BOLTON Windsor Twin, Windsor Full, Windsor Bunk Assembly Instructions Manual

Page 1
249 Professional Drive, Morrisville, VT
Web Site: www.boltonfurniture.biz
Assembly Instructions For
Windsor Twin, Full & Bunk Beds
Page 2
249 Professional Drive, Morrisville, VT
Web Site: www.boltonfurniture.biz
Replacement parts can be obtained from any Authorized Bolton Furniture dealer.
Parts List For Windsor Twin/Twin or Full/Full Bunk Bed
NO.
Drawing Description
Qty.
H
I
J
K
80mm Hex Bolt
8
Cross Dowel
8
1
30
Hex Wrench
30mm Wood Screw
N
4
Mushroom Plugs
2
Insert Plugs
M
L
13
Wooden Plugs
S
8
Mushroom Plug
3
50mm Hex Bolt
2
Ladder hook
6
20mm wood screw
4
Steel Dowel
1
Insert plug
2
Safety rail plug
Wooden Plug
R
24
64
1
16
Q
30mm wood screw
Hex Wrench
Cross Dowel
16
80mm Hex Bolt
P
O
N
M
L
K
J
I
Qty.
DescriptionDrawing
NO.
H
Bed Slats
Side Rails
1
2
1
Headboard
1
Footboard
D
C
B
A
Qty.
DescriptionDrawing
NO.
FN
Finials
4
Ladder
Bed Slats
Side Rails
1
2
4
1
Back Safety Rail
1
Front Safety Rail
2
Headboard
2
Footboard
G
F
E
D
C
B
A
Qty.
DescriptionDrawing
NO.
Page 3
249 Professional Drive, Morrisville, VT
Web Site: www.boltonfurniture.biz
Step 1
Verify that you have all the parts.
Step 2
Step 3
Step 4
Windsor Bed Assembly Instructions: Two people recommended for this assembly.
Insert Wooden plugs (L) into counter sunk holes in Headboard & Footboard to cover hex bolt heads - 12 places. Place Insert Plug (M) in threaded inserts on footboard ­2 places.
Place Slat Roll (D) on the wooden cleats of side rails. With counter sunk holes in slats up, center slats between Headboard & Footboard. Make sure the spacing between both beds ends and first & last slat are less than 3 1/2". Screw slats to wooden cleats using 30mm Wood Screws (K) - 28 places. Inserts Finials (FN) into pre-drilled holes in top the Headboard and Footboard bed post - 4 places.
You are now ready to enjoy your new Bed from Bolton Furniture
Bed Assembly: Position Headboard &
Footboard (A & B) and Side Rails (C) in approximate location where you want bed. Insert Cross Dowels (I) in pre-drilled holes on inside of side rails. Determine position of side rails - upper or lower. NOTE: If using optional under bed accessories, side rails must be in upper position. Attach side rails to bed ends by inserting 80mm Hex Bolt (H) into thru holes on bed ends - 8 places. Thread hex bolt into cross dowels in side rails. Using Hex Wrench (J) tighten hex bolts.
JCH
H
FN
K
D
M
Page 4
249 Professional Drive, Morrisville, VT
Web Site: www.boltonfurniture.biz
Step 1
Verify that you have all the parts.
Step 2
Top Bed Assembly: Position (2)
Footboards (A) and Side Rails (C) in approximate location where you want bed. Insert Cross Dowels (I) in pre-drilled holes on inside of side rails. NOTE: Side rails must be in upper position on top bunk assembly. Attach side rails to bed ends by inserting 80mm Hex Bolt (H) into thru holes on bed ends. Thread hex bolt into cross dowels in side rails. NOTE: Do not tighten hex Bolts at this time! You will need adjustibility to position Back Safety Rail between the two bed ends and over the back side rail.
Windsor Bunk Bed Assembly Instructions: Two people recommended for this
assembly.
Botton Bed Assembly: Position (2)
Headboards (B) and Side Rails (C) in approximate location where you want bed. Insert Cross Dowels (I) in pre-drilled holes on inside of side rails. Determine position of side rails - upper or lower. NOTE: If using optional under bed accessaries, side rails must be in upper position. Attach side rails to bed ends by inserting 80mm Hex Bolt (H) into thru holes on bed ends. Thread hex bolt into cross dowels in side rails. Using Hex Wrench (J) tighten hex bolts.
HCJ
C
C
A
Page 5
249 Professional Drive, Morrisville, VT
Web Site: www.boltonfurniture.biz
Step 3
Secure Back Safety Rail to the bed ends
by inserting 50 MM Hex Bolt (S) into the thru holes in safety rail posts, threading them into the inserts in both bed ends ­tighten using Hex Wrench (J). Secure safety rail posts to inside of side rail using 30 MM Wood Screw (K) - 2 places.
Secure Front Safety Rail to bed ends by inserting 50 MM Hex Bolt (S) into thru hole in front safety rail post, threading it into insert in bed end - tighten using Hex Wrench (J).. Secure safety rail posts to inside of side rail using 30 MM Wood Screw (K) - 2 places.
Step 4
Attach Back Safety Rail: Make sure the
pilot holes on the posts of the Back Safety Rail (F) are facing the inside of the siderail (side with the cleat). Position Back Safety Rail (F) between 2 bed ends. Slide the Safety Rail over Side Rail. Using Hex Wrench (J), tighten the 80MM Hex Bolts securing the bed ends to the side rails.
Attach Front Safety Rail: Make sure the pilot holes on the posts of the Front Safety Rail (E) are facing the inside of the siderail (side with the cleat). Slide the Front Safety Rail (E) over Side Rail. Position front safety rail to left or right end of bed.
Position Upper assembly on Lower Assembly: Insert Steel Dowel (P) into
predrilled holes in top rails/posts of Lower Bed Assembly (4 places). Positon the upper bunk bed assembly by Aliegning the pre-drilled holes in bottom of bed post of Upper Bed Assembly to the Steel Dowels (P) in Lower Bunk Assembly. Seat the Upper Bunk Assembly firmly down on top of the Lower bunk Assembly.
P
F
S
K
S
Page 6
249 Professional Drive, Morrisville, VT
Web Site: www.boltonfurniture.biz
Step 5
Step 6
Place Insert Plug (M) into threaded insert in bed end (A) of upper structure of bunk on opposite end of where the front safety rail is attached.
You are now ready to enjoy your new Bunk Bed from Bolton Furniture
Insert Safety Rail Plug (O) into thru hole in front safety rail. Insert Mushroom Plug (N) into predrilled holes in top of post of upper bunk structure - 4 places. NOTE:
Do not use Finials that come with this bed when configured as a Bunk Bed!!
Place Slat Roll (D) on the wooden cleats of side rails in the upper and lower bunks. With counter sunk holes in slats up, center slats between the bed ends. Make sure the spacing between the bed ends and first & last slat are less than 3 1/2". Screw slats to wooden cleats using 30mm wood screw (K) - in 56 places
Ladder Assembly: Attach Ladder Hooks (R) using 20MM screws (Q) into the predrille holes in ladder (G) - 2 places. Hook the ladder over the side rails in the upper bunk - secure the ladder to the inside of the side rail using 20MM screws (Q) - 2 places
Insert Wooden Plugs (L) into counter sunk holes in Bed ends of the upper and lower structures of bunk to cover hex bolt heads
- 24 places.
K
D
Q
R
R
Q
G
C
O
M
Page 7
249 Professional Drive, Morrisville, VT
Web Site: www.boltonfurniture.biz
Safety Warnings:
STRANGULATION HAZARD
2) Always use the recommended size mattress to help prevent the likelihood of entrapment or falls. Use a mattress which is 75” long and 38 ½” wide for Twin, 53 1/2" wide for Full on the top bunk.
1) Follow the information on the warning label attached to the upper bunk end structure. Do not remove this label.
4) Do not allow children under 6 years of age to use the upper bunk.
3) Surface of mattress must be at least 5 inches below the upper edge of the guard rails. Ensure thickness of mattress and foundation combined does not exceed 8”.
12) Always use guard rails on both sides of the upper bunk.
5) Prohibit more than one person on the upper bunk.
6) Periodically check to ensure that the guard rails, ladder, and other components are in their proper position, free from damage, and that all connectors are tight.
7) Do not allow horseplay on or under the bed and prohibit jumping on the bed.
8) Always use the ladder for entering and leaving the upper bunk.
9) Do not use substitute parts. Contact the manufacturer or dealer for replacement parts.
11) If the bunk bed will be placed next to a wall, the guard rail that runs the full length of the bed should be placed against the wall to prevent entrapment.
10) Use of a night light may provide an added safety precaution for a child using the bunk.
13) The use of water or sleep flotation mattresses is prohibited.
14) Keep these instructions for future reference.
Never attach or hang items to any part of the bunk bed that are not designed for use with the bed. For example, but not limited to hooks, belts or jump ropes.
These finials are never to be used in the upper structure in a Bunk Bed configuration.
A flat Mushroom Cap made to conform to the requirement is provided to take the place of finials in the upper structure in Bunk Bed configurations.
Using the finials in the upper structure of a Bunk Bed will create a strangulation hazard. Never use finials in the upper structure of a Bunk Bed.
** Warning - On Beds with finials that can be configured as Bunk Beds!
Effective on Bunk Beds manufactured on or after March 10th, 2008, finials cannot be used.
The finials provided with certain beds, which are part of the design of the bed, are to be used only in one of the lower configuration – that is as a Twin, Full, Queen or King configuration.
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