Pro3600Si
BOLIY POWER
OWNERS MANUAL
DIGITAL GENERATOR
DSP TECHNOLOGY
MODEL
Pro3600Si
Pro3600Si/E
Electric Start
TABLE OF CONTENTS
PLEASE READ ENTIRE MANUAL BEFORE OPERATING
Introduction ....................................................................................1
Warranty ........................................................................................2-3
Safety Information ............................................................................4-5
Exhaust Fumes Are Poisonous
Never Run Generator Indoors
Fuel is Highly Flammable and Poisonous
Engine and Muffler May be Hot
Electric Shock Prevention
Connection Notes
Extension Cord Notes
Battery
Control Function
Description and Control Panel Key
Oil Warning System
Engine Switch
DC Protector
Pre-Operation Check...........................................................................8
Fuel System
Refueling and Fuel Level Gauge
Engine Oil
Ground (Earth)
................................................................................6-7
Operation............................................................................................9-12
Starting the Engine
Economy Control Switch
Application Range
Connection
Stopping the Engine
Periodic Maintenance.........................................................................13
Maintenance Chart
Spark Plug Inspection.........................................................................14
Engine Oil Replacement
Fuel Filter
Fuel Tank Filter
Troubleshooting.................................................................................15
Engine won’t Start
Generator won’t produce power
Storage
Drain the fuel
Engine
Specifications...................................................................................16
Wiring Diagram...................................................................................17
Grounding Information .......................................................................18
Portable Generator Hazards ...............................................................19
Appendix............................................................................................20
INTRODUCTION
Congratulations on purchasing your new BOLIY Generator. This manual covers operation and
maintenance of the Pro3600Si/E generator. This manual will provide you with an excellent
basic understanding of the operation, and maintenance of this machine. If you have any questions
regarding the operation or maintenance of your machine, please consult your BOLIY dealer.
xxx-xxxxx
MACHINE IDENTIFICATION
MODEL
SERIAL NO.
Record your generator model and serial number in the spaces provided, to assist you in ordering
spare parts from a BOLIY dealer. Also record and keep these I.D. numbers in a separate place in
case your machine is lost or stolen.
Pro3600 SI & SiE
OWNER’S MANUAL
7th Edition, June, 2010
All rights reserved.
www.boliypower.com
1
2 YEAR FULL RUNABILITY & EMISSIONS COVERAGE
BOLIY POWER WARRANTY POLICY
his warranty is limited to Boliy products when distributed by Boliy Power. The following warranty applies to products
T
purchased at retail or for recreational use after January 1, 2010.
Warranty Procedure:
Congratulations on your purchase of a Boliy Generator.
There are 2 ways to register your machine.
1.
Register your machine online:
Website: www.boliypower.com.
Please note that your warranty coverage is valid only if we have received a copy of your card.
or
BOLIY hereby warrants that new BOLIY consumer
generator purchased from an authorized BOLIY
consumer generator dealer will be free from defects
2. Complete your warranty registration cards and mail to:
Boliy Power America,
PO BOX 007 Iselin,
NJ 08830-0007
Suzhou Zhonggu Mould Co., Ltd.
or
Huangqiao Industrial Park,
Suzhou Jiangsu,
215132,China
Tel: +86-512-65466507
SPECIFIC EXCLUSIONS from this warranty
shall include parts replaced due to normal wear or
routine maintenance.
in material and workmanship for the period of time
stated herein subject to certain stated limitations.
THE CUSTOMER’S RESPONSIBILITY under
this warranty shall be to:
THE PERIOD OF WARRANTY Any new SI Series or SIE - Series BOLIY Generator purchased for
private, non- commercial use from an authorized
BOLIY consumer generator dealer will be warranted
against defects in material or workmanship for a
period of two years from date of purchase, subject to
exclusions noted herein. Any BOLIY non-commercial
generator purchased and utilized for commercial or
rental applications will be warranted for a period of
one year from the date of purchase, subject to
exclusions noted herein.
DURING THE PERIOD OF WARRANTY any
authorized BOLIY consumer generator dealer will,
free of charge, repair or replace, at BOLIY’s
option, any part judged defective by BOLIY due
to faulty workmanship or material from the factory.
Parts used in warranty repairs will be warranted for
the balance of the product’s warranty period. All
parts replaced under warranty become property of
BOLIY.
GENERAL EXCLUSIONS from this warranty
1. Operate and maintain the generator as specified
in the appropriate Owner’s Manual
2. Give notice to an authorized BOLIY consumer
generator dealer of any and all apparent defects
within ten days after discovery, and make the
unit available at that time for inspection and
repairs at such dealer’s place of business.
BOLIY MAKE NO OTHER WARRANTY OF ANY
KIND, EXPRESSED OR IMPLIED. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH
EXCEED THE OBLIGATIONS AND TIME LIMITS
STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY BOLIY EXCLUDED FROM THIS
WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLIED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
ALSO EXCLUDED FROM THIS WARRANTY ARE
ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING LOSS OF USE. SOME STATES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE EXCLUSION MAY NOT APPLY TO YOU.
shall include any failures caused by:
a. Installation of parts or accessories that are
not qualitatively equivalent to genuine
BOLIY parts.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.
- BOLIY POWER
b. Abnormal strain, neglect, or abuse.
c. Lack of proper maintenance.
d. Accident or collision damage.
- In a case the generator needs to be sent to a
service center it is important to keep all of the
original packaging materials.
2
WARRANTY QUESTIONS AND ANSWERS
Q. What costs are my responsibilities during the
warranty period?
of normal maintenance service, non-warranty
repairs, accident damages, as well as oil and
spark plugs.
Q. What are some examples of “abnormal” strain,
neglect, or abuse?
A. These terms are general and overlap each other
in areas. Specific examples include: Running
the machine out of oil; lack of proper maintenance; operating the machine with a broken or
damaged part which causes another part to fail;
and so on. If you have any specific questions on
operation or maintenance, please contact your
dealer for advice.
Q. Does the warranty cover incidental costs such as
transportation due to a failure?
A. Yes. If it is determined that it is an emmissions
related problem.
A. No. If it is a warranty claim that is not
emmissions related.
Q. May I perform any or all of the recommended
maintenance shown in the Owner’s Manual in-
stead of having the dealer do them?
A. Yes, if you are a qualifi ed mechanic and fol-
low the procedures specified ed in the Owner’s and
Service Manual. We do recommend, however,
that items requiring special tools or equipment
be done by a BOLIY generator dealer.
Q. Will the warranty be void or cancelled if I do not
operate or maintain my new BOLIY exactly as
specifi ed in the Owner ’s Manual?
A. Yes. The warranty on a new BOLIY can be
“voided” or “cancelled”.
If a particular failure is caused by operation or
maintenance other than as shown in the Owners
Manual, that failure will not be covered under
warranty.
Q. What responsibility does my dealer have under
this warranty?
A. Each BOLIY generator dealer is expected to:
1. Check the operation of the generator before sale.
2. Explain the operation, maintenance, and
warranty requirements to your satisfaction at the
time of sale, and upon your request at any later
date.
CUSTOMER SERVICE
In the event that something goes wrong with your
Boliy Generator, our authorized team of technicians
are available to help you get your Boliy Generator
back up and running as quickly as possible. To take
full advantage of our service center please chose one
of the following options for your repair:
1) For the fastest service, you may exchange your
unit for a ready to go unit of equal age and
condition. A $500 deposit will be required and will
be refunded when the defective unit is returned. All
replacement units will be shipped within 24 hours.
2) Return your defective unit and it will be repaired
within 10 days and returned to you at no charge.
CHANGE OF ADDRESS
The federal government requires each manufacturer
to maintain a complete, up-to-date list of all first
purchasers against the possibility of a safety-related
defect and recall. This list is compiled from the
purchase registrations sent to BOLIY. If you should
move after you have purchased your new generator,
please advise us of your new address by sending a
post-card listing your BOLIY model name, engine
number, and dealer name as it is shown on your
warranty identi cation, your name and new mailing
address. Mail to:
Boliy Power America,
PO BOX 007 Iselin,
NJ 08830-0007
Suzhou Zhonggu Mould Co., Ltd.
Huangqiao Industrial Park,
or
Suzhou Jiangsu,
215132,China
Tel: +86-512-65466507
This will ensure that BOLIY has an up-to-date
registration record in accordance with federal law.
3
SAFETY INFORMATION
WARNING
EXHAUST FUMES ARE POISONOUS. Never operate the engine in a close area or it may cause
unconsciousness and death within a short time. Operate the engine in a well ventilated area.
NEVER RUN GENERATORS INDOORS OR IN CONFINED SPACES.
•Never sleep a running generator due to the emission of carbon monoxide.
•When working with a generator, keep at least 20 feet away from where it is running.
•Keep generators clear of all fresh air inlets (houses, buildings, campers, or tents) to avoid possible
carbon monoxide poisoning.
•Failure to adhere to these precautions could result in POISONING or possibly even DEATH
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
•Always turn off the engine when refueling.
•Never refuel while smoking or in the vicinity of an open flame.
•Take care not to spill any fuel on the engine or muffler when refueling.
• If you swallow any fuel, inhale fuel vapor, or allow any to get in your eyes, see your doctor immediately.
If any fuel spills on your skin or clothing, immediately wash soap and water and change your clothes.
• When operating or transporting the machine, be sure it is kept upright. If it tilts, fuel may leak from the
carburetor or fuel tank.
ENGINE AND MUFFLER MAY BE HOT
•Place the machine in a place where pedestrians or children are not likely to touch the machine.
•Avoid placing any flammable materials near the exhaust outlet during operation.
•Keep the machine at least 1 meter/3 feet from buildings or other equipment, or the engine may overheat.
•Avoid operating the engine with a dust cover.
ELECTRIC SHOCK PREVENTION
•Never operate the engine in rain or snow.
•Never touch the machine with wet hands or electrical shock will occur.
•Be sure to ground (Earth) the generator.
CONNECTION NOTES
Avoid connecting the generator to commercial power outlet. Avoid connecting the generator in parallel
with any other generator.
WARNING
Before the generator can be connected to a building’s electrical system, a licensed electrician
must install an isolation (transfer) switch in the building’s main fuse box. The switch is the connection point for generator power and allows selection of generator or main line power to the
building. This will prevent the generator from charging the main power line (backfeeding) when
the main power supply has failed or has been turned off for line repair. Backfeeding can electrocute or injure line maintenance personnel. Also, generator and building electrical system damage
can occur when normal operating power returns if unit is used without an isolation switch.
EXTENSION CORD NOTES
•When using an extension cord, is total length should not exceed 50 feet with 12 gauge wire or up to 100
feet with 10 gauge wire.
•This extension cord should be protected by a tough flexible rubber sheath (IEC 245) or the equivalent to
withstand mechanical stresses.
4
BATTERY
Battery
This generator is equipped with a sealed type (MF) battery, which does not require any maintenance.
There is no need to check the electrolyte or to add distilled water.
Battery preparation
1. Open the front door.
2. Check the positive lead (red) connection to the positive (+) terminal.
3. Connect the negative lead (black) to the negative (-) terminal.
4. Close the front door.
To charge the battery
Have a Boliy dealer charge the
battery as soon as possible if it
seems to have discharged.
Recommended battery
Recommended battery:
Capacity: 12V/4.5Ah or 12V 5Ah
Size: L90*W70*H102mm
battery cable until
you start to use the machine!
WARNING
Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns.
Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries.
In case of contact, administer the following FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quantities of water or milk and immediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt medical attention.
Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from
the battery and provide sufficient ventilation when charging it in an enclosed space.
KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN.
-
+
CAUTION
Do not connect negative
Battery Storage
1. Remove the battery.
2. Store the battery in a cool, dark and dry place. Do not store the battery in an excessively warm or cold
place [i.e., less than 0°C (30°F) or more than 30°C (90°F)].
WARNING
Disconnect the negative lead (black) first, then the positive lead (red) from the battery.
Connect the positive lead (red) first, then the negative lead (black) to the battery when installing the
battery.
5
CONTROL FUNCTION
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Description and Control Panel Key
1. Carrying Handles
2. Fuel Level Gauge
3. Fuel Cap and Vent
4. Fuel On/Off Switch
5. AC Ready Pilot Light
6. Oil Warning Light
7. Ground (Earth) Terminal
8
7
9
6
9. 30 Amp RV Receptacle
10. Engine On/Off Switch
11. Choke Knob
12. Economy Control Switch
(SMART throttle switch)
13. Recoil Starter
14. DC Outlet and Reset Button
8. 30 Amp Receptacle
15. Oil Fill Access Door Panel
16. Engine Start button
6
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