Bomar Workline 510.350 DG Operating Instructions Manual

Download



Series Workline

Workline 510.350 DG

Operating instructions

Before transporting and using the machine, please read the instructions thoroughly!

Seriové číslo / Serien Nummer / Serial Number ___________________



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Service and information

Your BOMAR dealer

Direct BOMAR contact:

BOMAR spol. s r.o.

Těžební 1236/1 62700 Brno Czech Republic, EU

telefon: +420 – 533 426 100 fax: +420 – 533 426 109 e-mail: info@bomar.cz www: http://www.bomar.cz

We are available:

Mondays to Fridays 700 – 1600

Version:

1.01 / Nov. 2011 rev. 2

BOMAR, spol. s r.o. © – Subject to modifications and amendments.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2



Content

1. SAFETY NOTES ........................................................................ 7

1.1. Machine determination .......................................................................................................................................................... 9

1.2. Protective suit and personal safety ................................................................................................................................. 9

1.3. Safety notes for machine operator .............................................................................................................................. 10

1.4. Safety notes for the servicing and repairs ............................................................................................................... 10

1.5. Safety notes for the servicing and repairs on hydraulic unit ....................................................................... 11

1.6. Safety machine accessories .............................................................................................................................................. 11

1.6.1. Total Stop .............................................................................................................................................................................................. 11

1.6.2. Arm covers ........................................................................................................................................................................................... 11

1.6.3. Saw band stretching and rupture inspection ............................................................................................................... 11

1.6.4. Band saw cover ................................................................................................................................................................................. 12

1.6.5. Brush cover .......................................................................................................................................................................................... 12

1.7. Safety notes for the cooling ............................................................................................................................................. 12

1.7.1. Instructions for first help ............................................................................................................................................................. 13

1.8. Umístění štítku stroje / Maschinenschild position / Position of machine label .............................. 13

1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety

symbols .......................................................................................................................................................................................... 14



2. MACHINE DOCUMENTATION ................................................15

2.1. Technická data / Technische Daten / Technical data ...................................................................................... 17

2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram ............................................................... 18

2.3. Popis / Beschreibung / Description ............................................................................................................................. 19

2.4. Transportation and stocking ............................................................................................................................................ 20

2.4.1. Conditions for transportation and stocking ................................................................................................................... 20

2.4.2. Transport and stocking preparations .................................................................................................................................. 20

2.4.3. Transport and stocking ................................................................................................................................................................ 20

2.4.4. Transportní schéma / Transport schema / Transport scheme ........................................................................ 21

2.5. Activation...................................................................................................................................................................................... 22

2.5.1. Machine working conditions ................................................................................................................................................... 22

2.6. Band saw unpacking and assembling ....................................................................................................................... 22

2.6.1. Machine installing and levelling ............................................................................................................................................ 22

2.6.2. Machine disposal after lifetime ............................................................................................................................................... 22

2.6.3. First run of the power pack ....................................................................................................................................................... 23

2.6.4. Filling the reservoir with hydraulic oil ................................................................................................................................ 23

2.6.5. Kotevní plan / Verankerungsplan / Grounding plan ................................................................................................ 24

2.7. Electrical connection ............................................................................................................................................................. 25

2.7.1. Check the direction of the saw band .................................................................................................................................. 25

2.7.2. Check machine connection into electrical network ................................................................................................. 25

2.8. Filling of the cooling system ............................................................................................................................................ 26

2.9. Check machine function .................................................................................................................................................... 26

2.10. Saw band.......................................................................................................................................................................... 26

2.10.1. Saw band size ..................................................................................................................................................................................... 26

2.10.2. Selection of the saw band tooth system .......................................................................................................................... 26

2.10.3. Saw band running-in ..................................................................................................................................................................... 27

Tables for teeth selection .................................................................................................................................................................................... 28

3. MACHINE CONTROL ..............................................................29

3.1. Starting the band saw .......................................................................................................................................................... 31

3.2. Control panel ............................................................................................................................................................................. 32

3.3. Machine control ....................................................................................................................................................................... 33

3.3.1. Cycle breaking ................................................................................................................................................................................... 34

3.4. Band saw adjusting ................................................................................................................................................................ 34

3.4.1. Angular cut setting ......................................................................................................................................................................... 34

3.4.2. Adjusting band guides ................................................................................................................................................................. 35

3.4.3. Material clamping to the vice .................................................................................................................................................. 35

3.4.4. Cutting speed adjusting .............................................................................................................................................................. 35

3.4.5. Adjustment of pressure to the cut ....................................................................................................................................... 36

3.4.6. Speed adjustment of the arm lowering ............................................................................................................................ 36

3.4.7. Saw frame lower stop position ............................................................................................................................................... 36

3.4.8. Brush adjustment ............................................................................................................................................................................. 36

3.5. Material insertion ..................................................................................................................................................................... 37

3.5.1. Handling agent selection ........................................................................................................................................................... 37

3.5.2. Insertion ................................................................................................................................................................................................. 37

3.5.3. Bundle material cutting ............................................................................................................................................................... 37

4. MACHINE SERVICE ................................................................39

4.1. Saw band dismantling ......................................................................................................................................................... 41

4.2. Saw band instalation ............................................................................................................................................................. 41

4.3. Saw band stretching and inspection .......................................................................................................................... 42

4.3.1. Saw band stretching ...................................................................................................................................................................... 42

4.4. Saw band run adjustment on stretching wheel .................................................................................................. 42

4.4.1. Saw band run inspection ............................................................................................................................................................ 42

4.4.2. Saw band setting ............................................................................................................................................................................. 43

4.5. Saw frame lower stop position adjustment ........................................................................................................... 43



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

4.6. Limit switch of the saw frame lower position adjustment ........................................................................... 44

4.6.1. Check setting ..................................................................................................................................................................................... 44

4.6.2. Limit switch setting ........................................................................................................................................................................ 44

4.7. Cooling agents and chips disposal .............................................................................................................................. 45

4.7.1. Coolant device inspection......................................................................................................................................................... 45

4.7.2. Chips disposal .................................................................................................................................................................................... 45

4.8. Hydraulic, Greases and oils ................................................................................................................................................ 46

4.8.1. Gearbox oils ........................................................................................................................................................................................ 46

4.8.2. Lubricant greases ............................................................................................................................................................................ 46

4.8.3. Lubrication ........................................................................................................................................................................................... 47

4.8.4. Hydraulic oils ...................................................................................................................................................................................... 47

4.8.5. Hydraulic unit service ................................................................................................................................................................... 49

4.9. Machine cleaning .................................................................................................................................................................... 49

4.10. Worn pieces replacement ..................................................................................................................................... 50

4.10.1. Hard metal guides replacement............................................................................................................................................ 50

4.10.2. Round brush replacement ........................................................................................................................................................ 50

4.10.3. Saw band guiding rollers replacement ............................................................................................................................ 51

4.10.4. Stretching wheel replacement ............................................................................................................................................... 52

4.10.5. Driving wheel replacement ...................................................................................................................................................... 54

4.10.6. Cooling pump replacement .................................................................................................................................................... 55

5. ZÁVADY / TROUBLESHOOTING ............................................ 57

5.1. Mechanical problems ........................................................................................................................................................... 58

5.2. Electric and hydraulic problems .................................................................................................................................... 60

5.3. Hydraulic problems ................................................................................................................................................................ 61

6. SCHÉMATA / SCHEMAS / SCHEMATICS ............................... 63

6.1. Elektrické schema / Elektroschema / Wiring diagrams – 3×400 V, TN-C-S ........................................ 64

6.2. Hydraulické schéma / Hydraulikschema / Hydraulic diagram ................................................................. 68

7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ / ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING

ASSEMBLIES FOR SPARE PARTS ORDER ....................................... 69

7.1. Workline 510.350 DG ............................................................................................................................................................. 70

7.2. Kusovník / Stückliste / Piece list – Workline 510.350 DG .............................................................................. 71

7.3. Rameno / Sägerahmen / Saw arm .............................................................................................................................. 72

7.4. Kusovník / Stückliste / Piece list – Rameno / Sägerahmen / Saw arm ................................................. 73

7.5. Napínání / Spannung / Tensioning ............................................................................................................................. 74

7.6. Kusovník / Stückliste / Piece list – Napínání / Spannung / Tensioning ............................................... 75

7.7. Vedení pásu / Sägebandführung / Belt guide ...................................................................................................... 76

7.8. Kusovník / Stückliste / Piece list – Vedení pásu / Sägebandführung / Belt guide ....................... 77

7.9. Vodící kostka / Führungsklotz / Guiding cube – 1 ............................................................................................. 78

7.10. Kusovník / Stückliste / Piece list – Vodící kostka / Führungsklotz / Guiding cube – 1 .. 79

7.11. Vodící kostka / Führungsklotz / Guiding cube – 2 ................................................................................ 80

7.12. Kusovník / Stückliste / Piece list – Vodící kostka / Führungsklotz / Guiding cube – 2 .. 81

7.13. Konzola otočná / Drehkonsole / Turnable console .............................................................................. 82

7.14. Kusovník / Stückliste / Piece list – Konzola otočná / Drehkonsole / Turnable console 83

7.15. Svěrák / Schraubstock / Vice – 1 ....................................................................................................................... 84

7.16. Kusovník / Stückliste / Piece list – Svěrák / Schraubstock / Vice – 1 ......................................... 85

7.17. Svěrák / Schraubstock / Vice – 2 ....................................................................................................................... 86

7.18. Kusovník / Stückliste / Piece list – Svěrák / Schraubstock / Vice – 2 ......................................... 87

7.19. Svěrák / Schraubstock / Vice – 3 ....................................................................................................................... 88

7.20. Kusovník / Stückliste / Piece list – Svěrák / Schraubstock / Vice – 3 ......................................... 89

7.21. Podstavec svěráku/ Schraubstockuntersatz / Vice base .................................................................... 90

7.22. Kusovník / Stückliste / Piece list – Podstavec svěráku/ Schraubstockuntersatz / Vice

base 91



7.23. Podstavec / Untersatz / Base ............................................................................................................................... 92

7.24. Kusovník / Stückliste / Piece list – Podstavec / Untersatz / Base ................................................. 93

7.25. Válec zvedací / Hebezylinder / Lifting cylinder ....................................................................................... 94

7.26. Kusovník / Stückliste / Piece list – Válec zvedací / Hebezylinder / Lifting cylinder ......... 95

7.27. Kartáč / Bürste / Brush ............................................................................................................................................. 96

7.28. Kusovník / Stückliste / Piece list – Kartáč / Bürste / Brush ............................................................... 97

7.29. Rozvaděč / Verteiler / Distributor ..................................................................................................................... 98

7.30. Kusovník / Stückliste / Piece list – Rozvaděč / Verteiler / Distributor ....................................... 99

7.31. Regulace přítlaku / Schnittdruckregulation / Pressure regulation ............................................ 100

7.32. Kusovník / Stückliste / Piece list – Regulace přítlaku / Schnittdruckregulation /

Pressure reg............................................................................................................................................................................... 101



7.33. Brzda / Bremse / Brake ........................................................................................................................................... 102

7.34. Odměřování / Gehrungmessung / Measuring ...................................................................................... 103

7.35. Doraz / Anschlag / Stop piece .......................................................................................................................... 104

7.36. Pohon / Antrieb / Drive......................................................................................................................................... 105



Bezpečnostní pokyny

Sicherheitshinweise

Safety notes

1. Safety notes



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Bezpečnostní pokyn

Sicherheitshinweise

Safety notes



Bezpečnostní pokyny

Sicherheitshinweise

Safety notes

The operating instructions must be read by the person, who keeps in touch with the machine before transportation, installation, using, servicing, reparation, stocking or removal!

The operating instructions include relevant information. The operator must familiarise himself with the install and operation, safety notes and machine servicing, because reliability and service life must be reached. The operating instructions must avoid risks, which are linked to work on the machine. Before transporting and using of the machine, please read the instructions thoroughly!

1.1. Machine determination

The band saw Workline 510.350 DG is determined for cutting and shortening of rolled bars and drawn bars and profiles from steels, stainless steels, non-ferrous metals and plastics with cutting angle from -60° to 60°.

Combustible materials are excepted for cutting! Any other usage and operation outside this range are unauthorized and the manufacturer/supplier does not accept any responsibility for any damages resulting from such misuse. The operator has full responsibility!

The machine is equipped with safety and protective guarding for operator and machine protection. Nevertheless, this safety and protective guarding cannot prevent injury. Service personnel must read this chapter and comprehend it, before he starts to work on the machine. Always keep instructions about work safety! Service personnel must take into account other aspects of the risk, which refer to the ambient conditions and the material.

1.2. Protective suit and personal safety

Wear tight fitting overalls! Loose fitting clothes may be caught with machine parts

and cause serious injury.

Wear protective gloves! Material cuts and saw band have sharp edges and may cause serious injuries.

Wear protective shoes with non-skid soles! The unsuitable shoes may cause balance loss and following injury. Falling work pieces may cause serious injuries too.

Wear protective goggles! Chips and cooling liquid may damage your eyes.

Always wear ear protections! Most of the machines emit up to 80 dB and may

damage your hearing.

Do not wear jewellery and always tie back long hair! Moving machine parts can catch jewellery or loose hair and may cause serious injuries.

Operate the machine only when you are fit enough to work. Illnesses or injuries diminish concentration. Avoid machine work, which may compromise the safety of you and your colleagues!

Attention!

The operating instructions must be available at the machine! Keep the operating instructions in good condition!

Attention!

Gloves you can use only at working material replacement (saw band)! The machine and accessories must be inactive! If the machine is running, you must not wear gloves! It is dangerous, because some parts of the machine can catch gloves!

Attention!

Consider the safety signs on the machine. Do not remove or damage them!



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Bezpečnostní pokyn

Sicherheitshinweise

Safety notes

1.3. Safety notes for machine operator

Machine can be operated only by one person. Machine operator is responsible for presence of other persons by the machine.

Close covers before the machine starting and check, if the covers are not damaged. Damaged covers must be repaired or changed. Do not start the machine, if the cover is removed! Check, if the electric cables are not damaged.

• Do not hold the material for clamping to the vice and for cutting!

• Do not operate with the buttons and the switches on the control panel, when you

have gloves!

• For machine starting take care, that there is nobody in the working area of the

machine (it means in the working area of the vice, the saw band, the saw arm etc.).

• In no circumstances touch the rotating elements.

• Work on the machine only when the machine is in good condition!

• Check at least once in a shift, if the machine is not damaged. If the machine is

damaged, you must bring the machine in order and you must inform your superior!

• Keep your working area clean! Ensure sufficient lighting in the working area.

• Take off the spilt water or the oil from the floor and dry it. Do not touch the

cooling liquid with bare hands! Do not set the nozzle of the cooling liquid, when the machine is started on

• Do not remove the chips from the working area of the machine, when the

machine is started on!

• Do not use the compressed air for the machine cleaning or for the chips

removing!

• Use the protective instruments for chips removal!

1.4. Safety notes for the servicing and repairs

Switch off the main switch and lock it, before you start service work! Otherwise, there is possibility of hazardous machine starting.

Only qualified person can do the servicing and repairs. For parts changing, use only parts, which are identical with the originals. Otherwise, there is possibility of health hazard. Use only recommended type of the hydraulic oils and oils and lubricants!

Attention!

Machine can be operated by person older than 18 years! Machine can be operated only person physically and mentally fit for this activity

Keep instructions and orders about work safety!

Read the operating instructions, before you start to work on the machine! Keep the operating instructions in good condition!

Attention! Do not connect the machine to electricity if the covers are removed. Do not touch the electrical equipment.

Attention!

Only a qualified professional can carry out the servicing and repairs of the electric equipment! Take special care during the work with electrical equipment. High voltage shock can have fatal consequences! Always keep notes about work safety! Otherwise, there is possibility of heavy injury!



Bezpečnostní pokyny

Sicherheitshinweise

Safety notes

Do not remove or do not lock the limit switches or safety equipments! Any use of the saw, accessories or machine parts other than that intended by the BOMAR, spol. s r.o. company is not permitted. The guarantee on this product will be afterward lost and BOMAR, spol. s r.o. takes no responsibility for caused damages.

1.5. Safety notes for the servicing and repairs on hydraulic unit

Compliance with the the principles of cleanliness is basic requirement for trouble-free operation of hydraulic equipment. Hydraulic components are products made with high accuracy, and any contamination leads to a reduction lifetime or even malfunction. The consequences are very difficult to remove and expensive.

Always use clean tools. Parts and fasteners, which are part of a hydraulic circuit, never put away the dirty surface. The best cleaning agent is crepe paper, because the fibers of the cleaning cloths can also cause malfunction.

Protective cap from the threaded chamber remove just before the assembly of the unit.

Hoses and pipes before mounting flush with gasoline or other cleaning agent and blow compressed air.

All fittings must be properly tightened. However, do not raw power.

1.6. Safety machine accessories

The machine is equipped with safety accessories. It protects the operator from injuries and the machine before damage. The safety accessories are blocking accessories, emergency switches and covers. Check once in a week the function of the safety accessories. If the safety accessories are functionless, you must stop work and repair or change the safety accessories.

1.6.1. Total Stop

TOTAL STOP button is used for emergency switching – off the machine in case defect

or health hazard. By pressing TOTAL STOP button is interrupted the supply of the electrical power.

If any damages or fault appears, immediately press TOTAL STOP button! Release the pressing button is possible by twisting of the upper part of the button.

1.6.2. Arm covers

If the cover is opened during operation, the limit switch is opened and the band saw is stopped. The band saw is not possible to start in set mode.

The band saw is stated to the operation, when the covers is closed! Limit switche on saw arm control if cowers are open or not.

1.6.3. Saw band stretching and rupture inspection

This device checks the saw band stretching and causes immediate machine shut – down in the event the band ruptures.

Enhanced risk!

Do not come into or intervene in the cutting area. Otherwise, there is possibility of heavy injury.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Bezpečnostní pokyn

Sicherheitshinweise

Safety notes

The device contains limit switch. Check the stretching carefully and periodically – eventually adjust.

1.6.4. Band saw cover

It covers the visible area of the saw band from left guiding cube to the frame.

Never switch on the saw band drive if this cover is not mounted!

1.6.5. Brush cover

It covers the saw blade brush.

Never switch on the saw band drive if this cover is not mounted!

1.7. Safety notes for the cooling

Attention!

 When handling cooling agents always wear hazardous

fluid-proof gloves!

 Wear protective goggles!  Cooling liquid can get in contact with your eyes and may

cause permanent severe injuries



Bezpečnostní pokyny

Sicherheitshinweise

Safety notes

1.7.1. Instructions for first help

1. Pull off and safely remove polluted, soaked clothing.

2. For breathing, go out in the fresh air or look for first aid treatment.

3. Wash with water or use crèmes for contact with the skin.

4. Flush with water for eyes and look for first aid treatment.

5. For swallowing, drink a lot of water and induce vomiting. Look for medical help.

1.8. Umístění štítku stroje /

Maschinenschild position / Position of machine label



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Bezpečnostní pokyn

Sicherheitshinweise

Safety notes

1.9. Umístění bezpečnostních značek /

Verteilung der Sicherheitszeichen / Position of safety symbols



Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2. Machine

documentation



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Dokumentace stroje

Dokumentation der Maschinen

Machine documentation



Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.1. Technická data /

Technische Daten / Technical data

Hmotnost stroje / Maschinengewicht / Machine weight:

• Hmotnost / Gewicht / Weight

685 kg

Rozměry stroje / Maschinengröße / Machine size :

• Délka / Länge / Lenght

• Šířka / Breite / Width

• Výška / Höhe / Height

2500 mm 1070 mm 1450 mm

Elektrické vybavení / Elektrische Ausrüstung / Electical equipment:

• Napájení / Versorgungsspannun / Supply voltage

• Příkon / Gesamptschlusswert / Total Input

• Max.jištění / Max. Vorschaltsicherung / Max. Fuse

• Krytí / Schutzart / Protection

~3 x 400 V, 50Hz, TN-C-S

3,5 kVA

16 A

IP 54

Akustický tlak / Schalldruckpegel / Acoustic pressure:

• Workline 510.350 DG

Aeqv

= 76,3 dB

Pohon / Atrieb / Drive:

• Typ / Typ / Type

• Napájení / Versorgungsspannun / Supply voltage

• Výkon / Leistung / Output

• Jmenovité otáčky / Motornenndrehzahl / Nominal speed

BN90LA4

~3 x 400V, 50Hz

3 kW

1440 min

--1

Hydraulické zařízení / Hydraulikeinrichtung / Hydraulic equipment:

• Typ / Typ / Type

205.M216-000

Chladící zařízení / Kühlmiteleinrichtung / Cooling equipment:

• Typ / Typ / Type

• Obsah nádrže / Volumen vom Kühlmittel / Capacity

3-COA4-12 HP1

40 l

Rozměr pásu / Sägebanddimension / Band size:

4780×34 (32)×1,1 mm

Řezná rychlost / Schnittgeschwindigkeit / Cutting speed:

20–120 m/min.

Řezné rozsahy / Schnittbereiche / Cutting size:

90°

350 510×350 510×350 350×350

45° R

350 400×100 340×350 340×340

60° R

250 260×100 220×350 240×240

45° L

350 415×100 360×350 350×350

60° L

270 280×100 220×350 260×260

Warning:

If the material detection device is installed on the machine then maximal workpiece height is 10 mm shorter.

Level of acoustic pressure:

Equivalent level of acoustic pressure A (noise) at operator position are L

Aeqv

=76,3 dB. Mentioned values are levels of emission which doesn’t have to represent safe levels. Factors which influence real level of acoustic pressure on machine operator are: working place characteristics, cut material, saw band. These factors have significantly influence on acoustic pressure.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.2. Rozměrové schéma /

Aufstellzeichnung / Installation diagram



Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.3. Popis /

Beschreibung / Description



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.4. Transportation and stocking

2.4.1. Conditions for transportation and stocking

Keep recommendations for the manufacturers for transportation and stocking! If the recommendations are not kept, damage can occur to the machine.

• Don’t use a forklift truck for handling the machine, if you do not have license for it!

• Don’t move under suspended loads! Fault in lifting device may cause serious

injury.

• Keep a safe distance from the machine during the transport.

• Temperature of the air from -25°C to 55°C, for a short term (max. 24 hours)

temperature of the air until 70°C

• Do not expose the machine to radiation (for example microwave radiation,

ultraviolet radiation, laser radiation, x-ray radiation). Radiation can cause problems with the machine function and deteriorating condition of the isolation.

• Take measures, to prevent damage by dampness, by vibrations and by shakes.

2.4.2. Transport and stocking preparations

Close the vice and thoroughly oil all blank surfaces.

Lower the saw frame to the lowest position.

Make sure to empty the machine of all traces of the cooling agent.

Fasten all loose parts securely to the machine.

Pack and wrap the control desk securely to avoid damage during transport.

Fix the stickers stating the minimum approximate machine weight to at least five well visible places.

2.4.3. Transport and stocking

The machine must be secured during transportation. Screw on the palette to the floor of the van or the trailer. Be careful that the machine is not damaged during transportation. Store the machine only under conditions mentioned in the manual, to avoid damage of the machine.

It is forbidden to handle the machine any other way, than it is written in this operating instructions, the machine can be damaged.



Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.4.4. Transportní schéma /

Transport schema / Transport scheme

Místo pro lyžiny •

vysokozdvižného vozíku

Die Stelle fü r Greifen mit •

der Gabel des G abelstaplers

Place for forkl ift's skides



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

Attention!

If the ambient temperature drops below 15 ˚ C is required before operating the machine to have switch on hydraulic unit around 10 minutes and then made several motion few times (for example, in manual mode) by all hydraulic cylinders. The reason is to heat hydraulic oil to the operating temperature for proper function of the pressure switches (and choke).

2.5. Activation

2.5.1. Machine working conditions

Keep the conditions of the manufacturer for machine operating! If recommendations are not kept, damage can occur to the machine.

The manufacturer warrants the correct function of the machine for these conditions:

• At temperature air from 5°C to 40°C, the temperature average during 24 hours

must not exceed over 35°C.

• At relative dampness of the air in the extend from 30% to 95% (not concentrate).

Altitude lower than 1000 metres.

• Do not expose the machine to the radiation (for example microwave radiation,

ultra-violet radiation, laser radiation, x-ray radiation). Radiation can cause problems with the machine function and deteriorating condition of the isolation.

2.6. Band saw unpacking and assembling

Remove the packing from the machine and unpack all parts.

If the hydraulic unit is outside the machine (the machine only connected hoses and cables), it needs to be placed and mounted on a solid basis (floors, etc.). The mounting holes are used on the bottom (bases) of the tank.

2.6.1. Machine installing and levelling

Check the floor supporting capacity before machine installing. If the floor capacity does not agree with requirements, you must prepare the necessary base for the machine.

Minimal requirement:

machine weight –

Workline 510.350 DG – 685 kg

+ weight of accessories

+ maximum weight of material

• The machine must be levelled at the horizontal position. All feet of the machine

must touch with the floor after levelling

• The machine must be levelled by means of the calibrated spirit level. Spirit level is

put on the vice area. Set the roller conveyors according to the spirit level.

• For machine levelling, take care that there is sufficient available space for

operation, repair work, servicing of the machine and handling the material..

• The machine including appended parts and accessories must be visible from the

place of operation.

2.6.2. Machine disposal after lifetime

Blown out all service fluids (cooling liquid, hydraulic oil) into designated reservoir. Dismantle machine into separate parts and dispose them in accordance with valid directives.

Attention!

Switch off the main switch and lock it, before you start assembly! Otherwise, there is possibility of hazardous machine starting.



Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.6.3. First run of the power pack

Before the first run check:

• The direction of the Pump, while run the power pack for max. 2seconds.

• The cooling fan of the motor has to rotate in the same direction as the arrow on

the top of the motor cowling indicates.

• In case of wrong rotational direction, the electrical phase in the connection box is

to be changed. This check is required after every disconnection from the power source

• Wiring matches with electrical and hydraulic diagrams

• the electric motors (pump and cooler) are properly connected and have the

prescribed rotation

• the hydraulic accumulator with nitrogen gas to the specified value

• aux. elements work right (thermometer, level gauge, heater)

First run (Attention – working pressure on securing valve is set by producer in accoring the hydraulic diagram):

• In the short intervals activate an electric pump

• check for leaks and noise

• Bleed the hydraulic circuit

• if possible, test the circuit function with minimum load

• test the electrical equipment

• during operation monitor measuring equipment, noise, height and temperature of

oil in the tank

• During this time a careful bleeding off for the whole hydraulic system is necessary.

In case there is no bleeder port, the power pack will bleed itself after a while via the air breather on the tank or the return line filter.

• After multiple start-up.

2.6.4. Filling the reservoir with hydraulic oil

Oil regulations and recommendations of the manufacturer in the technical documentation (appendix) are to be carefully observed. For standard power packs we recommend the oiltype OH-HM32 (DIN 51524) of all known oil manufacturers.

Power packs have to be filled up with clean, pre-filtered oil! The purity of the hydraulic fluid must correspond to the class 10 NAS 1638 (reachable with filter ß =75)!

Filling from container, such as barrels, backets, etc. is not recommended or permitted!

The maximum oil level will be shown on the upper marking at the dipstick or the sight level glass. Overfilling has to be prevent. The maximum filling rate of 15 l/min shouldn´t be exceed.

Oil type Kinematic viscosity v in mm²/s in relationship to the fluid temperatur Freezing

point

0°C 20°C 40°C 60°C 80°C °C

OH-HM 32 220 100 32 15 7 -40

OH-HM 46 400 170 46 18 11 -30

OH-HM 68 700 170 68 26 14 -28

OH-HV 32 180 67 32 17 11 -40

OH-HV 46 350 110 46 25 14 -36



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.6.5. Kotevní plan /

Verankerungsplan / Grounding plan

Kotvící materiál / Verankerungsmaterial / Grouding material

• 4× Hmoždina / Dübel / Plug – ø12 mm

• Vrtáno do hloub ky / In die Tiefe gebohrt / Drilled to – 95 mm

• Šrouby / Schraube / Screws – 4×M16×135

Šrouby podložit deskami o min. rozměrech P10×100-100

• Die Schrauben mit Platten mit Minimaldimensionen P10×100-100 u nterlegen Screew must be bot tomed with pl ates (min. dimensions P10×100-100)

Požadavky na rovinnost podlahy / Anforderungen an die Bodenebenheit / • Requirements for floor flatness

± 10 mm / 1 m

Přívod elekt ri cké ene rgie•

Enrgiezuleitung•

Powe r supply



Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.7. Electrical connection

Electrical parameters of the machine:

• Service voltage: ~ 3×400 V, 50 Hz, TN-C-S

• Total input / Max. fuse: 3,5 kVA / 16 A

Before connecting switch off the main switch of the power supply circuit for the machine and ensure dry place when doing connecting works!

Service voltage must agree with the line voltage! Crosscut of the supply line must respond with rated current for max. machine load.

In case the machine is connected with a direct connection, an extra main switch must be added which can be locked in zero position.

2.7.1. Check the direction of the saw band

After the machine has been successfully connected, briefly switch on the machine and put the driving engine of the band in the running position. The direction must be in accordance with the arrow direction on the saw band cover. In case the direction of the saw band does not match, two phases at the terminal strip must be switched.

2.7.2. Check machine connection into electrical network

Attention! Only a qualified professional must carry out the servicing and repairs of the electric equipment! Take special care

during work with electrical equipment. High voltage shock can have fatal consequences! Always keep notes about work safety.

Note:

The values of the crosscut of the conductor and the rated current are in the norms.

Note:

The socket with the fork can be used only at the machines with the rated current less than 16 A and total input less than 3 kW.

Attention!

In this case the extra main switch becomes primary and the main switch on the machine has only secondary function.

Attention!

When you connect the machine to the electrical network observe correct connection of all phases!

ENGINE IN IN HYDRAULIC AGGREGATE CANNOT BE OPERATED WITH REVERSE TURNING MORE THEN 10 SECONDS!!!



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

2.8. Filling of the cooling system

Prepare the mixture of the water and the cooling liquid. Keep the concentration specified by manufacturer. Shift away the cover from the drainage hole. Fill the mixture of the water and the cooling liquid to the tank of the cooling system. Area of the tank for the cooling liquid is discovered from the chapter Technical data.

Let the drainage hole opened and with the sieve during operation, because it secures the right work of the cooling system. Filling the tank with the cooling liquid, take care that the liquid does not drip out of the tank and the tank does not overflowed.

2.9. Check machine function

Check, if the machine or some parts of the machine were not damaged during transport.

Check, if covers are installed and functional. Check by means of the Tenzomat if the saw band is correctly stretched. If it is necessary, you can stretch the saw band according to chapter Selection and replacement of the saw band. Values of the saw band stretching are on the Tenzomat. Switch on the main switch and check the motors and systems (saw band drive, hydraulic pump, cooling pump, chips conveyor).

Open and close the main vice. Turn the saw frame of the band saw from one outer position to other outer position. Raise the saw frame to the top position and drop the saw frame to the lowest position.

Start the machine with the cooling pump and let it run without load until the cooling system will be filled with cooling liquid. As soon as the cooling liquid starts to escape from the nozzles of the cooling system, the cooling system is ready for the operation. Carry one cycle of cutting without material. Check, if the machine runs with no irregularities. If all machine functions are right, the machine is ready for operation..

2.10. Saw band

Refit the saw band cover only after you have installed and tightened the saw band.

2.10.1. Saw band size

4780×34 (32)×1,1 mm

2.10.2. Selection of the saw band tooth system

The manufacturers provide the saw bands with constant and variable tooth system. The important factor for selection of the tooth system is length of the cutting canal with respect to the size of the product

1. Constant tooth system – the saw band has parallel tooth pitch all over length. This

way is suitable for cutting of solid material.

2. Variable tooth system – tooth pitch is variable. Variable tooth system is used for

profiled materials and bundle cutting. Variable tooth pitch lowers vibration of the saw band, increases service life of the saw band and quality of the cutting area.

In tables, there are advised type of the tooth system depending on sizes and form of the cutting material.

BOMAR recommended Variable tooth system for band saw.

Note:

If machine is equiped with microniser, fill microniser with prescribed cooling liquid. This made the Microniser ready for use.



Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

Footnotes:

ZpZ – teeth number on one inch S – tooth with zero angle of the teeth K – tooth with positive angle of the teeth

Examples of the tooth system marking:

32 S – number „32“ means 32 teeth on one inch (that means constant tooth system), letter „S“ marks teeth with zero angle of the tooth.

4–6 K – number „4–6“ means 4 till 6 teeth on one inch (that means variable tooth system); letter „K“ marks teeth with positive angle of the teeth.

2.10.3. Saw band running-in

Running-in: Cut the material with the frame lowering reduced to 50% only. When

vibrations occur increase or decrease the band speed.

When cutting small pieces run the band until approximately 300 cm

of material has been cut. When cutting large pieces run the band for 15 minutes approximately. When the band has been run, increase the lowering-speed to normal speed. The running in of the saw band avoids micro-breaks on the cutting edges of new saw band ensuing from first excessive stress. This would decrease service life substantially. The optimal running in of the saw band produces ideal rounded cutting edges and therefore the conditions for an optimal service life.

Note: Run regrinding saw bands too.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Dokumentace stroje

Dokumentation der Maschinen

Machine documentation

Tables for teeth selection

SHAPED MATERIAL (Dp, S = mm)

Note: Table shows tooth system selection for cutting one piece of the profile. For cutting of more pieces of the profiles (bundle), you must think of the size of the wall as double size of the wall of one profile (that means, size „S“ equates to 2×S). In table, th ere are tooth systems constant and variable.

Size of the

wall

S [mm]

Tooth system (Z

Outer diameter of the profile D

[mm]

20 40 60 80 100 120

2 32 S 24 S 18 S 18 S 14 S 14 S 3 24 S 18 S 14 S 14 S 10–14 S 10–14 S 4 24 S 14 S 10–14 S 10–14 S 8–12 S 8–12 S 5 18 S 10–14 S 10–14 S 8–12 S 6–10 S 6–10 S 6 18 S 10–14 S 8–12 S 8–12 S 6–10 S 6–10 S

8 14 S 8–12 S 6–10 S 6–10 S 5–8 S 5–8 S 10 - 6–10 S 6–10 S 5–8 S 5–8 S 5–8 S 12 - 6–10 S 5–8 S 5–8 S 4–6 K 4–6 K 15 - 5–8 S 5–8 S 4–6 K 4–6 K 4–6 K 20 - - 4–6 K 4–6 K 4–6 K 3–4 K 30 - - - 3–4 K 3–4 K 3–4 K 50 - - - - - 3–4 K

Size of the

wall

S [mm]

Tooth system (Z

Outer diameter of the profile D

[mm]

150 200 300 500 750 1000

2 10–14 S 10–14 S 8–12 S 6–10 S 5–8 S 5–8 S

3 8–12 S 8–12 S 6–10 S 5–8 S 4–6 K 4–6 K

4 6–10 S 6–10 S 5–8 S 4–6 K 4–6 K 4–6 K

5 6–10 S 5–8 S 4–6 K 4–6 K 4–6 K 3–4 K

6 5–8 S 5–8 S 4–6 K 4–6 K 3–4 K 3–4 K

8 5–8 S 4–6 K 4–6 K 3–4 K 3–4 K 3–4 K 10 4–6 K 4–6 K 4–6 K 3–4 K 3–4 K 2–3 K 12 4–6 K 4–6 K 3–4 K 3–4 K 2–3 K 2–3 K 15 4–6 K 3–4 K 3–4 K 2–3 K 2–3 K 2–3 K 20 3–4 K 3–4 K 2–3 K 2–3 K 2–3 K 2–3 K 30 3–4 K 2–3 K 2–3 K 2–3 K 1,4–2 K 1,4–2 K 50 2–3 K 2–3 K 2–3 K 1,4–2 K 1,4–2 K 1,4–2 K 75 - 2–3 K 1,4–2 K 1,4–2 K 1,4–2 K 0,75–1,25 K

100 - - 1,4–2 K 0,75–1,25 K 0,75–1,25 K 0,75–1,25 K 150 - - - 0,75–1,25 K 0,75–1,25 K 0,75–1,25 K 200 - - - 0,75–1,25 K 0,75–1,25 K 0,75–1,25 K

SOLID MATERIAL (D = mm)

Constant tooth system Variable tooth system

length of the cut D tooth system (ZpZ) length of the cut D tooth system (ZpZ)

to 3 mm 32 to 30 mm 10 –14

to 6 mm 24 20–50 mm 8–12 to 10 mm 18 25–60 mm 6–10 to 15 mm 14 35–80 mm 5–8

15–30 mm 10 50–100 mm 4–6 30–50 mm 8 70–120 mm 4–5 50–80 mm 6 80–150 mm 3–4

80–120 mm 4 120–350 mm 2–3 120–200 mm 3 250–600 mm 1,4–2 200–400 mm 2 500–3000 mm 0,75–1,25 300–800 mm 1,25

700–3000 mm 0,75



Ovládání stroje

Bedienung der Maschine

Machine control

3. Machine control



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Ovládání stroje

Bedienung der Maschine

Machine control



Ovládání stroje

Bedienung der Maschine

Machine control

3.1. Starting the band saw

1. Switch on the main switch of the band saw. The main switch is situated on the

the switchboard.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Ovládání stroje

Bedienung der Maschine

Machine control

3.2. Control panel



Ovládání stroje

Bedienung der Maschine

Machine control

TOTAL – STOP button

In emergency causes the machine must be immediately switched off.

Machine Turn ON/OFF

Switch into position 1 to turn ON the machine or into position 0 to OFF.

Cooling system selection

You can select from three possibilities:

Cooling with Microniser (optional accessories)

0 Cooling is switched on when the drive is running.

Rinsing Machine, cooling pump works even when saw band drive not run.

START - Switch on the semi-automatic cycle Push of a button starts the cutting cycle Button STOP stops cutting cycle.

STOP - Switch off the engine of the band saw Stop cutting cycle.

Frequency convertor

Turn to change the speed of the saw band.

Saw arm rapid move into cut Pressing the button starts a saw arm rapid falling into cut, without the operator had to change the

speed of falling through the governing valve.

ATTENTION! Do not use rapid move when saw blade is in cut! This button can be used only for the rapid

movement ABOVE material!

Governing valve

Adjust the speed of the arm sinking to the cut by governing valve.

ATTENTION! If you keep closing the throttle valve too tightly, the valve seat may wear off which causes its

leakage. Therefore, close the valve always gently.

3.3. Machine control

1. Set the cutting angle.

2. Lift the saw arm to the top position.

3. Open the vice by pressing button and insert material.

4. Clamp material to the vice.

5. Press button START. The arm begins fall into the cut and the drive for sawbelt is

started. For speed up saw arm falling into the cut is possible push the button on pos. 7 – saw arm rapid move into cut. Stop the rapid move at least 10 mm above material. Do not use the rapid move, if the blade is in the cut.

6. Remove cutted material from vice.

7. You can repeat whole process.

Attention!

Do not move the saw frame to the material, when the saw band driving is not running! Do not move the saw frame to the material with accelerated motion! The saw band can be damaged!



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Ovládání stroje

Bedienung der Maschine

Machine control

3.3.1. Cycle breaking

• STOP button

Semi-automatic cycle is interrupted by pressing button 5 – STOP of the cycle

The arm stops fall into cut and saw blade is stoped.

By pressing button 4 – START of the working cycle, you can start the cycle.

• TOTAL STOP button

In case of the risk, press button TOTAL STOP.

After pressing TOTAL STOP button, saw band drive is immediately broken and the arm sinking is stopped.

• Reactivation

1. Turn button TOTAL STOP according to the arrows (on the button).

2. Lift saw arm above cutted material and push START button.

3.4. Band saw adjusting

3.4.1. Angular cut setting

1. Release securing lever of the console, Swivel the frame to the desired angle by

pulling the saw arm. Angle is shown on scale. a páku znovu utáhněte. Then retighten the lever.

2. According to the cutting angle is needed to move the vice. For cutting angle less

than 0 ° move vice to the right, for cutting angle more than 0 ° move vice to the left.

angle < 0° angle ≥ 0°



Ovládání stroje

Bedienung der Maschine

Machine control

3.4.2. Adjusting band guides

If you want to achieve a smooth and precise cut, it is helpful to position the guide cube as close as possible to the material.

1. Release the stopping lever of the listel. Move the left part of the guide so that the

left edge of the guide blocks is as close as possible cutted material.

2. Lower the frame to the lower position and check the position of the guide cube

towards vice loading area. The guide cube must be a distance of at least 10 mm from the vice loading area.

3. Tighten the lever of the gib and check the guide cube setting once more for

possible collision with binding table or vice jaw.

3.4.3. Material clamping to the vice

Release the clamping lever, shift the vice ca. 5 mm from the material and clamp the material to the vice by lever.

3.4.4. Cutting speed adjusting

Blade speed is possible adjusted continuously from 20 to 120 m / min.

Use the frequency convertor on control panel (pos. 6) to adjust requested speed of the saw band.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Ovládání stroje

Bedienung der Maschine

Machine control

3.4.5. Adjustment of pressure to the cut

For cutting extremely hard materials operator can add strength to the cut by the M16 nut on spring holder.

3.4.6. Speed adjustment of the arm lowering

Speed of the arm lowering is adjusted by regulation valve on control panel – pos. 8.

• Set the lower speed of the arm lowering to the cut by turning the switch

clockwise.

• Set the higher speed of the arm lowering to the cut by turning the switch anti-

clockwise.

3.4.7. Saw frame lower stop position

The lower stop limits the lowest position of the saw frame. This stop point has to be checked at least once a month. If the lower stop point is incorrectly adjusted, the cutting table can be damaged or the material will not be cut completely.

Setting the lower stop position is set using the screw in Console.

3.4.8. Brush adjustment

The brush for chip removal from the saw band influences cutting durability saw band lifetime and wheels lifetime, hard metal guides and finally the cut accuracy. Brush adjustment must be checked every shift.

Notice:

If you keep closing the throttle valve too tightly, the valve seat may wear off which causes its leakage. Therefore, close the valve always gently.



Ovládání stroje

Bedienung der Maschine

Machine control

1. Release the fixative screw of the brush. It is possible to move with the brush.

2. Set the brush to the saw band according to the picture.

3. Tighten the fixative screw.

4. In case, that the brush is not turned right (driving wheel slips on the driving wheels

of the saw band), push by means of the screw (see arrow) driving wheel of the brush to the driving wheel of the saw band.

3.5. Material insertion

• Never walk under a suspended load!

• Never climb onto the gravity-roller conveyor!

• Do not hold the material for clamping material to the vice! The vice can cause

injury!

3.5.1. Handling agent selection

• Use the strong handling agents to lift and transfer the material!

• Handle with the material only with the lift truck or use the suspension strands and

the crane!

• Do not use the lift truck or crane in case that you do not have the license to handle

with it!

3.5.2. Insertion

Insert material to the vice and ensure that the material cannot move in the vice or fall from the vice after the clamping. If you cut long pieces of the material (for example rod, tube), you must use the roller conveyors for material shifting to the band saw. Contact Bomar for more information about roller conveyors

Make sure the conveyor is long enough and the material cannot tip off the conveyor.

Be especially careful with round materials that it always stays on two vertical rollers and that it cannot fall off the conveyor!

3.5.3. Bundle material cutting

If you want to cut the material in the bundle, there are suggestions for the positioning of bundles

Round material bundle: Take care especially with round material that the bars are put according to the picture. If the bars are put differently, you may have problems with movement.

Always weld the material at the rear end of the bundle to secure it from moving.

Before welding always, switch the machine off at the main switch! The magnetic fields, which often occur during welding, may damage the controls!

Attention! The brush must not touch the bottom of the saw teeth!

Attention!

The screw must not be tightened with heavy force, because driving wheel of the brush can be damaged or the lifetime of the bearings of the driving wheel of the band can be lowered!

Attention:

Manualbundle clamping device is not standard equipment. Without this device is a not possible cut bundle.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Ovládání stroje

Bedienung der Maschine

Machine control

Attention:

Not all material shapes are suitable for bundle cuts. Keep the recommendation of your supplier of the saw bands for material insertion to the bundle.



Údržba stroje

Wartung

Machine service

4. Machine service



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service



Údržba stroje

Wartung

Machine service

4.1. Saw band dismantling

During the dismantling, take care that you do not damage the limit switch if the saw band stretching.

1. Lift the saw frame to the top position. Stop the saw frame in top position by

control valve.

2. Dismantle yellow protective cover of the saw band. The cover is clamped with two

screws.

3. Open the cover of the arm.

4. Turn by stretching star to the left side, release saw band stretching and pull saw

band from blade wheels.

5. Pull up the saw band from the guiding cubes

4.2. Saw band instalation

During the installation, take care that you do not damage the limit switch if the saw band stretching!

1. Prior to installation, clean all track wheels, guide cubes and inner side of the arm

thoroughly of all traces of chips and dirt. Keep in mind the teeth direction when installing the saw band.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service

2. Insert new saw band in the guide cubes. Make sure the saw band runs between

both guide rollers and it is pushed all the way to the top.

3. Put the saw band on both guide wheels. Make sure that the saw band ridge fits

tightly to the wheel rim. Then push the saw band as far back as possible.

4. By turning the stretching star to the right, you will stretch the saw band slightly.

Remove the plastic cover of the saw band teeth.

5. Close the cover of the arm.

6. Install the yellow protective cover of the band. The arrow on the cover must match

the direction of the arrow on the band. If it does not, you must turn the band round.

4.3. Saw band stretching and inspection

Right saw band stretching is one of the most important criteria’s, which influents accuracy and saw band service life. Stretch the saw bands according to the selected saw band and the band saw. Keep the recommendation of your manufacturer.

4.3.1. Saw band stretching

1. The saw band must not fall from the wheels after setting.

2. Install the Tenzomat on the saw band and secure it with screws.

3. Stretch the saw band until it is stretched to the recommended value

4.4. Saw band run adjustment on stretching wheel

Saw band run on the stretching wheel must be regularly inspected. The inspection has to follow every saw band replacement.

4.4.1. Saw band run inspection

If the run is not correct, the following problems may occur:

• The saw band falls from the wheels – The saw band and protective cover can

be damaged.



Údržba stroje

Wartung

Machine service

• The saw band runs on the wheel rim – The saw band and wheel rim can be

damaged

1. Start and stop saw band drive.

2. Stop the main switch!

3. Open rear cover of the saw frame.

4. Check saw band placing on the wheels.

• If the distance of the rear part of the saw band from wheel rim is 1 – 3 mm, setting

is right.

• If the distance is bigger than 3 mm, or the saw band runs on the wheel rim, saw

band run must be set.

4.4.2. Saw band setting

The saw band run is set with screw in the stretching cube on the saw frame. Optimal distance has been determined at 1 – 3 mm.

• Turn by screw to the right, the saw band approximates to the stretching wheel

rim.

• Turn by screw to the left, the saw band departs from the stretching wheel rim.

Check saw band run again after setting.

4.5. Saw frame lower stop position adjustment



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service

1. Lift the saw frame to the top position.

2. Release the nut of the screw and set it to the desired value.

3. Secure the screw with nut.

4. Set the limit switch of the saw frame lower position.

4.6. Limit switch of the saw frame lower position adjustment

If the lower stop of the saw frame was set, the limit switch must be set again.

4.6.1. Check setting

Lower the saw frame to the bottom position. If the saw frame is on the lower stop and the limit switch was responded, the limit switch adjustment is right. If the limit switch is not right, it must be set.

4.6.2. Limit switch setting

1. Release the nut of the stop screw of the switch and screw on the screw.

2. Lower the saw frame to the lower stop. Start the saw band drive.

3. Screw off the stop screw of the switch, until the saw band drive is not stopped.

4. Secure the screw with the nut and check limit switch adjustment again.



Údržba stroje

Wartung

Machine service

4.7. Cooling agents and chips disposal

The quality of the cooling

agent will deteriorate due to:

If the solution is too weak: If the solution is too strong:

• use of contaminated water

• impurity

• outside oil contamination

(hydraulics, gears)

• high operating temperatures

• lack of air circulation

• wrong concentration

• corrosion protection is

diminished

• lubrication decreases

• microbial attack is more likely

• the cooling ability is decreased

• foam behaviour increases

• emulsions stability deteriorates

• sticky residue develops

4.7.1. Coolant device inspection

The state of the cooling agent has significant influence on the cutting quality and on the operational life of the machine. Lifetime of the cooling liquid is 1 year, after this time we recommend change the cooling liquid. This time is dependent on the degree of pollution cooling liquid (especially with oils) and on the other factors.

Check level of the cooling liquid and function of the pump periodically!

Check the state of the cooling agent according to the following table:

Testing Interval Method Condition Precaution

Liquid level

daily visually too low

after concentration check, refill with water or emulsion

Concentration

daily

refractometer densimeter

too high too low

refill water refill base emulsion

Smell

daily by sense of smell unpleasant smell

good ventilation, add biocides or renew coolant

Contamination

daily by sense of smell

visible oil leaks, sludge fungi

surface cleaning, fix leaks, add biocides or fungicides, or coolant renewal after added system cleanser*

Corrosionprotection

when necessary

visually chip test Herbert-test

insufficient corrosion protection

test stability, if necessary – increase concentration or pH value

Stability

when necessary

refractometer oiling

add concentrate, enquiries to supplier

Foam reaction

when necessary

shaking test

too much foam, foam disperses too slowly

avoid aeration, increase water hardness, ix with defoamer

* According to manufacturers’ instructions

4.7.2. Chips disposal

Chips resulting from cutting operations must be disposed of in accordance with the relevant regulations.

• Let the chips drip excess fluid!.

• Fill a watertight container with the chips! Be careful that the container does not

leak, because even after a long dripping time, they still contain coolant residue.

• Place the container into the care of a disposal company equipped for the disposal of

chips contaminated with cooling liquid. In case the machine is equipped with micro-

spray installation, the chips must also be handed over to a disposal company.

Note:

If the state of the cooling liquid is not satisfactory, the cooling liquid must be changed.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service

4.8. Hydraulic, Greases and oils

4.8.1. Gearbox oils

In gearboxes, oil is used for the whole lifetime of the gearbox. We recommend replacing of the filling oil in case of repair.

Use oils with specification DIN 51517 in the gearboxes. Select the viscosity grade ISO VG according to the original oil fill.

Recommended oils and quantity according to the type of the band saw

Band saw Gearbox oil Capacity

Workline 510.350 DG Shell Tivela S 320 1,0 l

Swarf conveyor Shell Tivela S 320 0,075 l

Comparative table of the gearbox oils

Manufacturer

Viscosity grade

ISO VG 100 ISO VG 220 ISO VG 320

BP Energol GR-XP 100 Energol GR-XP 220 Energol GR-XP 320

Castrol

Alpha SP 100

Alpha MW 100

Alpha SP 220

Alpha MW 220

Elf Reductelf SP 100

Reductelf SP 220

Reductelf Synthese 220

Reductelf SP 320

Esso Spartan EP 100 Spartan EP 220 Spartan EP 320

Mobil Mobilgear 627

Mobilgear SHC 220

Mobilgear 630

Mobilgear 632

ÖMV PG 220

Paramo PP 7 Paramo CLP 220 Paramo CLP 320

Shell Shell Omala 100

Shell Omala 220

Shell Tivela S 220

Shell Omala 320

Shell Tivela S 320

Total Carter EP 100 Carter EP 220 Carter EP 320

4.8.2. Lubricant greases

We recommend using lithium based saponified grease, class NGLI-2 for lubrication. Different greases are mixable, if their oil bases and consistence type are identical.

Comparative table of the lubricant greases:

Manufacturer Type of the lubricant grease

BP Energrease LS - EP

DEA Paragon EP1

Esso

FETT EGL 3144

Beacon EP 1

Beacon EP 2

FINA FINA LICAL M12

Klüber

Microlube GB0

Staburags NBU8EP

Attention:

When replacing, use oils recommended by BOMAR or oils, which has comparable parameters from the other manufacturers. Do not forget, that mineral and synthetic oils must not be mixed!



Údržba stroje

Wartung

Machine service

Manufacturer Type of the lubricant grease

Isoflex Spezial

Optimol Optimol Longtime PD 0, PD1, PD2

Shell Aseol AG ASEOL Litea EP 806-077

Texaco Multifak EP1

4.8.3. Lubrication

There are several placing on the machine, which are necessary to grease periodically. It secures the right function of the machine.

Lubrication place Lubrication

The guiding cubes leading – grease with oil from both sides once a week.

4.8.4. Hydraulic oils

Replace the hydraulic oil once in 2 years, because the oil can deteriorate its properties and cause problems the hydraulic equipment. If the hydraulic system is equipped with filter (2SF 56/48-0,063), replace the filter too.

Use oils with specification DIN 51524-HLP, ISO 6743-4 and viscosity grade ISO VG 46 in hydraulic aggregates. Hydraulic oils quantity – see chapter Hydraulic oil level check.

Comparative table of the hydraulic oils

Manufacturer Type Manufacturer Type

Agip Oso 46 Ina Hidraol 46 HD

Aral Vitam GF 46 Klüber Lamora HLP 46

Avia Avilub RSL 46 Hungary Hidrokomol P 46

Benzina OH-HM 46 Mobil Mobil DTE 25

BP Energol HLP 46 ÖMV HLP 46

Bulgaria MX-M/46 Poland Hydrol 30

Castrol Hyspin AWS 46 Rumania H 46 EP

Čepro Mogul HM 46 Russia IGP 30

DEA Astron HLP 4hy6 Shell Tellus Oil 46

Elf Elfolna 46 Sun Sunvis 846 WR

Esso Nuto H 46 Texaco Rando HD B 46

Fam HD 5040 Valvoline Ultramax AW 46

Fina Hydran 46

Note:

When replacing, use oils recommended by BOMAR or oils, which has comparable parameters from the other manufacturers. Do not forget, that mineral and synthetic oils may not be mixed!



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service



Údržba stroje

Wartung

Machine service

4.8.5. Hydraulic unit service

After 50 hours working time, or the latest 3 month after the first run, the first service should be carried out. This includes:

• checking off all screws and connections, fixing points, tubes and hoses for leakage

• Cheb hydraulic oil level

• During time of duty the oil temperature shouldn´t exceed 60-70°C

• check function of signaling components (thermometer, level gauge, dirty filter

indicator)

• Check the adjustment of working pressure

To realise a high reliability of the power pack, the manufacturer lays down following inspection intervals

Interval daily weekly monthly

three

monthly

six

monthly

annually

Hydraulic fluid

Level Temperature Condition Change interval

•

Filter

Change interval

- - - - - -

Other checks

External Leakages Contamination Damages Noise-(level) Gauges

•

4.9. Machine cleaning

Clean the machine from the cooling liquid and impurities after every shift stopping. Conserve the guiding surfaces, mainly.

• Clamping jaws guiding of the vice.

• The guiding of the feeder.

• Loading surface of the vice.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service

4.10. Worn pieces replacement

4.10.1. Hard metal guides replacement

If the hard metal guides cannot be adjusted, they have to be replaced.

1. Dismantle the saw band. Remove the hosepipe leading the cooling agent.

Dismantle guide cube of the saw band.

2. Loosen the adjusting screws of the metal guide.

3. Loosen the binding screw of first metal guide. Remove adjustable hard metal

guide.

4. Loosen the binding screw of second metal guide. Remove the hard metal guide

5. Insert new hard metal guides and fasten them tightly.

6. Mount the saw band. Adjust the hard metal guides.

4.10.2. Round brush replacement

If the chip removing brush is so worn, that it does not fulfil its function, the brush must be replaced.

1. Release the nut of the brush, exchange old brush to new brush and screw on the

nut of the brush.

2. Set the brush to the saw band.



Údržba stroje

Wartung

Machine service

4.10.3. Saw band guiding rollers replacement

If the saw band is not sufficiently guided by guiding pulleys or if the pulleys are obviously worn, the pulleys should be replaced.

1. Dismantle the saw band.

2. Disconnect the hose from the cooling agent, screw off the pressure regulation. Let

the pressure regulation connected to the hydraulic system. Dismantle the guiding cube of the saw band..

3. Tighten the guiding cube to the vice and dismantle both eccentrics with bearings

following way.

4. Screw off nuts from eccentrics..

5. Remove eccentrics from bearings by means of the swager

ATTENTION!

Guiding pulleys must be replaced together on both guiding cubes!!

ATTENTION!

Mark both eccentrics placing and components on the eccentric! Eccentrics must not be replaced with each other!!



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service

6. Change all bearings and other worn parts.

7. Install eccentrics to the cubes. Install components on both eccentrics in given

order. Put bearings by means of the preparation on eccentrics.

8. Screw on nuts on both eccentrics and tighten them.

9. Insert the saw band to the guiding cube (ca. 15 – 20 cm). Set the eccentrics by

means of the wrenches, the saw band must run in the centre. Guide pulleys must not press too much on the band, but must spin freely during the band run.

10. Tighten nuts on both eccentrics.

11. Remove the testing piece of saw band from the cube lead. Install the guiding cube

on the machine and connect the pressure regulation to the cut and cooling. Install the saw band.

4.10.4. Stretching wheel replacement

1. Dismantle the saw band.

ATTENTION! Do not replace the eccentrics placing in the cube



Údržba stroje

Wartung

Machine service

2. Screw off the screw and take down the washer.

3. Pull off the wheel from the shaft by means of the three-armed puller. If bearing

stayed on the shaft, pull off it too

4. Check score of the bearings of the stretching wheel and replace them for new.

5. Clean the shaft and grease it with oil. Insert retaining ring to the groove.

6. Install bearing on the shaft and move it to the retaining ring. Insert the distance

ring on the shaft and move it to the bearing.

7. Insert the retaining ring to the hole in the wheel.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service

8. Insert the bearing to the hole in the wheel and press it to the retaining ring.

9. Put the wheel on the shaft and screw on the preparation to the wheel stretching

to the hole in the shaft.

10. Pull on the wheel on the shaft.

11. Screw on washer and screw back..

12. Install the saw band. Wheel replacement is ready.

4.10.5. Driving wheel replacement

1. Dismantle the saw band

2. Screw off the screw and remove the washer.



Údržba stroje

Wartung

Machine service

3. Pull off the wheel from the shaft by means of the three-armed puller.

4. Install the wheel on the shaft. Insert the feather to the groove.

5. Screw on the preparation to the wheel stretching to the hole in the shaft. Pull on

the wheel on the shaft.

6. Screw on washer and screw back.

7. Install the saw band. Wheel replacement is ready.

4.10.6. Cooling pump replacement

Only a qualified worker can carry out the connection!

High-voltage shock may have fatal results

1. Pull the tank with the liquid from the pedestal..

2. Remove the hosepipe leading to the cooling agent from the plug on the pump.

Screw off four screws from the cooling pump flange and pull out the pump from the sheet metal holder.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Údržba stroje

Wartung /

Machine service

3. Remove the cover of the pump terminal switchboard. Disconnect 4 terminal

connectors of the input cables. Cables are identified according to the red clamps..

4. Loosen the bushing and pull the cable out from the pump.

5. Dismantle new pump switchboard cover. Push the cable through the bushing and

fasten it.

6. Screw on the cable bushing and cover of the terminal block. Do not forget the

rubber gasket! Tighten the cooling liquid hose with non-stick tape and screw it again. Install cooling liquid hose, place the pump on the sheet metal holder and screw it



Závady

Troubleshooting

5. Závady /

Troubleshooting



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Závad

Troubleshooting

5.1. Mechanical problems

Problem Possible causes Repair

1. Slanting cut

- Wrongly adjusted hard metal guides. Set according to the chapter „Servicing and adjustment“

- Worn hard metal guides. Replace to the chapter „Worn pieces replacement“

- Wrongly adjusted cubes of the saw

band guiding.

Set according to the chapter „Servicing and adjustment“

- Worn bearings of the saw band guiding. Replace according to the chapter „Worn pieces replacement“

- Wrongly adjusted swarf brush. Set according to the chapter „Servicing and adjustment“

- Worn swarf brush. Replace according to the chapter „Worn pieces replacement“

- Insufficient saw band stretching. Rise the saw band stretching and set the limit switch.

- Wrongly chosen tooth system of the

saw band.

Replace the saw band and keep the instructions of manufacturer on new saw band choice.

- Worn saw band. Replace the saw band.

- Wrongly balanced roller conveyor. Set the roller conveyor.

- Dirty feeding board. Cleanse the feeding board from debris, chip and residue material.

- Guiding arm and guiding cube are

loosened.

Clamp the guiding arm.

- Guiding arm and cube are too far from

the material.

Set the guiding cube to the material.

- Too fast cutting rate. Lower the material feeding speed.

- Unexpected oscillation in material

quality.

Set the cut and feeding speed to the relevant material.

2. The cut is not cut

upon desired angle

- Securing lever is loosened. Check the securing lever efficiency and carry out its adjustment according to chapter „Servicing and adjustment“.

- Set angle does not match the cut angle. Check the angle adjustment with a protractor and possibly set it according to chapter „Servicing and adjustment“.

- Insufficient saw band stretching. Stretch the saw band and set the limit switch according to chapter „Servicing and adjustment“.

- Guiding arm and guiding cube are

loosened.

Fasten the guiding arm and the cube.

- Dirt between material and clamping

jaw.

Cleanse the material and mating jaw.

3. Short lifetime of the

saw band

- Insufficient saw band stretching. Raise the tightening of the saw band set the scanner of saw band tightening according to chapter „Servicing and adjustment“.

- Worn swarf brush. Check the swarf brush condition and replace it in case of excessive use as described in chapter „Worn pieces replacement“

- Wrongly adjusted swarf brush. Check swarf brush adjustment, set it according to chapter „Servicing and adjustment“

- Over stretched saw band Lower stretching of the saw band and set the limit switch of the saw band stretching according to chapter „Servicing and adjustment“

- Wrongly adjusted hard metal guides. Check the adjustment of the hard metal guides and carry out adjustment as described in chapter „Servicing and adjustment“

- Worn hard metal guides of the saw

band.

Check the condition of the hard metal guide and if it is too worn, replace hard metal guides according to chapter „Worn pieces replacement“



Závady

Troubleshooting

Problem Possible causes Repair

- Worn saw band guide bearings. Check guiding bearings and if you notice some sort of excessive damage, replace them according to chapter„Worn pieces replacement“

- Wrongly adjusted guiding cubes of the

saw band.

Set guiding cube according to chapter „Servicing and adjustment“

- Wrongly adjusted down feed and saw

band speed.

Adjust the feeding and speed of a saw band according to values published by saw band manufacturer.

- Different material quality. Adjust feeding and speed of a saw band according to desired material (try cut-test).

- Low-class saw band Replace the saw band (contact your local accessory supplier for more information)

- Wrongly chosen saw band tooth

system.

Replace the saw band and keep instructions of the manufacturer on the choice.

- Wrongly adjusted tracking. Check the space between top of a saw band and driving wheel. Perhaps adjust the tracking as described in chapter „Servicing and adjustment“

4. Insufficient cut

output.

- Worn saw band. Replace the saw band and keep instructions of the manufacturer on the choice.

- Wrong saw band tooth system. Replace the saw band and keep instructions of the manufacturer on the choice.

- Wrongly set down feed and speed of a

saw band.

Set feed and speed of a saw band according to values published by saw band manufacturer.

5. The cut is not finished.

- Wrongly adjusted lower stop point of

the saw frame.

Check lower limit switch and screw.

- Stop point surface is messed-up. Cleanse stop point surface of the limit switch from debris and residue material.

6. By choke is not

possible turn

- Metal clamps between valve and panel. Clamps must be removed and put on the shaft ORing about 10x2 mm.

- Metal clams are in body of valve. Valve must be cleared or changed.

7. Saw band drive

cannot be started.

- Pressure switch is adjusted wrong. Set the pressure switch according to chapter „Servicing and adjustment“

- Pressure switch is defective. Replace defective parts of the pressure switch.

8. The saw bands are

cracked.

- In stretching wheel is wrong adjusting

geometry.

Adjust distance band from recess wheel c.2 mm according to operating instructions.

- Hard metal plates of circuit saw band

are not adjusting.

Hard metal plates of circuit saw band must be adjusting according to operating instructions.

- Guiding cubes are not adjusting

(bearings + hard metal circuit)

Guiding cubes must be adjusting (bearings + hard metal circuit) according to operating instructions.

- Bearings of guiding cubes are used

(rolling elements are damaged or outside ring of bearing has conical form).

Bearings of guiding cubes must be replaced. Bearings must be adjusting according to operating instructions.

9. Damage tooth system

of the saw band

- In gripping the lifting cylinder is

backlash.

- Squeezed pin upper or downer holder

of the lifting cylinder.

Exchange complete upper or downer holder of lifting cylinder.

10. The saw is cut

downing.

- Geometry of hardmetal guiding cubes is

wrong adjusted.

Hardmetal guiding cubes must be adjusted.

- Bearings of guiding cubes are used. Bearings of guiding cubes must be replaced.

11. Cleansing of the saw

band is not functional.

- Elastic wheel of the brush drive is worn-

down.

Elastic wheel of the brush must be changed.

- Knurling of the driving wheel is worndown.

Driving wheel must be changed.

- The shaft of the brush drive is rusted. The shaft of the brush must be cleaned and oiled.



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Závad

Troubleshooting

Problem Possible causes Repair

- The brush position and the brush cover is adjusted wrong – with the brush cannot be turned.

The brush cover must be posed, in order to the brush can be turned.

12. The saw arm

periodically rise and fall during the cut; this cause short lifetime of the saw band.

- Backslash in driving wheel lodgement on the shaft.

Change the driving shaft for a long one, new bearings, distance ring, new driving wheel, spring, two covers on the forehead of the shaft + screws.

- Worn channel for spring.

5.2. Electric and hydraulic problems

Problem Possible causes Repair

1. Machine is not

possible start.

In socket is not voltage Line voltage must be checked.

Transfer relay is closed (thermal protector)

Each FA relay must be checked.

Limit switch of saw band stretching, cover of frame or cover of saw band is not started.

Check of saw band stretching and covers closing.

2. When cut is finished,

the frame is not raising.

- Bottom limit switch is adjusted wrong. Bottom limit switch must be adjusted according

to chapter ADJUSTING.

- In hydraulic (pneumatic) ring is error. HYTOS (BOSCH) is not acting to frame uplift.

Function of magnetic valve must be checked, valve must be closed, voltage of clamps and inductor must be checked.

3. Electric motor and

pump are without voltage. Between contactor and thermal protector is not voltage.

- Wrong contactor. Replace contactor of engine.

4. The indicator of speed

saw band is not functional.

- Sensor of speed is not adjusted. Sensor of speed must be adjusted.

- Defective display The display must be changed.

- Wrong sensor – diode of indicator speed is not light.

Sensor must be changed and adjusted.

5. Protector is switched

off from engine hydraulic aggregate MA3 sometimes.

- Into hydraulic system is high working pressure.

Service engineer must reduce the pressure in hydraulic system.

6. The hydraulic

aggregate cannot be started

Auxiliary contact on thermo-relay FA1 is

defective.

Replace the defective contact on motor starter FA1.

7. Hydraulic aggregate is

switched on but the saw arm or the main vice is not functional

- Wrong connection of electrical supply. The electrical phases are connected conversely.

The phases must be switched. Only service engineer can do this.

8. Cooling is not active

Lack of cooling agent. Fill the tank with cooling agent.

- Thermal relay is defective Change the thermal relay

- Input hosepipe is broken or obstructed. Check the cooling circuit and perhaps cleanse

cooling system.

- Cooling pump protection is defective Check the protection of cooling pump if need

change it.

- Cooling pump is defective. Replace the cooling pump.



Závady

Troubleshooting

5.3. Hydraulic problems

Problem Possible causes Repair

1. Hydrogenerator not

supplying oil

• reverse rotation Check the connections of each phase. Reconnect properly connection of the electrical phases.

• shortage of oil in the tank Add hydraulic oil

• Oil viscosity does not correspond

prescribed viscosity value

Change hydraulic oil.

• Hydrogenerator malfunction Call service

• Wrong power supply connection. Check the connections of each phase. Reconnect properly connection of the electrical phases.

2. Hydraulic oil

contains bubbles

• Hydraulic circuit is not adequately

deaerated

Make deaeration of hydraulic circuit.

• Low oil level Add hydraulic oil

• the pump shaft seals damaged Call service

3. Increased

mechanical noise

• damaged joint drive Call service

• damaged or destroyed motor bearings Call service

• air intake Check for leaks.

4. Low pressure,

pump supplies oil

• problem in the safety valve Wrong settings. Check the settings and adjust the safety valve.

• pump wear Call service

• external or internal leakage Call service

5. Hydrogenerator is

seized

• damage by solid particles in oil Make oil filtration, or call the service.

• non-prescribed oil Change hydraulic oil.

• wrong type of oil Change hydraulic oil.

• exceeding the life of the pump Call service

6. Overheating oil • cooler malfunction Check the cooler function or call

service.

• wear the pump, the energy is converted

into heat

Call service

7. Hydraulic valve can

not be readjusted

• electromagnet has no signal (voltage) -

interrupted supply lines

Check again.

• Electromagnet coil burnt Replace coil – Call service.

• spool valve sticking Replace valve – Call service



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Schémata

Schemas

Schematics



Schémata

Schemas

Schematics

6. Schémata /

Schemas / Schematics



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Schémata

Schemas

Schematics

6.1. Elektrické schema /

Elektroschema / Wiring diagrams – 3×400 V, TN-C-S



Schémata

Schemas

Schematics



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Schémata

Schemas

Schematics



Schémata

Schemas

Schematics



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

Schémata

Schemas

Schematics

6.2. Hydraulické schéma /

Hydraulikschema / Hydraulic diagram

Poz. Název položky

Pos. Bezeichnung

Menge

Pos. Item

Pcs.

1 Kostka / Klotz / Cube 92.153.071 1

1.1 Rozváděč / Schaltschrank / Switchboard

TOTALSTOP 24VDC

1.2 Rozváděč / Schaltschrank / Switchboard

Rapidmove 24VDC

1.3 Škrtící ventil / Drosselventil / Throttle-valve

0–360st (0,1,2,…,7)

2 Válec zvedací / Hebezylinder / Lifting cylinder BOMAR 1



7. Výkresy sestav pro

objednání náhradních dílů / Zeichnungen für Bestellung der Ersatzteile / Drawing assemblies for spare parts order

• Při objednávání náhradních dílů vždy uvádějte: typ stroje (např. practix Workline

510.350 DG) , výrobní číslo (např. 125) a rok výroby (např. 1999).

• In die Bestellung der Ersatzteile führen Sie immer an: Maschinentyp (z. B. Workline

510.350 DG), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999).

• For spare parts order, you must always to allege: type of machine (for example

Workline 510.350 DG), serial number (for example 125, see cover page) and year of construction (for example 1999).



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.1. Workline 510.350 DG



7.2. Kusovník / Stückliste / Piece list –

Workline 510.350 DG



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.3. Rameno / Sägerahmen / Saw arm



7.4. Kusovník / Stückliste / Piece list –

Rameno / Sägerahmen / Saw arm



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.5. Napínání / Spannung / Tensioning



7.6. Kusovník / Stückliste / Piece list –

Napínání / Spannung / Tensioning



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.7. Vedení pásu / Sägebandführung / Belt guide



7.8. Kusovník / Stückliste / Piece list –

Vedení pásu / Sägebandführung / Belt guide



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.9. Vodící kostka / Führungsklotz / Guiding cube – 1



7.10. Kusovník / Stückliste / Piece list –

Vodící kostka / Führungsklotz / Guiding cube – 1



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.11. Vodící kostka / Führungsklotz / Guiding cube – 2



7.12. Kusovník / Stückliste / Piece list –

Vodící kostka / Führungsklotz / Guiding cube – 2



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.13. Konzola otočná / Drehkonsole / Turnable console



7.14. Kusovník / Stückliste / Piece list –

Konzola otočná / Drehkonsole / Turnable console



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.15. Svěrák / Schraubstock / Vice – 1



7.16. Kusovník / Stückliste / Piece list –

Svěrák / Schraubstock / Vice – 1



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.17. Svěrák / Schraubstock / Vice – 2



7.18. Kusovník / Stückliste / Piece list –

Svěrák / Schraubstock / Vice – 2



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.19. Svěrák / Schraubstock / Vice – 3



7.20. Kusovník / Stückliste / Piece list –

Svěrák / Schraubstock / Vice – 3



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.21. Podstavec svěráku/ Schraubstockuntersatz / Vice base



7.22. Kusovník / Stückliste / Piece list –

Podstavec svěráku/ Schraubstockuntersatz / Vice base



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.23. Podstavec / Untersatz / Base



7.24. Kusovník / Stückliste / Piece list –

Podstavec / Untersatz / Base



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.25. Válec zvedací / Hebezylinder / Lifting cylinder



7.26. Kusovník / Stückliste / Piece list –

Válec zvedací / Hebezylinder / Lifting cylinder



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.27. Kartáč / Bürste / Brush



7.28. Kusovník / Stückliste / Piece list –

Kartáč / Bürste / Brush



Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.29. Rozvaděč / Verteiler / Distributor



7.30. Kusovník / Stückliste / Piece list –

Rozvaděč / Verteiler / Distributor



100

Manual version: 1.01 / Nov. 2011 Manual rev.: 2

7.31. Regulace přítlaku / Schnittdruckregulation / Pressure

regulation

Bomar Workline 510.350 DG Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual