Bolton Tools ZX45A Operating Manual

ZX45A

POWER FEED

BENCH MILLING&DRILLING MACHINE

OPERATING MANUAL

2

CONTENTS

CONTENTSCONTENTS

CONTENTS

SAFET Y WARNING - - - - - ------ - - - -------- - - ---3

SPECI F I CATION- - - - - - ------ - - - -------- - - ---4 FEATU R E S------ - - - - - ------ - - - -------- - - ---5 INSTA L L ATION-- - - - - - ------ - - - -------- - - ---6 OPERA T I ON----- - - - - - ------ - - - -------- - - ---6 ELECT R I CAL SYS T E M - - ------ - - - -------- - - ---9 TR OUBLE SHOOT ING -------------- --- --------10 MA INTENANCE-- --- -------------- --- --------11

3

SAFETY WARNING

1. READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE

2. KEEP GUARDS IN PLACE AND IN WORKING ORDER

3. KEEP WORK AREA CLEAN, CLUTTERED AREA INVITE INJURIES

4. KEEP CHILDREN AND VISITORS AWAY FROM WORK AREA

5. DRESS PROPERLY, NO LOOSE CLOTHING, GLOVES NECKTIES,OR

OTHER JEWELRY TO GET CAUGHT IN MOVING PARTS,WEAR PROTECTIVE HAIR COVERING TO CONTAIN LONG HAIR.

6. ALWAYS WEAR EYE PROTECTION, ALSO USE FACE OR DUST MASK

IF OPERATION IS DUSTY.

7. REMOVE ADJUSTING KEYS AND WRENCHES FROM TOOL BEFORE

STARTING.

8. BE SURE DRILL BIT OR CUTTING TOOL IS SECURELY LOCKED IN

THE CHUCK.

9. AVOID UNINTENTIONAL STARTING

10. KEEP PROPER FOOTING AND BALANCE AT ALL TIMES,DO NOT

REACH OVER OR ACROSS RUNNING MACHINES.

11. MAINTAIN TOOLS WITH CARE, KEEP TOOLS SHARP AND CLEAN

FOR BETTER AND SAFER PERFORMANCE

12. DO NOT OPERATE THIS MACHINE WHILE THE INFLUENCE OF

DRUG, ALCOHOL OR ANY MEDICATION

13. USE THE RIGHT TOOL FOR THE JOB.DO NOT ATTEMPT TO FORCE

A SMALL TOOL OR ATTACHMENT TO DO THE WORK OF A LARGER INDUSTRIAL TOOL.

14. ENSURE THIS MACHINE IS PROPERLY GROUNDED

15. SECURE WORKPIECE TO KEEP WORKPIECE FROM ROTATING

WITH THE DRILL BIT OR CUTTING TOOL

4

SPECIFICATION

Model ZX45A Max.drilling capacity 1 7/9″ Max.face mill capacity 3 1/7″ Max.end mill capacity 1 1/9″ Max.tapping capacity M12 Max.spindle stroke 5 1/8″ Swivel angle of headstock

at

perpendicular direction

±90°

Max.distance between spindle nose to

table

15 5/9″

Distance between axes of spindle to Column slide

10 1/4″

Spindle taper M.T.4 OR R8 Working area of table 31 1/2″×9 4/9″ Forward and backward travel of table 6 1/2″ Left and right travel of table 17 5/7″

50HZ 80,145,260,375,710,1250 RPM Spindle speeds (4P)

60HZ 95,175,310,450,850,1500 RPM Power 1.5KW Main motor Speed 1400RPM

Feed motor 0.25KW Length 33 1/4″ Width 35 5/6″ Overall height (without stand) 40 1/6″ Net weight/gross weight 345kg/395kg

Wrench MAG 24

Allen wrench1/8, 1/6, 1/5, 1/4

Screwdriver(-)6″

Drill stock

Wedge

Drawbar

Standard accessories

Drawbar washer

5

FEATURES

(1) This machine may be used for surface cutting, drilling, milling, boring

and tapping.

(2) This machine is of fine quality, can be operated easily, it is not limited

to skilled operator.

(3) The drilling and milling operation can be performed by two methods:

1)Hand operation, which makes quick feeding drilling or slow feeding milling

2)Auto-feed operation, the machine have six different feeding for drilling.

(4) Many of the adjustable nuts are bronze, for adjusting thread clearance

and reducing wear. these bronze parts also allow screws to rotate smoothly and improve accuracy.

(5) The vertical column is very strong and stiff, which makes the machine

very stable and improves accuracy of manufactured parts.

(6) The machine headstock is cast iron, it has been heat-treated,

stress-relieved, and precision machined.

(7) Machine gears are ground for smooth operation. (8) Speeds and feeding can be easily changed. (9) Tapping can be done in either rotation, working depth can be controlled

by using a positive stop gauge.

(10)The head can be turned in two rotation for a satisfying desired angle.

INSTALLATION

(1) Ensure the headstock is as lower as possible, and be fixed on the column

tightly before moving machine. while moving machine, keep its balance and safety.

(2) Don’t mount the machine at the sunshine place to avoid the deformity

of machine and the loss of accuracy.

(3)

Mount machine to a sturdy table or a solid concrete foundation, it’s advisable that the base you choose be well constructed to avoid any vibration during operation.

(4) Thoroughly clean the machine with a commercial degreaser, and then coat

all bright metal with a light lubricant to prevent corrosion.

(5) Level the surface of the worktable on both lengthwise and crosswise by

using a precision level.

(6)Remove the oil filler plug and fill the oil to the gear box until the oil

level reaches the middle of the oil fluid level indicator. Lubricate all

6

points

OPERATION

Notice: Check all parts and safety precautions for

proper condition before operation

1.

Change speed handle

2.Feed handle 3.micro feed knob

4.Crank 5.Longitudinal handwheel

6.Cross auto-feed handle

7.Cross lock handle 8.Longitudinal lock handle 9.Longitudinal autofeed handle 10.Cross handwheel

11.Change table feeding knob

12. Quick-feed handle 13. Adjust positive stop gauge knob

14.Rack quill lock handle

15.Change spindle feeding Knob 16.Electric box

17.Positive depth stop gauge

1. Use of main machine parts

(1)Raise and lower the headstock on its rack and pinion mechanism by using

the crank(4). when the desired height is reached, tighten the bolts to avoid vibration.

(2)Head may be rotated 180°by loosening the three lock nuts. Adjust the

head to the desired angle, then tighten the heavy duty head lock nuts.

(3)The knobs is setted for MILLING & DRILLING, TAPPING ,STOP AND TABLE

FEED. The mushroom head red push button for emergency stop while milling and drilling, the green push button for starting.

(4)When hand-feeding the spindle, push the feed handle(2) in;

and micro-feeding the spindle, push the handle(2) out, turn the knob(15) to “0” position, then operate the knob(3).when auto-feeding the spindle, turn the knob(3)to select a mount of feeding.

(5)Move the table from side to side by using longitudinal handwheel(5),

and from front to back by using the cross handwheel(10).

7

(6)Adjust the positive depth stop gauge(17) according to working depth. (7)When move the table by hand, adjust longitudinal/cross auto-feed

handle(6,9) to middle position, then turn the longitudinal/cross handweel(5,10) to move the table. When move the table by power,open the switch for table feed, turn the knob(11) to select the amount of feed at first,then, press down the handle(9) to turn left for longitudinal moving the table left, press down the handle(9) to turn right for longitudinal moving the table right. Press left the handle(6) to turn up for cross moving the table forward, Press left the handle(6) to turn down for cross moving the table backward. When the handle(6 or 9) is on the working state, press down the quick-feed handle(12) to make longitudinal/cross quick feed .Trips of table are controlled by limiting position block.

2.

Drilling operation

(1)For drilling blind hole (which do not pass through the workpiece),

push the feed handle(2) in,then adjust the positive depth stop gauge(17) so that the distance from the tip of the drilling bit to the end of the blind hole is equal to the desired depth.

(2)For drillling pass hole(which pass through the workpiece),set the

positive depth stop gauge in its uppermost position.

3.

Milling operation

(1)Adjust the positive depth stop gauge to its uppermost position (2)Using the spindle feed handle(2), adjust the cutter to approximately

the correct height, push the handle(2) out. (3)Set the working depth by using the micro feed knob(3). (4) Lock the rack sleeve at the height with the fixed bolt. (5) When longitudinal feeding milling,it is a good idea to lock the across feeding table to ensure the accuracy of your work. To do this, tighten the two screws(7) located on the right side of the table base. (6) When cross feeding milling, lock the longitudinal feeding travel, do this by tightening the two screws(8) on the front of the table base.

4. Tapping operation

(1)Push the feed handle(2) in (2)Adjust the positive depth gauge to the required position. (3)The switch point to “tapping”. When tapping is overload, press down

the red emergency switch, and the spindle reverse, the taper turn out.

5. Adjustment

(1)Adjustable moveable fixed rings are mounted on the front of the table

to limit cross travel. (2)Your machine is equipped with gib strip adjustment to compensate for

wear and excess slack on cross and longitudinal travel. (3)Rotate the gib strip bolt slightly clockwise to tighten the gib trip.

8

rotate it slightly counter-clockwise to loosen the gib trip. (4)Adjust the gib trip bolt until very slight drag is felt when moving

the table.

6. Changing machine speed

(1)Turn the power off. (2)To select the proper speed, move the handle(1) to the desired position . (3)If the gear are not engaged, remove the arbor bolt cover. rotate the

spindle slightly to engage the gears, then replace the arbor bolt cover.

(4)Recheck the handle setting, then turn the power on.

RPM HZ

50HZ 80 145 260 375 710 1250 60HZ 95 175 310 450 850 1500

7.Installing and changing tools

WARNING: BE SURE THE POWER IS TURNED OFF AND THE MACHINE

UNPLUGGED BEFORE INSTALLING OR CHANGING TOOL BITS.

(1)Removing face mill or drill chuck arbor. Loosen the arbor bolt at the top of the spindle shaft approximately 2 turns with a wrench.rap the top of the arbor bolt with a mallet. After taper has been broken loose, holding chuck arbor on a hand and turn the arbor bolt with the other hand. (2)To install face mill or cutter arbor

Insert cutter and cutter arbor into the taper of spindle. Tighten arbor bolt securely, but do not overtighten.

(3)Removing taper drills

(a) Turn down the arbor bolt and insert the taper drill into the spindle

shaft.

(b) Turn down the rack sleeve until the oblong hole in the rack sleeve

appears, lock the rack sleeve, insert wedge though holes and strike lightly with a mallet, this will force the taper drill out.

8.Ordering replacement parts

Complete parts list is attached , if parts are needed, contact your local distributor.

9.Additional tools and accessories you will find helping

Each of machine is equipped with a M.T.3 or R8 ,contact your local distributor or a main cutting tool distributor to obtain any of these accessories. Taper drill Reamers

9

End mills Cutter arbor Taps Collets Adapters and sleeves

10.Specification of the T-slot

Please refer to figure, purchase or make T-bolts and other table top fixtures to these dimensions.

ELECTRICAL SYSTEM

WARNING: 1.A fuse must be connected between machine and power.

2.The ground terminal of machine must be grounded properly

3.Don’t open electr

ical box during operation,if

something is wrong with machine, please ask repairman

for help.

SPECIFICATIONS OF THE FUSE

Voltage phase

Single phase

Three phase

110V 20A 220V 10A 5A 380V 5A

THREE PHASE CIRCUIT

10

SINGLE PHASE CIRCUIT

TROUBLE SHOOTING

1. The machine doesn’t run when the power switch is turned ON

(a)The knob is in the STOP position (b)A fuse has burned out---Check in the switch box, and replace it

necessary.

(c)If there is a surge in the current, the circuit breaker may have

opened---Press the circuit breaker back, if it is in the open position.

(d)The gear may not be engaged---Adjust the speed lever to be sure it

is engaged.

2

．The motor overheats, or there is insufficient power

(a)The machine is overloaded---Reduce the load of feed. (b)The voltage supply is too low---provide with a reliable power

supply.

(c)The switch may have a burned or broken contact point---Replace the

switch. (d)The contactor relay may be broken---Replace it. (e)There may be a poor electrical connection. Have a qualified

electrician check the wiring and power supply. (f)The motor is poor---replace with new one. (g)The drill bit or cutting blade may be worn---Sharpen or replace

the bits as needed.

3.The spindle bearing is very hot.

(a)There is insufficient lubrication---Turn off the power,and check

the bearing for lubrication. If necessary, apply bearing grease.

11

(b)The spindle bearing is worn, or is fixed too tight---Turn off the

power, unplug the electrical connection, and rotate the spindle

by hand.Be sure it freely. If not, adjustment the bearing .If you

feel no use in the bearing, you will have to replace it. (c)The spindle has been turning at high speed for a long time---After

Long use, turn the machine off for a while to give it a rest, and

allow it to cool off.

4.Table travel is not balanced

(a) The gap of the table guide is too wide or feel a heavy drag when

moving the table---Adjust gib strip in proper

(b) The locked bolts may be loose---Check and tighten them if

necessary.

(c) The feed is too deep---Reduce the depth of cutting, make several

passes to reach the required depth.

5.There is vibration, and roughness of working surface during performance.

(a)The gap of spindle bearing is too wide---Adjust the gap in proper

or replace bearing with new one.

(b)Spindle loosening up and down---Check the adjustment of the two

inner bearing covers. adjust them so there is no free play in the taper bearing, and the bearing turns freely. Tighten them against each other to save this adjustment.

(c)The gap of the taper sliding plate is too wide---Adjust the bolt

tension. (d)The chuck is loose---Tighten the chuck. (e)The drill bit or cutter is dull---Sharpen or replace it.be sure

to use cutting fluid to preserve tool life. (f)The workpiece is not held firmly---Check the clamps or vise you

are using, and assure to tighten the workpiece

6.The micro feed does not work smoothly

(a)The clutch may be loose ---Check this and tighten if necessary. (b)The worm or worm shaft may be worn---Check these and replace if necessary

(c)The handwheel fixed screw may be loose---Check it and tighten if necessary.

7.The workpiece is not machined accurately

(a)Imbalance of heavy workpiece---Check to see that heavy workpiece

are held in balance. the workpiece Out of balance may shift when being machined

(b)A hammer has been used on the workpiece---never strike the

workpiece with a hammer.

(c)The table may not be level---check the table with a level to be

sure it is level both side to side and front to back.

12

(d)The machine may not be stable in the floor--- be sure the machine

is firmly mounted to the floor.

MAINTENANCE

1. After each use

(a) Turn off the power switch. (b) Remove any tool bits, clean and lubricate them, and return them

to their storage case.

(c) Using a stiff bristle brush, brush off all chips. (d) Using a rag, wipe off any excess or dirty oil or cutting fluid

left on the machine.

(e) Lubricate the points, apply light greese or oil to all unpainted

metal to prevent corrosion.

(f) Cover the machine to prevent dust or dirt contamination when not

in use.

2. Daily maintenance

(a) Fill the oil reservoir to the proper level before each use (b) Check the tightness of the bolts holding the head in place. (c) If overheating or unusual noises are produced, stop the machine

immediately to check for lack of lubrication, faulty adjustments, dull tool bits or other deficiencies, correct any problems before resuming work.

(d) Keep the work area clean.

3. Weekly maintenance

(a) Clean and coat the lead screw with oil. (b) Check the lubrication of the sliding parts of the table. apply

light greese if needed.

4. Monthly maintenance

(a) Adjust the accuracy of the slides on both the cross and

longitudinal feeding.

(b) Lubricate the bearings, worm gear and worm shaft with light

grease.

5. Yearly maintenance

(a)

Adjust the table to assure that it is level in all directions.

(b)

Check the electrical cord, plug, circuit breakers and related connections to assure that they are secure and safe.

(c)

Drain the lubricant from the gear box and replace it.

2

TABLE ASSEMBLY

NO.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PART NO.

JB/T7940.4-1995 GB/T70-86 GB/T117-85 ZAY7040A-01-021 GB/T8941-85 ZAY7040A-01-005 ZAY7040A-01-006 ZAY7040A-01-037 GB/T70-86 GB/T118-85 ZAY7040A-01-033 ZAY7040A-01-041 GB/70-85 GB/T70-85 ZAY7040A-01-022 GB/T301-94 ZAY7040A-01-009 ZX32-01-022 ZX32-01-023 GB/T879-86 ZX32-01-028 JB/T7270.4-94 GB/T819-85 ZAY7040A-01-023 ZAY7040A-01-007 GB/T276-94 ZAY7040A-01-030 GB/T1096-79 ZAY7040A-01-031 ZX32W-01-001 ZX32-01-012 ZAY7040A-01-043 GB/T70-85 ZAY7040A-01-036 ZX32-01-004 ZAY7040A-01-014 HQ400-11-015 GB/T270.12-94 ZAY7040A-01-018 GB/T119-86 ZAY7040A-01-024 ZAY7040A-01-025 ZAY7040A-01-042 GB/T119-86

DESCRIPTION

Oiler 6 Screw M8×16 Taper pin 6×25 Leadscrew seat B Retainer ring (external) A34 Bevel gear A Clutch A T-key Screw M8×20 Taper pin 6×20 Leadscrew seat B Leadscrew nutA Screw M6×25 Screw M5×10 Longitudinal leadscrew Bearing 51103 Leadscrew seat A Dial ring Clutch Spring pin 5×40 Handwheel Handle M10×80 Screw M6×12 Washer Bevel gear B Bearing 61905 Spiral gear Key 5×70 Shaft Table Fixing block Limiting block Screw M6×12 Gib (long) Set screw Middle base Locking block

Adjusting position handle BM10×32

Fork Taper pin 6×20 Fork arm B Shaft gear A Adjusting sleeve Pin 5×45 B

QTY.

5 8 4 1 4 2 2 2 8 8 1 1 6 2 1 4 1 2 2 2 2 2 3 3 2 2 2 1 1 1 2 2 2 1 4 1 2 2 2 1 1 1 1 2

3

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

ZAY7040A-01-026 JB/T7270.11-94 GB/T819-85 GB/T119-86 GB/T2089-80 ZAY7040A-01-028 ZAY7040A-01-027 GB/T70-85 ZAY7040A-01-029 ZX32-01-019 GB/T894.1-94 GB/T894.1-94 GB/T276-94 ZAY7040A-01-019 GB/T1096-79 GB/T276-94 ZAY7040A-01-020 GB/T70-85 ZAY7040A-01-032 ZAY7040A-01-011 ZAY7040A-01-034 ZAY7040A-01-001 ZAY7040A-01-038 GB/T70-85 GB/T119-86 ZAY7040A-01-002 ZAY7040A-01-017 GB/T78-85 GB/T78-85 ZAY7040A-01-015 GB/T879-85 ZAY7040A-01-015(A) ZAY7040A-01-016 ZAY7040A-01-008 ZAY7040A-01-004 GB/T78-85 ZAY7040A-01-011 JB/T7270.11-94 GB/T70-85 ZAY7040A-01-013 ZAY7040A-01-010 ZAY7040A-01-010(2) ZAY7040A-01-012 ZAY7040A-01-003 ZAY7040A-01-039 GB/T6170-86

Handle seat B Handle HY8310.28, 8×100 Screw M5×10 Pin 6×10 A Spring 14.5×12 Cover Shaft gear B Screw M6×15 Seat Gib （short） Retainer ring (external) 16 A Retainer ring (external) 20 A Bearing 61804 Input shaft Key 6×30 Bearing 6204 Cover Screw M5×15 Adjustive washer Bevel gear Guard Support seat Limiting rod A Screw M8×25 Taper pin 6×30 Cross leadscrew Fork arm A Screw M5×6 Screw M5×4 Eccentricity plectrum Pin 3×10 Pin Axis Leadscrew nut Nut seat A Screw M4×4 Handle seat A Handle HY8310.28, 12×60 Screw M5×12 Location seat Locking screw suit Bevel block Shaft Base Limiting rod B Nut M12

1 4 2 2 1 1 3 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1

4

91 92 93 94 95 96 97 98 99

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

ZAY7040A-01-040 ZAY7040A-01T02-001 GB/T93-87 GB/T5780-86 GB/T5781-86 ZX32-01-010 GB/T810-88 GB/T858-77 GB/T70-85 GB/T119-86 ZX32W-01-006 GB/T301-94 ZX32W-01-007 GB/T276-94 GB/T984.1-86 GB/T1096-79 ZX32W-01T02-002 GB/T70-85 ZX32W-01-009 GB/T301-94 ZX32W-01-008 JB/T7270.1-94 ZX32W-01-017 JB/T7940.4-1995 ZX32W-01-002 GB/T70-85 ZX32W-01-001 ZX32W-01-013 ZX32W-01-014 ZX32W-01-003

Seat Square column (A) Spring washer 16 Bolt M16×60 Screw M8×12 Guide guard Thin nut M16×1.5 Stopping washer 16 Screw M8×20 Pin 8×20 Support seat Bearing 51103 Bevel gear Bearing 6204-2RS Retainer ring (external) 20 Key 5×12 Leadscrew(A) Screw M6×20 Seat Bearing 6204-2RS Bevel gear Handle 8×63×12 Crank Oiler 6 Leadscrew nut Screw M8×40 Bracket Locking block Adjustive screw Gib

1 1 4 4 2 1 1 1 4 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 2 2 1

5

6

No

PART NO.

Name

QTY

01

GB/T70-85

Inner hexagonal screw M6×15

2

02

GB/T93-87

Spring washer 10

2

03

ZXT45G-02-004

Washer

2

04

ZXT45G-02-031

Gear（Z=34，m=2）

1

05

GB/T9877.1-88

Oil seal 20×35×10

1

06

GB65-85

Screw M6×15

3

07

ZXT45G-02-033

Bush

1

08

JB/T 7757.2-95

O shape seal 39.5×3.1

1

09

ZXT45G-02-032

Shaft

1

10

GB/T1096

Key 5×8

1

11

GB/T1096

Key 5×25

1

12

GB893-76

Inner ring 35

1

13

GB/T276-94

Bearing 16003/P6

2

14

ZXT45G-02-034

Spacer A

1

15

ZXT45G-02-005

Spiral gear A

1

16

GB68-85

Screw M5×12

10

17

ZXT45G-02-063

Left cover plate

1

18

GB/T894.2

Snap ring 35

1

19

GB/T276-94

Bearing 6007-2RS/P6

3

20

ZX32G-02-012

Spacer

1

21

GB/T893.2-86

Inner ring B62

2

22

ZX32G-02-010

Gear

1

23

ZX32G-02-009(1)

Spindle sleeve gear

1

24

GB/T9877.1-88

Oil seal B35×45×10

2

25

GB/T822-85

Round head screw M5×15

3

26

ZXT45G-02-006

Oil filler plug

1

27

ZXT45G-02-007

Washer

1

28

GB/T893.2-86

Inner ring B35

2

29

GB/T276-94

Bearing 6202-2RZ/P6

2

30

ZX32G-02-016

Gear

1

31

GB/T1096

Key 6×12

2

7

32

ZX32G-02-014(1)

Gear

1

33

ZX32G-02-003

Shaft

1

34

GB/T1096

Key 5×50

1

35

GB/T1096

Key 6×75

1

36

ZX32G-02-006(1)

Gear

1

37

ZX32G-02-005(1)

Gear

1

38

ZX32G-02-004(1)

Gear

1

39

GB/T894.1-86

Snap ring 18

2

40

GB/T276-94

Bearing 6003-Z/P6

3

41

ZX32G-02-018(1)

Gear

1

42

ZX32G-02-019(1)

Gear

1

43

ZX32G-02-020(1)

Gear

1

44

GB/T73-85

Tapered head fasten screw M5×8

1

45

ZX32G-02-017

Shaft

1

46

GB/T1096

Key 5×60

1

47

ZX32G-02-024

Gear

1

48

ZX32G-02-023

Shaft

1

49

GB/T1096

Key 5×25

1

50

ZX32G-02-022

Gear

1

51

HQ400-24-021

Arbor bolt cover

1

52

ZX32G-02-013

Arbor bolt cover base

1

53 Motor

1

54

GB/T5782-86

Bolt M10×30

4

55

GB/T93-87

Spring washer 10

4

56

GB/T95-87

washer 10

4

57

ZX32G-02-015

Cap

2

58

ZXT45G-02-008

Head body cover

1

59

GB/T70-85

Inner hexagonal screw M8×55

6

60

GB/T1096

Key 6×35

1

61

GB/T118-86

Taper pin 10×50

2

62

ZXT45G-02-015

Gib strip

1

63

ZX32G-02-045

Airflow plug

1

8

64

GB/T9877.1-88

Oil seal B35×62×12

1

65

ZXT45G-02-011

Connective base

1

66

GB/T818-85

Screw M5×10

2

67

GB/T5782-86

Bolt M16×70

1

68

ZXT45G-02-010

Angle meter

1

69

GB/T5782-86

Bolt M16×60

2

70

GB/T70-85

Inner hexagonal screw M12×25

5

71

ZXT45G-02-012

Connective plate

1

72

GB/T93-87

Spring washer 16

3

73

GB/T6182-86

Lock nut M16

3

74

ZXT45G-02-001

Head body

1

75

ZXT45G-02-029

Shaft B

1

76

ZXT45G-02-027

Shaft A

1

77

JB/T 7941.2-1995

Fluid lever indicator M27×1.5

1

78

ZXT45G-02-024

Lever A

1

79

GB/T308-84

Steel ball 5

2

80

GB/T2089-84

Spring 0.8×5×14

2

81

GB77-85

Screw M6×10

2

82

ZXT45G-02-022

Slip block

2

83

ZXT45G-02-019

Short pin shaft

3

84

GB894-76

Snap ring 8

2

85

ZXT45G-02-030

Shift Lever B

1

86

ZXT45G-02-026

Idler wheel B

2

87

GB894-76

Snap ring 16

1

88

ZXT45G-02-021

Curved wheel

1

89

ZXT45G-02-020

Joy stick

1

90

GB879-86

Spring pin 3×30

1

91

JB/T 7757.2-95

O shape seal 11.6×2.4

1

92

ZXT45G-02-017

Washer

1

93

ZXT45G-02-016

Bush

1

94

GB/T70-85

Inner hexagonal screw M6×12

3

95

GB/T9877.1-88

Oil seal B17×30×9

1

96

ZXT45G-02-014

Changing speed dial

1

97

ZXT45G-02-013

Handle

1

9

98

GB/T1096

Key 5×10

1

99

GB/T1096

Key 5×8

1

100

ZXT45G-02-028

Shift Lever A

1

101

ZXT45G-02-018

Long pin shaft

1

102

ZXT45G-02-025

Lever B

1

103

GB71-85

Tapered head fasten screw M6×8

1

104

ZXT45G-02-023

Pole

1

105

ZXT45G-02-057

Dexter cover plate

1

106

ZX32G-02-040

Spring base

1

107

GB/T70-85

Screw M5×10

3

108

GB/T68-85

Screw M5×8

1

109

ZX32G-02-047

Spring

1

110

ZX32G-02-043

Spring cover

1

111

ZX32G-02-042

Washer

1

112

ZX32G-02-041

Screw knob

1

113

ZX32G-02-039

Lock handle

1

114

ZX32G-02-038

Fixed tight collar A、B

各 1

115

GB/T77-85

Screw M10×20

1

116

GB/T79-85

Screw M10×25

1

117

GB/T818-85

Screw M5×8

10

118

ZXT45G-02-036

Set washer A

4

119

GB/T292-94

Bearing B7001C/P6

2

120

ZXT45G-02-054

Gear ( Z=17，m=1.5)

1

121

ZXT45G-02-055

Gear ( Z=27，m=1.5)

1

122

GB894-76

Snap ring 17

1

123

ZXT45G-02-035

Spiral gear B

1

124

GB/T1096

Key 5×18

1

125

ZXT45G-02-037

Shaft

1

126

GB/T1096

Key 5×25

1

127

ZXT45G-02-052

Hookish Key

1

128

ZXT45G-02-051

Spring

1

129

GB119-86

Pin 2×6

1

130

ZXT45G-02-062

Set washer B

1

131

ZXT45G-02-047

Gear (Z=47，m=1.5)

1

132

ZXT45G-02-048

Spacer C

1

133

ZXT45G-02-049

Gear (Z=37，m=1.5)

1

134

GB894-76

Snap ring 20

1

135

ZXT45G-02-050

Lever sheath

1

136

ZXT45G-02-053

Shaft

1

137

GB/T1096

Key 5×55

1

138

ZXT45G-02-041

Gear（Z=30，m=1.5）

1

139

ZXT45G-02-040

Gear（Z=17，m=1.5）

1

140

ZXT45G-02-039

Gear（Z=22，m=1.5）

1

141

ZXT45G-02-038

Spacer B

1

142

GB/T276-94

Bearing 16001/P6

3

143

ZXT45G-02-003

Lead lever shaft

1

10

144

ZXT45G-02-046

Shaft

1

145

GB/T1096

Key 6×63

1

146

GB/T1096-79

Key 5×12

1

147

GB/T1096

Key 8×15

1

148

ZXT45G-02-045

Gear (Z=30，m=1.5)

1

149

ZXT45G-02-044

Gear（Z=43，m=1.5）

1

150

ZXT45G-02-043

Gear（Z=38，m=1.5）

1

151

GB71-85

Tapered head fasten screw M6×8

2

152

ZXT45G-02-042

Subulate gear Z=15，m=2

1

153

GB96-85

Washer 5

1

154

GB/T70-85

Inner hexagonal screw M5×12

1

155

ZXT45G-02-061

Cap

1

156

ZXT45G-02-059

Lever D

1

157

ZXT45G-02-058

Lever C

1

158

ZXT45G-02-009

2

159

ZXT45G-02-060

Curved groove shaft

1

160

ZXT45G-02-002

Idler wheel A

2

161

GB71-85

Tapered head fasten screw M5×15

1

162

GB/T2089-80

Spring 0.5×4×8

1

163

GB/T308-84

Steel ball 5

1

164

ZXT45G-02-065

Half washer

2

165

ZXT45G-02-064

Feeding dial

1

166

GB71-85

Tapered head fasten screw M6×10

2

11

12

NO.

001 002 003 004 005 006 007 008 009 010 011 012 013 014 015

PART NO.

ZX32G-03-001 GB/T858-88 GB/T810-86 GB/T5780-86 ZXT45G-03-001 ZX32G-03-002 GB/T297-94 ZX32-03-002 ZX32G-03-004 GB/T297-94 GB/T879-86 ZX32G-03-010 ZXT45G-03-003

ZX32G-03-006

ZXT45G -03-002

DESCRIPTION

Spindle Stop washer 30 Nut M30×1.5 Bolt M6×32 Graduate rod base Anti-dust cover Bearing 30207/P6 Rack sleeve Rubber flange Bearing 30206/P6

Spring pin φ3×18 Handle Spacer Graduate rod Set position

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

13

14

FEED BOX ASSEMBLY

NO

PART NO.

DESCRIPTION

QTY

01

ZXT45G-04-001

Gear shaft

1

02

GB/T1096-79

Key 8×52

2

03

ZXT45G-04-002

Bearing spacer

1

04

GB/T308-84

Steel ball 7

6

05

ZXT45G-04-003

Worm

1

06

ZXT45G-04-005

Clutch

1

07

GB65-85

Round head screw M5×15

6

08

ZXT45G-04-006

Spacer

1

09

ZXT45G-04-007

Spacer

1

010

GB/T1096-79

Key 8×15

2

011

ZXT45G-04-011

Spring

1

012

GB/T308-84

Steel ball 7

2

013

ZXT45G-04-012

Slide set

1

014

GB/T70-85

Inner hexagonal screw M8×20

3

015

GB117-86

Taper pin 6×30

2

016

ZXT45G-04-004

Feed cover

1

017

ZXT45G-04-008

Dial

1

018

GB120-86

Taper pin 8×30

3

019

GB71-85

Tapered head fasten screw M4×10

3

020

ZXT45G-04-014

Knob rod

3

021

GB4141.12-84

Knob

3

022

ZXT45G-04-010

Spring

1

023

ZXT45G-04-009

Fixing set

1

024

ZXT45G-04-013

Cover A

1

025

GB65-85

Round head screw M5×15

3

026

GB894-76

Snap ring 20

1

027

ZXT45G-04-023

Cap

1

028

ZXT45G-04-021

Feeding dial

1

029

GB71-85

Tapered head fasten screw M6×12

2

030

GB/70-85

Inner hexagonal screw M5×15

3

031

ZXT45G-04-020

Cover C

1

032

GB/T297-94

Bearing 30203/P6

1

033

GB894-76

Snap ring 22

1

034

GB894-76

Snap ring 30

1

035

GB73-85

Tapered head fasten screw M6×6

6

036

GB/T2089-80

Spring 0.5×4×10

6

037

GB/T308-84

Steel ball 5

6

038

ZXT45G-04-019

Subulate gear

1

039

ZXT45G-04-018

Bush

1

15

040

ZXT45G-04-017

Worm shaft

1

041

GB/T1096-79

Key 6×25

1

042

GB/T297-94

Bearing 30203/P6

1

043

ZXT45G-04-016

Set washer

2

044

ZXT45G-04-015

Cover B

1

045

GB/70-85

Inner hexagonal screw M5×15

3

046

CM1224C-03-034

Cover

1

16

17

ORDER

CODE

NAME

QUANTITY

1 ZXT45G

-

02 - 036 Set W

asher

A 5

2 GB/T276

-

94 Bearing 16001/P6

3 3

ZAY7040A

-

06 - 020 Gear

（

Z=35 m=1.5

）

1 4

GB71

-

85 Tap

Tapered head fasten screw

M6*8

2 5

ZAY7040A

-

06 - 021 Gear

（

Z=40 m=1.5

）

1 6

GB/T1096

Key

8*14

1 7

ZXT45G

-

02 - 045 Ge

ar Z=30

，

m=1.5

1 8

ZAY7040A

-

06 - 011 Subulate

g

ear 1 9 ZAY7040A

-

06 - 023 Shaft

1

10 GB/T1096

Key 6*63

1

11 GB/T1096

Key 6*30

1

12 ZXT45G

-

02 - 038 Spacer B

1

13 ZAY7040A

-

06 - 019 Gear

（

Z=25 m=1.5

）

1

14 ZAY7040A

-

06 - 022 Gear

（

Z=20 m=1.5

）

1

15 ZXT45G

-

02 - 041 Gear

（

Z=30 m=1.5

）

1

16 GB/T70

-

85 Inner

hexagonal

screw

M6*12

5

17

Motor

1

18 ZAY7040A

-

06 - 012 Motor

cover plate

1

19 GB/T70

-

85 Inner

hexagonal

screw

M5*14

4

20 ZAY7040A

-

06 - 013 Paper Washer

1

21 GB/T 297

-

94 Bearing 30

302 1 22 ZAY7040A

-

06 - 014 Connective

Spa

cer 1 23 GB818

-

85 s

crew M6X12

7

24 ZAY7040A

-

06 - 040

Indicator

1

25 ZAY7040A

-

06 - 009 Left

cover plate

1

26 ZAY7040A

-

06 - 010 Paper Washer

1

27 GB/T70

-

85 Inner

hexagonal

screw

M5*12

6

28 ZAY7040A

-

06 - 003 Cover

2

29 ZAY7040A

-

06 - 004 Paper Washer

2

30 GB/T276

-

94 B

earing 61901/P6

2

31 ZAY7040A

-

06 - 006 Spacer A

1

32 ZAY7040A

-

06 - 002 Worm wheel

1 33 ZAY7040A

-

06 - 007 Spacer B

1

34 ZAY7040A

-

01 - 030 S

piral

g

ear 1 35 GB3452.1 11.8*2.65

O

shape seal

1

36 GB/T70

-

85 Inner

hexagonal

screw

M12*1*15

1

37 ZAY7040A

-

06 - 001 S

hi

ft gears

box

1

38 ZX32G

-

02 - 045 Airflow plug

1

39 GB/T1096

Key 5*22

2

40 ZAY7040A

-

06 - 005 Shaft

1

18

41 ZAY7040A

-

06 - 008 Spacer C

1

42 ZAY7040A

-

06 - 036 Shift Lever

1

43 ZAY7040A

-

06 - 037 Small shaft

1

44 GB/T276

-

94 bearing 618/8 P6

2

45 ZXT45G

-

02 - 053 Shaft

1

46 ZXT45G

-

02 - 052 Hookish

Key

1

47 GB119

-

86 Pin Φ4*25

1

48 GB119

-

86 Pin Φ2*6

1

49 ZXT45G

-

02 - 051 Torsion spring

1

50 ZXT45G

-

02 - 050 Lever sheath

1

51 GB894.1

-

86 Snap ring

20 1 52 ZAY7040A

-

06 - 024 Gear

（

Z=22 m=1.5

）

1

53 ZXT45G

-

02 - 048 Spacer C

1

54 ZAY

7040A

-

06 - 025 Gear

（

Z=38 m=1.5

）

1

55 GB/T276

-

94 Bearing 16003/P6

1

56 ZXT45G

-

02 - 062 Set w

asher B

1

57 GB/T1096

Key 6*55

1

58 GB/T2089

-

80 Spring 0.5*4*12

1

59 GB/T308

-

84 Steel ball Φ5

1

60 ZXT45G

-

02 - 059 Lever D

1

61 ZXT45G

-

02 - 058 Lever C

1

62 ZXT45G

- 0 2 - 060 Curved groove shaft

1

63 ZAY7040A

-

06 - 017 Paper Washer

1

64 ZAY7040A

-

06 - 016 Frontal

cover plate

1

65 ZXT45G

-

02 - 067

Speed Indicator

1 66 GB818

-

85 screw

M6X12

6

67

Rivet 2.5

2

68 ZXT45G

-

02 - 065 Half washer

2

69 GB71

-

85 Tapered head fasten screw

M6*14

2

70 ZAY7040A

-

06 - 018 Feeding dial

1

71 ZXT45G

-

02 - 009 Pin 2 72 ZXT45G

-

02 - 002 I

dler wheel A

2

73 ZXT45G

-

02 - 003 Lead lever shaft

1

74 GB/T1160.2

-

89 Fluid lever indicator M27*1.5

1

75 GB/T 292

-

94 Bearing 7001C P6

2

76 ZAY7040A

-

06 - 031 Spacer

1

77 ZAY7040A

-

06 - 033 Spacer gear

1

78 ZAY7040A

-

06 - 032 Shaft

1

79 GB/T1096

Key 5*25

1

80 GB/T1096

Key 5*20

1

81 ZAY7040A

-

06 - 030 Clutch

1

82 GB/T2089

-

80 Spring 1.4*20*22

1

19

83

ZAY7040A-06-029

Gear（Z=38 m=1.5）

1 84

GB/T276-94

Bearing 61902/P6

1 85

GB893.1-86

Inner ring 28

1 86

ZAY7040A-06-028

Spacer 87

ZAY7040A-06-026

Gear（Z=38 m=1.5）

1 88

ZAY7040A-06-027

Gear（Z=22 m=1.5）

1 89

GB/T1096

Key 4*16

2 90

ZAY7040A-06-015

Worm shaft

1 91

GB/T1096

Key 6*10

1 92

ZAY7040A-06-034

Gear（Z=22 m=1.5）

1 93

GB894.1-86

Snap ring 20

1 94

ZAY7040A-06-035

Set Washer

1 95

GB/T1096

Key 5*25

1 96

ZAY7040A-06-039

Shaft

1 97

GB3452.1 16*2.65

O shape seal

2 98

JB/T7271.1-94

Ball knob M10*Φ32

1 99

ZAY7040A-06-038

Handle lever

1 100

GB/T308-84

Steel ballΦ6.5

1 101

GB/T2089

Compress springs1*5*15

1 102

GB/T77

Screw M8*8 103

CM-1224C-04-036

Handle

1 104

GB879-86

Spring pin 5*40

1 105

GB/T 297-94

Bearing 30204

1