ZX32G
MILLING & DRILLING MACHINE
OPERATING MANUAL
Model ZX32G
Model ZX32GP
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Please read this manual carefully before using your machine.
1. SPECIFICATION
Model
Specification
Max. Drilling capacity
1 1/4"
Max. Face milling capacity
2 1/2"
Max. End milling capacity
13/16"
Swivel angle of head-stock at perpendicular direction
±90°
Swivel angle of head-stock at level direction
360°
Spindle travel
3 3/8"
Max. Distance between spindle nose and table
17 5/16"
Distance between spindle axis and surface of column
7 3/8"
Spindle taper
MT3
Spindle speed (1400r/min motor)
50Hz
95、180、270、500、930、1420 r/min
60Hz
115、220、320、600、1120、1700 r/min
T-solt
Forward and backward travel of table
5 1/2"
Left and right travel of table
16 1/8"
Table size
27 9/16" x 7 1/16"
Motor
0.75KW
Net weight
232kg
Special accessories
Milling cutter holder Ø63
Vice 90mm
end mill cutter 2-20mm
drill 1-20mm
machine stand
Standard accessories
Double-head wrench 19mm×22mm 1pc
Allen wrench 5mm,6mm 1pc each
Screw driver(-) 150mm 1pc
Drill stock MT3 1pc
Drill chuck 1-13mm 1pc
Wedge
Drawbar 1pc
Drawbar washer 1pc
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No.
Description
No.
Description
1
bolt11Scale
2
Head handle
12
Adjustable lock screw
3
nut13Longitudinal table feed handle wheel
4
Combined switch
14
Micro feed handle wheel
5
Speed handle
15
Operate bar
6
Gauge bar
16
Head body
7
Plexiglass protective cover
17
Oil filler plug
8
Longitudinal table feed handle wheel
18
To raise and lower body
9
Stop block
19
Arbor bolt cover
10
Cross table feed handle wheel
20
Column
2.USES AND FEATURES
2.1This machine has several functions: milling, drilling, boring, grinding,
working face and tapping etc.
2.2It’s suitable for cutting, processing and repairing single or small
batches parts of all professions. It is of high quality, good function, easy
operation, and not limited to skill operator.
2.3Operating drilling and milling by two ways:
(1) Manual operation for rapid drilling;
(2) Worm feed operation for slow milling.
2.4Bronze adjustable nut, which adjust the thread clearance, reduce the
wear, and also make screws rotated smoothly and increase the thread
accuracy.
2.5Whole-piece cast iron column make this machine strong and stable,
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and also keeps high accuracy.
2.6The tough cast headstock ensures its accuracy lasting enduring
through the treatment of precise boring, honing, and relieving internal
stress.
2.7The machine gears are ground for steady precision.
2.8 Easy to change speed.
3.PRESERVING MANUAL
Please preserve the manual because it gives you such operation,
maintenance, fixing breakdown, parts subsidiary form, circuit diagram;
Meanwhile, please reverse your invoice of purchasing machine.
Please write your invoice number on the called of manual, store up
the invoice and manual in safe, dry place in order to be consulted.
4.Warning
The warning of our manual couldn’t include all situations happening
on all condition and circumstances. Operator must understand that he
only could operate and couldn’t repair by himself.
5.General safe rule
Warning! You should look up manual to know basic safe preventive
measures in order to reducing the danger of fire and electricity shocking
before operating, processing or saving.
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5.1 Keep the product circumstance clean. The confusion circumstance is
easy to bring danger.
5.2 Idea work condition. Don’t make the power source drenched by the
rain; don’t make the power source equipment on damp place.
5.3 Don’t allow child nearby workshop, and not allow child or visitor to
touch the machine (or subsidiary equipment). They should far from the
work place.
5.4 Store up idle tool. You should put it on dry, high or locked place, and
not allow child to hold when you don’t use it.
5.5Don’t make the machine overload. You should draw up quota load for
safety.
5.6Using tool right. Don’t make small tool and subsidiary equipment
overload or excess function (For example: Don’t use round saw to cut the
pipe feed or wood.)
5.7 Proper dress. Don’t wear oversized clothes or jewelry. You should
wear rubber gloves, anti-slippery shoes and cover long hair as carrying
parts outdoor.
5.8 Wearing protective glasses. Operator usually should wear protective
glasses on the dusty circumstance.
5.9 Don’t abuse power line. Don’t take out power line from conduct, and
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make it far from scorching hot, grease dirt place and the sharp edge of
knife.
5.10 Do not work the overlong work-piece. The length of the work-piece
should be in the standard scope and keep balance in the process of
working.
5.11 Keep the tools under careful maintenance. To keep the edge of knife
clean, and make it has good safe function. You should keep tool
accessories and tools clean and dry as changing and storing up, and also
should be coated with antirust grease, check the extend of power line
regularly, exchange it if you find damage.
5.12 Taking away keys and wrench for adjustment. As usual, Operator
should take away the keys and wrench which be used to adjust and lock
work-piece to avoid danger before start the machine.
5.13 Avoiding unconscious starting. Don’t allow the finger touch the
switch turning on in order to ensuring safe when cutting off the power
source.
5.14 Keeping vigilance. Don’t start machine to operate when the operator
feel tired.
5.15 Don’t start machine after drinking wine or taking medicine.
5.16 Check on damaged part. In order to get normal function, you should
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check on and determine if the protection board and others parts are
damaged as usual before using the machine again. Check on and calibrate
the running condition of sliding parts, to repair or change it if you find it
damaged. If the switch can’t work (the damage except manual rule), you
can ask service center for changing.
5.17 Exchanging parts or accessories. You should replace the part of tool
by the same parts as repairing, and have right reasons to change any part.
5.18 Operate machine rightly. Don’t use small machine as big machine,
because it should be used in a regular scope. Don’t repair machine and do
something out of its duty.
5.19 The user should know the maintenance of power machine and
should ask profession for maintenance, which is the necessary term
ensuring the machine accuracy and safety.
6.Special warning.
Please take attention on special danger as operating, and protect those
safe protective equipments beside you.
6.1 Electricity danger, Do not operate the machine on electrified and wet
place; Do not use extend of power source or power line wrongly. Make
sure the power source of the machine is ground wired.
6.2 The danger of splashing things. Before using machine, you should
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avoid the danger of metal splashing things because its speed is very fast
as running, and wear protective glasses; Don’t make the machine
overload; You should stand on one side of the machine in avoid the hurt
of metal things; Don’t allow visitor nearby the machine when it’s
running.
6.3 The danger of tangled body (things). Carry out protective measures to
protect those easy moving parts of the machine. Don’t wear oversized
clothes, jewelry, and keep long hair when operating machine because it
could touch machine or work-piece; you should stop the machine as soon
as it touch the machine.
7.Mounting and carrying.
7.1Don’t install the machine at the sunshine place to avoid the
deformation of machine and loss of accuracy.
7.2 Mount machine to a sturdy table or base. It is advisable that the table
you choose be well constructed to avoid any vibration during operation.
7.3Four holes are provided on the machine base for mounting the
machine. The size is 390mm×240mm. Four holes are provided on the
machine base for mounting. Before tightening bolts make sure the
working table on the machine is level lengthwise and crosswise. Use
shims if necessary.
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7.4 The hoisting should be fit for the net weight of machine with good
hoist. The load - bearing of hoist should exceed the weight of machine in
order to protect machine and personal safety.
8.Cleaning and lubricating
8.1 The machine has been coated with antirust grease before packing.
You should clean the grease and lubricating it before operating it.
8.2 Before starting machine. Please lubricate all bright work and guide
surface as the lubricate manual (fig 2). The level of oil should keep the
middle of oil gauge.
8.3 Take off the oil filler plug, fill the lubricant in such as SAE68 oil in
level to the gear box until the oil level reach the middle of oil fluid level
indicator, then lock the plug.
9.Protecting for accuracy
Make sure the balance of level of table surface of machine in the length
and breath before operating machine. As milling or drilling, it can’t
guarantee the processing accuracy if it don’t keep on the level purely.
10.Using and Maintenance.
10.1Main parts of machine
(1) To raise and lower the head by head handle (2).
(2) Choose the forward, reverse and stop of changing-direction
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