BOMBARDIER DS50, DS90, DS90 4 Stroke, 2005 DS50, 2005 DS90 Operator's Manual

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This Operator’s Guide utilizes the following symbols to emphasize particular in­formation:
The Safety Alert Symbol indicates a potential personal injury hazard.
WARN ING
CAUTION: Denotes an instruction which, if not followed, could severely
damage vehicle components.
YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driv­ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator's Guide and the labels on your vehicle. Failure to follow these
warnings can result in SEVERE INJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, Safety Videocassette and on-product labels could cause injury including the possibility of death!
WARNING
WARNING
All safety documentation should remain with the vehicle at the time of sale. All content of the Safety Information section should be interpreted by the reader
as a warning which, if not followed, may result in injury including the possibility of death.
In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP) In USA, products are distributed by Bombardier Motor Corporation of America.
The following trademarks are the property of Bombardier Recreational Prod­ucts Inc.:
DS50
DS90TM4-Stroke
Printed in Canada. (vmo2005-004 AP) ®™Trademark s of Bom bardier Recrea tion al Products Inc. or its affiliates . © Bombardier Recreational Products Inc. All rights reserved. * Bombardier and the sprocket design are trademarks of Bombardier Inc., used under license.
TM
DS90
TM
FOREWORD
Congratulations on your purchase of a new Bombardier* recreational vehicle, category Y (youth model). It is backed by the BRP warranty and a network of authorized Bombardier ATV dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial setup and inspection of your vehicle as well as completed the final adjustment before you took possession. At delivery, your dealer would have explained the operation, maintenance and safety features of the vehicle. We trust you have taken full advantage of this! If you need more complete servicing information, please ask your dealer.
Atdelivery,youwerealsoinformedof the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiv­ing a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall pur­poses.
The information and components/sys­tem descriptions contained in this document are correct at the time of publication. Bombardier Recreational Products Inc., however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, some differ­ences between the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equip­ment without incurring any obligation upon itself.
The illustrations in this document show the typical construction of the different assemblies and may not re­produce the full detail or exact shape of the parts. However, they represent parts that have the same or similar function.
The use of RIGHT and LEFT indica­tions in the text always refers to driv­ing position (when sitting on vehicle).
You are invited to contact our cus­tomer assistance center should you experience problems which cannot be resolved by an authorized Bombardier ATV dealer.
It is understood that this Operator’s Guide may be translated into another language. In the event of any discrep­ancy, the English version shall prevail. Throughout this document the mascu­line is used to denote the masculine or feminine.
Specifications are given in the SI met­ric system with the SAE U.S. equiva­lent in parenthesis. Where precise ac­curacy is not required, some conver­sions are rounded off for easier use.
We recommend genuine Bombardier products for replacement parts and accessories. Theyve been especially designed for your vehicle and manu­factured to meet BRPs demanding standards.
A Shop Manual can be obtained for complete service and maintenance in­formation and more repair information.
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TABLE OF CONTENTS
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTICE.......................................................................5
Notice to Parents ...................................................................5
INTRODUCTION.............................................................7
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES .......................................... 10
OPERATION WARNINGS ................................................. 13
SAFETY WARNING........................................................ 39
Pre-operation Check ..... ... .. ... ... .. ... ..... ... .. ... ... .. ... ..... ... .. ... ... .. .. 40
Clothing ............................................................................ 41
Carrying Loads .................................................................... 42
Recreational Riding ............................................................... 42
Environment....................................................................... 42
Design Limitation ................................................................. 43
Off-Highway Operation........................................................... 43
General Operating and Safety Precautions..................................... 43
Uphill Driving ...................................................................... 43
Downhill Driving................................................................... 44
Side Hilling......................................................................... 44
Drop-Offs .......................................................................... 44
Riding Techniques . ... ... .. ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... .. .. 44
Routine Maintenance............................................................. 51
WARNING
LOCATION OF THE IMPORTANT LABELS.............................. 52
HOW TO IDENTIFY YOUR ATV .......................................... 56
Vehicle Identification Number Location.. .. .. ... ... .. ... ..... ... ...... ..... ... .. 56
Engine Identification Number Location......................................... 56
CONTROLS/INSTRUMENTS/EQUIPMENT .............................. 57
1) Throttle Lever .................................................................. 59
2) Speed Limiter Screw ... .. ... ... .. ... ..... ... ...... .. ... ... .. ... ..... ... ..... .. 59
3) Front Brake Lever.............................................................. 60
4) Rear Brake Lever............................................................... 60
5) Brake Lever Lock .............................................................. 60
6) Multi-Function Switch .. .. ... ...... .. ... ..... ... .. ... ...... .. ... ..... ... .. ... .. 61
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VEHICLE INFORMATION
7) Neutral Indicator Light......................................................... 62
8) Ignition Switch ................................................................. 62
9) Choke Knob Lever ............................................................. 62
10) Fuel Tank Cap................................................................. 63
11) Fuel Valve ..................................................................... 63
12) Footpeg........................................................................ 64
13) Seat Latch Knob .............................................................. 64
14) Fuse............................................................................ 65
15) Gearshift Pedal ............................................................... 65
16) Kick Start Pedal ............................................................... 66
LIQUIDS .................................................................... 67
Fuel.. .... .. ... ... .. ... ... .. ... ... .. ... ... .. ... ..... ... ..... ... ..... ... ..... ... ..... . 67
Engine Oil.......................................................................... 67
Battery ............................................................................. 69
BREAK-IN PERIOD ........................................................ 70
Engine.............................................................................. 70
Belt ................................................................................. 70
10-Hour Inspection ............................................................... 70
PRE-OPERATION CHECK................................................. 71
OPERATING INSTRUCTIONS ............................................72
General............................................................................. 72
Initial Cold Starting................................................................ 72
Warm Engine Starting............................................................ 73
Stopping the Engine .............................................................. 73
Shifting the Transmission ........................................................ 73
SPECIAL PROCEDURES.................................................. 74
Flooded Engine. .. ... ... .. ... ..... ... ..... ... ..... ... ..... ... .... .. .... .. ... ... .. .. 74
Engine Overheat .................................................................. 74
Post-Operation Care.............................................................. 74
Turn Over .......................................................................... 74
ATV Immersion.................................................................... 74
Storage and Preseason Preparation............................................. 74
TRANSPORTATION ....................................................... 76
Transportation ..................................................................... 76
MAINTENANCE INFORMATION
MAINTENANCE CHART .................................................. 78
MAINTENANCE ........................................................... 80
Engine/Transmission.............................................................. 80
Air Filter............................................................................ 81
Electrical ........................................................................... 83
Drive Train ......................................................................... 84
Steering System .................................................................. 86
Suspension ........................................................................ 86
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Brake ............................................................................... 86
Body/Frame ....................................................................... 87
TROUBLESHOOTING ..................................................... 88
SPECIFICATIONS.......................................................... 91
SI METRIC INFORMATION GUIDE .......................................97
WARRANTY
BRP LIMITED WARRANTY NORTH AMERICA: 2005 BOMBARDIER
ATV ........................................................................100
BRP INTERNATIONAL LIMITED WARRANTY: 2005 BOMBARDIER
ATV ........................................................................104
PRIVACY OBLIGATION/DISCLAIMER..................................108
CHANGE OF ADDRESS/OWNERSHIP..................................109
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NOTICE
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. It is indispens­able for the proper use of the product.
This Operator's Guide uses the follow­ing symbols.
Indicates a potentially hazardous situation which, if not avoided, couldresultinseriousinjuryor death.
WARNING
CAUTION: Denotes an instruc-
tion which, if not followed, could severely damage vehicle compo­nents.
NOTE: Indicates supplementary infor-
mation needed to fully complete an in­struction.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the correct use of this vehicle.
Notice to Parents
Review this Operator's Guide with any vehicle's user.
Please take time with the children to review the instructions on its safe and proper use, while pay attention to the on-product safety labeling before al­lowing them to ride the vehicle.
Understand the controls and opera­tion of the vehicle, carefully read the Operator's Guide, pay attention to the on-product safety labeling and review them with children before allowing them to ride the vehicle.
A child under 6 years old should never operate the DS50 or an ATV with an engine size 50 cc or higher.
A child under 12 years old should never operate the DS90 or an ATV with an engine size 70 cc or higher.
Always remember that your approach to safety influences the child.
To fully appreciate the pleasures, en­joyment and excitement of using this vehicle, there are some basic rules that MUST be observed and followed by any user.
This vehicle is a youth model ATV. It is designed to provide the following speed.
The DS50 provides a maximum re-
stricted speed of 16 km (10 MPH).
The DS90 provides a maximum re-
stricted speed of 24 km (15 MPH).
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An ATV is not a toy.
Children differ in skills, physical abilities and judgement. Some children may not be able to oper­ate an ATV safely.
Parents should supervise their children when they use of the ATV at all times.
Parents should permit continued useonlyiftheydeterminethatthe child has the ability ti operate the ATV safely.
No one under 16 years should operate an ATV without adult su­pervision at all times and never allow continued use of the ATV by a child if he does not have the abilities, the strength or the judge­ment to operate it safely.
•BRP recommends that all ATV riders take a training course. For safety and training information, contact an authorized Bombardier ATV dealer or call the Specialty Vehicle Institute of America (SVIA) at 1 800 887–2887 or in Canada, the Canada Safety Council (CSC) at 1 (613) 739–1535 ext. 227.
WARNING
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INTRODUCTION
Your dealer should have provided you with some basic information on the particular controls and features of your new youth model ATV. Please take the time to study this Operator's Guide and all on-product warning labels as well as the Safety Videocassette that came with this vehicle. They more completely describe what you should know about this vehicle before riding it.
Whether you are a new user or an ex­perienced rider, it is important for your personal safety as well as passenger safety that you know the controls and features of this vehicle. Equally impor­tant is knowing how to properly ride.
Irrespective of your age, experience or state regulations, it is always prudent for you or any other person who may ride your vehicle, to take an approved safe riding course. Please check with your dealer or local authorities for avail­ability in your area. If you are a com­pletely new rider, this should be done before your first ride. Your instructor should be able to provide advice on lo­cal conditions and safe riding practices particular to the area.
Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season. Riding on sand is different than riding on snow or through forests or marshes. Each location may re­quire a greater degree of awareness and skill may not be suitable with a passenger. Show good judgement. Always proceed with caution. Please do not take any unnecessary risks that could leave you or your passenger stranded or possibly injured.
The vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a pas­senger. Allow greater distance for braking.
The contents of this Operator's Guide provide riding information which has been proven reliable by other users. They are not intended as a definitive means of avoiding accidents. How you apply this information, coupled with your mental and physical condi­tion, the particular terrain hazard and your risk acceptance level will have an effect on your riding experience. Have fun... and ride responsibly.
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. They are indis­pensable for the proper use of the product.
We would be pleased to receive any comments on the content and format of this Operator's Guide, the Safety Videocassette or on-product warnings labels.
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SAFETY
INFORMATION
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SPECIAL SAFETY MESSAGES
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma­neuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can re­sult if you do not follow these instruc­tions:
Read this Operator's Guide and all
on-product warning labels carefully and follow the operating proce­dures described. Watch and pay attention to the Safety Videocas­sette before operation.
Never operate this vehicle without
proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized Bombardier ATV dealer to find out about avail­able training course nearest you or call , in USA, the Specialty Vehi­cle Institute of America (SVIA) at 1 800 877–2887 or in Canada, the Canada safety Council (CSC) at 1 (613) 739–1535 ext. 227.
Always follow this age recommen-
dation:
A child under 6 years old should
never operate an ATV with engine size 50 cc or greater.
A child under 12 years old should
never operate an ATV with engine size 70 cc or greater.
Never allow a child under age 16
to operate a category “Y” (youth model) ATV without adult supervi­sion, and never allow continued use of an ATV by a child if he does not have the abilities to operate it safely.
Never carry a passenger on this ve-
hicle.
Never operate this vehicle on any
paved surfaces, including side­walks, driveways, parking lots and streets .
Never operate this vehicle on any
public street, road or highway, even a dirt or gravel one.
Never take place on this vehicle
without wearing an approved hel­met that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants.
Never consume alcohol or drugs be-
fore or while riding this vehicle.
Never operate at excessive speeds.
Always go at a speed that is proper for the terrain, visibility, and oper­ating conditions, and your experi­ence.
Never attempt wheelies, jumps, or
other stunts.
Always inspect your vehicle each
time you use it to make sure it is in safe operating condition. Always follow the inspection and mainte­nance procedures and schedules described in this Operator's Guide.
Always keep both hands on the
handlebars and both feet on the footpegs of the vehicle during op­eration.
Always go slowly and be extra care-
ful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating this vehicle.
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Never operate on excessively
rough, slippery or loose terrain un­til you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures
for turning as described further in this Operator's Guide. Practice turning at low speeds before at­tempting to turn at faster speeds. Do not turn at excessive speed.
Never operate this vehicle on hills
too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures
for climbing hills as described further in this Operator's Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throt­tle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
Always follow proper procedures
for going down hills and for brak­ing on hills as described further in this Operator's Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures
for crossing the side of a hill as described further in this Operator's Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle. Never attempt to turn the vehicle around on any hill un­til you have mastered the turning technique described in this Opera­tor's Guide on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if
you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide. Dismount on the uphill side or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.
Always check for obstacles before
operating in a new area. Never at­tempt to operate over large obsta­cles, such as large rocks or fallen trees. Always follow proper proce­dures when operating over obsta­cles as described further in this Op­erator's Guide.
Always be careful when skidding
or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery sur­faces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding out of control.
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Never operate this vehicle in fast
flowing water or in water deeper than that specified in this Opera­tor's Guide. Remember that wet brakes may have reduced stopping ability. Test your brakes after leav­ing water. If necessary, apply them several times to let friction dry out the pads.
Always use the size and type tires
specified further in this Operator's Guide. Always maintain proper tire pressure as described further in this Operator's Guide.
Never load a youth model ATV.FOR MORE INFORMATION
ABOUT ATV SAFETY, call the Spe­cialty Vehicle Institute of America (SVIA) at 1 800 887–2887 or in Canada, the Canada Safety Coun­cil (CSC) at 1 (613) 739–1535 ext. 227 or contact an authorized Bom­bardier ATV dealer to find out about available training courses nearest you.
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OPERATION WARNINGS
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required to be in the Operator's Guide for all ATVs.
WARNING
NOTE: The following illustrations are general representations only. Your model
may differ.
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the training course offered by BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566–3366.
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V00A19Q
POTENTIAL HAZARD
WARNING
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
A child under 6 years old should never operate an ATV. The DS50 model is designed for children 6 years old and above. The DS90
are designed for children 12 years old and above. No one under 16 should operate a category “Y” (youth model) ATV without
adult supervision. Adults should never allow continued use of the ATV by a child if he does
not the abilities, strength or judgement to operate it safely.
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WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
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WARNING
V00A03Q
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
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WARNING
V00A04Q
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate ATVs on public streets, roads or highways.
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WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection and protective clothing.
WHAT CAN HAPPEN
The following items concern all ATV's operator:
riding without an approved helmet increases the chances of a severe head
injury or death in the event of an accident
riding without eye protection can result in an accident and increases the
chances of a severe injury in the event of an accident
riding without protective clothing increases the chances of severe injury in
the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
eye protection (goggles or face shield) gloves and boots, Iong sleeved shirt or jacket Iong pants.
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WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
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WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and op­erating conditions, and your experience.
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WARNING
V00A09Q
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
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POTENTIAL HAZARD
Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described further in this Operator's Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or operator break through the ice.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
WARNING
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WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during opera­tion.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests during vehicle operation.
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WARNING
V00A0CQ
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning or loss of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle.
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V00A0DQ
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slippery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
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WARNING
V00A0EQ
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
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WARNING
V00A0QQ
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your abil­ities.
Practice on smaller hills before attempting larger hills.
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WARNING
V00A0FQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in this Operator's Guide.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. The ve-
hicle could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop,
or another vehicle or person could be on the other side of the hill.
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WARNING
V00A0GQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when brak­ing as you go down a hill.
Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
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WARNING
V00A0HQ
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle around on any hill until you have mas­tered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator's Guide.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
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V00A0IQ
WARNING
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake while rolling backwards. Apply the front brake gradually. When fully stopped, apply rear brake as well and lock parking brake. Dismount on uphill side, or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this Operator's Guide.
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WARNING
V00A0JQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen
trees. When you go over obstacles, always follow proper procedures as de-
scribed further in this Operator's Guide.
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WARNING
V00A0KQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
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WARNING
V00A0LQ
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
Check water depth and current before you attempt to cross any water. Wa­ter should not go above footrests.
Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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34
WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with im­proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in this Operator's Guide for this vehicle.
Always maintain proper tire pressure as described further in this Opera­tor's Guide.
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35
WARNING
V00A0NQ
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci­dent.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of acces­sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer.
Do not install passenger seat or use the racks to carry a passenger.
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36
WARNING
V00A0PQ
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never load cargo on this vehicle. Never tow cargo or another vehicle with this vehicle.
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37
V03M01Q
POTENTIAL HAZARD
Transporting inflammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
WARNING
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport inflammable or dangerous material.
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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38
WARNING
SAFETY WARNING
To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read, with your child, this Operator's Guide completely before he operates this vehicle.
Information in this Operator's Guide is limited. It is strongly recommended that you obtain further information and training from your local authorities, ATV clubs or a recognized ATV training organization such as Specialty Vehicle Institute of America (SVIA) or the Canada Safety Council (CSC).
The U.S. Consumer Product Safety Commission and all ATV manufacturers do not recommended anyone under the age of 16 to ride an ATV having an engine higher than 90 cc and anyone under age of 12 to ride an ATV having an engine higher than 70 cc. For the child's safety, we strongly recommend you also follow and enforce this recommendation. You are the sole judge of a rider's capability to understand the risks and operate a vehicle safely.
Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury includ­ing death.
Become completely familiar with the operational controls and the general oper­ation of the vehicle before venturing into off road conditions. Practice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. Higher speeds require greater experience, knowledge and suitable riding conditions.
Not all vehicles are the same. Each has its own unique performance character­istics, controls and features. Each will ride and handle differently.
Never assume that the vehicle will go everywhere safely. Sudden changes in terrain caused by holes, depressions, banks, softer or harder groundor other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehicle does begin to topple or tipover, it is usually the best advice to immediately get off... AWAY from the direction of the tipover!
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39
Pre-operation Check
The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur.
Before using this vehicle, the operator and/or an adult should always:
a) Apply parking brake and check if it
operates properly. b) Check tire pressure and condition. c) Check wheels and bearings for
wear and damage. d) Check location of controls and en-
sure they work properly. e) Verify if steering operates freely. f) Activate throttle control lever sev-
eral times to ensure it operates
freely. It must return to idle posi-
tion when released. g) Activate the brake levers to make
sure the brakes fully apply. Levers
must fully return when released. h) Check drive chain for adjustment
and lubrication. i) Check sprockets for wear and
damages. j) Check fuel and oil levels. k) Check for oil leaks on the engine,
transmission and the drive train
components. l) Ensure fuel valve is in fully open
position (ON). m) Ensure seat is properly latched. n) Look and feel for loose parts while
engine is off. Check fasteners. o) Ensure the path of travel is free of
persons and obstacles.
WARNING
p) Check operation of ignition switch,
start button, engine stop switch and indicator light.
q) Start engine, remove parking brake
and drive forward slowly a few feet then apply all brakes individually to test them.
Correct any problem you may have found before riding. See an autho­rized Bombardier ATV dealer as nec­essary.
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40
Clothing
Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route. Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifogging goggles or sun glasses may be required. Sun glasses should only be worn during the daytime. Different colored lenses available for goggles or glasses help you distinguish ter­rain variations.
Approved
helmet
Eye protection
Rigid chin
guard
Chest
protector
V00A0RN
Long
sleeves
Gloves
Long, sturdy
pants
Boots
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41
Carrying Loads
This vehicle is designed specifically to carry an operator only. Even with a long seat that provide unrestricted operator movements, it is not designed nor in­tended to carry passenger(s). Do not install passenger's seat or use the racks or their location to carry passenger(s). Carrying passenger(s) may affect the stabil­ity and your control of the vehicle.
Never load cargo on this vehicle.
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you.
Always keep a safe distance from other riders. Your judgment of speed, ter­rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized vehicle, cannot stop "on a dime".
Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equip­ment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encounter. An emergency first aid kit should always be a consideration.
Environment
One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not ride in environmentally sensitive areas. Do not drive over forest crops or shrubs... nor cut down trees or take down fencing... nor spin your wheels and destroy the terrain. Tread Lightly”.
Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and observe quietly and with caution. It will be one of the better memories of your life.
Observe the rule... what you take in, carry out. Do not litter. Do not start campfires unless you have permission to do so... and then only ... away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Always obtain the permission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again after yourself.
Finally, do not pollute streams, lakes or rivers and do not modify the engine or muffling system, or remove any of its components.
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42
Design Limitation
Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.
The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
Off-Highway Operation
The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.
General Operating and Safety Precautions
Care, caution, experience and driving skill are the best precautions against the hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never drive faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tipover or rollover.
Never operate the vehicle if the controls do not function normally. When stopped or parked, always apply the parking brake. This is especially im-
portant when parking on a slope. On very steep inclines or if the vehicle is car­rying cargo, the wheels should be blocked using rocks or bricks. Remember to turn the fuel valve to the closed position.
Uphill Driving
Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle's balance changes rearward tipover can occur.
The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so.
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43
It is also wise to know the terrain condition on the other side of the hill or bank. All too often there exists a sharp drop-off that is impossible to negotiate or descend.
Downhill Driving
This vehicle can climb slopes that are steeper than it can safely descend. There­fore, it is essential to assure that a safe route exists to descend a slope before you climb it.
Decelerating while negotiating a slippery downhill slope could tobogganthe vehicle. Maintain steady speed and/or accelerate slightly to regain control.
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi­tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de­pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
Drop-Offs
This vehicle will bottom-outand usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tipover.
Avoid negotiating drop-offs. Reverse and select an alternate route.
WARNING
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts such as jumping. Performing wheeliescan cause the vehicle to flip over onto you. Both practices have a high risk for you and should be avoided at all times.
To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, ke footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.
ep your feet on the
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44
V00A0UL
Even though there is an adequate suspensions system on this vehicle there are washboardor rough terrain conditions that will make you feel uncomfortable and even cause back injury. Postingor riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact.
This vehicle is not designed for riding on roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a colli­sion to occur with another vehicle. ATV tires are not suited for paved road use. Pavement may seriously affect the handling and control of the vehicle. Riding on roads or soft shoulders may confuse other road users, especially if your lights are on. If you have to cross a road, the lead driver should get off his vehicle then ob­serve and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel sidewalks. They are designated for pedestrian use.
Water can be a unique hazard. If it is too deep the vehicle may floatand topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you.
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45
V00A0VL
Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water.
Mud or marsh lands may be encountered near water. Be prepared for sudden holesor changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.
If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indication that the ice thickness will vary. If in doubt, do not attempt to cross.
Ice will also affect the control of vehicle. Slow down and do not gunthe throt­tle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle
Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become boggeddown. If this occurs look for a firmer base. Again, the best advice is to slow down and be watchful of the conditions.
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46
When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune . Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
Riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... possibly causing it to slide and tipover especially at high speeds. In addition, braking distance may be a effected. Remember that gunningthe throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the trailshould be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de­pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed... approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momen­tum and do not gunthe throttle. Hold handgrips firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground. Be aware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.
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47
Uphill
Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, apply the brake, being careful not to slide. Dismount then use the “U“ turn or “K“ turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay clear. Do not ride over the crest of the hill at high speed. Obstacles, including sharp drop-offs, may exist.
V00A0XL
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48
Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not coastdown the slope using solely engine compression or in neutral gear.
V00A0YL
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
WARNING
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49
Side hilling
This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope... and be prepared to dismount on that side should the vehicle begin to topple. Do not try to stop or save the vehicle from damage.
V00A0ZL
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50
Routine Maintenance
Once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy water then allow it to dry. (A towel may help). Do not wash your vehicle outside during freezing weather. Apply appropriate lubrication as described in the MAINTENANCE section.
Part of your responsibility towards safety is to respect the contents of this Op­erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.
Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty. In addition, certain modifi­cations including the removal of engine or exhaust components are illegal under most laws.
Changing the wheel and/or tire size may affect the stability of the vehicle. Incor­rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged. Wheels or tires which are damaged should always be replaced.
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LOCATION OF THE IMPORTANT LABELS
The following labels are on your vehicle and they should be considered perma­nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer.
NOTE: The following illustrations used in this Operator's Guide are a general
representation only. Your model may differ.
V05A0BL
12 34
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52
LABEL 1
LABEL 3
V05M02Y
DS50
V01M01Z
V01M07Z
LABEL 2
V05M03Y
DS90 ET DS90 4 STROKE
LABEL 4
V05M04Y
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53
VEHICLE
INFORMATION
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55
HOW TO IDENTIFY YOUR ATV
The main components of your vehi­cle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Bom­bardier ATV dealer to complete war­ranty claims properly. No warranty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way. We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company.
Vehicle Identification Number Location
Engine Identification Number Location
V05A0TY
2-STROKE MODELS
1. E.I.N.
1
1
V05L05Y
1. V.I.N.
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56
1
V05L06Y
4-STROKE MODELS
1. E.I.N.
CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some controls/instruments/equipment are optional.
2-Stroke Models
5
4
6
7
11
2
3
1
9
11 15
4
12
17
13
V05A0DL
14
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57
4-Stroke Models
4
825
3
10
6
1 9
7
11
15
15
4
14
V05A0HL
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58
13
1316
9
17 12
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section gives basic func-
tions of the various controls of your ATV. For more details of how to op­erate one control in conjunction with some others, refer to OPERATING IN­STRUCTIONS further in this section.
WARNING
2) Speed Limiter Screw
1) Throttle Lever
Located on the right side of handlebar. When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear.
When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.
V05I08Y
1. Speed limiter screw
1
V05I07Z
1. Throttle lever
2. To accelerate
3. To decelerate
1
Located on the right side of handlebar. With appropriate tools, it is possible to decrease engine speed by screw­ing in the speed limiter screw and to increase engine speed by unscrewing it.
2
3
DS50 Models
Units are shipped from the factory with a restricted speed setting of 16 km/h (10 MPH).
CAUTION: To keep track of origi-
nal setting, adults must make sure to measure the screw length before making any changes.
Using appropriate tools, adults can un­screw the speed limiter screw to ob­tain a maximum unrestricted speed setting of 24 km/h (15 MPH).
DS90 2-Stroke and DS90 4-Stroke Models
Units are shipped from the factory with a restricted speed setting of 24 km/h (15 MPH).
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59
Using appropriate tools, adults can un­screw the speed limiter screw to ob­tain a maximum unrestricted speed setting of 48 km/h (30 MPH).
1
2
Adults should always limit the maximum restricted speed within the ability and capacity of the child to operate the vehicle safely. Never allow the child to adjust the speed limiter.
WARNING
3) Front Brake Lever
Located on the right side of handle­bar. When compressed, the brake is applied. When released, it should au­tomatically return to its original posi­tion. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain. The front brake will have also an effect on rear wheels through the drive train.
1
V05K05Y
1. Brake lever
2. To apply brake
5) Brake Lever Lock
Located on left side of handlebar on the rear brake lever. When applied, it prevents the vehicle from moving. Useful when the brake needs to be locked for example such as doing a K-turn, during transportation or when the vehicle is not in operation.
Always use the brake lever lock when the vehicle is not in opera­tion.
WARNING
2
V05I07Y
1. Brake lever
2. To apply brake
4) Rear Brake Lever
Located on the left side of handlebar. When compressed, the brake is ap­plied. When released, it should auto­matically return to its original positio Braking effect is proportional to the force applied on the lever and to the type and condition of the ter
rain.
n.
Make sure brake lever lock is fully disengaged before operating the ATV. When you ride the vehicle, brakes that are caused to drag by a continuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire.
To engage mechanism: Squeeze
brake lever and maintain while mov­ing lever lock. Brake lever is now compressed and applying rear brakes.
WARNING
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60
1
V05K06Y
1. Brake lever lock
To release mechanism: Squeeze brake lever. Lever lock should auto­matically return to its original position. Brake lever should return to rest posi­tion. Always release brake lever lock before riding.
6) Multi-Function Switch
NOTE: While engine can be stopped
by turning ignition key OFF, we recom­mend the engine be stopped by the engine stop switch.
123
V05I09Y
1. OFF
2. ON
3. OFF
The multi-function switch is located on the left side of the handlebar.
1
V05A0BY
1. Multi-function switch
The controls located on this multi-function switch are:
Engine Stop Switch
This switch is located in the middle of the multi-function switch.
Start Button
This button is located at the bottom of the multi-function switch.
To start engine, place the engine stop switch to RUN.
Press and hold the start button. Re­lease immediately after engine is started.
The engine will turn over but will not start if the engine stop switch is placed in the OFF position.
This switch can be used to stop engine and as an emergency control.
V05I09Z
1. Start button
1
To stop engine, fully release throttle lever then use the engine stop switch.
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61
7) Neutral Indicator Light
4-Stroke Models
Located at center of cluster. When lit, it indicates the transmission
is in neutral position.
NOTE: While engine can be stopped
by turning ignition key OFF, we recom­mend the engine be stopped by the engine stop switch. Always turn ig­nition switch to OFF after engine has been stopped.
9) Choke Knob Lever
4-Stroke Models
Located on the left side of vehicle. This device features a variable lever to ease cold start.
Position OFF is for normal use with a warm engine (pushed in).
V06A0IY
1. Neutral indicator light
1
8) Ignition Switch
Located on the right side of cluster. Key-operated, 2-position switch: OFF
and ON.
V06C0KY
CHOKE KNOB LEVER IN THE OFF POSITION
The full choke position is used for lower temperature (fully extended).
V05G05Y
IGNITION SWITCH
Insert key in switch and turn to ON. To remove key, turn key to OFF then pull it out.
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62
V06C0LY
CHOKE LEVER IN THE FULL CHOKE POSITION
The other positions between OFF and FULL position, will be use depending on the temperature.
Do not allow children to put fuel in the ATV.
WARNING
11) Fuel Valve
4-Stroke Models
Located on right side panel under front part of seat. This is a 3-position rotary valve: OFF, ON, RES. Rotate the tab to align its pointer with ON, OFF or RES.
10) Fuel Tank Cap
Unscrew counterclockwise and re­move cap to allow fuel tank filling then fully tighten clockwise.
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top off the fuel tank before plac­ing the vehicle in a warm area. As temperature increases, fuel ex­pands and may overflow. Always wipe off any fuel spillage from the vehicle.
WARNING
V05A0IY
1. Align this pointer with the desired position
1
2-Stroke Models
Located on left side panel under front part of seat. This is a 3-position rotary valve: OFF, ON, RES. Rotate the tab to align its pointer with ON, OFF or RES.
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63
1
V05A0JY
1. Align this pointer toward the desired position
All Models
OFF
Stops fuel supply to carburetor.
4-Stroke Models
V05L0FY
1. Footpeg
1
CAUTION: Turn valve to OFF posi-
tion when ATV is not being operated or when transporting.
ON
Allows fuel to flow to carburetor. This is the normal position for operation of the vehicle.
RES (reserve)
When fuel is exhausted in the fuel tank when in the ON position, an emergency supply of fuel is available by turning the knob to RES. Use this position only when the ON supply is empty.
When down to the reserve, refuel as soon as possible. Be sure to turn the valve back to the ON position after re­fuelling.
CAUTION: Improper opening of
fuel valve will restrict the flow of fuel. Make sure valve is fully opened while running.
2-Stroke Models
V05L0GY
1. Footpeg
1
13) Seat Latch Knob
Located underneath rear fender, near rear bumper. It allows the removal of seat to give access to engine compart­ment. Pull knob to release seat.
12) Footpeg
Located on footrest. Use this area to keep your feet stable.
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64
14) Fuse
The electrical system is protected with a fuse. Refer to MAINTENANCE for details.
The fuse holder is located on the RED (+) cable, near battery.
V05A0KY
1. Seat release knob
1
Seat Removal
Pull latch while gently lifting rear of seat. Pull seat rearward then remove it.
Seat Installation
Insert front tab of seat into frame hook. When seat rests in its position, firmly push seat down to latch.
1
1
V05G09Y
1. Fuse holder
15) Gearshift Pedal
4-Stroke Models
Located in front of left footpeg.
V05A0LY
1. Insert this tab in hook
2. Hook
WARNING
Make sure seat is securely latched before riding.
2
V05E09Y
1. Gearshift pedal
1
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65
16) Kick Start Pedal
2-Stroke Models
Located on left side of vehicle. To start engine, gently press pedal
down until engagement is felt, then kick down with a rapid follow through motion.
V05C16Y
1. Kick start pedal
1
4-Stroke Models
Located on right side of vehicle. To start engine, gently lift pedal up un-
til engagement is felt, then pull up with a rapid follow through motion.
V05C17Y
1. Kick start pedal
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66
1
LIQUIDS
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section specifies the rec-
ommended liquids and procedures to check their levels. Refer to MAINTE­NANCE for procedures to replace the liquids.
The following procedures should be done by an adult only.
Fuel
Recommended Fuel
Use regular unleaded gasoline or gasohol containing less than 10% of ethanol or methanol, available from most service stations. The gasoline used must have an octane number of 91 ((R + M)/2) or higher.
NOTE: In most service stations,
pump octane number corresponds to (R + M)/2 octane number. Usually a sticker can be found on the pump.
WARNING
WARNING
Fuel Level
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top off the fuel tank before placing the vehicle in a warm area. As tem­perature increases, fuel expands and may overflow. Always wipe off any fuel or oil spillage from the vehicle.
Engine Oil
WARNING
CAUTION: Never experiment with
other fuels. The use of unrecom­mended fuel can result in vehi­cle performance deterioration and damage to critical parts in the fuel system and engine components.
CAUTION: Never mix oil with fuel.
Recommended Oil
4-Stroke Models
Use mineral-base 4-stroke engine oil that meets or exceeds the require­ments for API service classification SG, SH or SJ. Always check the API service label on the oil container to be sure it includes the letters SG, SH or SJ. Only use high-quality high-deter­gent oil. Bombardier synthetic oil is recommended.
2-Stroke Models
Use 2-stroke injection oil only.
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67
Oil Viscosity
4-Stroke Models
SAE 10W40 or SAE 40 is recom­mended.
Oil Level
2-Stroke Models
Remove seat and check the level through the oil tank. Refill if neces­sary.
NOTE: The oil tank capacity is 0.9 L
(0.95 U.S. quart).
V05C03Y
1. Oil tank
1
1
V05C04Y
RH SIDE OF ENGINE
1. Dipstick
With vehicle on a level surface, start engine and let it running, around 1 minute, then stop engine check the oil level as follows:
1. Unscrew dipstick then remove it and wipe clean.
2. Reinstall dipstick, screw in it com­pletely.
3. Remove and check oil level. It should be near or equal to the up­per mark.
4-Stroke Models
CAUTION:
and refill if necessary. Do not over­fill. Operating the engine with an improper level may severely dam­age engine. Wipe off any spillage.
Check level frequently
1
3
2
V05C05Y
1. Full
2. Add
3. Operating range
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68
To add oil, remove dipstick. Place a funnel into the dipstick hole to avoid spillage.
Add a small amount of oil and recheck oil level.
Repeat until oil level reaches the dip­sticks upper mark. Do not overfill.
Properly tighten dipstick.
Battery
For any battery maintenance or verifi­cation, see an authorized Bombardier ATV dealer.
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69
BREAK-IN PERIOD
Engine
4-Stroke Models
A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle.
CAUTION: Never mix oil with fuel.
During this period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in. Contin­ued wide open throttle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.
2-Stroke Models
To insure maximum durability and opti­mal performance and to avoid engine damage, please pre-mix the first four tanks of fuel with two-stroke engine oil at 30:1 ratio. Do not operate the ATV at more than half throttle for the first three hours. During the break-in pe­riod (first four tanks of fuel), operate the vehicle at various RPM and do not operate the vehicle above half throttle for extended periods.
Belt
2-Stroke Models
A new belt requires a break-in period of 50 km (30 miles). Avoid strong ac­celeration/deceleration or high speed cruising.
10-Hour Inspection
As with any precision piece of me­chanical equipment, we suggest that after the first 10 hours, 400 km (250 m.) or 30 days after the purchase, whichever comes first, your vehicle be inspected by an authorized Bom­bardier ATV dealer. This inspection will give you the opportunity to dis­cuss the unanswered questions you may have encountered during the first hours of operation.
The 10-hour inspection is at the expense of the vehicle
owner.
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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70
WARNING
PRE-OPERATION CHECK
The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur.
Apply parking brake and check if it operates properly.
Check tire pressure and condition.
Check wheels and bearings for
wear and damage.
Check location of controls and en­sure they work properly.
Verify steering operates freely.
Activate throttle control lever sev-
eral times to ensure it operates freely. It must return to idle posi­tion when released.
Activate the brake levers to make sure the brakes fully apply. Levers must fully return when released.
Check fuel and oil levels.
Check for leaks on the engine,
transmission and drive train com­ponents.
Check drive chain for lubrication and adjustment.
Check sprockets for wear and dam­ages.
Ensure fuel valve is in fully open position (ON).
Ensure seat is properly latched.
Look and feel for loose parts while
engine is off. Check fasteners.
Ensure the path of travel is free of persons and obstacles.
Check operation of ignition switch, start button, engine stop switch and indicator light.
WARNING
Start engine and drive forward slowly a few feet and apply all brakes individually to test them.
Correct any problem you may have found. See an authorized Bom­bardier ATV dealer as necessary.
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71
OPERATING INSTRUCTIONS
General
4-Stroke Models
This vehicle has four-forward gears. Transmission must be on NEUTRAL to
allow engine starting.
All Models
Insert key in ignition switch and turn to ON. Place the engine stop switch to RUN position then press start button.
Initial Cold Starting
2-Stroke Models
The 2-stroke models have an auto­matic enrichner.
To start the vehicle, place the igni­tion key to ON, push the engine stop switch to RUN position.
V06C0LY
FULL CHOKE POSITION
Press start button and hold until en­gine starts.
Press start button and hold until en­gine starts.
CAUTION: Do not hold start button
more than 10 seconds. A rest pe­riod should be observed between the cranking cycles to let starter cool down. Pay attention not to discharge battery.
NOTE: Throttle assist may be used
to help starting the engine faster. Press the throttle lever slightly; if it is pressed too much, the choke system will not be activated.
Release start button immediately when engine has started.
4-Stroke Models
Insert key in ignition switch and turn to ON.
NOTE: Do not forget, place the en-
gine stop switch to RUN position. In cold weather, colder than 0°C
(32°F), fully pull up the choke lever.
CAUTION: Do not hold start but-
ton more than 10 seconds. A rest period should be observed between the cranking cycles to let starter cool down. Pay attention to battery; do not discharge it.
NOTE: Throttle assist may be used
to help starting the engine faster. Press the throttle lever slightly; if it is pressed too much, the choke system will not be activated.
Release start button immediately when engine has started.
After a few seconds, push in the choke lever until the best engine RPM is achieved.
NOTE: Overusing choke may flood
engine and make it hard to start. Re­fer to SPECIAL PROCEDURES if it oc­curs.
When the engine is warm, push the choke lever to OFF and release brakes.
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72
Shifting the Transmission
4-Stroke Models
To shift the transmission, release throttle lever, then operate gearshift pedal as follow.
V06C0KY
OFF POSITION
Warm Engine Starting
Start the engine as explained above but without any choke. If the engine will not start after two 5-second at­tempts with the electric starter, pull the choke lever and place it half way position. Start the engine without ac­tivating the throttle lever. After few seconds, push the choke lever to OFF.
Always release the throttle when shifting gears. Shifting gears without releasing the throttle, could cause loss of control or cause the ATV to overturn.
One full stroke of the pedal shifts the transmission to the next higher or lower gear in the shifting sequence. The pedal should automatically return to its original position.
To upshift to a higher gear, put the end of your boot under gearshift lever and lift up the pedal one full stroke. To downshift, step on the gearshift pedal and depress pedal one full stroke.
WARNING
Stopping the Engine
Avoid parking on a slope.
Release throttle and completely stop the vehicle.
Apply the parking brake. Set transmission lever in NEUTRAL
position (4-stroke models only). Push the engine stop switch in OFF
position. Turn key in ignition switch to OFF. Remove key from ignition switch.
WARNING
V05C18Y
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73
SPECIAL PROCEDURES
Flooded Engine
When the engine does not start after several attempts, the engine may be fuel flooded. Proceed as follows.
Turn ignition switch to ON and ensure choke is not applied.
Ensure the transmission is on NEU­TRAL (4-stroke models only).
Fully press throttle lever and hold while starting the engine.
As soon as the engine starts, release throttle lever. Do not race engine.
If it does not work:
Disconnect the spark plug cable. Remove the spark plug. Crank engine several times. Install
new spark plug if possible or clean and dry spark plug.
Start engine as explained above. If en­gine continues to flood, see an autho­rized Bombardier ATV dealer.
Engine Overheat
If engine overheats try the following: Reduce vehicle speed but try to keep
vehicle moving to supply air to radia­tor. If engine is still overheating after approximately one minute, stop vehi­cleandsettransmissiontoNEUTRAL (4-stroke models). Apply parking brake and stop engine.
When vehicle is used in salt - water environment (beach area), rinsing the vehicle with fresh water is necessary to preserve vehicle and its compo­nents. Metallic parts lubrication is highly recommended. Use BOM­BARDIER LUBE.
This must be performed at the end of each operating day.
When vehicle is operated in muddy conditions, rinsing the vehicle is rec­ommended to preserve vehicle and its components and to keep lights clean.
Turn O ver
When vehicle is turned over or stays tilted on the side, replace the vehicle in its normal operation position (on all four wheels) and wait 3 to 5 minutes before starting engine. Check oil level and refill if necessary.
ATV Immersion
Should the ATV become immersed, it will be necessary to take it to an autho­rized Bombardier ATV dealer as soon as possible. DO NOT START THE ENGINE! Immersion of the ATV can cause serious damage if the correct restart procedure is not followed.
Storage and Preseason Preparation
Let engine cool down. See an authorized Bombardier ATV
dealer as soon as possible.
Post-Operation Care
Never use a high pressure washer to clean these vehicles. USE LOW
PRESSURE ONLY (like a garden hose). High pressure can cause elec-
trical and mechanical damages.
______________________
74
Have an authorized Bombardier ATV dealer inspect fuel system in­tegrity as specified in Maintenance Chart.
When a vehicle is not in use for more than one month, proper storage is a necessity.
WARNING
See an authorized Bombardier ATV dealer for proper procedures.
When using your ATV after storage, a preparation is required. See an autho­rized Bombardier ATV dealer for proper procedures.
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75
TRANSPORTATION
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
WARNING
Transportation
When transporting a vehicle, se­cure vehicle to trailer with suitable tie-downs. Using ordinary ropes is not recommended.
Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor­mal operating position (on all four wheels).
Place the fuel valve to OFF position. Apply the parking brake. Secure the vehicle to front by the front
bumper and rear by the rear bumper.
WARNING
V05A0SY
REAR LOCATION
CAUTION: Attaching vehicle at
other locations may damage the vehicle.
V05A0RY
FRONT LOCATION
Do not tow this vehicle behind a car or other vehicle. Use a trailer.
WARNING
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76
MAINTENANCE
INFORMATION
_____________________
77
MAINTENANCE CHART
The maintenance is very important, if you are not familiar with safe service prac­tices and adjustment procedures, see your authorized Bombardier ATV dealer.
2–Stroke Models
I: Inspect, verify, clean, adjust, lubricate or
replace if necessary
A: Adjust
C: Clean
L: Lubricate
R: Replace
Initial in-
spection
10 h or
30 days
or 400 km
(250 m.)
(1)
25 h or
1250 km
(800 m.)
EVERY
50 h or
2500 km
(1600 m.)
100 h or
1yearor
5000 km
(3100 m.)
To be
performed
by
ENGINE/TRANSMISSION
Gearbox oil level
I I
Customer
FUEL
Air filter
(3)
C I Customer Fuel lines and connections I I Dealer Carburetor I A C Dealer
ELECTRICAL
Spark plug
I R
Dealer
Battery connections I Dealer
DRIVE TRAIN
Drive chain lubrication/adjustment EVERY RIDE Customer Sprocket wear
(3)
I Dealer
STEERING
Handlebar fasteners
(2)
I A I
Dealer
Tires pressure and wear EVERY RIDE Customer
SUSPENSION Shock absorbers I Customer BRAKE
Brake system
(2)
I A I Dealer
BODY/FRAME
(3)
(2)
I I Customer
I Customer
Fasteners tightness Frame lubrication
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78
4–Stroke Models
I: Inspect, verify, clean, adjust, lubricate or
replace if necessary
A: Adjust
C: Clean
L: Lubricate
R: Replace
Initial in-
spection
10 h or
30 days
or 400 km
(250 m.)
25 h or
1250 km
(1)
(800 m.)
EVERY
50 h or
2500 km
(1600 m.)
100 h or
1year
or 5000
km
(3100
To be
performed
by
m.)
ENGINE/TRANSMISSION
Clutch system I I Dealer Engine idle speed I I Dealer Engine oil level
(2)
I R Customer Engine oil strainer C Dealer Valve clearance I A Dealer
FUEL
Air filter
(3)
C I Customer Fuel filter, fuel lines and connections I I Dealer Carburetor I A C Dealer
ELECTRICAL
Spark plug I R Dealer Battery connections I I Customer
DRIVE TRAIN
Drive chain lubrication/adjustment EVERY RIDE Customer Sprocket wear
(3)
I Dealer
STEERING
Handlebar fasteners
(2)
I A I Dealer
Tires pressure and wear EVERY RIDE Customer
SUSPENSION Shock absorbers I Customer BRAKE
Brake system
(2)
I A I Dealer
BODY/FRAME
(3)
(2)
I I Customer
I Customer
Fasteners tightness Frame lubrication
(1) To be performed by an authorized Bombardier ATV dealer. The initial maintenance
is very important and must not be neglected.
(2) Pre-ride inspection item.
(3) More often under severe use such dusty area, sand, snow, wet or muddy conditions
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79
MAINTENANCE
While reading this Operators Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
Unless otherwise specified, engine should not be running for all main­tenance procedures. Before performing any service or inspection operation on the vehi­cle, wait until the engine and ex­haust have cooled down to avoid potential burns.
Should removal of a locking de­vice (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing disassembly/assem­bly, always replace with a new one.
WARNING
WARNING
WARNING
Engine/Transmission
Oil Change and Oil Filter Replacement
Oil and filter are to be replaced at the same time. Oil change should be done with a warm engine.
The engine oil can be very hot. Wait until engine oil is warm.
Ensure vehicle is on a level surface. Clean the drain plug area. Remove dipstick. Place a drain pan under the engine
drain plug area.
WARNING
All maintenance should be done by an adult or an authorized Bom­bardier ATV dealer. Do not al­low children to attempt repairs or maintenance.
The following covers the maintenance items that can be performed by the customer if desired. Other items found in maintenance chart must be performed by an authorized Bom­bardier ATV dealer.
WARNING
NOTE: Among other things, this sec-
tion gives the procedures to replace the liquids. Refer to LIQUIDS for pro­cedures to check levels and refill.
Unscrew drain plug. Allow enough time for oil to flow out
of oil filter. Remove the right crankcase cover to
replace oil filter. Remove the oil filter and replace with
a new filter. Wipe out any oil spillage on engine. Change gasket on drain plug. Clean
gasket area on engine and drain plug then reinstall plug. Refill engine at the proper level with the recommended oil. Refer to SPECIFICATIONS for ca­pacity.
Start engine and let idle for a few min­utes. Ensure oil filter area and drain plug areas are not leaking.
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80
Stop engine. Wait a while to allow oil to flow down to crankcase then check oil level. Refill as necessary.
Dispose of oil as per your local envi­ronmental regulations.
Valve Adjustment
See an authorized Bombardier ATV dealer for valves adjustment.
Insufficient clearance will cause loss of power and possibly damage the valves. Excessive clearance will cause noise.
Remove and clean the air filter ele­ment.
V05C1HY
Air Filter
Air Filter Replacement
2-Stroke Models
The air filter box is located under front fender on the right side of vehicle.
CAUTION: Never remove or mod-
ify any component in the air box. The engine carburetion is calibrated to operate specifically with these components. Otherwise, engine performance degradation or dam­age can occur.
Unlatch clamps retaining the air box cover then remove the cover.
1
To clean the air filter element use the following procedure.
Pour cleaning solution (P/N 219 700
341) or an equivalent into a bucket. Put the filter in to soak.
While filter soaks, clean inside the air box.
Rinse the filter with warm water until all cleaning solution disappears.
If the air filter is still dirty, replace it with a new one.
Then, let the filter dry completely. When the filter is dried, re-oil with air
filter oil (P/N 219 700 340) or an equiv­alent.
CAUTION: Engine performance
degradation or severe damages can occur if the air filter is not prop­erly maintained and/or if it not well oiled.
1
V05C1GY
1. Clamps
2. Air box cover
2
Install the air filter cover and close the clamps.
4-Stroke Models
NOTE:
der the seat.
Removal
Remove:
seat electrical connector
The air filter box is located un-
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81
V05C1IY
bolts (one on each side of air filter
box cover)
Installation
When installing the air filter, make sure that air filter makes proper con­tact with air filter base otherwise, an
air by-pass could be created caus­ing engine to suck-in unfiltered air which could cause engine damage.
Following photos show procedure.
V05C1JY
central nut
V05C1BY
1. Interference between filter rubber edge and base bracket
V05C1CY
1. Gap between filter and filter base
1
1
V05C1KY
airfiltercover air filter element.
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82
Electrical
V05C1DY
HAND PRESS FILTER INTO AN OVAL SHAPE
Unless otherwise indicated, al­ways turn ignition switch to he OFF position before performing any maintenance or repair on elec­trical system.
Battery
Never charge a battery while in­stalled in vehicle.
Clean battery post with a wire brush. Apply dielectric grease on post to pro­tect against oxidation.
Removal
Disconnect BLACK (-) cable first then RED (+) cable.
WARNING
WARNING
V05C1EY
PLACE OVAL FILTER ONTO BASE AS SHOWN
V05C1FY
AIR TIGHT FIT, FILTER WITH BASE
Install all other parts by reversing the removal procedure.
Always respect this order for dis­assembly; disconnect BLACK (-) cable first. Electrolyte or fuel va­pors can be present in engine compartment and a spark may ignite them and possibly cause personal injuries.
Remove battery from vehicle being careful not to tilt it so that electrolyte flows out of vent tube.
WARNING
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83
Battery electrolyte is caustic sub­stance that burns or destroys organic tissues by chemical ac­tion. Avoid contact with eyes, skin and clothing. Wear protec­tive eyeglasses and a suitable pair of non-absorbent gloves when removing the battery by hand. Should any electrolyte spillage oc­cur, immediately wash off with a solution of baking soda and water.
Installation
Reinstall battery in vehicle.
WARNING
1
ConnectRED(+)cablefirstthen BLACK (-) cable. Always connect RED (+) cable first.
Fuse
If the fuse is damaged, replace it by one of the same rating.
WARNING
CAUTION: Donotuseahigher
rated fuse as this can cause severe damage.
Fuse holder is located on the RED (+) battery cable.
V05G09Y
1. Fuse holder
Drive Train
Drive Chain
Check drive chain condition. The drive chain should be checked, lu-
bricated and adjusted at every ride. The free-play of the drive chain should
be between 20 to 30 mm (25/32 to 1-3/16 in) up and down.
Adjust the drive chain by adjusting the drive chain adjusting nut.
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84
Tir es/Wheels
Tire Pressure
V05A0PY
2-STROKE MODELS
1. Drive chain adjusting nut
1
WARNING
Tire pressure greatly affects vehi­cle handling and stability. Under­pressure may cause tire to deflate and rotate on wheel. Overpres­suremayburstthetire. Always follow recommended pressure. Since tires are low-pressure types, a manual pump should be used.
Check pressure when tires are «cold» before using the vehicle. Tire pres­sure changes with temperature and altitude. Recheck pressure if one of these conditions has changed.
For your convenience, a pressure gauge is supplied in tool box.
TIRE PRESSURE
FRONT AND REAR
V05A0QY
4-STROKE MODELS
1. Drive chain adjusting nut
1
Wheel
Occasionally, wheel nuts should be re­moved to apply anti-seize lubricant on studs to ease future removal. This is particularly important when vehicle is used in salt-water environment or in mud. Remove one nut at a time, lu­bricate then retorque.
RECOMMENDED 55 kPa (8 PSI)
MINIMUM 41 kPa (6 PSI)
Although the tires are specifically de­signed for off-road use, a flat may still occur. Therefore, it is recommended to carry a tire pump and a repair kit.
Tire/Wheel Condition
Check tire for damage and wear. Re­place if necessary.
Wheel Removal
Loosen bolts then lift vehicle. Place a support under vehicle. Remove bolts then remove wheel.
At installation, it is recommended to apply anti-seize lubrican
t on bolts threads. Gently tighten bolts in a criss-cross sequence then apply a fi­nal torque.
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85
WHEEL NUTS
TORQUE
44 Nm(32lbf•ft)
Suspension
Adjustment
Steering System
Throttle Cable Adjustment
The normal throttle free-play is 2 to 6 mm(3/32to7/32in).
1
A
V05I0AY
1. Throttle lever
2. Rubber protector
3. Cable adjuster
4. Locking nut A. 2to6mm(3/32to7/32in)
423
Front Shocks
4-Stroke Models
Left and right adjusting cams must always be set at the same posi­tion. Never adjust one adjusting cam only. Uneven adjustment can cause poor handling and loss of stability, which could lead to an ac­cident.
Preload Adjustment
WARNING
All Models (front or rear)
Adjust spring preload by turning ad­justing cam.
Turn the adjusting cams clockwise for a firmer ride and rough road condition.
Turn the adjusting cams counterclock­wise for a light load and a smooth road condition.
To adjust cable, slide rubber protector back to expose throttle cable adjuster.
Loosen locking nut and turn the ad­juster to get proper adjustment.
NOTE: Measure throttle free play at
the tip of throttle lever. Tighten locking nut and reinstall pro-
tector.
Brake
Brake Lever Adjustment
The normal free-play of brake lever is between 10 and 20 mm (13/32 and 25/32 in).
To adjust front brakes, use the ad­justers on right brake lever.
______________________
86
A
2
V05K07Y
1. Left front brake adjuster
2. Right front brake adjuster A. 10 to 20 mm (13/32 to 25/32 in)
1
To adjust rear brake, turn the adjust­ment nut at the end of brake cable.
WARNING
Adjustment nut must be aligned with pin, any slight deviation may result in brake pedal backlash when brake is applied.
V05K09Y
4-STROKE MODELS
1. Adjusting nut
1
Body/Frame
Engine Compartment
Check engine compartment for any damage and leaks. Ensure all hose clamps are properly secured and no hose is cracked, kinked or otherwise damaged.
Inspect muffler, battery and reservoir fastening devices.
Check electrical connections for corro­sion and tightness.
Replace or have damaged parts re­paired.
V05K08Y
2-STROKE MODELS
1. Adjusting nut
1
Fasteners
Check fastener condition and tight­ness on the vehicle. Retighten as required.
Seat Latch
Remove seat and check latch mech­anism for wear. See an authorized Bombardier ATV dealer for parts re­placement if damaged.
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87
TROUBLESHOOTING
Engine does not turn
1. Ignition switch is in the OFF position.
Place switch to the ON position.
2. Transmission is not set on NEUTRAL.
Set transmission either in NEUTRAL.
3. Burnt fuse.
Check main supply fuse.
4. Weak battery or loose connections.
Check connections and terminals condition.Have the battery checked.Contact an authorized Bombardier ATV dealer.
5. Engine stop switch is in the OFF position.
Place switch to the ON position.
Engine turns over but fails to start
1. Mixture not rich enough to start cold engine.
Check fuel tank level and check starting procedure, particularly use of the
choke.
2. Flooded engine (spark plug wet when removed).
Refer to SPECIAL PROCEDURES.
3. No fuel to the engine (spark plug dry when removed).
Check fuel tank level; turn fuel valve to ON (also try on RES). A failure of
the fuel pump or carburetor may have occurred.
Contact an authorized Bombardier ATV dealer.
4. Spark plug/ignition (no spark).
Remove spark plug then reconnect to spark plug cap.Check that ignition switch and/or engine stop switch is/are at the ON posi-
tion.
Start engine with spark plug grounded to the engine away from spark plug
hole. If no spark appears, replace spark plug.
If trouble persists, contact an authorized Bombardier ATV dealer.
5. Engine compression.
As the engine is pulled over with the kick stater, “cycles” of resistance
should be felt as piston goes past top dead center. If no pulsating resis­tance is felt, it suggests a major loss of compression. Contact an autho­rized Bombardier ATV dealer.
______________________
88
Engine lacks acceleration or power
1. Fouled/damage/worn spark plug.
Clean/verify spark plug and heat range. Replace as required.
2. Lack of fuel to engine.
Check item ENGINE TURNS OVER BUT FAILS TO START.
3. Carburetor adjustments.
Contact an authorized Bombardier ATV dealer.
4. Engine is overheating.
Check ENGINE OVERHEATING in SPECIAL PROCEDURES.If overheating persists, contact an authorized Bombardier ATV dealer.
5. Air filter/box plugged or dirty.
Check air filter and clean if necessary.Check the position of the air intake tube.
6. CVT dirty or wear.
Contact an authorized Bombardier ATV dealer.
Engine backfire
1. Exhaust system leakage.
Contact an authorized Bombardier ATV dealer.
2. Engine is running too hot.
See ENGINE LACKS ACCELERATION OR POWER.
3. Ignition timing is incorrect or there is an ignition system failure.
Contact an authorized Bombardier ATV dealer.
4. Improper carburetor setting.
Contact an authorized Bombardier ATV dealer.
Engine misfire
1. Fouled/damaged/worn spark plug.
Clean/verify spark plug and heat range. Replace as required.
2. Water in fuel.
Drain fuel system and refill with fresh fuel.
Vehicle cannot reach full speed
1. Engine.
See ENGINE LACKS ACCELERATION OR POWER.
2. Parking brake.
Ensure brake lever lock is completely removed.
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89
3. Air filter/box plugged or dirty.
Check air filter and clean if necessary.Check the position of the air intake tube.
4. CVT dirty or wear.
Contact an authorized Bombardier ATV dealer.
Gearshift lever is hard to move
1. Transmission gears are in a position that prevents the transmission lever from working.
Rock the vehicle back and forth to move the gears in the transmission and
allow the transmission lever to be set.
2. Engine idle speed is set too high.
Adjust the idle speed. Refer to the SPECIFICATIONS.
3. CVT dirty or wear.
Contact an authorized Bombardier ATV dealer.
The RPM increases but the vehicle does not move
1. The transmission is in NEUTRAL position.
Set transmission in REVERSE or HI.
2. CVT is defective.
Contact an authorized Bombardier ATV dealer.
3. Water in the CVT housing.
Contact an authorized Bombardier ATV dealer.
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90
SPECIFICATIONS
VEHICLE MODEL DS90 4–STROKE
ENGINE
Type 4 stroke, forced air cooled. KA-90
Number of cylinder
Number of valves 2 valves
Displacement 86 cc (5.2 cu. in)
Bore Standard 47 mm (1.85 in)
Stroke
Starting Electric/kick start
Compression ratio
Lubrication Wetsumpwithreplaceableoilfilter
Decompressor N.A.
TRANSMISSION
Transmission
CARBURETION
Make Walibro PZ
Carburetor
Type VM–16
Semi - automatic, 4 speed, wet multi-disk
Single horizontal cylinder
49.5 mm (1.94 in)
8.1:1
Idle speed ± 100 1700 RPM
ELECTRICAL
Ignition type
Make NGK
Type
Gap 0.7 mm (.027 in)
Number of spark plug 1
Type Maintenance free
Battery
Volt 12 volts, 4 Ah
Starting system Electric start
Taillight bulb N.A.
Fuse
Main 7A
CDI (Capacitor Discharge Ignition)
CR7HSASpark plug
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91
VEHICLE MODEL DS90 4–STROKE
SUSPENSION
Front
Rear
TIRES
Pressure
Size
WHEELS
Size
Type
Travel 35 mm (1.38 in)
Type
Travel 50 mm (2 in)
Front
Rear
Front 20 x 7-8
Rear 18 x 9.5-8
Front 8x5.5
Rear 8x7
Independent suspension A-arm,
2 shock absorbers (oil)
Rigid swing-arm,
1 shock absorber (oil)
55 kPa (8 PSI) maximum,
41 kPa (6 PSI) minimum
55 kPa (8 PSI) maximum,
41 kPa (6 PSI) minimum
Wheel nuts torque 44 Nm(32lbf•ft)
BRAKES
Front 2, drums
Rear 1, drum
Parking device LH brake lever whit lock
DIMENSIONS
Dry mass 120 kg (265 lb)
Overall length
Overall width
Overall height
Wheel base 95.5 cm (38 in)
Front and under
Ground clearance
engine
Rear 21 cm (8 in)
1.53 m (60 in)
89 cm (35 in)
90 cm (35.5 in)
20 cm (7.8 in)
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92
VEHICLE MODEL DS90 4–STROKE
LIQUIDS
Oil type (engine and transmission)
Type Super unleaded gasoline
Fuel
Octane
CAPACITIES
Engine oil
Fuel tank 6 L (1.6 U.S. gal)
Fuel tank reserve
A: Ampere Ah: Ampere hour
RPM: revolution per minute V: volt
W:
watt
SAE10W40, 4–stroke mineral-based.
API classification SG, SH or SJ,
Synthetic oil is recommended
91 (R + M)/2 or higher
Oil change with filter: 1 L (1.06 U.S. quarts)
1.5 L (1.59 U.S. quarts)
Because of our ongoing commitment to product quality and innovation, BRP re­serves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obli­gation upon itself to install them on its products previously manufactured.
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93
VEHICLE MODEL DS50 2–STROKE DS90 2–STROKE
ENGINE
Type
Number of cylinder
Displacement 49.3 cc (3 cu. in) 82.5 cc (5 cu. in)
Bore
Stroke 39.2 mm (1.54 in) 42 mm (1.65 in)
Starting
Compression ratio
TRANSMISSION
Transmission Continuously Variable Transmission (CVT)
CARBURETION
Carburetor
Idle speed ± 100 1800 RPM
ELECTRICAL
Standard
Make Mikuni Mikuni
Type VM–16 JET-50 VM–16 JET-100
2 stroke, forced air
cooled. JA-50
Single horizontal cylinder
40 mm (1.57 in) 50 mm (1.96 in)
Electric/kick start
7:1
2 stroke, forced air
cooled. JA-90
6.9:1
Ignition type CDI (Capacitor Discharge Ignition)
Make
Type BPR7HSSpark plug
Gap
Number of spark plug
Type Maintenance free
Battery
Volt 12 volts, 4 Ah
Starting system
Taillight bulb N.A.
Fuse
SUSPENSION
Front
Rear
Main 7A
Type
Travel 35 mm (1.38 in)
Type
Travel 50 mm (2 in)
Independent suspensionA-arm,
0.7 mm (.027 in)
2 shock absorbers (oil)
Rigid swing-arm,
1 shock absorber (oil)
NGK
1
Electric start
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94
VEHICLE MODEL DS50 2–STROKE DS90 2–STROKE
TIRES
Front
Pressure
Rear
Front 16 x 8-7 20 x 7-8
Size
Rear 16 x 8-7 18 x 9.5-8
WHEELS
Front
Size
Rear 7x5.5 8x7
Wheel nuts torque 44 Nm(32lbf•ft)
BRAKES
Front 2, drums
Rear 1, drum
Parking device LH brake lever whit lock
DIMENSIONS
55 kPa (8 PSI) maximum,
41 kPa (6 PSI) minimum
55 kPa (8 PSI) maximum,
41 kPa (6 PSI) minimum
7x5.5
8x5.5
Dry mass 103kg(227lb) 108 kg (238 lb)
Overall length
Overall width
Overall height
Wheel base 95.5 cm (38 in)
Front and under
Ground clearance
LIQUIDS
Oil type (engine and transmission)
Fuel
engine
Rear 18 cm (7 in) 21 cm (8 in)
Type Super unleaded gasoline
Octane
1.47 m (58 in) 1.53 m (60 in)
87.5 cm (34 in) 89 cm (35 in)
89 cm (35.5 in) 93 cm (37 in)
14 cm (5.5 in) 17 cm (6.7 in)
2–stroke engine oil only,
Synthetic oil is recommended
91 (R + M)/2 or higher
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95
VEHICLE MODEL DS50 2–STROKE DS90 2–STROKE
CAPACITIES
Engine oil 0.9 L (0.95 U.S. quarts)
Fuel tank
Fuel tank reserve 1.5 L (1.59 U.S. quarts)
A: Ampere Ah: Ampere hour
RPM: revolution per minute V: volt
W:
watt
6L(1.6U.S.gal
Because of our ongoing commitment to product quality and innovation, BRP re­serves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obli­gation upon itself to install them on its products previously manufactured.
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96
SI* METRIC INFORMATION GUIDE
BASE UNITS
DESCRIPTION
length.................................................
mass ..................................................
force...................................................
liquid ..................................................
temperature .......................................
pressure.............................................
torque ................................................
land velocity .......................................
PREFIX
kilo ......................
centi ....................
milli......................
micro...................
TO CONVERT
in ........................................................
in ........................................................
in².......................................................
in³.......................................................
ft ........................................................
oz .......................................................
lb ........................................................
lbf.......................................................
lbfin..................................................
lbfft...................................................
lbfft...................................................
PSI .....................................................
imp. oz ...............................................
imp. oz ...............................................
imp. gal ..............................................
imp. gal ..............................................
U.S. oz................................................
U.S. gal...............................................
MPH...................................................
Fahrenheit..........................................
Celsius ...............................................
hp.......................................................
SYMBOL
k .......................
c .......................
m ......................
µ .......................
CONVERSION FACTORS
UNIT
meter ................................
kilogram ............................
newton..............................
liter ....................................
Celsius ..............................
kilo pascal..........................
newton-meter ...................
kilometer per hour.............
PREFIXES
MEANING
one thousand ....................
one hundredth of ..............
one thousandth of.............
one millionth of .................
TO (1)
mm....................................
cm .....................................
cm²....................................
cm³....................................
m.......................................
g ........................................
kg ......................................
N .......................................
Nm ..................................
Nm ..................................
lbfin.................................
kPa ....................................
U.S. oz...............................
mL.....................................
U.S. gal..............................
L ........................................
mL.....................................
L ........................................
km/h ..................................
Celsius ..............................
Fahrenheit .........................
kW.....................................
SYMBOL
m kg N L °C kPa Nm km/h
VALUE
1000
0.01
0.001
0.000001
MULTIPLY BY
25.4
2.54
6.45
16.39
0.3
28.35
0.45
4.4
0.11
1.36 12
6.89
0.96
28.41
1.2
4.55
29.57
3.79
1.61 (°F - 32) ÷ 1.8 (°C x 1.8) + 32 .75
*
The international system of units abbreviates SI
(1) To obtain the reverse sequence, divide by the given factor. To convert millimeters
to inches, divide by 25.4.
NOTE: Conversion factors are rounded off to 2 decimals for easier use.
in all languages.
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97
WARRANTY
_____________________
99
BRP LIMITED WARRANTY NORTH AMERICA: 2005 BOMBARDIER
1) SCOPE OF THE LIMITED WARRANTY
Bombardier Recreational Products Inc. (BRP)*, warrants its 2005 Bombardier ATVs from defects in material or workmanship for the period and under the con­ditions described below.
All genuine Bombardier parts and accessories, installed by an authorized Bom­bardier ATV dealer (as hereinafter defined) at the time of delivery of the 2005 Bombardier ATV, carry the same warranty as that of the ATV.
Carlisle
tires and Warn warranted separately by the tire and winch manufacturer. If such tire or winch are installed on your Bombardier ATV, please contact the manufacturer or ask your authorized Bombardier ATV dealer for warranty coverage and assistance.
†††
winches installed as original equipment on ATVs are
ATV
Carlisle Tire & Wheel Company (generally for Traxter 23 Windham Boulevard, Aiken, SC 29805. Warranty Information: in USA 1 800 260-7959 in Canada 1 800 265-6155 in Quebec 1 877 997-4999
®
tires),
Warn Industries inc. (for the winches), 12900 SE Capps Road, Clackamas, Oregon 97015-8903 Customer service: in USA 1 800 543-9276 in Canada 1 800 668-6012 in Quebec 1 800 361-9291
Generally, the Traxter®ATVs are originally equipped with Carlisle tires. If your ATV is equipped with other tires, they are warranted directly by BRP and not by the tire manufacturer.
Use of the product for racing or any other competitive activity, at any point, even by a previous owner, will render this warranty null and void.
2) WARRANTY COVERAGE PERIOD
This warranty will be in effect from the date of delivery the first retail consumer or the date the product is first put into use, whichever occurs first and for a period of:
SIX (6) CONSECUTIVE MONTHS, for private use or commercial use owners. The repair or replacement of parts or the performance of service under this war-
ranty does not extend the life of this warranty beyond its original expiration date.
100
_____________________
3) CONDITIONS TO HAVE WARRANTY COVERAGE
This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib­ute Bombardier ATV products in the country in which the sale occurred (Bom­bardier ATV dealer), and then only after the BRP specified pre-delivery inspection process is completed and documented. Warranty coverage only becomes avail­able upon proper registration of the product by an authorized Bombardier ATV dealer. Moreover, this warranty coverage is only available if the Bombardier ATV is purchased in the country in which the purchaser resides. BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in or­der to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
Routine maintenance outlined in the Operators Guide must be timely performed in order to maintain warranty coverage. BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance.
4) WHAT TO DO TO OBTAIN WARRANTY COVERAGE
The customer must notify a servicing Bombardier ATV dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the prod­uct and reasonable opportunity to repair it. The customer must also present to the authorized Bombardier dealer, proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair. All parts replaced under this limited warranty become the property of BRP.
5) WHAT BRP WILL DO
BRPs obligations under this warranty are limited to, at its sole discretion, repair­ing parts found defective under normal use, maintenance and service, or replac­ing such parts with new genuine Bombardier parts without charge for parts and labor, at any authorized Bombardier ATV dealer during the warranty coverage pe­riod.
BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured.
6) EXCLUSIONS - ARE NOT WARRANTED
Normal wear and tear;
Routine maintenance items, tune ups, adjustments;
Damage caused by failure to provide proper maintenance and/or storage, as
described in the Operator's Guide;
Damage resulting from removal of parts, improper repairs, service, mainte­nance, modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Bombardier ATV dealer;
Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the Operators Guide;
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101
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