Bollhoff RIVNUT B 4090 User Manual

B4090 05/16 ENG

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R I VN U T®B 4090

The RIVNUT®Battery tool

ISO 9001 CERTIFIED

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Visa, Mastercard, Discover & AMEX Accepted Fax: [phone]

R IV NU T®B 4090 – Battery tool

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New quick tooling replacement

• No tool needed

• Uses the exis

ting mandrel & anvil

ISO 9001 CERTIFIED

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Visa, Mastercard, Discover & AMEX Accepted Fax: [phone]

E lec tro-hydraulic tec hnology

• Well balanced

• Power & reliability in a reas onable weight

Advanta ges :

3 kN to 22 kN (M3-M10 s teel)

24 R IVNUT®/ min

Up to 800 cycles with 1 battery

Internal qualification done with 1 000 000 cycles

BÖLLHOFF quality

RIVNUT®nut & stud c ompatible

Li-Ion technology battery

S tandard B ÖLLHO FF ergonomic

• S ingle press trigger function to complete

the entire c ycle

• Comfortable & ergonomic handling

S oft coverings for comfortable handling
and for tool protection

LC D sc reen

• Load adjustment

• S etting parameters menu

• Battery level information

2

• Unscrewing button

2

R IV NU T®B 4090 – Co rdless battery tool for R IVNUT®nut & studs

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B uilt for inten s ive us e

Electro-hydraulic technology: the c hoice for ultimate
peformance with the bes t reliability whilst maintaining
a reasonable weight

Produces 600 to 800 cycles per battery

1 000 000 cycles qualific ation – B ÖLLHOFF quality

Optimized ergonomic des ign

Comparable weight to the 4090 when fitted with hos e

B 4090

4 090

Pneumatic

Tool Tooling B attery

+ +

2,12 0,07 0,30

+ +

Tool Tooling Pneum a tic

+ +

2,20 0,07 0,33

+ +

Well balanced tool

S mart lighting to see in dark conditions

Precise force adjustment, easy to do from the
screen (possibility to lock it in the menu)

Total weight

2,49 kg

Total weight

2,60 kg

We ll bala nc ed

Full menu to personalize your tool to your wish

Main charac teris tic s

S etting forc e

range

kN

3 22*

* Above 18 kN (M10 steel & M8 Stainless steel) please use fork adaptator & specific tooling

R IV NUT®capa c ity

S teel: M3 M10*
S tainless steel: M3

M8*

ISO 9001 CERTIFIED

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Visa, Mastercard, Discover & AMEX Accepted Fax: [phone]

S etting

stroke

max

7 mm 24 2,49

C adenc y

R IV NUT

®

/min

(Tool + Tooling + Battery)

Weight

kg

3

Table of contents

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SAFETY RECOMMENDATIONS

1 - OPERATING PRINCIPLE AND TECHNICAL FEATURES OF THE DEVICE

Pooling methods

Pressure setting method: force controlled setting (installation)
Setting force value

Technical features
Device dimensions
Contents of the case

2 - PREPARATIONS FOR USE

Assembling the tooling
Connection to the battery
Switching on the device
Adjustment of the setting force
Options and accessories

3 - USE

Procedure for use
Unscrew button
Programming menu
Maintenance submenu
Programming menu

4 - MAINTENANCE

Daily/weekly maintenance
Occasional maintenance
Oil level check

5-7

8-10

English

11-15

16-19

20-22

5 - SPARE PARTS LIST

Spare parts

6 - TROUBLESHOOTING

7 - WARNIN G LIST

8 -

WARRANTY

23-24

25

26

27

4

Safety recommendations

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Read all the warnings and instructions.
Failure to comply with the warnings and instructions can cause electric shocks,
fire and/or serious injuries.
Keep all the warnings and instructions for future reference.

We recommend you to read this User manual carefully before preparing, using or carrying out
device maintenance. Observe the safety rules in force in your Country in order to reduce the risk
of fire, electric shock and personal injury.
Always wear safety goggles when using electrically-operated tools. Keep the instructions in a safe place.
The Technical Service is at your disposal for advice or, if necessary, to give you an appropriate training.

English

General safety rules

Safety within the work area

Keep the work area clean and well lit. Cluttered benches and dark areas may cause accidents.
Do not use electrically-operated tools in an explosive atmosphere as, for example, in the presence of
flammable liquids, gases, dusts. Electrically-operated tools produce sparks which may ignite
dusts or gases.
When using an electrically-operated tool, keep all persons present, children and visitors at a distance.

Electrical safety

Battery charger

• Warning: to reduce the risk of injuries, only authorized batteries should be recharged. Other types
of batteries may explode, causing personal injury and damage

• Before using the battery charger, read all the warnings and instructions indicated on the battery,
battery charger and battery-powered products.

• Do not expose the battery to rain, snow or damp environments.

• In order to reduce the risk of damage to the cable and the plug, disconnect the battery charger
unplugging the plug. Never pull the cable.

• The use of non recommended accessories or accessories that are not sold by the manufacturer
can cause fires, electric shock and personal injury.

• Make sure the battery charger cable is in a position where it cannot be stepped on, exposed to
damage or stress, or stumbled over.

• Make proper use of the power supply cable. Do not carry the battery charger holding it by the
cable. Keep the cable away from heat sources, oil, water, cutting edges or moving parts.
Replace damaged cables immediately.

• Do not use the battery charger if it is damaged: have it repaired by a qualified assistance centre

• To reduce the risk of electric shocks, unplug the battery charger from the power outlet before carrying
out any maintenance intervention or cleaning. Switching the controls off does not reduce this risk.

• Do not disassemble the battery charger or the batteries: contact a qualified Assistance centre.
Incorrect reassembly can cause electric shocks or fire hazards.

5

Batteries

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• Do not charge the batteries when room temperature is lower than 0°C (32°F) or greater than
40°C (104°F)

• Do not use a step-down transformer, a power-supply unit or a DC supply plug

• Do not short-circuit the batteries: do not touch the terminals with any conductive material.
Avoid keeping the batteries in contact with metal objects such as nails, coins, clips, etc.

• Do not expose batteries to water or rain. A short-circuit of the batteries can cause a strong current
flow, overheating, burns and faults.

• Do not keep the device and the batteries in places where room temperature is equal to or greater
than 50°C (122°F)

• Do not burn the batteries even if they are seriously damaged or completely worn out: they may
explode and cause a fire

• Be careful not to drop, shake or hit the batteries

• Remove the batteries from their boxes or cases before recharging them. Keep the batteries in
a well-ventilated area during the charging process

• Do not dispose of batteries with household waste, in fire or water: collect, recycle or dispose of
the batteries in order to protect the environment. Contact an authorized Service Centre to obtain
information on the centers where damaged or unusable batteries can be disposed of.

Personal safety

• Always pay attention to the operation you are performing and use common sense while handling
an electrically-operated tool. Do not use electrically-operated tools if you are tired or under the
influence of drugs, alcohol or medicines. When using electrically-operated tools, even a momentary
lapse of concentration can cause serious personal injuries.

• Wear suitable clothing. Do not wear loose clothes or jewels. Long hair must be tied back.
Keep hair, clothes and gloves away from moving parts. Loose clothes, jewels or long hair may get
caught in moving parts.

• Do not lean. Keep a correct posture and correct balance at all times. A correct posture and good
balance give you a better control of the tool in unexpected situations.

• Use safety devices. Always wear safety goggles. Always use dust masks, safety anti-slip shoes,
helmets or earmuffs to provide for safe work conditions.

English

Tool use and maintenance

• Use clamps or other fixing systems to fasten the piece to be processed to a stable platform. A
piece that is held by hand or with the body reduces stability and may lead to a loss of control.

• Do not force the tools. Use a tool suitable for the operation to be performed. The appropriate tool,
used in nominal conditions, allows you to work in the safest way.

• Store unused tools out of the reach of children and unauthorized persons.

• Check that no moving part is unaligned, removed or damaged, and that no other condition may
affect tool operation. In case of damage, check the tool before use. Many accidents are caused by
poor maintenance.

• Use only the accessories recommended by the manufacturer for that specific model.

• This product has been designed exclusively for the tightening of threaded inserts and stud bolts in
pre-holed supports for professional use. Any other use is forbidden. Any alteration, repair and
modification made without the consent of the manufacturer is forbidden.

6

Safety recommendations

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• Use only original spare parts: failure to comply with this rule will render the warranty null and void.

• Access inside the tool is reserved to qualified personnel. Do not disconnect any cable before
disconnecting the battery. Pay attention to the voltage remaining in capacitors, which may last for
many hours. Pay attention to possible hot parts.

• In case of faults, do not try to repair the tool if you do not possess the necessary knowledge.
In case of malfunction, entrust the device to a repairer authorized by the manufacturer.

• The tool must be operated and used by personnel trained and authorized by the manufacturer.

Repair, maintenance, assistance

• Tool maintenance must be carried out only by qualified personnel. Maintenance or repair carried

English

out by non qualified personnel may cause injuries.

• Use only original spare parts when performing tool maintenance. The use of non authorized
components or the failure to comply with the maintenance instructions involves the risk of electric
shock or injury.

• Have the electrically-operated tool repaired only by qualified technicians and use only original spare
parts. This ensures the constant safety of the electrically-operated tool.

Additional general safety rules

• The device has been designed to be used with the material recommended and supplied by the
manufacturer.

• The customer must train operators on the use and precautions for use concerning this device.

• The customer is the only person responsible for possible modifications to the device, of maintenance
which does not comply with the instructions contained in this manual or performed using other
materials.

• The device must undergo regular maintenance, following the recommendations made in this
regard by a person who has received appropriate training, in particular with regard to disassembly
and repair.

• When the device is moved, be careful not to place your hand on the trigger to avoid operating the
device unintentionally.

• If the rivet is placed on the rod by hand, your fingers must be on the rivet stem and must not touch
the ends of the rivet to avoid being crushed. It is recommended to place the rivet into the piece to
be processed and to fit the device rod afterwards, thus eliminating any risk of injury to the fingers.

• The use of gloves is recommended.

• Do not operate the device while pointing it at a person and make sure that no objects get caught
in the device mechanism.

• The operator must not use the device if a piece is missing or if it is not tightened properly.

• The device must be used in compliance with the current legislation.

7

1 - Operating principle and technical features of the device

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Pulling methods

The “pulling method” comprises  Push pull,  Insert,  Pull and  Spin off cycles.

  

Push pull Insert

Crimp Spin off

Pressure setting method: force controlled setting

F

In the stroke setting method, the too
there is a variation in thickness of the workpiece there is a definite risk
that a blind rivet nut may not be set properly, or become damaged
due to the setting mandrel damaging the Rivet Nut® thread. In this
situation there will be premature wear of the mandrel.

This phenomenon is eliminated with the pressure setting method as the

setting force is controlled irrespective of the thickness of the workpiece.

This setting principle is particularly well suited to workpieces with variable thickness (plastic parts,
various layers…) and provides consistent setting quality.

Advantages:

I Optimised setting into panels with thickness variations
I Possibility
I Permits quality control (force indicator…)
I Extended mandrel life
I Can also sett different types of Rivet Nut

to set the same Rivet Nut® more than once

®

with one tool and one single

setupK

l delivers a constant stroke. When

English

8

1 - Operating principle and technical features of the device

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Setting force value

The recommended setting force is dependent
Rivet Nut® parameters.

Rivet Nut® parameters

C1: setting

in maximum

English

Setting effort range

Maximum

= Force to obtain

a good setting

Minimum

maximum thickness

minimum thickness

Force

Stroke in

Stroke in

thickness

Tolerance

Technical features

on the combination of information coming from

C2: setting

in minimum

thickness

C1

Maximum thickness (C1)

C2

Stroke

Tolerance

Minimum thickness (C2)

Setting force (min - max) (kN)

( * > 18kN with appropriate accessory)

3.00 –> 22.00*

Rivet Nut® M3 to M8*

Setting capacity

Rivet Nut® Stud M4 to M8

(*M10

with

appr

Maximum stroke

Weight of the tool

Weight of the battery (2,6Ah)

Battery

Li-Ion / 14.4 V / 2.6 Ah

Environmental limitations of use

IP degree of protection

Vibration amplitude: 0.672 m/s²

Vibration

Noise emission

9

Sound pressure level, LpA : 71.1 dB(A)

Sound power level, LwA : 82.1 dB(A)

opriate accessory

7.0 mm

2.1 kg

0.3 kg

5°C - 40°C

20

set)

Tool configurations and item number

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Package with 1 battery

Package with 2 batteries

Tool dimensions

Ø 28.5 mm

320 mm

Connection made

for Europe

236 166 01 000
236 167 01 000

L

A

220 mm

Connection made

for US

236 168 01 000

B4090-BOF

English

62 mm

330 mm

140 mm

M3 M4 M5 M6 M8 M10

Nez standard

Nez spécifique

A

L

A

L

Contents of the case:

• 1 device without tooling

• 1 user manual

• 1 tool kit for tooling change

90 mm

• 1 or 2 battery(ies)

• 1 battery charger

• 1 oil container

10

2 - Preparation for use

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Charging the battery

• Store the battery charger in a cool and ventilated area.

• Plug the battery charger in the power outlet. SAFETY WARNING: make sure the power supply
source is compatible with the requirements indicated on the product plate.

• Insert the battery it in the batterycharger keeping it parallel. Do not force the battery since it should slide
easily in place. Any possible difficulty may indicate an incorrect alignment.

Connection to the battery

The device is delivered with a 14.4 V / 2.6 Ah battery power supply.

English

To connect the battery to the tool:

• Grab the tool

• With your other hand, grab the battery so that the quick-release lever is facing downwards

• Insert the battery into place by sliding it upwards until the quick-release lever on the battery clicks.

It is required to use only the original battery to ensure proper operation of the device.

Assembling the device

SAFETY: BEFORE CARRYING OUT ANY INTERVENTION ON THE DEVICE, DISCONNECT
THE BATTERY

You have two assembly options:

• Fitting with special Rivet Nut® mandrels (recommended by BÖLLHOFF for extended

tool life)

• Fitting with standard capscrewsK

Fitting with special Rivet Nut® mandrels

318 kN

M3 M4

236 113 XX 020 236 913 08 110

MandrelAnvil

Fork and nose for studs &
force >18 kN (M8 & M10)

11

376 113 XX 020

236 113 XX 030

376 113 XX 030

B4090-4076-0303

B4090-4076-0304

03 04 05 06 08

03 04 05 06 08

M5 M6 M8

–

04 05 06 08

–

04 05 06 08

1822 kN

M8 M10

236 913 10 019

–

08 10

–

X

21,5 mm

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<>

12

Figure 3 - Fork and nose for studs & force >18 kN (M8 & M10)

Based on the dimensions of the rivet, check that the following parts are present: mandrel ,
anvil

, see diagram above.

• Remove the mandrel

• Refit the new mandrel
(see in figure 4). CAREFULL: grease (Multipurpose grease) has to be applyed between fork
and mandrel .

• Reposition the nose

• Retighten the nose  to 15 Nm.

• Screw the new anvil
to the nut.

THE BATTERY HAS TO BE DISCONNECTED WHEN REPLACING THE TOOLING.
MANDREL (1) MOVES DURING USE. AVOID CONTACT AND PAY THE UTMOST ATTENTION.

Mandrel Nose

 

A

 by taking care to align the back side groove with the screwing driver



 inside the nose and lock it after adjusting the correct position thanks

B

Force: 10 Nm

OK



Figure 4 - Mandrel alignement

OK

C D

Fork



E

OK

Ref. 23616600213



Anvil

12

2 - Preparation for use

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Adjusting the position of the anvil in relative to the mandrel

• The position of the anvil depends on the length of the Rivet Nut® before

setting.

• The

position of the anvil should be adjusted as shown in figure 5.

• After adjustment, tighten the anvil locknut (2) to 10 Nm.K

OPEN Rivet Nut

English

®

SEALED Rivet Nut

®

Flush rod

on

the

end

of

the

Rivet Nut

®

Figure 5 - Adjustment of the anvil position

Fitting with standard capscrew DIN912:

8

46 7 52 1 3

5 6 7

236 803 03 010 236 803 03040 M3 x 45 12.9
236 803 04 010
236 803 05 010
236 803 06 010
236 803 08 010

M3

M4

M5

M6

M8

1 + 2 + 3 + 4

COMMON

ADAPTATOR

236 803 04040
236 803 05040
236 803 06040

NA

Thread root single-turn rod

M4 x 55 12.9
M5 x 60 12.9
M6 x 65 12.9
M8 x 65 12.9

13

For allowing the use of the commercial screw kit, this is required:

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• To take off the fork which is installed on the standard tool

• Install the pieces pos 1 and 3.

Adjust the anvil (refer to page 20 for instruction).

12 3

THE BATTERY HAS TO BE DISCONNECTED WHEN REPLACING THE TOOLING.
MANDREL (1) MOVES DURING USE. AVOID CONTACT AND PAY THE UTMOST
ATTENTION

Switching on the device

After inserting the battery, activate and release the trigger once, which is located on the front part
of the handle.

In this condition, the tool is able to operate immediately, i.e. approached to a rivet, it will carry out the
screwing on the nose. After this operation, the tool is ready to pull the rivet and the selected pull.

Adjustment of the setting force

AT THE TIME OF DELIVERY, THE DEVICE IS SET TO THE MINIMUM FORCE. THE
DEVICE NEEDS TO BE SET FOR THE FIRST USE.

• Connect the battery

• Switch on the device

• To adjust the setting force value, press the
RIGHT button (SET) at any time and keep it
pressed for 2 seconds. The digits indicating
the setting value start to blink.

• Press the LEFT (-) and RIGHT (+) keys,
decreasing or increasing the value in 100N
steps, until the desired value is reached.

• Press the CENTER (OK) confirmation button
or wait 5 seconds without pressing any button.

English

Please note that when changing the force, the battery life also varies depending on the required pull:
a pull with less force will need less current, so the battery life will be longer and vice versa.

14

2 - Preparation for use

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Options and accessories

The shart below lists the different accessories and options which are available for this tool.

Different capacities of battery

English

Battery 14,4V 2,6AH

Battery 14,4V 4,0AH

Different loader

Battery loader Solo EU

Battery loader Solo US

Battery loader Multi x4 EU

Battery loader Multi X4 US

Continuous power supply

Continuous power supply 5m EU

Continuous power supply 5m US

Support for the tool

B4090-4076-0350

B4090-4076-0351

282 590 30352
282 590 30353
282 590 30354
282 590 30355

282 590 30356
282 590 30357

RK B4090 Support

15

236 166 00305

3 - Use

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The device can be used in all positions, carried by hand or suspended.

Procedure for use

• Install the battery

• Switch the device on, by pulsing

• Position the Rivet Nut® on the mandrel. A light pressure starts the motor and causes the
automatic screwing of the Rivet Nut®, then the shutdown (Push-Pull system). Then insert
the Rivet Nut® into the hole.

• Alternatively, insert the Rivet Nut® into the hole, then push the mandrel against it in order
to activate the push-pull.

• Press the trigger and hold it until the mandrel has gone outside from the Rivet Nut® thread.K

KEEP THE TRIGGER PRESSED FOR THE ENTIRE DURATION OF THE CYCLE.
IF THE TRIGGER IS RELEASED, THE INSERTION IS NOT CORRECT

 

on the main trigger

English

Push pull (automatic) Insert Crimp Spin off (automatic)

Unscrew button

• If unscrewing is difficult, use the CENTER (UNSCREW / RESET)
To unscrew,

Nut® thread.K

hold

the

button

until the mandrel has fully gone outside from the Rivet

down

button.

16

3 - Use

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Programming menu

The display screen appears after start up with the definition below:

English

Battery load level (%)

Access to the menu pages

Manual command for the

unscrewing / Acquitment button in case of fault

of screwing state

Setting force level (in kN)

Access to the setting

force adjustment screen

Press the LEFT (MENU) button for 2 seconds to enter the programming menu. The LEFT button
moves the selection UP, the RIGHT button moves it DOWN, the CENTER button CONFIRMS.

The screen shows the main menu. Selectable options are:

I 1. Language

Select the display language. Available options: French, English,
German, Italian, Spanish, Portuguese.

Information

I 2. Partial counter

Displays and allows resetting the partial cycle counter. Reset is
done by pushing LEFT and RIGHT buttons at the same time.

I 3. Switch OFF time

Select the time after which the tool switches off, if no operation is
performed or no button is pressed (available options: 1, 5 or 10
minutes). In order to switch it on again, press the trigger briefly.
This time affects battery life.

17

I 4. Start condition

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Select the status of the tool at start.
Available options: Screwing done – Without condition.

I 5. Force setting lock

By pushing on both + and - button at the same time, the setting is
getting lock, which means, that it will not be possible to modify the
setting force “SET” accessibility button, from production page.
Operation is reversible by proceeding the same way

I 6. Service

Service sub-menu, see below.

I EXIT

For coming back to the production main page.

Service sub-menu

Access by selecting option 6 of the main menu. Selectable options are:

English

I Option 1: Identification

Displays Serial number, Firmware version, Total number of cycles.
These data are important in case you require assistance.
All our battery tool have been tested before delivery. Counter level
might be includes between 1500 cycles and 5000 cycles.

I Option 2: Buttons

Allows checking the functionality of the three display buttons and
the trigger. Differently from the other screens, to exit all three display
buttons shall be pushed at the same time.

18

3 - Use

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I Option 3: Sensors

Displays the status of the “Rest” sensor and the pressure sensor.
Rest sensor is the sensor checking the position of the main motor.
“ACT” means that the main motor is in the position ready to perform a
cycle. Pressure sensor: the value read by tis sensor is then translated
in the reading of the setting force. At rest, it might be possible that
residual pressure is present < 10 bars

I Option 4: Push-Pull view

The Push-Pull is calibrated at the factory, this page is giving access
to the sensor status.

English

I Option 5: Temperature View

Displays the temperature measured by three internal sensors.
For safety reasons, the machine stops working and displays an
error if an overheating occurs.

I Option 6: Battery

Displays the type and charge status of the battery. The tool will
stop, in case one of these temperature reach 75°C as a safety rule.

I Option 7: Next Service

Displays the number of cycles left before the next scheduled service.
A warning will be displayed when approaching and surpassing the
service threshold. The counter is defined for 250 000 cycles, refer
to the shart given on page 27. Reset of this counter can only be
done by Böllhoff staff. Maintenance service frequency is defined for
250 000 cycles.

I Option 8: Force set. Verify

The menu allows to adjust the convenient conditions for measuring
the real setting force applied on the mandrel using a force indicator
measurement devide (282 522 14000/00).
An offset < 400 N between measured value and consign appearing
on the display screen is considered as acceptable.

I Option 9: Restore defaults

This page will allow you to restore the setting as they were at the
initial preparation.)

I EXIT

For coming back to the “Option” main page.

19

4 - Maintenance

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Daily maintenance

The display screen appears after start up with the definition below:

Operation Frequency

Check the mandrel thread

Control the battery load level

Add grease inside the traction fork Each mandrel replacement

Replacement or cleaning of the mandrel
The Rivet Nut® should be screwed freely

Oil draining and filling up Between 5,000 and 15,000 cycles

Replacement of the anvil
(If the internal diameter is > D + 0.5mm)

INSPECTION 1
Controling the main fonctions and performances

Replacement of the oil and draining

Calibration of setting load

INSPECTION 2
Full maintenance of the setting head (seal parts, spring, …)

Replacement of the traction fork

by hand

Everyday

Everyday

Between 5,000 and 10,000 cycles

Between 25,000 and 50,000 cycles

Every 250,000 cycles

Every

500

,000 cycles

English

20

4 - Maintenance

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Occasional maintenance

DEVICE MAINTENANCE MUST BE CARRIED OUT BY QUALIFIED PERSONNEL.
OPERATORS SHOULD NOT PERFORM DEVICE MAINTENANCE OR REPAIRS,
UNLESS THEY HAVE BEEN ADEQUATELY TRAINED.

Disconnect the battery before

carrying out any maintenance operation

or disassembly.

English

With a frequency of 500,000, the device needs be disassembled completely and the damaged
and worn parts need be replaced. It is also recommended to replace all the components
contained in the repair case.

The tool will advise the user when this term is reached (Capter Service / Next service).

Note than training are proposed by BÖLLHOFF teams for giving you the required knowledges for
maintaining your tool and ensuring good performances and optimized lifetime.

For proceeding to this deep maintenance operation, please, refer to the dedicated maintenance
documentation. The tooling needed for realizing the operations and the way to do it are described
into this documentation.

Oil level check

• Disconnect the battery

• Remove the upper oil fill screw (Pos. 7) and the seal (Pos. 8).

• Check the oil level in the orifice (Pos. 7) and top up the oil until the lower level of the orifice
tapping is reached. (Use the specific accessories ref. 236 166 00309)

• Reinstall the seal (Pos. 8) and the screw (Pos. 7).

• Reconnect the battery.

• If the stroke is not reached, repeat this operation.

21

87

Call Cardinal Components to Order or for a Quote

800-236-3200 - [e-mail] - www.rivetnutusa.com

English

USE ONLY HYDROLUB HM68 CONDAT OR SIMILAR OIL.

22

5 - Overview

1

2

18

12

11

10

8

9

17

3

15

14

6

5

4

13

16

7

Call Cardinal Components to Order or for a Quote

800-236-3200 - [e-mail] - www.rivetnutusa.com

B4090

English

23

Spare part list

Call Cardinal Components to Order or for a Quote

800-236-3200 - [e-mail] - www.rivetnutusa.com

Position Part number Name

­1

- 23616600003/00 RK B4090 FORK NUT
2 23616600004/00 RK B4090 DRIVE SHAFT

- 23616600005/00 RK B4090 DRAINING SCREW

- 23616600006/00 RK B4090 SEAL RING

- 23616600007/00 RK B4090 HOOK
3 23616600008/00 RK B4090 PRESSURE SENSOR
4 23616600009/00 RK B4090 STROKE SENSOR
5 23616600010/00 RK B4090 PISTON SPRING
6 23616600011/00 RK B4090 SPRING GUIDE
7 23616600012/00 RK B4090 WHEEL Z60

- 23616600013/00 RK B4090 KEY

- 23616600014/00 RK B4090 BRACKET A

- 23616600015/00 RK B4090 BRACKET B

- 23616600016/00 RK B4090 M6 HC SL
12 23616600017/00 RK B4090 TRIGGER CABLE

- 23616600018/00 RK B4090 SCREEN PROTECTION
8 23616600201/00 RK B4090 BALL BEARING SCREW GROUP
9 23616600202/00 RK B4090 BEARING GROUP
10 23616600203/00 RK B4090 M1 COUPLING GROUP
11 23616600204/00 RK B4090 M1 ENGINE GROUP
13 23616600205/00 RK B4090 M2 REDUCTOR GROUP
14 23616600206/00 RK B4090 M2 ENGINE GROUP
15 23616600207/00 RK B4090 PRIMARY HYDRAU PISTON
16 23616600208/00 RK B4090 SECONDARY HYDRAU PISTON
17 23616600209/00 RK B4090 ELECTRO GROUP

- 23616600210/00 RK B4090 DISPLAY SCREEN GROUP
18 23616600211/00 RK B4090 TRIGGER GROUP
20 23616600212/00 RK B4090 SHELL GROUP
21 23616600213/00

B4090-4076-0001
B4090-4076-0002

RK B4090 NOSE
RK B4090 FORK

RK B4090 KEYS

English

24

6 - Troubleshooting

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Problem

The screwing by push
pull is not working
correctly

English

The setting cycle is not
proceeding

The quality of the
setting is not correct

The automatic
unscrewing is not
proceeding

The display screen
doesn't turn on

Possible causes Solution

The Push pull sensor has to be calibrated

Damaged mandrel threading

Problem in the motor

The setting conditions are not fullfilled

The Rivet Nut® thread is
damaged

The bulge of the Rivet Nut® is

after setting

not well formed

The Rivet Nut® head is not in contact
against

the support after setting

The Rivet Nut® turns on the support

The Rivet Nut® head is not in contact
against

the support after setting

The hydraulic pressure has not been
reached.

Rivet Nut® tapping or threading of

the damaged draw mandrel.

Problem in the motor.

The battery is discharged

The tool remains unuse several hours

Switch off the battery and install it again

Replace the mandrel following the
instructions

Check the motor idle rotation pressing
the Reset button

• Ensure that the Push pull screwing has
been done

• Change the condition for alowing the
setting launch

• Adjust the position of the anvil following
the instructions.

• Excessive setting force.
force value range in the catalogue of the

Rivet Nut

®

Check the setting

• Damaged mandrel threading. Replace the
mandrel following the instructions.

• Thickness incompatible with the Rivet

®

Nut

• The hydraulic pressure has not been
reached. Fill oil, following the instructions
Make sure the Rivet Nut® is push against
the support while setting

• Setting force is too low. Check the setting
force value range in the catalogue of the

Rivet Nut®.

• Repeat the setting test following

the instructions.

Make sure the Rivet Nut® is push against

the support while setting

Fill oil, following the instructions Replace

the mandrel following

the instructions.

Check the motor idle rotation pressing the

Reset button

Replace the battery by a loaded one

Unplug

the battery and place it againR

25

7 - Warning list

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In case of abnormal conditions during operation, the “warning” page will indicate the alarm
and possibly the operation to eliminate it.

No. Text on the display Meaning Solution

1

Read Operator Manual High current of the M1 motor Reduce the force

2

Read Operator Manual High current of the M2 motor Contact the Assistance Service

3

Wrong battery The battery is not correct

4 Not ready, press RESET M1 motor in the wrong position Press RESET

5 Low Battery Voltage Discharged battery Replace the battery

6 Read Operator Manual Excessive pull time

7 Read Operator Manual

8 Bad M1 Position, press RESET High pull end position Check the oil level and press Reset

9 Pressure, please Check Oil Low oil pressure Check the oil level

10 Force not correct - -

11 M1 Motor, High Temperature Excessive M1 motor temperature

12 M2 Motor, High Temperature Excessive M2 motor temperature

13 Drive, High Temperature

14 No Rivet Nut® on the mandrel

15 Error communication

Error communication

17 Wrong battery The battery connected is not correct Replace the battery by a correct one

18 Nose not installed

19 M1 home reset Error doing M1 home reset

2122Maintenance service needed

Excessive M2 screwing/unscrewing
time

Excessive temperature of the
electronics

When enabled in menu “Start
condition” this alarm warns that
a rivet is not loaded

Internal hardware communication
error between LCD CPU and M1
Drive board or M2 Drive board

Internal hardware communication
error between LCD CPU and M1
Drive board or M2 Drive board

When enabled means that the nose
is uninstalled

The number of cycles for inspection
is reached

At powerup at least one LCD
pushbutton is pressed

Replace the battery and use only
the batteries provided

Check the oil level or replace the
battery

Contact the Assistance Service

Wait a few minutes before
resuming work

Wait a few minutes before
resuming work

Wait a few minutes before
resuming work

Load a Rivet Nut® on the mandrel

Contact the Assistance Service

Contact the Assistance Service16

Check that the nose is correctly
installed against the body

Push on “Reset button” for driving
the system in rest position

Contact the Assistance Service or
realise the maintenance operations

Check that the different button are
free / body

English

26

8 - Warranty

Call Cardinal Components to Order or for a Quote

800-236-3200 - [e-mail] - www.rivetnutusa.com

This riveting tool has a 12 month warranty or 250,000 cycles from the date of
invoice. Wearable, consumable and battery are excluded from this warranty. Damages caused by
common wearing, overforceing or improper use and handling are excluded from the warranty.

The quality faults of this tool will be covered by this warranty, and will be repaired or replaced at no
cost. Claims can only be accepted if the complete riveting tool is returned to the authorized distributors.

English



Notes

sales proved by

27

B ö llhoff Interna tional with companies in:

Call Cardinal Components to Order or for a Quote

800-236-3200 - [e-mail] - www.rivetnutusa.com

Argentina

Austria

Brazil

Canada

China

Czech Republic

France

Germany

Hungary

India

Italy

Japan
Mexico
Poland

Romania

Russia

S lovakia

S outh K orea

S pain

S witzerland

Thailand

Turkey

United K ingdom

US A

Apart from thes e 24 c ountries, B öllhoff supports its international customers

in other important industrial markets in close partnership with agents and dealers.

ISO 9001 CERTIFIED

800.236.3200 -

[e-mail]

Visa, Mastercard, Discover & AMEX Accepted Fax: [phone]

S ubject to technical c hange. R ep rinting, even in extract form, only permitted with expres s c onsent.

Obs erve protective note according to IS O 16 016 .