with the vehicle at th e time of sale.
All content of the Safety Information section should be interpreted by the reader
as a warning which, if not followed, may result in injury including the possibility
of death.
The following trademarks are the property of Bombardier Recreational Products
Inc.:
TM
XP-S
Printed in Canada. (vmo2006-014 DR)
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
* Trademark of Bombardier Inc. used under license.
FOREWORD
Congratulations on your purchase of a
new Bombardier
It is backed by the BRP warranty and
a netwo rk of authorized Bom b ardie r
ATV distributors/dealers ready to provide the parts, service or accessories
you may require.
Your distributor/dealer is committed
to your satisfaction. He has taken
training to perform the initial setup
and ins pection of your vehicle as well
as completed the final adjustment
before you took possession. At delivery, your distributor/dealer would have
explained the operation, maintenance
and safety f e atu res of the vehicle. We
trust you have taken full advantage of
this! If you need more complete servicing information, please ask y our
distributor/dealer.
At delivery, you were also informed of
the warranty coverage and completed
the Warranty Registration Form which
is to be sent to us for processing. In
the near future you should be receiving a warranty card which will confirm
our receipt of the registration as well
as be used for warranty or recall purposes.
You are invited to contact our customer a ssistance center should you
experience problems which cannot be
resolved by an authorized Bombardier
ATV distributor/dealer.
It is understood that this Operator’s
Guide may be transla ted into another
language. In the event of any discrepancy, the English version shall prevail.
Throughout this document the masculineisusedtodenotethemasculineor
feminine.
*
recreational vehicle.
The information and components/
system descriptions contained in this
document are correct at the time of
publication. BRP, however, maintains
a policy of continuous improvemen t
of its products without imposing upon
itself any ob ligation to insta ll them
on products previously manufactured.
Due to late changes, some differences between the manufactured
product and the descriptions and/or
specifications in this guide may occur.
BRP reserves the right at any time to
discontinue or change specifications,
designs, features, models or equipment without incurring any obligation
upon itself.
The illustrations in this doc ument
show the typical construction of the
different assemblies and may not reproduce the full detail or exact shape
of the parts. However, they represent
parts that have the same or similar
function.
TheuseofRIGHTandLEFTindications in the text always refers to driving position (when sitting on vehicle).
Specifications are given in the international metric system with the SAE
U.S. equivalent in parenthesis. Where
precise accuracy is not required, some
conversions are rounded off for easier
use.
We recommend genuine BRP products for replacement parts and accessories. They’ve been especially designed for your vehicle and manufactured to meet BRP’s demanding standards.
A Shop Manual can be obtained for
complete service and maintenance information and more repair information.
______________________
1
TABLE OF CONTENTS
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
NOTICE................................................................................ 7
European Community ........................................................... 7
INTRODUCTION..................................................................... 8
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES................................................... 10
OPERATION WARNINGS.......................................................... 13
SAFETY WARNING ................................................................ 39
Pre-Operation Check ........................................................... 40
Clothing .......................................................................... 41
Carrying Loads .................................................................. 42
Hauling a Trailer ................................................................. 42
Working with your Vehicle ..................................................... 42
Recreational Riding ............................................................. 42
Environment..................................................................... 43
Design Limitation ............................................................... 43
Off-Highway Operation......................................................... 44
General Operating and Safety Precautions .................................. 44
Uphill Driving .................................................................... 44
Downhill Driving ................................................................ 45
Side Hilling....................................................................... 45
Drop-Offs ........................................................................ 45
Riding Techniques .............................................................. 45
Routine Maintenance........................................................... 52
HANGTAG .......................................................................... 53
LOCATIONOF THE IMPORTANT LABELS...................................... 54
VEHICLE INFORMATION
HOW TOIDENTIFY YOURATV .................................................. 60
CONTROLS/INSTRUMENTS/EQUIPMENT.................................... 62
1) Throttle Lever ................................................................ 64
2) Front Brake Lever............................................................ 64
3) Rear Brake Lever............................................................. 64
4) Parking Brake................................................................. 65
_______________________
2
5) Transmission Lever .......................................................... 65
6) Multi-Function Switch ....................................................... 66
7) Indicator Lamps .............................................................. 68
8) Ignition Switch ............................................................... 68
9) Fuel Tank Cap ................................................................ 69
10) Fuel Valve ................................................................... 69
11) Front/Rear Brake Pedal .................................................... 70
12) Footpeg...................................................................... 70
13) Tool Kit....................................................................... 70
14) Radiator Cap ................................................................ 71
15) Fuse.......................................................................... 71
16) Vehicle Lock................................................................. 71
17) Horn Button................................................................. 72
18) Hazard Warning Switch .................................................... 72
19) Seat Latch................................................................... 72
20) 12-Volt Power Outlet....................................................... 73
21) Speedometer ............................................................... 73
LIQUIDS.............................................................................. 75
Fuel............................................................................... 75
Engine Oil........................................................................ 75
Gearbox Oil...................................................................... 77
Engine Coolant .................................................................. 77
Brake Fluid....................................................................... 78
Battery ........................................................................... 79
BREAK-IN PERIOD.................................................................. 80
OPERATINGINSTRUCTIONS..................................................... 81
General........................................................................... 81
Pre-Operation Check ........................................................... 81
Initial Cold Starting.............................................................. 81
Warm Engine Starting .......................................................... 82
Stopping the Engine ............................................................ 82
Shifting the Transmission ...................................................... 82
SPECIAL PROCEDURES........................................................... 84
Flooded Engine.................................................................. 84
Engine Overheat ................................................................ 84
Post-Operation Care ............................................................ 85
Turn Over ........................................................................ 85
ATV Immersion.................................................................. 85
Storage and Preseason Preparation .......................................... 85
______________________
3
CARGO AND TRANSPORTATION ............................................... 86
TROUBLESHOOTING.............................................................. 88
SPECIFICATIONS................................................................... 92
MAINTENANCE INFORMATION
MAINTENANCE CHART........................................................... 98
GENERAL.......................................................................... 102
ENGINE ............................................................................ 103
Oil Change and Oil Strainer Cleaning ....................................... 103
Gearbox Oil Replacement.................................................... 104
Coolant Replacement ........................................................ 104
Drive Belt ...................................................................... 105
Valve Adjustment ............................................................. 105
Radiator ........................................................................ 106
Air Injection Valve Filter Cleaning ........................................... 106
CARBURETOR .................................................................... 108
AIR INTAKE SYSTEM............................................................ 109
Air Box Draining ............................................................... 109
Air Filter Cleaning............................................................. 109
ELECTRICAL....................................................................... 111
Spark Plug ..................................................................... 111
Battery ......................................................................... 111
Fuse............................................................................ 112
Bulb Replacement ............................................................ 112
DRIVE TRAIN...................................................................... 115
Drive Chain .................................................................... 115
Sprocket and Pinion .......................................................... 116
Wheel .......................................................................... 117
Wheel Bearing/Bushings Condition......................................... 117
Tires/Wheels .................................................................. 117
STEERING SYSTEM.............................................................. 119
Throttle Cable Lubrication.................................................... 119
Throttle Lever Adjustment................................................... 120
SUSPENSION..................................................................... 121
Adjustment .................................................................... 121
Lubrication..................................................................... 121
Inspection...................................................................... 121
BRAKE.............................................................................. 123
Front Brake .................................................................... 123
Rear Brake..................................................................... 123
Parking Brake.................................................................. 123
Brake Cable Lubrication...................................................... 123
_______________________
4
Inspection...................................................................... 124
Brake Fluid Replacement .................................................... 124
BODY/FRAME..................................................................... 125
Engine Area ................................................................... 125
Hitch/Trailer Ball Condition (if so equipped) ................................ 125
Fasteners ...................................................................... 125
Seat Fasteners ................................................................ 125
Vehicle Cleaning and Protection............................................. 125
WARRANTY
BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER* ATV
PRODUCTS........................................................................ 128
PRIVACYOBLIGATION/DISCLAIMER......................................... 132
CHANGE OF ADDRESS/OWNERSHIP........................................ 133
______________________
5
_______________________
6
NOTICE
This Operator's Guide has been prepared to acquaint the owner/operator
of a new vehicle w ith the various vehicle controls, maintenance and safe
operating instructions. It is indispensable for the proper use of the product.
This Operator's Guide uses the following symbols.
WARNING
Indicates a potential hazard that, if
not avoided, could result in serious
injury or death.
CAUTION: Denotes an instruction
which, if not followed, could severely damage vehicle components.
NOTE: Indicates supplementary infor-
mation needed to fully complete an instruction.
Although the mere reading of such information does not eliminate the hazard, the understanding and application
of the information will promote the
correct use of this vehicle.
To fully appreciate the pleasures, enjoyment and excitement of using this
vehicle, there are some basic rules
that MUST be observed and followed
by any user.
European Community
This warning applies only in the European Countries where on road usage
is allowed.
WARNING
On road use:
• This vehicle is built for OFFROAD purposes only. It may
be used for short distances
on paved surfaces at reduced
speed, in order to move the vehicle from an off-road location
to another.
• When driving this vehicle on
roads, always refrain from
speeding and substantially reduce vehicle speed when turning.
• Failure to do so can cause a loss
of vehicle control, possibly resulting in serious injury.
Front winch:
• The front winch hook of the
so equipped vehicle must be
removed and stored when riding the vehicle on public trails
and/or roads.
• Failure to do so can increase the
risk of injury to bystanders.
______________________
7
INTRODUCTION
Your distributor/dealer should have
provided you with some basic information on the particular controls and
features of your new vehicle. Please
takethetimetostudythisOperator's Guide and all on-product warning
labels as well as the Safety Videocassette that came with this vehicle.
They more com pletely describe what
you should know about this vehicle
before riding it.
Whether you are a new user or an
experienced rider, it is important for
your personal safety that you know the
controls and features of this vehicle .
Equally important is knowing how to
properly ride.
Irrespective of your age, experience or
state regulations, it is always prudent
for you or any other person who may
ride your vehicle, to take an approved
safe riding course. Please check with
your distributor/dealer or local authorities for availability in your area. If you
are a completely new rider, this should
be done before your first ride. Your instructor should be able to provide advice on local conditions and safe riding
practices particu lar to the area.
Riding conditions vary from place
to place. Each is subject to weather
conditions which may radically change
fromtimetotimeandfromseasonto
season.
Riding on sand is different than riding on snow or through forests or
marshes. Each location may require
a greater degree of awareness and
skill. Sh ow good judgement. Always
proceed with caution. Please do not
take any unnecessary risks that could
leave you stranded o r possibly injured.
The contents of this Operator's Guide
provide riding information which has
been proven reliable by other users.
They are not intended as a definitive
means of avoiding accidents. How
you a pply this information, coupled
with your mental and physical condition, the particular terrain hazard and
your risk acceptance level will have
an effect on your riding experience.
Have fun... and ride responsibly.
This Operator's Guide has been prepared to acquaint the owner/operator
of a new vehicle w ith the various vehicle controls, maintenance and safe
operating instructions. They are indispensable for the proper use of the
product.
Wewouldbepleasedtoreceiveany
comments on the content and format
of this Operator's Guide, the Safety
Videocassette or on-product warnings
labels.
_______________________
8
SAFETY
INFORMATION
____________
SAFETY INFORMATION
____________
9
SPECIAL SAFETY MESSAGES
THIS VEHICLE IS NOT A TOY AND
CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from
other vehicles including motorcycles
and cars. A collision or rollover can
occur quickly, even during routine maneuvers such as turning and driving on
hills or over obstacles, if you fail to take
proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this Operator's Guide and all
on-product warning labels carefully and follow the operating procedures described. Watch and pay attention to the Safety Videocassette
before operation.
Never operate this v eh icle without
proper instruction. Take a training
course. Beginners should receive
training from a certified instructor.
Contact an authorized Bombardier
ATV distributor/dealer to f ind out
about available training course nearest you.
Always follow this age recommen-
dation: A person under 16 years old
should never operate this vehicle.
Never carry a passenger on this ve-
hicle.
Never operate this vehicle on any
paved surfaces unless it is for short
distances, at reduced speed and in
order to move the vehicle from an
off-road location to another.
Always respect the road traffic law
when you operate this vehicle on
the roadway, even a dirt or gravel
road.
Never take place on this vehicle
withoutwearinganapprovedhelmet that fits properly. You sho u ld
also wear eye protection (goggles
or face shield), gloves, boots, long
sleeved shirt or jacket, and long
pants.
Neverconsume alcohol or drugs be-
fore or while riding this vehicle.
Never operate at excessive speeds.
Always go at a speed that is proper for the terrain, vis ibility, an d operating conditions, and your experience.
Never attempt wheelies, jumps, or
other stunts.
Always inspect your vehicle each
time you use it to make sure it is
in safe operating condition. Always
follow the inspection and maintenance procedures and schedules
described in th is Operator's Guide.
Always keep both hands on the
handlebars and both feet on the
footrests of the vehicle during operation.
Always go slowly and be extra care-
ful wh e n operating on unfamiliar
terrain. Always be alert to cha ng in g
terrain conditions when operating
this vehicle.
Never operate on excessively
rough, slippery or loose terrain until you have learned and practiced
the skills necessary to control this
vehicle on such terrain. Always be
especially cautious on these kinds
of terrain.
Always follow proper procedures
for tu
rning as described further in
this Operator's Guide. Practice
turning at low speeds before attempting to turn at faster spe
Do not turn at excessive speed.
eds.
___________
10
SAFETY INFORMATION
___________
Never operate this veh icle on hills
too steep for the vehicle or for your
abilities. Practic e on smaller hills
before attempting larger hills.
Always follow proper procedures
for climbing hills as described
further in this Operator's Guide.
Check the terrain carefully before
you start up any hill. Never climb
hills with excessively slippery or
loose surfaces. Shift your weight
forward. Never open t he throttle suddenly or make sudden gear
changes. Never go over the top of
any hill at high speed.
Always follow proper procedures
for going down hills and for braking on hills as described further in
this Operator's Guide. Check the
terrain carefully before you start
down any hill. Shift your weight
backward. Never go down a hill at
high speed. Avoid going down a hill
at an angle that would cause the
vehicle to lean sharply to one side.
Go straight down the hill where
possible.
Always follow proper procedures
for crossing the side of a hill as
described further in this Operator's
Guide. Avoid hills with excessively
slippery or loose surfaces. Shift
your weight to the uphill side of
the vehicle. Never attempt to turn
the vehicle around o n any hill until you have mastered the turning
technique described in this Operator's Guide on level ground. Avoid
crossing the side of a steep hill if
possible.
Always use proper procedures if
you stall or roll backwards when
climbing a hill. To avoid stalling,
use proper gear and maintain a
steady speed when climbing a hill.
If you stall or roll backwards , follow
the special procedure for braking
described in th is Oper ator's Guide.
Dismount on the uphill side or to a
side if poin te d straight uphill. Turn
the vehicle around and remount,
following the procedure described
further in this Operator's Guide.
Always check for obstacles before
operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen
trees. Always follow proper procedures when operating over obstacles as described further in this Operator's Guide.
Always be careful when skidding
or sliding. Learn to safely control
skidding or slid ing by practicing at
low speeds and on level smooth
terrain. On extremely slippery surfaces, such as ice, go slowly and be
very cautious in order to reduce the
chance of skidding out of control.
Never operate this vehicleinfast
flowing water or in water deeper
than that specified in this O perator's Guide. Remember that wet
brakes may have reduced stopping
ability. Test your brakes a fter leaving water. If necessary, apply them
several times to let friction dry out
the p ads.
Always be sure there are no ob-
stacles or people behind the vehicle wh en you operate in reverse.
When it is safe to proceed in reverse, go slowly.
Always us e the size and t ype tires
specified furthe r in this Operator's
Guide
. Always maintain proper tire
pressure as described further in this
Operator's Guide.
____________
SAFETY INFORMATION
____________
11
Never modify this vehicle through
improper installation or use of accessories. Only use BRP's approved accessories. Do not install
passenger seat.
Never exceed the stated load lim-
its for this vehicle including operator, all other loads and added accessories. Cargo should be properly
distributed and securely attached.
Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater
distance for braking.
FOR MORE INFORMATION
ABOUT ATV SAFETY, contact an authorized BRP ATV distributor/dealer
to find out about available training
courses nearest you.
___________
12
SAFETY INFORMATION
___________
OPERATION WARNINGS
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
NOTE: The following illustrations are general representations only. Your mod el
may differ.
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know
how to operate this vehicle properly in different situations and on different
types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the training
course offered by BRP. They should then regularly practice the skills
learned in the course and the operating techniques described in this
Operator's Guide.
For more information about the training course, contact an authorized
Bombardier ATV distributor/dealer.
____________
SAFETY INFORMATION
___________
13
WARNING
V00A01Q
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or
death of the child.
Even though a child may be within the age group for which this vehicle is
recommended, he may not have the skills, abilities, or judgment needed
to operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this vehicle.
___________
14
SAFETY INFORMATION
___________
WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle.
Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry passenger. Even with a long seat that provides unrestricted
operator movement, it is not designed nor intended to carry passenger(s).
____________
SAFETY INFORMATION
___________
15
WARNING
V00A04Q
POTENTIAL HAZARD
Operating this vehicle on public streets or roads.
WHAT CAN HAPPEN
You can collide wit h another vehicle. Paved surfaces may seriously affect
handling and control of the vehicle, and may cause the vehicle to go out
of control.
HOW TO AVOID THE HAZARD
If an road usage is allowed in your area, operate your vehicle on paved
surface for short distance and for the only purpose of m oving the vehicle
from an off-road usage to another.
Always operate the vehicle at low speed (never exceed 65 km/h (40 MPH))
and reduce the speed before m aking a turn.
Always respect all road traffic laws when operating your vehicle on public
streets or roads.
___________
16
SAFETY INFORMATION
___________
WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection
and protective clothing.
WHAT CAN HAPPEN
The following items concern all ATV's operator:
– riding without an approved helmet increases the chances of a severe
head injury or death in the event of an accident
– riding without eye protection can result in an accident and increases
the chances of a severe injury in the event of an accident
– riding without protective clothing increases the chances of severe
injury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fi ts properly. You should also wear:
– eye protection (goggles or face shield)
– gloves and boots
– Iong sleeved shirt or jacket
– Iong pants.
____________
SAFETY INFORMATION
___________
17
WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Couldcauseyoutoreactmoreslowly.
Could affect your balance and perception.
Could result in a n accident or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
___________
18
SAFETY INFORMATION
___________
WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in
an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and
operating conditions, and your experience. The maximum speed
authorized with this vehicle is 65 km/h (40 MPH). Always reduce speed
before making a turn.
____________
SAFETY INFORMATION
___________
19
WARNING
V00A09Q
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
___________
20
SAFETY INFORMATION
___________
WARNING
POTENTIAL HAZARD
Failure to inspect the vehicle before operating.
Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle
is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules
described further in this O perator's Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or operator break
through the ice.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice is
thick enough and sound enough to s upport the vehicle and its load, as well
as the force that is created by a moving vehicle.
____________
SAFETY INFORMATION
___________
21
WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during
operation.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the
vehicle or could cause you to lose your balance and fall off the vehicle.
If you remove a foot from the footrests, your foot or leg may come into
contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests
during vehicle operation.
___________
22
SAFETY INFORMATION
___________
WARNING
V00A0CQ
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time
to react.
Could result in the vehicle overturning or loss of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the vehicle.
____________
SAFETY INFORMATION
___________
23
WARNING
V00A0DQ
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slippery or
loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an
accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you
have learned and practiced the skills necessary to control this vehicle on
such terrain.
Always be especially cautious on these kinds of terrain.
___________
24
SAFETY INFORMATION
___________
WARNING
V00A0EQ
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described further in this
Operator's Guide. Practice turning at low speeds before attempting to turn
at faster speeds.
Do not turn at excessive speed.
____________
SAFETY INFORMATION
___________
25
V00A0QQ
WARNING
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level
surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your
abilities.
Practice on smaller hills befo r e attempting larger h ills.
___________
26
SAFETY INFORMATION
___________
WARNING
V00A0FQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in
this Operator's Guide.
Always check the terrain carefully before you start up any hill.
Never climb hills with excessively slippery or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly or make sudden gear changes. The
vehicle could fl ip over backwards.
Never go over the top of any h ill at high speed. An obstacle, a sharp drop,
or another vehicle or person could be on the other side of the hill.
____________
SAFETY INFORMATION
___________
27
WARNING
V00A0GQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described further
in this Operator's Guide. NOTE: A special technique is required when
braking as you go down a hill.
Always check the terrain carefully before you start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
___________
28
SAFETY INFORMATION
___________
WARNING
V00A0HQ
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle around on any hill until you have
mastered the turning technique as described further in this Operator's
Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator's
Guide.
Avoid hills with excessively slippery or loose surfaces.
Shift your weight to the uphill side of the vehicle.
____________
SAFETY INFORMATION
___________
29
WARNING
V00A0IQ
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep your weight uphill. Never open the throttle suddenly or make sudden
gear changes. The vehicle could fl ip over backwards.
Apply the brak es.
Lock parking brake after you are stopped.
Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weight uphill. Never open the throttle suddenly or make sudden
gear changes. The vehicle could fl ip over backwards.
Never apply the rear brake while rolling backwards.
Apply the front brake gradually.
When fully stopped, apply rear brake as well and lock parking brake.
Dismount on uphill side, or to a side if pointed straight uphill.
Turn the vehicle around and remount, following the procedure described
further in this Operator's Guide.
___________
30
SAFETY INFORMATION
___________
WARNING
V00A0JQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision.
Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles.
Never attempt to ride over large obstacles, such as large rocks or fallen
trees.
When you go over obstacles, always follow proper procedures as
described further in this O perator's Guide.
____________
SAFETY INFORMATION
___________
31
WARNING
V00A0KQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle.
You may also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at low speeds and
on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious
in order to reduce the chance of skidding or sliding out of control.
___________
32
SAFETY INFORMATION
___________
WARNING
V00A0LQ
POTENTIAL HAZARD
Operating this vehicle through deep or fast fl owing water.
WHAT CAN HAPPEN
Tires may fl oat, causing loss of traction and loss of control, which could
lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water dee p er than
that specifi ed further in this Operator's Guide.
Check water depth and current before you attempt to cross any water.
Water should not go above footrests.
Remember that wet brakes may have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply them several times to let
friction dry out the pads.
____________
SAFETY INFORMATION
___________
33
WARNING
V00A0MQ
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind the vehicle, resulting in serious
injury.
HOW TO AVOID THE HAZARD
When you select reverse gear, make sure there are no obstacles or people
behind the vehicle. When it is safe to proceed, go slowly.
___________
34
SAFETY INFORMATION
___________
WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire
pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with
improper or uneven tire pressure, may cause loss of control, and increases
the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in this Operator's
Guide for this vehicle.
Always maintain proper tire pressure as described furtherin this Operator's
Guide.
____________
SAFETY INFORMATION
___________
35
WARNING
V00A0NQ
POTENTIAL HAZARD
Operating this vehicle with improper modifi cations.
WHAT CAN HAPPEN
Improper installation of accessories or modifi cation of this vehicle m ay
cause changes in handling which in some situations could lead to an
accident.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of
accessories. All parts and accessories added to this vehicle should
be approved by BRP and should be installed and used according to
instructions. If you have questions, consult an authorized Bombardier
ATV distributor/dealer.
Do not install passenger seat or use the racks to carry a passenger.
___________
36
SAFETY INFORMATION
___________
WARNING
V00A0PQ
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle including operator,
as well as other loads and added accessories.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow greater
distance for braking.
Always follow the instructions in this Operator's Guide for carrying cargo
or pulling a trailer.
____________
SAFETY INFORMATION
___________
37
WARNING
V03M01Q
POTENTIAL HAZARD
Transporting inflammableordangerousmaterialcanleadtoexplosions.
WHAT CAN HAPPEN
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport infl ammable or dangerous material.
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
___________
38
SAFETY INFORMATION
___________
SAFETY WARNING
To fully appreciate the pleasures and excitement of riding this vehicle, there are
some basic rules and tips that you should follow. Some may be new to you while
others may be common sense or obvious. Irrespective, we ask that you take a
few minutes to read this Operator's Guide completely before you operate this
vehicle.
Information in this Operator's Guide is limited. It is strongly recommended that
you obtain further information and training from your local authorities, ATV clubs
or a recognized ATV training organization.
BRP does not recommended anyone under the age of 16 to ride a vehicle having
an engine higher than 90 cc. For the child's safety, we strongly recommend you
also follow and enforce this recommendation. You are the sole judge of a rider's
capability to understand the risks a nd operate a vehicle safely.
Persons with cognitive or physical impairments or who are hig h risk takers have
an increa se d exposure to overturns or collisions which may result in injury including death.
Become completely familiar with the operational controls and the general operation of the vehicle before venturing into off road conditions. Practice driving in
a suitable area free of hazards and feel the response of each control. Drive at
low speeds. Higher speeds require greater experience, knowledge and suitable
riding conditions.
Not all vehicles are the same. Each has its own unique performance characteristics, controls and features. Each will ride and handle differently.
Never assume that the vehicle will go everywhere safely. Sudden changes in
terrain caused by holes, depressions, banks, softer or harder "ground" or other
irregularities may cause the vehicle to topple or become unstable. To avoid this,
slow down and always observe the terrain ahead. If the vehicle does begin to
topple or tipover, it is usually the best advice to immediately get off... AWAY
from the direction of the tipover!
____________
SAFETY INFORMATION
___________
39
Pre-Operation Check
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components
before starting. If not done, severe
injury or death might occur.
Before using this vehicle, the operator
should alw ay s:
• Remove vehicle lock.
• Apply parking brake and check if it
operates properly.
• Check tire pressure and condition.
• Check wheels and bearings for
wear and damage.
• Check location of controls and ensure they work properly.
• Verify if steering operates freely.
• A ctivate throttle control lever several times to ensure it operates freely.
It must return to idle position when
released.
• A ctivate the brake lever and brake
pedal to make sure the brakes fully
apply. Lever and pedal must fully
return when released.
• Ensure transmission lever is workingthenresetinNEUTRALposition.
• C heck drive chain for adjustment
and lubrication.
• Check sprockets for wear and damages.
• C heck fuel, oil and coolant levels.
• Check for oil leaks on the engine/
transmission and drive train components.
• Ensure fuel valve is in fully open
position (ON).
• C lean headlamps, direction indicator lamps and brake lamp.
• Ensure front access compartment
cover is properly latched.
• Ensure seat is properly latched.
• If you transport cargo, respect load
capacity.
• If you are pulling a trailer or other
equipment, ensure it respects the
tongue capacity and towing capa city. Ensure trailer is properly secured to hitch.
• Look and feel for loose parts while
engine is off. Check fasteners.
• Ensure the path of travel is free of
persons and obstacles.
• Check operation of ignition switch,
start button, engine stop switch,
headlamp and direction switches as
well as hazard warning button.
• Start engine, remove parking brake
and drive forward slowly a few feet
then apply all brakes individually to
test them.
Correct any problem you may have
found before riding. See an authorized Bombardier ATV distributor/
dealer as necessary.
___________
40
SAFETY INFORMATION
___________
Clothing
Actual weather conditions should help you decide how to dress. However, it
is important that the operator always wear the appropriate protective clothing
and apparel, including an approved helmet, eye protection, boots, gloves, long
sleeved shirt and pants. This type of clothing will provide you protection from
some of the minor hazards you may encounter en route. Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or
on tree branches and shrubs. Depending on conditions, antifogging goggles or
sunglasses may be required. Different colored lenses available for goggles or
sunglasses help you distinguish terrain variations. Sunglasses should only be
worn during the daytime.
Approved
helmet
Eye protection
Rigid chin
guard
Chest
protector
Long
sleeves
Gloves
V00A0RN
____________
Long, sturdy
pants
Boots
SAFETY INFORMATION
___________
41
Carrying Loads
Any load carried on the vehicle will affect the stability and co ntrol of the veh icle.
For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control.
Always be aware that the "load" may slide or fall off and crea te an accident. Avoid
loads that may protrude sideways and get snagged or caught in brush or other
obstacles. Avoid covering and obstructing the headlamp or brake lamp with the
cargo.
This vehicle is designed specifically to carry an operator only. Even with a long
seat that provide unrestricted operator movements, they are not designed nor
intended to carry pa ssenger(s). Do not install passenger seat or use the racks or
their location to carry passenger(s) (if so equipped). Carrying passenger(s) may
affect the stability and your control of the veh icle .
Hauling a Trailer
Riding this vehicle with a trailer substantially increases the risk of toppling, especially on inclined slopes. If a tra iler is used behind the vehicle make su re that its
hitch is compatible with the one on the vehicle. Make sure the trailer is horizontal
with the vehicle. (In some in stances a special extension may have to be installed
on the vehicle hitch). Use security chains to secure the trailer with the vehicle.
This vehicle may require additional stopping distance if hauling heavy loads, especially on inc lined surfac es . B e careful not to skid or slide. When stopped or
parked, block the vehicle and trailer wheels from possible movement. Always
make sure load is evenly distributed on the trailer. Use caution when disconnecting a loaded trailer; it or its load may topple on you or others. Do not turn at high
speeds. Always use low gear range and slow down a lot.
Working with your Vehicle
Your vehicle can help you perform some LIGHT tasks. A variety of accessories
are available from your authorized Bombardier ATV distributor/dealer. However,
always respect the load and capacities of the vehicle. Overloading of the vehicle
can overstress the components and cause failure. To prevent possible injury, it
is equally important to follow the instructions and warnings that accom pany the
accessory. Avoid any physical exertion through lifting or pulling of heavy loa ds or
manpowering the vehicle. (Continue to read RECREATIONAL RIDING below.)
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated
for other types of off road use. This includes snowmobile trails, equestrian trails,
cross country ski trails, mountain bike trails etc. Never assume there are no other
users on the trail. Always stay to the c omplete right of the trail and do not zig
zag to one side of the trail then the other. Be prepared to stop or pull off to the
side if another trail user appears in front of you.
Join a local ATV club. They will provide you with a map and advice or inform you
where you can ride. If a club does not exist in your area, help start one. Group
riding and club activities provide a pleasurable, social expe rie nce.
___________
42
SAFETY INFORMATION
___________
Always keep a safe distance from other riders. Your judgment of speed, terrain conditions, weather, m echanical condition of your vehicle and the "trust in
judgment" you have in others around you will help you make a better choice of
appropriate safe distance. This vehicle, like any other motorized veh icle, cannot
stop "on a dime".
Always operate this vehicle at low speed, do not exceed 65 km/h (40 MPH),
and reduce the speed before making a turn when the vehicle is operated on the
roadway.
Before you ride, tell someone where you are planning to travel and your expected
time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equipment. Find out where you can get additional gasoline and oil. Be prepared for
the possible conditions you may encounter. An emergency first aid kit should
always be a consideration.
Environment
One of the benefits of this vehicle is that it can take you off the beaten path
away from most communities. However, you should always respect nature and
the rights of others to enjoy it. Do not ride in environmentally sensitive areas.
Do not drive over forest crops or shrubs... nor cut down trees or take down
fencing... nor spin your wheels and destroy the terrain. “Tread Lightly”.
Chasing wild life is in many areas illegal. Wildlife can die of exhau stion after being
chased by a motorized vehicle. If you encounter animals on the trail, stop and
observe quietly and with caution. It will be one of the better memories of your
life.
Observe the rule... “what you take in, carry out”. Do not litter. Do not start
campfires unless you have permission to do so... and then only ... away from
dry areas. The hazards you may create on the trail may cause injury to others or
yourself, even at a later date.
Respect farm lands. Always o btain the permission of the landowner before riding
on private land. Respect crops, farm animals and property lines. If you come to
a closed a gate, close it again after yourself.
Finally, do not pollute streams, lakes or rivers and do not modify the engine or
muffling system, or remove any of its components.
Design Limitation
Although the vehicle is exceptio nally rugged for its class, it is still a light ve hic le
by definition and its operation must be restricted to its proper purpose.
The addition of weight to any part of the vehicle changes its gravitational stability
and modifies its pe rfo rm a nce.
____________
SAFETY INFORMATION
___________
43
Off-Highway Operation
The very nature of off-highway operation is dangerous. Any terrain, which has
not been specially prepared to carry vehicles, presents an inherent danger where
angularity, terrain substance and exact steepness are unpredictable. The terrain
itself presents a continual element of danger, which must be knowingly accepted
by anyone venturing over it.
An operator who takes a vehicle off-road should always exercise the utmost care
in s electing the safest path and keeping close watch on the terrain ahead of him.
On no account should the vehicle be operated by anyone who is not completely
familiar with the driving instructions applicable to the vehicle, nor should it be
operated on steep or treacherous terrain.
General Operating and Safety Precautions
Care, caution, experience and driving skill are the best precautions a ga inst the
hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an
obstacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never drive
faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles,
such as rocks or stumps, that may cause loss of stability, resulting in tipover or
rollover.
Never operate the vehicle if the controls do not function normally.
When operating in reverse, check that the path behind the vehicle is free of peo-
ple or obstacles. Proceed slowly and avoid sharp turns.
When stopped or parked, always apply the parking brake. This is especially im-
portant wh en parking on a slo pe. On very steep inclines or if the vehicle is carrying cargo, the wheels should be blocked using rocks or bricks. Remember to
turn the fuel valve to the closed position.
Uphill Driving
Due to configuration, this vehicle has excellent climbing ab ility, so much so that
tipover is possible before traction is lost. For example, its common to encounter
terrain situations whe re the top of the hill has eroded to a poi nt that the hill peak
rises very sharply. The vehicle can readily negotiate such a condition, however,
in doing so, when the front of the vehicle is driven to a point that the vehicle's
balance changes rearward tipover can occur.
The sam e situation m ay apply if an embedded object causes the front of the
vehicle to climb more than desired. If such a situation occurs take an alternate
route. Be aware of side hilling dangers when doing so.
It is also wise to know the terrain condition on the other side of the hill or bank. All
too often there exists a sharp drop-off that is impossible to negotiate or descend.
___________
44
SAFETY INFORMATION
___________
Downhill Driving
This vehicle can climb slopes that are steeper than it can safely descend. Therefore, it is essential to assure that a safe route exists to descend a slope before
youclimbit.
Decelerating while negotiating a slippery downhill slope could "toboggan" the vehicle. Maintain steady speed and/or accelerate slightly to regain control.
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with
extreme caution. Side hilling on steep inclines could result in r ollo ver. In addition, slippery or unfirm surfaces could result in uncontrollable s ide sliding. Do
not attempt to turn the vehicle downhill with the slide. Avoid all objects or depressions that will intensify the raising of one side of the vehicle higher than the
other, thus causing rollover.
Drop-Offs
This vehicle will "bottom-out" and usually stop if either the front or rear wheels
are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive
and tipover.
WARNING
Avoid negotiating drop-offs. Reverse and select an alternate route.
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only
enough throttle to proceed safely. Statistics show that high speed turns usually
result in mishaps and inju ry. Always remember that this vehicle is heavy! Its
pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designed for jumping nor can it, or you, absorb the energy of
high impacts such as jumping. Performing "wheelies" can cause the vehicle to
flip over onto you. Both practices have a high risk for you and should be avoided
at all times.
To maintain proper control it is strongly advised that you keep your hands on the
handlebar and within easy reach of all controls. The same holds true for your
feet. To minimize the poss ibility of any leg or foot injury, keep your feet on th e
footrests at all times. Do not direct your toes outwards nor place your foot out to
assist turning as they can be hit or snagged by passing obstacles or may contact
the wheels.
____________
SAFETY INFORMATION
___________
45
V00A0UL
Even though there is an adequate suspensions system on this vehicle there are
"washboard" or rough terrain conditions that will make you feel uncomfortable
and even cau se back injury. "Posting" o r riding in a crouched position will often
be required. Slow down and allow your flexed legs to absorb impact.
If a road usage is allowed in your area, operate your vehicle on paved surface only
for short distance and for the only purpose of moving the vehicle from an offroad usage to another. Always operate your vehicle at low speed (never exceed
65 km/h (40 MPH)) and reduce the speed before making a turn. Always respect
all road traffic laws when operating your vehicle on public roads or streets. If
youhavetocrossaroad,theleaddrivershouldgetoffhisvehicletheobserve
and give d irection to the other riders. The last person after crossing then assists
the lead driver to cross. Do not travel on sidewalks. They are designated for
pedestrian use.
Water can be a unique hazard. If it is too deep the vehicle may "float" and topple.
Check the water depth and current before you attempt to cross any water. Water
should not go above the footrest. Be wary of slippery surfaces such as rocks,
grass, logs, etc., both in the water and on its banks . A loss of traction may occur.
Do not attempt to enter the water at high speed. The water will act as a brake
and could throw you.
___________
46
SAFETY INFORMATION
___________
V00A0VL
Water will affect the braking ability of yo ur vehicle. Make sure you dry the brakes
by applying them several times after the vehicle leaves the water.
Mud or marsh lands may be encountered near water. Be prepared for sudden
"holes" or changes in depth. Similarly so, be watchful of hazards such as rocks,
logs, etc., partially covered by vegetation.
If your trip crosses frozen waterways, make s ure that the ice is thick enough and
sound enough to support the total weight of yourself, the vehicle and its load.
Be ever watchful of open water... it is a sure indication that the ice thickness will
vary. If in doubt, do not attempt to cross.
Ice will also affect the control of vehicle. Slow down and do not "gun" the throttle.
This will only result in spinning of the tires and possible tipover of the vehicle.
Avoid r ap id braking. This again will possibly result in an uncontrolled slide and
tipover of the vehicle. Slush should be avoided at all times since it could block
the operation or controls of the vehicle.
Sand and riding on sand dunes or on snow is another unique experience but
there are some basic precautions that should be observed. Wet, deep or fine
sand/snow may create a loss of traction and cause the vehicle to slide, drop off
or become "bogged" down. If this occurs look for a firmer base. Again, the best
advice is to slow down and be watchful of the conditions.
____________
SAFETY INFORMATION
___________
47
When riding in sand dunes it is advisable to equip the vehicle with an antenna
type safety flag. This will help make you r location more visible to others o ve r
the next sand dune. Proceed carefully should you see another safety flag ahead.
Since the antenna type safety flag can snag and rebound on your body if caught,
do not use it in areas where there are low hanging branches or obstacles.
Riding on loose stones or gravel is very similar to riding on ice. They will affect
the steering of vehicle... possibly causing it to slide and tipover especially at
high speeds. In addition, braking distance may be a effected. Remember that
“gunning” the throttle or sliding may cause loose stones to be ejected rearwards
into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do get into a slide or skid, it may help to turn the handlebar into the direction
of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. T hey are there to help you and others.
Obstacles in the “trail” should be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and depressions. You should avoid them whenever possible. Remember that some
obstacles are too large or dangerous to cross and should be avoided. Small rocks
or fallen trees may be safely crossed... approach at a 90° angle. Stand on the
footrests while keeping your knees flexed. Adjust speed without losing momentum and do not "gun" the throttle. Hold handgrips firmly. Place your body weight
rearwards and proceed. Do not try to lift the vehicle front wheels off the ground.
Be aware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are high ly important... be prepared
for slippery surfaces or terrain variations and obstacles and... use proper body
positioning.
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48
SAFETY INFORMATION
___________
Uphill
Keep your body w eig ht forward towards the top of the hill. Keep your feet on
the footpegs and shift into low gear then accelerate and when necessary, change
gear quickly as you climb. Do not over-speed since this may c ause the front of
the vehicle to lift from the ground and fall back on you. If the hill is too steep
and you cannot p roceed or the vehicle begins to roll backwards, apply the brake,
being careful not to slide. Dismount then use the “U” turn or “K” turn (while
walking back, next to the vehicle on the up hill side and with a hand on the brake
lever, slowly back the rear of the vehicle toward the top of the hill then drive
downhill). A lways walk or dismount on the upside of the slope while keeping
clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if
it begins to topple. Stay clear. Do not ride over the crest of the hill at high speed.
Obstacles, including sharp drop-offs, may exist.
V00A0XL
____________
SAFETY INFORMATION
___________
49
Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding.
Do not “coast” down the slope using solely engine compression or in neutral
gear.
V00A0YL
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
___________
50
SAFETY INFORMATION
___________
Side Hilling
This is one of the most risky types of riding since it may drastically change the
balance of the vehicle. It should be avoided wherever possible. If it is necessary
to do so however, it is important that you ALWAYS keep your body weight on
the upside of the slope... and be prepared to dismount on that side should the
vehicle begin to topple. Do not try to stop or save the vehicle from damage.
V00A0ZL
____________
SAFETY INFORMATION
___________
51
Routine Maintenance
Once your ride completed, it is wise to remove any build up of snow, ice, mud and
grime. Not only will this help you keep your vehicle longer and in good condition
for resale but will eliminate potential hazards the next time you use the vehicle.
Wash your vehicle in warm soapy water then allow it to dry. (A towel may help).
Do not wash your vehicle outside during freezing weather. Apply appropriate
lubrication as described in the MAINTENANCE section.
Part of your re sponsibility tow ards safety is to respect the contents of this
Operator's Guide. It provides valuable advice on how to properly take care of
your vehicle. If further assistance is required your authorized Bombardier ATV
distributor/dealer is always willing to help.
Modification of the vehicle to increase speed and performance may violate the
terms and conditions of your vehicle limited warranty. In addition, certain modifications including the removal of engine or exhaust components are illegal under
most laws.
Changing the wheel and/or tire size may affect the stab ility of the vehicle. Incorrect tire pressure may lead to blow outs or cause a tire to move around on its
rim and become lost or damaged. Wheels or tires which are damaged should
always be replaced.
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52
SAFETY INFORMATION
___________
HANG TAG
This vehicle comes w ith a hang tag and labels containing important safety information.
Any person who rides this vehicle should read and understand this information
before riding.
V07M11L
____________
SAFETY INFORMATION
___________
53
LOCATION OF THE IMPORTANT LABELS
The following labels are on your vehicle and they should be considered permanent parts o f the vehicle. If missing or damaged, they can be replaced free of
charge. See an authorized Bombardier ATV distributor/dealer.
NOTE: The following illustrations us ed in this Operator's Guide are a general representation only. Your m odel may differ.
___________
54
SAFETY INFORMATION
___________
Label 1
2364
5
7
1
8-9
vmo2006-014-001_a
____________
SAFETY INFORMATION
___________
55
V01M01Z
Label 1
Label 2
Label 3
V01M07Z
Label 4
vmo2006-007-002_aen
V01M02Z
___________
56
vmo2006-014-002_aen
V06M0EY
SAFETY INFORMATION
Label 5
Label 6
___________
512060138
Label 7
Label 8
Label 9
vmo2006-014-003_a
V01M0PY
____________
704 900 400
SAFETY INFORMATION
___________
57
___________
58
SAFETY INFORMATION
___________
VEHICLE
INFORMATION
_____________________
59
HOW TO IDENTIFY YOUR ATV
The main components of your vehicle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these
numbers for warranty purposes or to trace your vehicle in the event of loss.
These numbers are required by the authorized Bombardier ATV distributor/dealer
to complete warranty claims properly. No warranty will be allowed b y BRP Inc.
if the engine identification number (EIN) or vehicle identification number (VIN) is
removed or mutilated in any way. We stro ngly recommend that you take note
of all the serial numbers on your vehicle and supply them to your insurance company.
Vehicle Identification Number Location
vmo2006-014-004_a
1. VIN (Vehicle Identification Number)
2. Model
______________________
60
1
2
Engine Identification Number Location
vmo2006-014-005_a
_____________________
61
CONTROLS/INSTRUMENTS/EQUIPMENT
6187 821
17
20
9
1
5
2
4
5
14
vmo2006-014-006_a
3
20
16
______________________
62
13-15 9
2
4
5
12 11 10
3
20
vmo2006-014-007_a
13-15
19
_____________________
63
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
NOTE: This section gives basic func-
tions of the various controls of your
ATV. For more details of how to operate one control in conjunction with
some others, refer to OPERATING IN-
STRUCTIONS further in this section.
1) Throttle Lever
Located on the right side of handlebar.
When pushed, it increases the engine
speed that allows the engagement of
the transmission on the selected gear.
When released, the engine speed
should return automatically to idle and
the vehicle will gradually slow down.
vmo2006-014-009_a
1. Brake lever
2. To apply brake
3) Rear Brake Lever
Located on the left side of handlebar.
When compressed, the rear brake is
applied. When released, it should automatically return to its original position. Braking effect is proportional to
the force applied on the lever and to
the type and condition of the terrain.
vmo2006-014-008_a
1. Throttle lever
2. To accelerate
3. To decelerate
2) Front Brake Lever
Located on the right side of handlebar.
When compressed, the front brakes
are applied. When released, it should
automatically return to its origina l position. Braking effect is proportional to
the force applied on the lever and to
the type and condition of the terrain.
______________________
64
vmo2006-014-053_a
1. Brake lever
2. To apply brake
4) Parking Brake
Located on right side of handlebar.
When applied, it prevents the vehicle from moving . Useful when the
brake needs to be locked for example
such as doing a K-turn, during transportation or when the vehicle is not in
operation.
WARNING
Always use the parking brake and
engage the FORWARD position on
the transmission lever when the
vehicle is not in operation.
WARNING
Make sure parking brake is fully
disengaged before operating the
ATV. Riding the vehiclewith a continuous pressure on the brak e s
may cause damage to the brake
system and cause loss of braking
capacity and/or fire.
To engage mechanism: Pull parking
brake lever untill it is lo cked in place.
vmo2006-014-010_a
OFF POSITION
5) Transmission Lever
Located at the front, on the right side
of vehicle. A 3-position lever: R, N
and F.
CAUTION: Always completely stop
the vehicle and apply the brake
prior to moving the transmission
lever.
vmo2006-014-009_b
ON POSITION
1. Brake lever lock
2. Pull to apply parking brake
To release mechanism: Push parking brake back in place. Brake lever
should return to rest position. Always
release parking brake before riding.
_____________________
vmo2006-014-024_a
TRANSMISSION LEVER PATTERN
To change the transmission position,
completely stop vehicle, apply brakes
then move lever to the desired position while moving lever forward or
backward. Do not force lever.
NOTE: Any shifting attempt at high
RPM or without brakes applied will
stop engine.
65
R: Reverse
This allows the vehicle to go backward. This vehicle is equipped with
a reverse speed limiter system. Refer to OVERRIDE BUTTON further, for
more informations.
WARNING
Before moving vehicle in reverse,
ensure the path behind is clear of
obstacles or bystanders. Remain
seated.
N: N eutral
This position disengages the transmission to allow manual vehicle movement or towing.
F: Foward
It is the normal driving range. It allows the vehicle to reach its maximum
speed.
6) Multi-Function Switch
The multi-function switch is located on
the left side of the handlebar.
PlaceswitchtoLOforthelowbeam
and taillight, HI fo r the h igh beam and
taillight and OFF to close the headlamp
and taillight.
vmo2006-014-055_a
1. Headlamp switch
2. Low beam position
3. High beam position
4. OFF position
Engine Stop Switch
Located on top of multi-function
switch.
NOTE: The engine will not turn if the
engine stop switch is turned to OFF
position.
This switch can be used to stop engine
and as an emergency control.
NOTE: While engine can be stopped
by turning i gnition key to OFF position, we recommend the engine be
stopped by the engine stop switch.
vmo2006-014-011
The controls located on this multifunction switch are:
Headlamp Switch
It is locate d on top of the
multi-function switch.
______________________
66
vmo2006-014-011_b
1. Engine stop switch
2. RUN position
3. OFF position
Engine Start Button
To start engine: depress and hold the
start button, release immediately after
engine is started.
vmo2006-014-011_a
1. Engine start button
To stop engine: fully re lea se throttle
lever then use the engine stop switch.
Override Button
Located in front of multi-function
switch.
WARNING
Never activate the override button
while throttle is open as loss of
control may result, causing severe
personal injury or death.
Direction Indicator Switch
To activate the direction indicator
lamps,pushtheswitchbuttononthe
right side or the left side, depending
which direction you picked. Push on
switch button to reset when the turn
is completed.
vmo2006-014-011_c
1. Direction indicator switch
vmo2006-014-055_b
1. Override button
Thisbuttonisusedtooverridethereverse s pe e d limiter system and while
power backing up. Todo this, squeeze
and hole the override button then active the throttle lever. Release the button when the maneuver is completed.
_____________________
Choke Lever
Located at bottom of multi-function
switch. This device features a variable
levertoeasecoldstart.
Position OFF is for normal use with a
warm engine.
67
vmo2006-014-025
TYPICAL — CHOKE LEVER IN THE
OFF POSITION
The full choke position is used for lower engine temperature.
High intensity (Blue)
When this indicator light is
on, it indicates HIGH BEAM
is selected on the headlamps.
Engine Temperature/Oil
Pressure Lamp (red)
This light turns on when
the ignition switch is turned
ON and remains on until
engine is running. When this
indicator light is ON, it indicates
the engine is overheating.
If engine overheats, refer
to ENGINE OVERHEAT in
SPECIAL PROCEDURES.
Forward Lamp (blue)
When lit, it indicates the
transmission is in forward
position.
Reverse Lamp (red)
vmo2006-014-026
TYPICAL — CHOKE LEVER IN THE
FULL CHOKE POSITION
The other positions between OFF and
FULL position, will be use depending
on the engine temperature.
7) Indicator Lamps
vmo2006-014-027
______________________
68
When lit, it indicates the
transmission is in reverse
position.
Neutral Lamp (green)
When lit, it indicates the
transmission is in neutral
position.
Direction Indicator (green)
When the indicator light blinks,
it indicates which direction
indicator, left or right, is in
operation.
8) Ignition Switch
Key-operated, 2-position switch: OFF,
ON.
vmo2006-014-029_a
TYPICAL
1. Ignition switch
2. OFF position
3. ON position (position light on)
Insert key in switch and turn to ON
position. To remove key, turn key to
OFF then pull it out.
Remember that having the lights on
(headlamps and/or position light) without the engine running discharges the
battery. Always turn ignition to OFF
after engine has been stopped.
NOTE: While engine can be stopped
by turning ignition key OFF, we recommend the engine be stopped by the
enginestopswitch.
WARNING
Always stop engine before refueling. Open cap slowly. If a
differential pressure condition is
noticed (whistling sound heard
when loosening fuel t ank cap)
have vehicle inspected and/or repaired before further operation.
Fuel is fl ammable and explosive
under certain conditions. Never
use an open flame to check fuel
level. Never smoke or allow flame
or spark in vic in it y. Always work
in a well-ventilated area. Never
top up the fuel tank before placing the vehicle in a warm area.
As temperature increases, fuel expands and may overfl ow. Always
wipe off any fuel spillage from the
vehicle.
9) Fuel Tank Cap
Unscrew counterclockwise and remove cap to allow fuel tank filling then
fully tighten clockwise.
NOTE: Ensure that vent tube is properly installed.
_____________________
vmo2006-014-012_a
TYPICAL
1. Fuel tank cap
10) Fuel Valve
Located on right side of vehicle under seat. 3-position rotary valve: OFF,
ON, RES. Rotate the tap to align its
pointer with ON, O FF or RES.
69
vmo2006-014-013_a
1. Align the pointer toward the desired position
2. ON position
3. OFF position
4. RES position
OFF
Stops fuel supply to carburetor.
CAUTION: Turn valve to OFF position when ATV is not being operated or when transporting.
ON
Allows fuel to flow to carburetor. This
is the normal position for operation of
the vehicle.
RES (RESERVE)
When fuel is ex hausted in the fuel tank
when in the ON position, an emergency supply of fuel is available by turning the tab to RES. The reserve contains approximately 10% of the fuel
tank capacity. Use only this position
when the ON supply is empty.
When down to the re serve, refuel as
soon as possible. Ensure to turn the
valve back to the ON position after refuelling.
CAUTION: Improper opening of fuel valve will restrict the fl ow of fuel. Make sure valve is fully opened
while running.
11) Front/Rear Brake Pedal
Located in front of the right footpeg.
When pressed down, both front and
rear brakes are applied. When released, it should return to its original
position. Braking effect is proportional to the force applied on the pedal
andtothetypeandconditionofthe
terrain.
vmo2006-014-014_a
1. Front/rear brake pedal
12) Footpeg
Usethisareatomaintainyourfeetstable.
vmo2006-014-014_b
1. Footpeg
13) Tool Kit
The tool kit is located in the service
compartment underneath the seat.
______________________
70
vmo2006-014-047_b
1. Tool kit
The fuse holder is located in the service compartment underneath the
seat.
14) Radiator Cap
Located under front access cover. It
provides access to the radiator filling
neck.
WARNING
In order to avoid potential burns,
do not remove the radiator cap if
the engine is hot.
Turn radiator cap counterclockwise to
remove. When finished, properly reinstall radiator cap and access cover.
vmo2006-014-031_b
1. Radiator cap
15) Fuse
The electrical system is protected with
fuses. Refer to MAINTENANCE sec-
tion for details.
vmo2006-014-047_a
1. Fuse holder
16) Vehicle Lock
The vehicle lock is located on the
steering stem directly below the steering head.
vmo2006-014-030_a
VEHICLE LOCK
– Turn the handlebar fully to the left.
– Insert the ignition switch key into
the lock.
– Turn the key clockwise to lock the
handlebar.
– Remove the ignition switch key.
– When unlocking, simply turn the
key counterclockwise.
_____________________
71
NOTE: –Asasafetyprecaution,orfor
theft prevention, lock the
handlebar when parked.
– Once locke d, turn the
handlebar on b o th sides to
make sure it is properly
locked.
–Whenleavingthevehicle,
remember to remove the
key.
17) Horn Button
This button is located on the multifunction switch housing.
To activate horn, press the button. Release immediately after horn is set off.
vmo2006-014-056_a
1. Horn button
18) Hazard Warning
Switch
Device fitted to the vehicle that operates a simultaneous flashing of all direction indicators, used when the vehicle is stationary to indicate that the
vehicle is temporarily obstructing traffic.
vmo2006-014-056_b
1. Hazard warning switch
To activate: turn the ignition switch
ON and use the toggle warning
switch.
NOTE: Once ha zards lights are turned
on, ignition switch can be turned OFF
and key removed.
To deactivate
(ignition switch in ON position): use
the toggle warning switch.
(ignition switch in OFF position):
turn the ignition switch ON and use
the toggle warning switch.
NOTE: Having the hazard lights on
(even with the ignition switch in OFF
position) for a long period of time without the engine running will discharge
the battery.
19) Seat Latch
Located underneath the rear fender, it
allows the removal of the seat to gain
access to the service compartment.
______________________
72
vmo2006-014-016_a
Seat Removal
Unlock seat using latch lever.
Gently lift rear of seat while pulling
rearward to release.
vmo2006-014-017_a
1. Seat latch
Seat Installation
Insert seat tab into frame hook.
When seat rests in its position, firmly
push seat down to latch.
NOTE: A distinctive snap will be felt.
Double check that the seat is secure
by giving it a tug to confirm proper
latching.
vmo2006-014-018_a
1. Tab
2. Hook
WARNING
Make sure seat is securely latched
before riding.
20) 12-Volt Power Outlet
Convenient for handheld spotlight or
other portable equipment.
Remove protec tiv e cap to use. Always reinstall it after use to protect
against weather.
Do not exceed the rating capacity.
See SPECIFICATIONS.
An auxiliary supply is available to
connect additional accessories. Two
wires are hidden in the wiring harness
at the rear of vehicle. See an authorized Bombardier ATV distributor/
dealer for more details.
21) Speedometer
This vehicle is equipped with a
speedometer. It indicates the speed
of the vehicle in MPH and km/h.
The speedometer is backlit when the
ignition switch is turned ON.
Odometer
Odometer records the total distance
traveled in kilometers.
_____________________
73
vmo2006-014-027_a
1. Speedometer
2. Odometer
______________________
74
LIQUIDS
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
NOTE: This section spe cifies the rec-
ommended liquids and procedures to
check their levels. Refer to MAINTE-
NANCE for procedures to replace the
liquids.
Fuel
Recommended Fuel
Use regular unleaded gasoline, available from m ost service sta tions or oxygenated fuel containing a maximum
total of 10% of ethanol or methanol
or both. The gasoline used must have
the following recommended minimum
octane number.
OCTANE NUMBER
92 RON
CAUTION: Never experiment with
other fuels. The use of unrecommended fuel can result in vehicle performance deterioration and
damage to critical parts in the fuel
system and engine components.
CAUTION: Never mix oil with fuel.
This ATV has a 4-stroke engine. Oil
must be added to engine base only.
Fuel Level
WARNING
Always stop engine before refueling. Open cap slowly. If a
differential pressure condition is
noticed (whistling sound heard
when loosening fuel t ank cap)
have vehicle inspected and/or repaired before further operation.
Fuel is fl ammable and explosive
under certain conditions. Never
use an open flame to check fuel
level. Never smoke or allow flame
or spark in vicinity. Always work in
a well-ventilated area. Never top
up the fuel tank before placing the
vehicle in a warm area. As temperature increases, fuel expands
and may overflow. Always wipe
off any fuel or oil spillage from the
vehicle.
Engine Oil
Recommended Oil
Use4-strokeengineoilthatmeetsor
exceeds the requirements for API service classification SM, SL or SJ. Always check the API service label on
the oil container to be sure it includes
the letters SM, SL or SJ. O nly use
high-quality high-detergent oil.
NOTE: For improved overall performance and wear protection use XP-S
5W40 synthetic 4-stroke oil (P/N 293
600 039).
_____________________
75
Oil Viscosity
SAE 10W30 or XP-S 10W40 4-stroke
oil (P/N 219 700 346) is recommended
for all seasons.
However, during the hottest days of
the summer and bitter cold days of the
winter, refer to the following chart to
select the proper viscosity.
NOTE: For improved overall performance and wear protection use XP-S
5W40 synthetic 4-stroke oil (P/N 293
600 039).
Oil Level
CAUTION: Check level frequently
and refill if necessary. Do not overfill. Operating the engine with an
improper level may severely damage engine. Wipe off any spillage.
°C
60
50
40
30
20
SAE 20W50
SAE 15W40
SAE 10W40
SAE 10W30
SAE 5W30
BOMBARDIER SYNTHETIC OIL 5W40 (P/N 293 600 039)
V07A1SY
10
0
-10
-20
-30
°F
140
120
100
80
60
40
20
0
-20
vmo2006-014-019_a
RH SIDE OF ENGINE
With v ehicle on a level surface and
engine cold, not running, check the oil
level as follo ws:
1. Unscrew dipstick then remove it
and wipe c lean.
2. Rein stall dipstick (do not sc rew it
in).
3. Remove and check oil level. It
should be near or equal to the upper mark.
vmo2006-014-020_a
1. Full
2. Add
3. Operating range
______________________
76
To add oil, remove dipstick.
Place a funnel into the dipstick tube to
avoid spillage.
Add a small amount of recommended
oil and recheck oil level.
Repeat the operation until oil level
reaches the dipstick's full mark. Do
not overfi ll.
Properly tighten dipstick.
Gearbox Oil
Recommended Oil
Use XP-S chaincase oil (P/N 413 801
900) or an equivalent.
CAUTION: Do not use unrecommended other types of oil when
servicing. Do not mix with other
types of oil.
Gearbox Oil Level
See an authorized Bombardier ATV
distributor/dealer.
Gearbox Oil Replacement
To change gearbox oil, refer to MAINTENANCE section.
Engine Coolant
Recommended Coolant
Always use ethylene-glycol antifreeze
containing corrosion inhibitors specifically for internal combustion aluminum
engines.
Cooling system must be filled
with Bombardier premixed coolant
(P/N 219 700 362) or with distilled
water and antifreeze solution (50%
water, 50% antifreeze).
WARNING
Check coolant level with engine
cold. Never add coolant in cooling system when engine is hot.
vmo2006-014-022_a
COOLANT LEVEL
With vehicle on a level surface, liquid
shouldbebetweenMIN.andMAX.
level marks of coolant reservoir.
NOTE: When checking level at temperature lower than 20°C (68°F), it
may be slightly lower than MIN. mark.
To gain access to coolant reservoir, remove front fender access cover.
Pull on upper portion of cover to remove tab from rubber grommets.
Pull cover downward to release lower
tabs from front fender.
Coolant Level
Coolant reservoir is located underneath RH front fender.
_____________________
vmo2006-014-015_a
Step 1: Pull front tab from grommets
Step 2: Pull cover downward to release
77
Add coolant up to MAX. mark if required. Use a funnel to avoid s pillage.
Do not overfi ll.
Properly reinstall and tighten filler cap.
Reinstall front fender access cover.
If the c oolant is added in the coolant
reservoir, check the level in the radiator too. Add coolant if necessary.
WARNING
In order to avoid potential burns,
do not remove the radiator cap if
the engine is hot.
NOTE: A cooling system that fre-
quently requires coolant is the indication of leaks or engine problems.
See an authorized Bombardier ATV
distributor/dealer.
To gain access to the radiator, remove
front fender access cover (see procedure above).
Brake Fluid
Recommended Fluid
Always use brake fluid meeting the
specification DOT 4 only.
CAUTION: To avoid serious damage to the braking system, do not
use fl uids other than the recommended one, nor mix different
fluids for topping up.
Fluid Level
With vehicle on a level surface, check
brake fluid in reservoir for proper level.
It should be above MIN. mark.
Add fluid as required . Do not overfill.
Clean filler cap before removing.
CAUTION: UseonlyDOT4brake
fluid from a sealed container. Do
not use brake fl uid taken from old
or already opened containers.
NOTE: A low level may indicate
leaks or worn brake pads. See
an authorized Bombardier ATV
distributor/dealer.
vmo2006-014-031_a
TYPICAL
1. Radiator cap
2. Coolant reservoir cap
Coolant Replacement
Refer to MAINTENANCE section.
______________________
78
Handlebar Fluid Reservoirs
Turn handlebar in the straight-ahead
position to ensure reservoirs are leveled. Check the brake fluid level, the
reservoir is full when the fluid reaches
of the top of window.
Visually inspect lever boot condition.
Check for cracks, tears, etc. Replace
if damaged.
vmo2006-014-033
TYPICAL
Rear Fluid Reservoir
With vehicle on a level surface, brake
fluid should be between MIN. and
MAX. level marks.
vmo2006-014-032
UNDERNEATH RH REAR FENDER
Battery
This vehicle is equipped with a dry
type battery that requires no maintenance.
NOTE: Refer to MAINTENANCE fo r
removal and installation procedures.
_____________________
79
BREAK-IN PERIOD
Engine
A break-in period of 10 operating hours
is required before running the vehicle
at sustained full throttle.
CAUTION: Never mix oil with fuel.
This vehicle has a 4-stroke engine.
During this period, maximum throttle
should not exceed 3/4. However, brief
full acceleration and speed variations
contribute to a good break-in. Continued wide ope n throttle accelerations,
prolonged cruising speeds and engine
overheating are detrimental during the
break-in period.
Belt
A new belt requires a break-in period of 50 km (30 mi). Avoid strong
acceleration/deceleration, pulling a
load or high speed cruising.
10-Hour Inspection
NOTE: The 10-hour inspection is at the
expense of the vehicle owner.
As with any precision piece of mechanical equipment, we suggest
that after the first 10 hours, 200 km
(125 mi) or 30 days after the purchase, whichever comes first, your
vehicle be inspected by an auth o rize d
Bombardier ATV distributor/dealer.
This inspection will give you the opportunity to discuss the unanswered
questions you may have encountered
during the first hours of operation.
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
______________________
80
OPERATING INSTRUCTIONS
General
Transmission lever must be on NEUTRALandbrakesapplied(frontorrear)
to allow engine starting.
To start engine, place the engine stop
switch to RUN position, insert key in
ignition switch and turn to ON then
press start button.
Pre-Operation Check
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety
features and mechanical components before starting. If not done
as specified here, severe injury or
death might occur.
Before using this vehicle, the operator
should alw ay s:
• Apply parking brake and check if it
operates properly.
• Check tire pressure and condition.
• Check wheels and bearings for
wear and damage.
• Check location of controls and ensure they work properly.
• Verify if s teering operates freely.
• Activate throttle control lever several times to ensure it operates freely.
It must return to idle position when
released.
• Activate the brake levers a nd brake
pedal to make sure the brakes fully
apply. Levers and pedal must fully
return when released.
• Ensure transmission lever is workingthenresetinNEUTRALposition.
• Check drive chain for adjustment
and lubrication.
• Check sprockets for wear and damages.
• Check tightening of rear axle fasteners.
• Check swing arm, if any late ral play
is detected DONOTUSETHEVE-
HICLE.
• Check fuel, oil and coolant levels.
• Check for oil leaks on the engine
and the transmission.
• Ensure fuel valve is in fully open
position (ON).
• Clean headlamps and taillight.
• Ensure seat is properly tightened.
• If you transport cargo, respect load
capacity. Ensure cargo is properly
secured to the racks.
• If you are pulling a trailer or other
equipment, ensure it respects the
tongue capacity and towing capa city. Ensure trailer is properly secured to hitch.
• Look and feel for loose parts while
engine is off. Check fasteners.
• Ensure the path of travel is free of
persons and obstacles.
• Check operation of ignition switch,
start button, engine stop switch
and headlamps.
• Start engine, remove parking brake
and drive forward slowly a few feet
then apply all brakes individually to
test them.
Correct any problem you may have
found before riding. See an authorized Bombardier ATV distributor/
dealer as necessary.
Initial Cold Starting
Insert key in ignition switch and turn to
ON.
NOTE: Do not forget, place the engine
stop switch to RUN position and apply
brakes (front or rear).
_____________________
81
In cold weather, colder than 0°C
(32°F), place the choke lever to full
choke position.
vmo2006-014-026
FULL CHOKE POSITION
Press start button and hold until engine starts.
CAUTION: Do no t hold start button
more than 20 seconds. A rest period should be observed between
the cranking cycles to let starter
cool down. Pay attention not to
discharge battery.
NOTE: Throttle assist may be use
to help engine starting faster. Press
the throttle lever slightly. If too much
throttle is used the choke system will
not be activated.
Release start button immediately
when engine has started.
After a few seconds, move the choke
lever from full choke position to an intermediate position until the best engine RPM is achieved.
NOTE: Overusing choke may flood engineandmakeithardtostart. Referto
SPECIAL PROCEDURES if it occurs.
When the engine is warm, push the
choke lever to OFF and release brakes.
Warm Engine Starting
Start the engine as explained above
but without the choke. If the engine
does not start after two 5-second attempts with the electric starter, move
the choke lever and place it half way
position. Start the engine without activating the throttle lever. After a few
seconds, push the choke lever to OFF.
Stopping the Engine
WARNING
Avoid parking vehicle on slope.
Release throttle and completely stop
the vehicle.
Apply the parking brake.
Set transmission lever in FORWARD
position.
Push the engine stop s witch in OFF
position.
Turn key in ignition switch to OFF po-
sition.
Remove key from ignition switch.
Shifting the Transmission
Let engine idle to warm up.
Apply brakes and select the gear
range F.
Release b rakes.
CAUTION: Make sure parking brake
is fully disengaged before operating the ATV.
Gradually press the throttle lever to increase engine speed and thus engaging the continuously variable transmission (CVT).
At the opposite, when the thro ttle
lever is released, the engine speed
decreases.
NOTE: Engine will stop if any shifting
is done at high R PM.
______________________
82
Using the Reverse
CAUTION: When changing from forward to reverse, or vice-versa, always completely stop the vehicle
andapplythebrakepriortomoving the transmission lever.
The same procedures as SHIFTING
THE TRANSMISSION above apply ex-
cept for the following.
Set the transmission lever in RE-
VERSE position.
_____________________
83
SPECIAL PROCEDURES
Flooded Engine
When the engine does not start after
several attempts, the engine may be
fuel flooded. Proceed as follows.
Turn ignition switch to ON and ensure
choke is not applied.
Ensure the transmission lever is on
NEUTRAL position.
Fully press throttle lever and hold
while starting the engine.
As soon as the engine starts, release
throttle lever. Do n ot race eng ine.
If it does not work:
Clean the spark plug cap area then remove it. Remove the spark plug (tools
are supplied in tool kit).
WARNING
Always wear eye protector and
gloves when the spark plug hole is
cleaned.
Crank engine several times. Install
new spark plug if possible or clean
and dry spark plug.
Start engine as explained above.
If engine continues to flood, see
an authorized Bombardier ATV
distributor/dealer.
NOTE: Make sure to verify that there
is no fuel in engine oil, if so, replace
engine oil.
Engine Overheat
If engine overheats and indicator light
turns on, try the following:
– Check and clean radiator fins. See
MAINTENANCE section.
WARNING
The radiator can be very hot, wear
gloves before touching radiator.
– Reduce vehicle speed but try to
keep vehicle moving to s upply air
to radiator. If engine is still overheating after approximately one
minute, stop vehicle and set transmission to NEUTRAL and apply
parking bra ke. Stop engine.
– Let engine cool down. Check
coolant level and refill if possible.
WARNING
In order to avoid potential burns,
do not remove the radiator cap or
refill cooling system when engine
is hot.
– Restart the engine, if the light does
not turn off right after engine starting, stop engine and disconnect the
temperature sensor.
______________________
84
vmo2006-014-034_a
1. Temperature sensor
2. Thermostat housing
Restart engine. If the light turn off and
the engine is cold or warm, not hot, a
potential problem with the sensor or
engine part is possible. Use the vehicleaslittleaspossibleandseeanauthorized Bombardier ATV distributor/
dealer as s oon as possible.
Post-Operation Care
Whenvehicleisusedinsalt-water
environment (beach area, launching/
loading boats etc.), rinsing the vehiclewithfreshwaterisnecessaryto
preserve vehicle and its components.
Metallic parts lubrication is highly
recommended. Use BOMBARDIER
LUBE (P/N 293 600 016) or an equivalent. This must be performed at the
end of each operating day.
When vehicle is operated in muddy
conditions, rinsing the vehicle is recommended to preserve vehicle and its
components and to keep lights clean.
NOTE: Never use a high pressure
washer to clean the vehicle USE LOW
PRESSURE ONLY (like a garden
hose). The high pressure can cause
electrical or mechanical damages.
Storage and Preseason
Preparation
WARNING
Have an authorized Bombardier
ATV distributor/dealer inspect fuel system integrity as specified in
MAINTENANCE CHART.
When a vehicle is n ot in use for more
than one month, proper storage is a
necessity.
See an authorized Bombardier ATV
distributor/dealer for proper procedures.
When using your ATV after storage, a preparation is required.
See an authorized Bombardier ATV
distributor/dealer for proper procedures.
Turn Over
When vehicle is turned over or stays
tilted on the side, replace the vehicle in its normal operating position (on
all four wheels) and wait 3 to 5 minutes before starting engine. Before
starting engine, check engine oil and
coolant levels and refill if necessary.
ATV Immersion
Should the ATV become immersed, it
will be necessary to take it to an authorized Bombardier ATV distributor/
dealer as soon as possible. DO NOT
START THE ENGINE! Immersion of
the ATV can cause serious damage if
the correct restart procedure is not followed.
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CARGO AND TRANSPORTATION
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
Cargo
WARNING
If your vehicle is equipped to carry loads with optional racks and/or trailer hitch approved by BRP, vehicle handling, stability and braking distance
will be affected. Correct loading and weight distribution are therefore important. Never overload, tow or carry cargo improperly. Always ensure
the cargo is safely secured and properly distributed on the rack(s) before
operating the vehicle. Safely reduce speed according to terrain conditions
when carrying cargo or pulling a trailer. Allow greater distance for breaking. Always secure cargo as low as possible on the rack(s) to reduce the
effect of a higher center of gravity. Failure to follow the recommendations
here could cause changes in vehicle handling which could lead to an accident resulting in severe injuries including the possibility of death.
When carrying cargo on the vehicle,
respect these maximum loads.
MAXIMUM LOADS
Total load
allowed
150 kg
(330 lb)
Includes operator,
all other loads and
added accessories.
Transportation
When transporting a vehicle, secure
vehicle to trailer or in pickup box with
suitable tie-downs. Using ordinary
ropes is not recommended.
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86
WARNING
V00A174
Never tip this vehicle on end for
transporting. We recommend that
you carry the vehicle in its normal operating position (on all 4
wheels).
Place the fuel valve to O FF position.
Select the FORWARD position and set
the parking brake to ON position.
Secure the vehicle by the front and
rear bumpers.
CAUTION: Attaching vehicle at ot her locations may damage the vehicle.
Front Location
vmo2006-014-063_a
FRONT BUMPER STRAP LOCATIONS
Rear Location
vmo2006-014-064_a
REAR BUMPER STRAP LOCATION
WARNING
Do not tow this vehicle behind a
car or other vehicle. Use a trailer.
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87
TROUBLESHOOTING
ENGINE DOES NOT TURN
1. Ignition switch is in the OFF position.
– Place switch to the ON position.
2. Engine stop switch
– Make sure that the engine stop switch is in ON position.
3. Transmission is not set on NEUTRAL.
– Set transmission in NEUTRAL and apply brakes (front or rear).
4. Brakes are not applied
– Apply brakes (front or rear) and set transmission in NEUTRAL.
5. Burnt fuse.
– Check main fuse condition.
6. Weak battery or loose connections.
– Check charging system fuse.
– Check connections and terminals condition.
– Have the battery checked.
– Contact an authorized Bombardier ATV distributor/dealer.
ENGINE TURNS OVER BUT FAILS TO START
1. Mixture not rich enough to start cold engine.
– Check fuel tank level and check starting procedure, particularly use of the
choke.
2. Flooded engine (spark plug wet when removed).
– Refer to SPECIAL PROCEDURES.
3. No fuel to the engine (spark plug dry when removed).
– Check fuel tank level; turn fuel valve to ON (also try on RES). A failure of
the fuel pump or carburetor may have occurred.
– Contact an authorized Bombardier ATV distributor/dealer.
4. Spark plug/ignition (no spark).
– Check main fuse condition.
– Remove spark plug then reconnect to spark plug cap.
– Check that ignition switch and/or engine stop switch is/are at the ON posi-
tion.
– Start engine with spark plug grounded to the engine away from spark plug
hole. If no spark appears, replace spark plug.
– If trouble persists, contact an authorized Bombardier ATV distributor/dealer.
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88
ENGINE TURNS OVER BUT FAILS TO START (cont’d)
5. Engine compression.
– If no pulsating resistance is felt, it suggests a major loss of compression.
– Contact an authorized Bombardier ATV distributor/dealer.
ENGINE LACKS ACCELERATION OR POWER
1. Fouled or damaged spark plug.
– Check item ENGINE TURNS OVER BUT FAILS TO START.
2. Lack of fuel to engine.
– Check item ENGINE TURNS OVER BUT FAILS TO START.
3. Carburetor adjustments.
– Contact an authorized Bombardier ATV distributor/dealer.
4. Engine is overheating.
– Check ENGINE OVERHEATING in SPECIAL PROCEDURES.
– If overheating persists, contact an authorized Bombardier ATV distributor/
dealer.
5. Air filter/box plugged or dirty.
– Check air filter and clean if necessary.
– Check deposits in air box drain.
– Check the position of the air intake tube.
6. CVT dirty or worn-out.
– Contact an authorized Bombardier ATV distributor/dealer.
7. Parking brake is applied
– Disengage parking brake.
8. Improper valves adjustment
– Contact an authorized Bombardier ATV distributor/dealer.
ENGINE BACKFIRE
1. Exhaust system leakage.
– Contact an authorized Bombardier ATV distributor/dealer.
2. Engine is running too hot.
– See ENGINE LACKS ACCELERATION OR POWER.
3. Ignition timing is incorrect or there is an ignition system failure.
– Contact an authorized Bombardier ATV distributor/dealer.
4. Improper carburetor setting.
– Contact an authorized Bombardier ATV distributor/dealer.
5. Fouled/damaged/worn spark plug.
– Clean/verify spark plug and heat range. Replace as required.
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89
ENGINE BACKFIRE (cont’d)
6. Antipollution system failed
– Contact an authorized Bombardier ATV distributor/dealer.
ENGINE MISFIRE
1. Fouled/damaged/worn spark plug.
– Clean/verify spark plug and heat range. Replace as required.
2. Water in fuel.
– Drain fuel system and refill with fresh fuel.
UNUSUAL ENGINE NOISE
1. Valve adjustment.
– Contact an authorized Bombardier ATV distributor/dealer.
2. Chain tensioner plugged.
– Contact an authorized Bombardier ATV distributor/dealer.
3. Timing chain wear.
– Contact an authorized Bombardier ATV distributor/dealer.
4. CVT contamination
– Contact an authorized Bombardier ATV distributor/dealer.
VEHICLE CANNOT REACH FULL SPEED
1. Engine.
– See ENGINE LACKS ACCELERATION OR POWER.
2. Parking brake.
– Ensure parking brake is completely removed.
3. Air filter/box plugged or dirty.
– Check air filter and clean if necessary.
– Check deposits in air box drain.
– Check the position of the air intake tube.
4. CVT dirty or worn-out.
– Contact an authorized Bombardier ATV distributor/dealer.
TRANSMISSION LEVER IS HARD TO MOVE
1. Transmission gears are in a position that prevents the transmission lever
to work.
– Rock the vehicle back and forth to move the gears in the transmission and
allow the transmission lever to be set.
2. Engine idle speed is set too high.
– Adjust the idle speed. Refer to the SPECIFICATIONS.
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90
TRANSMISSION LEVER IS HARD TO MOVE (cont’d)
3. CVT dirty or worn-out.
– Contact an authorized Bombardier ATV distributor/dealer.
THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE
1. The transmission is in NEUTRAL position.
– Set transmission in REVERSE or FORWARD.
2. CVT dirty or worn-out.
– Contact an authorized Bombardier ATV distributor/dealer.
3.WaterintheCVThousing.
– Contact an authorized Bombardier ATV distributor/dealer.
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91
SPECIFICATIONS
VEHICLE MODEL DS250
ENGINE
Type
Number of cylinder Single cylinder
4 stroke. Single overhead camshaft
engine, liquid cooled.
Number of valves
Displacement
Bore 71 mm (2.8 in)
Stroke
Starting system Electric starter
Compression ratio
Lubrication
Air filter
TRANSMISSION
Transmission Continuously Variable Transmission (CVT)
COOLING
Type Liquid cooled
Radiator Front mounted
CARBURETION
Carburetor
Choke
Idle speed ± 100
4 valves with mechanical lifters (adjustable)
249.4 cc (15.22 cu. in)
63 mm (2.5 in)
10.6:1
Forced circulation and splashing
Sponge wet type
Type
Kehin PTG 23 with manual choke
Variable
1700 RPM
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92
VEHICLE MODEL DS250
ELECTRICAL
Magneto generator Type
Ignition type CDI (Capacitor Discharge Ignition )
Ignition timing
Make
Spark plug
Number of spark plug
Battery
Starting system
Headlamp bulb
Taillight bulb
Turn signal light bulb
Indicator lamps
Fuses
DRIVE TRAIN
Rear axle
Turning radius 3.5 m (138 in) at low speed
SUSPENSION
Front
Rear
TIRES
Pressure
Size
Other lamps
Type
Gap
Type Dry type battery
Volt
Fan motor 10 A
Headlamps
Main fuse 30 A
Independent suspension — double A-arm,
Type
Travel 140 mm (5.5 in)
Type Rigid swing-arm, 1 shock absorber (oil)
Travel 170 mm (6.7 in)
Front
Rear
Front
Rear
338 W @ 5000 RPM
Not adjus table
NGK
CR8E
0.8 mm (.031 in)
1
12 volts, 10 Ah (Ampere hour)
Electric start
2x35W
1 x 5/21 W
4x21W
1.7 W
15 A
15 A
Chain driven/solid axle
2 shock absorbers (oil)
34 kPa (5.0 PSI) maximum
26 kPa (3.8 PSI) minimum
22 x 7–10
20 x 11–9
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93
VEHICLE MODEL DS250
WHEELS
Size
Wheel nuts torque
BRAKES
Front
Rear
Parking device
LOADING CAPACITY
Total vehicle load allowed
DIMENSIONS
Dry mass 195 kg (429 lb)
Overall length 1.830 m (72 in)
Front AT10x5.5
Rear AT 9 x 8
50 N•m (37 lbf•ft)
Hydraulic, 2 discs
Hydraulic, 1 disc
Seperate RH lock lever on handlebar.
150 kg (330 lb) includes operator, all other
loads and added accessories.
Overall width
Overall height
Seat height
Wheel base 1.187 m (47 in)
Ground clearance Center of ATV
1.030 m (40.5 in)
1.105 m (43.5 in)
800 mm (31.5 in)
260 mm (10.2 in)
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94
VEHICLE MODEL DS250
LIQUIDS and GREASES
SAE 4-stroke mineral-based. API
Engine oil type
Gearbox oil 85W-140 or XP-S chaincase oil
Coolant
Fuel
Brake
CAPACITIES
Fuel tank 12 L (3.2 U.S. gal)
Engine
Gearbox oil
Coolant
Ampere
A:
RPM: Revolution Per Minute
W: Watt
Octane
classification SM, SL or SJ or XP-S 5W40
synthetic 4-stroke oil. Refer to OIL
VISCOSITY CHART for other grade
Ethylene-glycol/water mi x (50% coolant,
50% distilled water). Use BRP premixed
coolant or a coolant specially designed
for aluminum engi nes
Type Regular unleaded gasolin e
92 RON or higher
Brake fluid, DOT 4
1.4 L (1.48 U.S. quarts)
Oil change: 1.2 L (1.27 U.S. quarts)
Oil change: 800 mL (27 U.S. oz.)
850mL(28.7U.S.quarts)
(engine and radiator)
Because of our ongoing commitment to product quality and innovation, BRP reserves the right, at any time, to make changes in design and specifications and/or
to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.
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95
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96
MAINTENANCE
INFORMATION
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97
MAINTENANCE CHART
The maintenance is very important, if you are not familiar with safe service
practices and adjustment procedures, see your authorized Bombardier ATV
distributor/dealer.
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi)
(To be performed by an authorized Bombardier ATV dealer. The initial
A: ADJUST
C: CLEAN
I: INSPECT
L: LUBRICATE
R: REPLACE
T: PROCEED WITH TASK
PART/TASK LEGEND
ENGINE/TRANSMISSION
Engine oil level
Engine oil R R Dealer
Engine oil strainer
Gearbox oil
Valve clearance adjustment T T Dealer
Engine mounting fasteners
Exhaust system I I Dealer
Condition of seals
Coolant
Radiator cap/cooling system pressure test I I Dealer
Radiator condition/cleanliness
(radiator fins)
Drive belt I Dealer
Drive and driven pulleys
condition/cleanliness
CVT air inlet/outlet duct
condition/cleanliness
(2)
(7)
(2)
(4)
maintenance is very important and must not be neglected.)
25 H OR 500 KM (310 mi)
50 H OR 1000 KM (620 mi)
100 H OR 1 YEAR OR 2000 KM (1250 mi)
200 H OR 2 YEARS OR 4000 KM (2485 mi)
TO BE PERFORMED BY
EVERY RIDE
C
IR
IIDealer
IIDealer
I
II
I,
I,
C
C
Customer
Dealer
Customer/
Dealer
(2) Pre-ride inspection item.
(3) Every 100 hours, check coolant
strength.
(4) More often under severe use
such dusty area, sand, snow,
(3)
R
Customer
Customer
I,
C
Dealer
Dealer
wet or muddy conditions.
(7) Must be cleaned with every engine
oil change.
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98
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