Bolttech-Mannings QD 4 User Manual

QD 4 SQUARE DRIVE

HYDRAULIC TORQUE WRENCH MANUAL

REVISION 9

2/24/2012

Bolttech-Mannings Inc.

501 Mosside Blvd.

North Versailles, PA 15137

Phone: [phone]

www.bolttechmannings.com

consists of two hoses. One hose has a female connector on each end while the other

DRIVE DIRECTION CHANGE FOR SQUARE DRIVE TOOLS ONLY

has male connectors. Connect the twin line hose to the wrench head and pump.

tool, align the ratchet and push, while slowly rotating, the square drive into position.

Insure the connectors are fully engaged and screwed snugly and completely together.

NOTE: The square drives are splined. As you push the spline part of the drive into the

direction, re-insert the drive cap and secure the hand wheel.

drive extension and pull the drive out of the tool housing. Place the drive in the desired

Remove the hand wheel in the drive cap which is located on the opposite side of the

(to change from loosening to tightening)

GENERAL

All Bolttech-Mannings Hydraulic Wrenches are supplied completely assembled, ready for use. A
hydraulic Power Pack is required to provide the speed and pressure that makes your
Wrench System efficient and accurate.

CONNECTING THE SYSTEM

The wrench head and power pack are connected by a 10,000 psi hose assembly which

OPERATIONS / MAINTENANCE MANUAL

MODEL QD4 SQUARE DRIVE

Revision 8

LOOSEN

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 2 OF 18WEIGHT:

SCALE: 1:4

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

TIGHTEN

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 3 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

At Bolttech, safety is one of our primary concerns. By following these few, simple

potentially volatile. If there is any doubt, use an air pump.

SAFETY PRECAUTIONS

Your Bolttech-Mannings torque wrench is a power tool, and as with any power tool, certain safety
precautions should be observed to avoid accidents or personal injury. The following
tips will assist you:

. Do not kink the hydraulic hoses, and be sure they're clear of any possible reaction
surface during operation.

system in the safest manner possible.

. Do not use the hoses or any hydraulic connection as a "handle".

. All in-line links are supplied with a boot. The boot is to be used as a reaction
surface. Always use a boot with a in-line link, failure to do so will cause permanent
damage to the cylinder and void the manufacturer’s warranty.

. All square drive links are supplied with a reaction bar. The reaction bar is to be
used as a reaction surface. Always use the reaction bar with a square drive link,
failure to do so will cause permanent damage to the cylinder and void the
manufacturer’s warranty.

. Be sure the reaction boot retaining clamp is fully engaged. The reaction bar or boot
should be located on a solid, secure reaction point. For added safety, remain clear
of the rear of the reaction bar or boot during operation. Also, when initially applying
the tool, pressurize the system momentarily; if the tool tends to "ride up" or "creep",
stop and re-adjust the reaction bar or boot to a more solid and secure position.

. Always use top quality impact sockets in good condition, which are the correct size

precautions, you'll be sure to obtain the most beneficial use of your Bolttech-Mannings wrench

and fully engage the nut. Hidden flaws, however, remain a possibility which could
cause breakage, so stay clear of sockets during operation.

. In most cases, the tool will allow "hands-free" operation. If the tool must be held or
steadied during operation, avoid handling the area around the reaction bar or boot.

. Electric pumps should never be used in any atmosphere which could be considered

REACTION ARM

All Bolttech-Mannings Hydraulic Wrenches are equipped with a universal reaction arm. These
reaction arms are employed to absorb and counteract reaction forces created as the
units operate. The reaction arm should always extend in the same direction of the
square drive; however, adjustments may be made to suit your particular application.

To adjust the reaction arm, unscrew the reaction arm retaining clamp and slide the
reaction arm off of the housing. Next, rotate the reaction arm to the desired orientation
and slide it back onto the housing and secure the retaining clamp.

SETTING TORQUE

With the system fully connected and the proper power supply available, find the desired
torque conversion chart supplied for your particular tool model. Read across to the
corresponding pressure. This pressure is to be set on the pump. To do so, turn on the
pump, press down on the "advance" remote control button and hold, pressure will build
up on the gauge. To adjust pressure, loosen the locking ring on the pressure regulator
valve and turn the thumbscrew clockwise to increase pressure, counterclockwise to
decrease pressure.

NOTE: When decreasing pressure, it is necessary to turn the thumb-screw to a

pressure setting BELOW what is desired and gradually increase the pressure

to the desired level.

Once the desired pressure is stabilized, re tighten the locking ring.

PRIOR TO BEGINNING TO TORQUE - PRESS DOWN ON REMOTE CONTROL
BUTTON AND CONFIRM THE CORRECT PRESSURE HAS BEEN SET.

APPLYING THE TORQUE WRENCH

Place the proper size impact socket on the square drive and secure properly with a
locking ring and pin.

Place the tool and the socket on the nut making sure that the socket has fully engaged
the nut and that the square drive is fully into the socket.

Make sure the reaction arm is firmly abutted against a stationary object (i.e. an adjacent
nut, flange, equipment housing, etc.)

Make sure that the hoses are not placed between the reaction members.

Apply momentary pressure to the system to ensure proper tool placement.

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 4 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS



QD8 15 ft-lbs

SPRINGS

: Springs are used for the drive pawl assembly and ratchet device.

These springs should be checked twice a year and replaced, if necessary.



internal valves to malfunction. External leakage can be eliminated by applying a

HYDRAULIC SEALS

fresh coat of good quality sealant to the threads and tightening securely.

: If the cylinder packing should require replacement
because of leaks, it is recommended that all other seals and o-rings be replaced
at the same time. Seal Kits are readily available.



MACHINE PARTS

QD14 15 ft-lbs

: All components that are included on the tool should be
inspected once a year to determine if there are any cracks, chips, or deformities.
If so, immediate replacement is required.



QD30 25 ft-lbs

CYLINDER BOLTS

: Periodically check to see if the cylinder bolts are properly
torqued. Torque cylinder bolts in a criss-cross pattern to the following values
QD2 8 ft-lbs
QD4 8 ft-lbs

PREVENTIVE MAINTENANCE

Tool failure does occur. Such failure is most often in the hydraulic connectors or hoses.
These items are repairable/replaceable immediately, since they are available
universally. Failure of structural members of the tool are quite rare,but replacement
parts are available from stock.

Special tools are required for the disassembly of the hydraulic cylinder and drive
mechanism.

LUBRICATION: All moving parts should periodically be coated with a good

quality molybdenum disulfide grease. Under harsh environmental conditions,
cleaning and lubricating should be done more frequently.



HYDRAULIC HOSES: Hoses should be checked for cracks and leaks after each
job. Hydraulic fittings can become plugged with dirt and should be flushed
periodically.



QUICK-CONNECTS: Fittings should be kept clean and not allowed to be
dragged along the ground or floor, as even small particles of dirt can cause

OPERATING THE WRENCH SYSTEM

By depressing the remote control button, the rear of the tool will be pushed back until its
reaction arm contacts its reaction member. Continue to hold down the button as the
socket turns until you hear an audible "click" which will signify that the hydraulic cylinder
inside the tool is fully extended and will not turn the nut any further. There will be a
rapid buildup of pressure to the point of where the pressure was preset prior to applying
the wrench.

IMPORTANT: This rapid buildup of pressure does not indicate that this pressure

(torque) is being applied to the fastener. It only indicates that the
cylinder is fully extended and can not turn the socket further until the
tool is retracted to pick up the next tooth on the ratchet wheel.

Releasing the remote control button will retract the cylinder, the tool will automatically
reset itself and the operator will hear an audible "click" indicating he can again push the
remote control button and the socket will turn. Each time the cylinder is extended and
retracted, it is called a cycle. Successive cycles are made until the tool "stalls" at the
pre set pressure (torque).

NOTE: Always attempt one final cycle to insure the "stall" point has been reached.

Should the tool "lock on" after the final cycle, push down the remote control button to
build pressure. While maintaining this pressure rotate the release mechanism and
relieve the pump pressure. This will allow the tool to be easily removed.

LOOSENING PROCEDURES

First, set the pump to 10,000 psi. Change the drive and reaction arm to the loosening
mode and apply the tool, assuring the reaction arm abuts squarely off a solid reaction
point. Press and hold the remote control button. Pressure will build up as the socket
begins to turn. Cycle the wrench until the fastener is loose enough to turn by hand.

If the socket does not turn using the above procedure, it is an indication that you will
require the next larger size tool to loosen the fastener.

FRONT

SQUARE DRIVE

THUMB WHEEL HOUSING

TAPERED BOLT

REAR

C

C

BB

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 5 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

14

QD4 COMPLETE ASSEMBLY

40

42

17

87

41

4

8

85

24

21

67

66

27

182219

1

20

RATCHET WHEEL

DRIVE PLATE

2ND PAWL

AXLE

PAWL

DRIVE PLATE PIN

CONNECTING ROD

PISTON

CYLINDER END CAP

CYLINDER

2ND PAWL

BOSS
BUSHING

PAWL SPRING

DRIVE CAP

HOUSING BUSHING

RATCHET WHEEL

PAWL

DRIVE PLATE PIN

CONNECTING ROD

SPRING SEAT

F

= USE LUBRICATION
IN THIS AREA WITH
MOLYCOTE PASTE

20

QD4 DRIVE PLATE ASSEMBLY

22

21

85

18

85

24

23

ASSEMBLY INSTRUCTIONS

INSERT PAWL (21) INTO RIGHT-SIDE DRIVE PLATE (19).1.

PLACE RATCHET WHEEL (22) INTO THE DRIVE PLATE.2.
**NOTE: THE DIRECTION OF THE MESHING TEETH OF THE PAWL AND RATCHET WHEEL
MUST BE AS SHOWN IN DIAGRAM 2A.

INSERT PAWL SPRING (20) INTO THE POCKET IN THE RIGHT SIDE DRIVE PLATE.3.

SLIDE THE LEFT SIDE DRIVE PLATE ONTO THE RATCHET WHEEL HUB.4.

THE DRIVE PLATE PIN (24) CAN THEN BE INSERTED IN EACH OF THE DRIVE PLATES.5.

PLACE THE RETAINING RINGS (23) ON THE DRIVE PLATE PIN.6.
THIS WILL HOLD THE DRIVE PLATE ASSEMBLY TOGETHER.

**NOTE: ONCE ASSEMBLED, ONE SHOULD BE ABLE TO ROTATE THE RATCHET WHEEL WHILE
HOLDING THE DRIVE PLATES STATIONARY. REVERSE ROTATION OF THE RATCHET WHEEL
SHOULD TURN THE ENTIRE ASSEMBLY, WHICH WOULD INDICATE THE TEETH ARE MESHING
PROPERLY. IF EITHER OF THE BEFORE-MENTIONED IS NOT THE CASE SOMETHING IS
IMPROPERLY ASSEMBLED.

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 6 OF 18WEIGHT:

SCALE: 1:4

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

DRIVE PLATE

24

PAWL SPRING

DRIVE PLATE PIN

DRIVE PLATE

19

DRIVE PLATE

CONNECTING ROD

21

PAWL

22

RATCHET WHEEL

PIN SNAP RING

SPRAY WITH
MOLYLUBE

DIAGRAM 2A

= USE LUBRICATION
IN THIS AREA

AS SHOWN BELOW WITH FLAT AREA
FACING UP.

MAKE SURE BOSS BUSHING (87)
IS INSERTED INTO HOUSING (14)

USE LOCTITE 420 (CLEAR)

14

LUBRICATE PARTS AS SHOWN.

USE LOCTITE # 420 TO GLUE HOUSING BUSHINGS(17) TO HOUSING(14).

QD4 HOUSING BUSHING & BOSS BUSHING ASSEMBLY

17

87

IN THE HOUSING.

** NOTE: HOUSING BUSHING MUST BE FULLY SEATED

ASSEMBLY INSTRUCTIONS

INSERT HOUSING BUSHINGS (17) FROM THE INSIDE 1.
OF THE HOUSING (14) WITH THE BUSHING FACING
THE DIRECTION SHOWN.

17

USE LOCTITE 420 (CLEAR)

HOUSING BUSHING

HOUSING

HOUSING BUSHING

BOSS BUSHING

USE LOCTITE 420 (CLEAR)

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 7 OF 18WEIGHT:

SCALE: 1:4

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

= USE LUBRICATION
IN THIS AREA

51

52A

52B

50

55

55

(MAKE SURE PORT HOLES
ARE CLEAR OF ALL DEBRIS)

PORT HOLES ARE CLEAR OF DEBRIS.

ALL O-RINGS COME IN THE SWIVEL SEAL KIT

ASSEMBLY INSTRUCTIONS

INSERT SWIVEL POST 0-RINGS (ITEM 52A)1.
INTO SWIVEL BODY (ITEM 50) AS SHOWN
IN SECTION A-A.

2. SLIDE SWIVEL ARM O-RINGS (ITEM 52B)
OVER SWIVEL BODY AS SHOWN IN
SECTION A-A

3. SLIDE SWIVELS (ITEM 51) OVER SWIVEL BODY
AND SECURE WITH SWIVEL SNAP RINGS
(ITEM 55) AS SHOWN IN SECTION A-A.

NOTE: USING A PIECE OF WIRE, MAKE SURE

QD4 SWIVEL ASSEMBLY

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 8 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

52A

51

52A

52B

52A

55

55

52B

52B

50

52B

HYDRAULIC CONNECTOR ASSEMBLY 2HF

LOW PRESSURE (FEMALE-END)

HYDRAULIC CONNECTOR ASSEMBLY 2HM

HIGH PRESSURE (MALE-END)

(THE USE OF SEALING PIPE TAPE ON THREADED PORTIONS OF FITTING IS
RECOMMENDED TO ASSURE A PROPER SEAL)

SUB-ASSEMBLY 1H.

1.

NOTE:
(THE USE OF SEALING PIPE TAPE ON THREADED PORTIONS OF FITTING IS
RECOMMENDED TO ASSURE A PROPER SEAL)

INTO NIPPLE (ITEM 57)

2. THREAD ASSEMBLED ITEMS 56 & 57 INTO HYDRAULIC

ASSEMBLY INSTRUCTIONS

THREAD MALE QUICK CONNECT (ITEM 56)

ASSEMBLY INSTRUCTIONS

THREAD FEMALE QUICK CONNECT (ITEM 54)1.

INTO HYDRAULIC SUB-ASSEMBLY 1H.

NOTE:

QD4 FITTING ASSEMBLY

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 9 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

56

BEFORE ASSEMBLY

57

BEFORE ASSEMBLY

54

AFTER ASSEMBLY

AFTER ASSEMBLY

CAP SCREWS

SCREW

BUSHING

PISTON

CYLINDER

ROD SEAL

WEAR RING

SHORTER

SWIVEL BODY

PISTON SEAL

END CAP SEAL

SWIVEL BASE O-RINGS

END CAP

POST

GO HERE

O-RING FACES
THIS WAY

O-RING FACES
THIS WAY

THIS WAY

O-RING FACES

SWIVEL

58

PISTON ROD

WEAR RING

P

(O-RING FACES

END CAP SEAL GROOVE

ENDCAP)

CYLINDER

(O-RING FACES PISTON)

ROD SEAL

ROD SEAL BUSHING
GOES HERE

PISTON SEAL

WEAR RING

(O-RING FACES ENDCAP)

PISTON

WEAR RING

49

QD4 CYLINDER ASSEMBLY

49

1

59

1

4

4

53

6

49

8

49

49

ASSEMBLY INSTRUCTIONS:

INSTALL ROD SEAL(49) IN CYLINDER(4) WITH O-RING FACING ENDCAP(8).1.
INSERT PISTON ROD BUSHING(6) AND TIGHTEN WITH THE ROD BUSHING 2.
WRENCH (SEE SHEET 17)(ITEM 80). **LOCTITE 567 THREAD LOCKER SHOULD BE USED**
INSTALL WEAR RINGS(49) AND SEAL(49) ON PISTON(1) (SEAL SHOULD FACE ENDCAP).3.
AFTER PLACING THE PISTON CONE (90) ON THE END OF THE PISTON PRESS THE4.
PISTON(1) INTO CYLINDER(4) CAREFULLY (DO NOT DAMAGE SEALS).
PLACE END CAP SEAL(49) INTO CYLINDER(4) WITH O-RING FACING PISTON(1).5.
THREAD ENDCAP(8) INTO CYLINDER(4) AND TIGHTEN WITH END CAP 6.
WRENCH (SEE SHEET 17)(ITEM 81). USE LOCTITE 567 THREAD LOCKER.
INSTALL SWIVEL POST(53) USING THE SWIVEL BODY CAP SCREWS (58) ASSURING THE O-RINGS(59)7.

LINE UP PROPERLY WITH HOLES IN CYLINDER(4).

HEAT TREAT

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVEDDATE

PROPRIETARY AND CONFIDENTIAL

PERMISSION OF BOLTTECH IS PROHIBITED.

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

1

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 10 OF 18WEIGHT:

SCALE: 1:4

REVISIONS

REV.

DESCRIPTION

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

TOP HOLE OF SWIVEL POST
FACES LEFT SIDE OF WRENCH

PLACE PISTON CONE (90) ON END OF PISTON (1)

CYLINDER TO PREVENT SEAL DAMAGE

BEFORE PRESSING THE PISTON INTO THE

90

UNLESS OTHERWISE SPECIFIED:

HEAT TREAT

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

ZONE

APPROVEDDATE

DESCRIPTION

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

2

1

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 11 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

QD4 2ND PAWL ASSEMBLY

68

69

67

14

66

70

98

ASSEMBLY INSTRUCTIONS

1. INSERT 2ND PAWL EXTENSION SPRING (ITEM 69) AS SHOWN THEN SLIDE
2ND PAWL ROLL PIN (ITEM 68) INTO PLACE.

2. INSERT 2ND PAWL DOWL PIN (ITEM 98) THROUGH 2ND PAWL EXTENSION SPRING.
PLACE 2ND PAWL ROLL PIN INTO SLOT PROVIDED IN HOUSING THEN
PULL ASSEMBLED 2ND PAWL DOWN INTO POCKET.

3. INSERT 2ND PAWL AXLES (ITEMS 67) INTO HOUSING AND INTO 2ND PAWL ASSEMBLY.
ALIGN HOLE IN HOUSING WITH THREADED HOLE IN 2ND PAWL ASSEMBLY.
THREAD 2ND PAWL SET SCREWS (ITEMS 70) INTO THREADED HOLE IN 2ND PAWL.
TIGHTEN 2ND PAWL SET SCREWS WITH ALLEN WRENCH.

NOTE: A NON-PERMANENT THREAD SEIZING COMPOUND SUCH AS
(LOCTITE 222 THREAD LOCKER)
SHOULD BE USED TO PREVENT 2ND PAWL SET SCREWS FROM COMING LOOSE.

2ND PAWL DOWEL PIN

HERE

GOES HERE

2ND PAWL SET
SCREWS GO

HOUSING

2ND PAWL ROLL PIN

SET SCREW

2ND PAWL

2ND PAWL AXLE

EXTENTION SPRING

2ND PAWL

2ND PAWL

2ND PAWL
DOWEL PIN

NAME PLATE

HOUSING BUSHING

DRIVE PLATE ASSEMBLY

SQUARE DRIVE

HOUSING

DRIVE CAP

THUMB WHEEL

QD4 HOUSING ASSEMBLY

THUMB WHEEL

O-RING

SPRAY WITH MOLYLUBE

4. TIGHTEN THUMB WHEEL(42).

3. PLACE DRIVE CAP(41) OVER END OF SQUARE DRIVE(40).

66

67

21

24

85

22

14

18 19

40

41

42

17

IN THIS AREA

= USE LUBRICATION

96

ASSEMBLY STEPS

1. PLACE DRIVE PLATE ASSEMBLY INTO HOUSING(14).
(MAKE SURE CONNECTING ROD(85) IS FACING AS SHOWN)

2. PLACE SQUARE DRIVE(40) THROUGH HOUSING(14) AND DRIVE PLATES(18,19).

97

DRIVE PLATE PIN

RATCHET WHEEL

DRIVE PLATE

2ND PAWL

AXLE

PAWL

2ND PAWL

CONNECTING ROD

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 12 OF 18WEIGHT:

SCALE: 1:8

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

ENGAGEMENT BOLT

FIGURE 1

SWIVEL POST
RETAINING RING

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 13 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

FIGURE 2

ENGAGEMENT BOLT

L

= USE LUBRICATION
IN THIS AREA

QD4 ENGAGEMENT BOLT ATTACHMENT

FIGURE 3

86

86

OUT ON THE FLAT SURFACE OF THE CONNECTING ROD (SHOWN IN FIGURE 3).

2.

ASSEMBLY INSTRUCTIONS:

ALIGN THE CONNECTING ROD AND THE END OF THE PISTON SO THEY 1.

SLIDE TOGETHER SMOOTHLY (SHOWN IN FIGURE 2).
**NOTE: MAKE SURE BOTH THE PISTON END AND THE CONNECTING ROD ARE
LUBRICATED BEFORE ASSEMBLING.

WITH THE HOLES LINED UP, THREAD THE ENGAGEMENT BOLT(86) UNTIL IT BOTTOMS

52

ENGAGEMENT BOLT
NEEDS TO BOTTOM
OUT ON FLAT SURFACE
OF CONNECTING ROD

14

TAPER BOLT

4

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 14 OF 18WEIGHT:

SCALE: 1:4

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

QD4 HOUSING/CYLINDER ASSEMBLY

ATTACH ONE END OF CONNECTING ROD(85) TO DRIVE PLATE(18 OR 19)

2.
LUBRICATE SPHERICAL BALL ON CONNECTING ROD(85).3.

4.

USING DRIVE PLATE PIN(26).

SECURE DRIVE PLATE PIN(26) WITH A SNAP RING(23) ON EACH SIDE.5.

ASSEMBLY INSTRUCTIONS:

FULLY EXTEND PISTON(1).1.
FULLY RETRACT DRIVE PLATES(18,19).

FINAL INSTALLATION

1. ALIGN CYLINDER(4) AND HOUSING(14) HOLES.

2. TIGHTEN TAPERED BOLTS(27) IN A CRISS CROSS PATTERN TO 8 ft-lb.

27

AFTER ASSEMBLY

31

60

3. THREAD REACTION BAR CLAMP (31) ONTO CYLINDER END CAP.

QD4 REACTION BAR ASSEMBLY

ASSEMBLY INSTRUCTIONS

SLIDE REACTION BAR(60) OVER CYLINDER AS SHOWN.1.
PLACE REACTION BAR CLAMP O-RING (93) OVER THREADED PORTION OF THE REACTION BAR CLAMP.2.

95

HEAT TREAT

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVEDDATE

PROPRIETARY AND CONFIDENTIAL

PERMISSION OF BOLTTECH IS PROHIBITED.

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

1

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 15 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

REACTION BAR

REACTION BAR CLAMP

BEFORE ASSEMBLY

REACTION BAR CLAMP
O-RING

ITEM 60
REACTION BAR

QD4 REACTION BAR

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 16 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 17 OF 18WEIGHT:

SCALE: 1:2

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

93

NEW END CAP SPANNER WRENCH**

(81)

**

83

RATCHET NOT SUPPLIED
BY BOLTTECH-MANNINGS

94

84

NOT SUPPLIED BY BOLTTECH-MANNINGS

RATCHET AND DRIVE EXTENSION

**NEW ROD BUSHING SPANNER WRENCH**

(80)

CUSTOMER:

D

C

B

A

A

B

C

D

1

2

3

4

5

6

78

8

7

6

5

4

3

2

1

HEAT TREAT

UNLESS OTHERWISE SPECIFIED:

ZONE

APPROVED

PERMISSION OF BOLTTECH IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

OR AS A WHOLE WITHOUT THE WRITTEN

BOLTTECH. ANY REPRODUCTION IN PART

DRAWING IS THE SOLE PROPERTY OF

THE INFORMATION CONTAINED IN T HIS

THREE PLACE DECIMAL +/- 0.005

MATERIAL

FINISH

DRAWN

CHECKED

ENG APPR.
MFG APPR.
Q.A.

DATE NAME

TITLE:

SIZE

B

DWG. NO.

REV

SHEET 18 OF 18WEIGHT:

SCALE: 1:4

REVISIONS

REV.

DESCRIPTION

DATE

DIMENSIONS ARE IN INCHES
FRACTIONAL +/- 1/32"
ANGULAR: +/- 1/2 DEGREE
TWO PLACE DECIMAL +/- 0.01

SOFTWARE: SOLID WORKS

ITEM # PART NAM E PART # QTY.

1 PISTON QD403E 1
4CYLINDER QD401 1
6 PIS TON ROD BUS HING QD417 1

8 CYLINDER E ND CAP QD402B 1
14 HOUSING QD4S QDR11 1
17 HOUSING B USHING QD4S QDR08 2

18,19 DRIVE PLA TE (R/L) QD4SQDR04 2

20 PAW L SPRING C062-L2-S17 1
21 PAW L QD4SQDR03 1
22 RATCHET WHE EL Q D4SQDR02 1
23 DRIVE PLATE PIN SNAP RING WS-53N 2
24 DRIVE PLATE PIN QD406E 1
27 TAPER BOLT QD408 4
31 REACTION BAR CLAMP QD4RB01 1
40 SQUA RE DRIVE QD4SQDR05 1
41 DRIVE CA P QD4SQDR06-NE W 1
42 THUMB WHE EL QD4SQDR07-1 1
49 QD4 SEAL KIT QD4_SEAL_KIT 1
53 SWIVEL POST SW13BLK 1

52A BODY O-RING SW3X-6N 3
52B STEM O -RING SW 3X-5N 4

50 SWIVEL BODY SW3BLK-1 1
51 SWIVEL SIDES SW3BLK-2A 2
52 SWIVEL POST RETAINING RING WS-50N 1
55 SWIVEL RETAINING RING WS-62N 2
54 FEMA LE QUICK CONNECT SW 04N 1
56 MALE QUICK CONNECT SW05N 1
58 SW IVEL B ODY CA P S CREW S M4X10MMLHCSN 5
58 SWIVEL BODY CAP SCREW M4X8MMLHCSN 1
59 SWIVEL BASE O-RINGS 005-9250N 2
57 1/4" X 1/4" NPT ADAP TER 1/4_NPTADA PTER 1
60 REACTION BAR QD4RB07 1
66 2ND PAWL QD411 1
67 2ND PAWL AXLE QD412 2
68 2ND PAWL ROLL PIN 1/16X3/8RPN 1
98 2ND PAWL DOW EL PIN 1/ 16X1/2DPN 1
69 2ND PAWL EXTENSION SPRING E01200180380MN 1
70 2ND PAWL SE T SCREW 6/32X3/16SSN 2
85 CONNECTING ROD QD4CR 1
86 ENGAGEME NT BOLT 10-24X3/8SHCS 1
87 BOSS BUSHING QD4BB 1
90 PISTON CONE QD4-T04 1
81 CYLINDER E ND CAP W RENCH QD4-T01 1
80 ROD BUSHING WRENCH QD4-T02 1
93 CYLINDER E ND CAP W RENCH SCREW QD4-T01WS 3
94 ROD BUSHING WRENCH SET SCREW QD4-T02WS 3
95 REACTION BAR CLAMP O-RING 9452K86 1
96 THUMB WHEEL O-RING 70BUNA109N 1
97 NAME PLA TE QD4-SNP N 2
83 CYLINDER END CAP WRENCH HEAD QD4-ECH 1
84 ROD BUS HING WRE NCH HEAD QD4-RBH 1