Bolens BL410, 21BK410G163, 21AK410G163 Owner’s Manual

Operator's

Manual

Since it began making garden tools in 1850,Bolens has beenknown for long-

lasting, dependable products. Bolens

eventually carried that hard.working

hedtage into the outdoor power

equipment industry, when it designed

and built the first-ever power-driven

garden tractor.

Today,homeowners around the country rely

on Bolens for durable, reliable power

equipment at an affordable price.

2-Cycle Garden Cultivator

ModelBL410

INTRODUCTION

THANKYOU

Thank you for buying this quality product. This modern outdoor power tool will provide many hours of useful service. You will find it to be a great labor-saving device. This operator's manual provides you with easy-to-understand operating instructions. Read the whole manual and follow all

the instructions to keep your new outdoor power tool in top

operating condition.

PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS

All information, illustrations, and specifications in this manual

are based on the latest product information available at the

time of printing. We reserve the right to make changes at any time without notice.

SERVICE INFORMATION

Service on this unit both within and after the warranty period should be performed only by an authorized and approved

service dealer. For service call 1-800-520-5520 to obtain a list of authorized

service dealers near you. DO NOT RETURN THE UNIT TO THE RETAILER. PROOF OF

PURCHASE WILL BE REQUIRED FORWARRANTY SERVICE. Before beginning, locate the unit's model plate. It lists the

model and serial numbers of your unit. Referto the sample plate below and copy the information for future reference.

TABLE OF CONTENTS

Service Information ................................... 2

Rules for Safe Operation ............................... 3

Know Your Unit ....................................... 6

Assembly Instructions ................................. 7

Oil and Fuel Information ............................... 8

Starting/Stopping Instructions ......................... 9

Operating Instructions ............................... 10

Maintenance and Repair Instructions ................. 11

Cleaning and Storage ................................ 14

Accessories and Replacement Parts ................... 14

Troubleshooting Chart ............................... 15

Specifications ........................................ 16

Warranty Information ................................ 18

Parts List .............................. Inside Back Cover

CONTENTS OF CARTON

• Model BL410Garden Cultivator with Handlebars and

Wheel Bracket Assembly

• Bottle of 2-Cycle Oil

• Operator's Manual

• Product Registration Card

- ri iN m" r Model Humber _e e _n ee -_ ParentPertHumber

I\ F

S/N ITEM /

lilililiilililliilliliilililillililililiillili

Copy the model / parent part

number here:

Copy the serial number here:

Makesureyou carefully read and understand this manual before

starting or operating this equipment.

THISPRODUCTISCOVEREDBYONEORMOREU.S.PATENTS. OTHERPATENTSPENDING.

Examine all parts to make certain that nothing is missing and no breakage has occurred during shipping, Any damaged or

missing part must be replaced before using this product.

CALIFORNIA PROPOSITION 65 WARNING

THE ENGINE EXHAUSTFROM THIS PRODUCT

CONTAINS CHEMICALS KNOWN TO THESTATE

OF CALIFORNIA TO CAUSE CANCER,BIRTH

DEFECTS,OR OTHER REPRODUCTIVE HARM.

RULES FOR SAFEOPERATION

NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon, and Washington. All U.S. Forest Land and the state of California (Public Resources Codes 4442 and 4443), Oregon, and Washington require by law that certain internal com-

bustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped, and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a

fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL SERVICEDEALER to install the Accessory Part #182747 Spark Arrestor.

Read the Operator's Manual(s) and follow all warnings and safety instructions.

Failure to do so can result in serious injury to the operator and/or bystanders,

FOR QUESTIONS, CALL 1-800-520-5520

• SAFETY SYMBOLS •

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

SYMBOL MEANING

SAFETYALERTSYMBOL:Indicates danger, warn- 1

ing or caution. Attention is required in order to [ avoid Serious personal injury. May be used in I

conjunction with other symbols or pictographs. [

SYMBOL MEANING

WARNING: Failure to obey a safety warning can

result in injury to yourself and others. Always fol- low the safety precautions to reduce the risk of

f re,e ectr c shock, and persona njury. J

CAUTION: Failure to obey a safety warning may I

DANGER: Failure to obey a safety warning will 1

result in serious injury to yourself or to others. I Always follow the safety precautions to reduce I

the riskoffire, electric shockand personal injury. J

• • result in property damage or personal injury to yourself or to others. Always follow the safety I

precautions to reduce the risk of fire, electric

shock, and persona njury.

NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.

• IMPORTANT SAFETY INFORMATION •

READALL INSTRUCTIONS

Clear the area to be cultivated before each use. Remove

low the safety rules, Please read these instruc- I tions before operating the unit in order to [

I1_ WARNING: When using the unit, you must fol-

ensure the safety of the Operator and any I bystanders. Please keep these instructions for

later use. I

BEFORE OPERATING

• Read the instructions carefully. Become familiar with the

controls and proper use of the unit.

• Do not operate this unit when tired, ill or under the influ- ence of alcohol, drugs or medication.

• Children under the age of 15 must not use the unit; teens may operate the unit with adult guidance.

• Inspect the unit before use. Replace damaged parts. Check for

fuel leaks. Make sure all fasteners are in place and secure.

Replace parts that are cracked, chipped or damaged in any

way. Do not operate with loose or damaged parts.

• Be aware of the potential risk of injury to your head, hands and feet.

rocks, broken glass, nails, wire, string and other objects which may be thrown by the unit. Clear the area of children, bystanders and pets; keep them outside a 50-foot (15 m.) radius, at a minimum. Even then, they are still at risk from thrown objects. Encourage bystanders to wear eye protec- tion. If you are approached, stop the unit immediately.

Squeeze the throttle control and make sure that it auto- matically returns to the idle position. Make all adjustments

or repairs before using the unit.

SAFETY WARNINGS FOR GAS UNITS

• Store fuel only in containers specifically designed and approved for the storage of such materials.

• Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.

WARNING: Gasoline is highly flammable and

its vapors Can explode if ignited. Follow the

ensuing precautions.

RULES FOR SAFEOPERATION

• IMPORTANT SAFETY INFORMATION •

• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank. or add fuel when the engine is hot. Never operate the unit with- out the fuel cap securely m place. Loosen the fuel tank cap slowly to relieve any pressure in the tank

• Add fuel in a clean, well-ventilated outdoor area where there are no sparks or flames. Slowly remove the fuel cap

only after stopping engine. Do not smoke while fueling. Wipe up any spilled fuel from the unit immediately.

• Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke,

Keep sparks and open flames from the area while adding

fuel or operating the unit.

WHILE OPERATING

• Never start or run the unit inside a closed room or build-

ing. Breathing exhaust fumes can be lethal. Operate thls unit only in awell ventilated area outdoors.

• Wear safety glasses or goggles that are marked as meeting ANSI Z87.1 standards and ear/hearing protection when operating this unit. Wear a face or dust mask if the opera- tion is dusty.

• Wear heavy, long pants, boots, gloves and a long sleeve shirt. Do not wear. short 3ants. sandals or go barefoot.

• To reduce the risk of injury associated with objects pulled

into rotating parts, do not wear loose clothing, jewelry,

scarves etc. Secure hair above shoulder level.

• Use the unit only in daylight or good artificial light.

• Keep outside surfaces flee from oil and fuel OTHER SAFETY WARNINGS

• This unit has a clutch. The tines remain stationary when the engine is idling. If they do not. have the unit adjusted

by an authorized service technician.

• Be sure the tines are not in contact with anything before starting the unit.

• Avoid accidental starting. Be in the starting position when- ever pulling the starter rope. The operator and umt musl

be in a stable position while starting. Refer to the Starting/

Stopping Instructions.

• Use the right tool. Only Jsethis tool for the purpose intended.

• Do not force the unit. It will do the job more effectively, with a smaller chance of injury, if you use the unit for the task _twas designed.

• Use extreme caution when reversing or pulling the unit towards you.

• Do not overreach. Take extra care when working on steep slopes or inclines.Alwayskeep proper footing and balance.

• Always hold the unit with both hands when operating.

Keep a firm grip on the handlebar grips.

• Keep hands, face and feet at a distance from all moving parts. Do not touch or try to stop the tines when they are rotating. Do not operate without guards in place.

• Do not touch the engine, muffler or gearbox. These parts get extremely hot from operation. When turned off they

remain hot for a short time.

• Do not operate the engine faster than the speed needed to do the job. Do not run the engine at high speed when

not in use.

• Always stop the engine during suspended or delayed operation, or when you walk from one location to another.

• Stop the engine for maintenance, repair or to install or remove the tines. To avoid injury, stop the unit and make sure the tines no longer turn.

• The tines become very sharp from use. Always wear heavy gloves when handling, removing, installing or cleaning the

tines.

• Use only Genuine Factory Parts Tureplacement parts and accessories for this unit. These are available from your

authorized service dealer. Use of any non original factory parts or accessories could lead to serious injury to the user,

or damage to the unit, and void your warranty.

• Keep the unit clean of vegetation and other materials. They may become lodged between the tines and gearbox or guard.

• To reduce the risk of fire, replace a faulty muffler and spark arrestor. Keep the engine and muffler free from grass, leaves, excessive grease or carbon build up.

• Never store the unit, with fuel in the tank, inside a building where fumes may reach an open flame or spark.

• Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting.

• Store the unit in a dry place, either locked up or up high to prevent unauthorized use or damage. Keep out of the

reach of children.

• Clean the tines with a hose and water. Wipe the tines with a light machine oil to prevent rust.

• Never douse or squirt the engine with water or any other liq- uid. Keep handles dry, clean and free from debris. Clean after each use, as described in the CleaningandStoragesectioe.

• Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also

loan them these instructions.

SAVE THESE INSTRUCTIONS

RULES FOR SAFEOPERATION

SAFETY AND INTERNATIONAL SYMBOLS

This operator's manual describes safety and international symbols and pictographs that may appear on this product.

Readthe operator's manual for complete safety,assembly, operating and maintenance and repair information.

SYMBOL MEANING SYMBOL MEANING

• ONIOFF STOP CONTROL

Indicates danger, warning or caution.

• SAFETY ALERT SYMBOL I

May be used in conjunction with other

symbols or pictographs.

WARNING - READ OPERATOR'S MANUAL

Readthe operator's manual(s) and follow

all warnings and safety instructions.

Failureto do so can result in serious injury to the operator and/or bystanders.

O • ONIOFF STOP CONTROL

ON /START/RUN

OFF orSTOP

• HOT SURFACE WARNING

WEAR EYE AND HEARING

PROTECTION

WARNING: Thrown objects and loud

noise can causesevere eye injury and hearing loss. Wear eye protection meeting ANSI Z87.1 standards and ear protection when operating this unit. Use

a full face shield when needed.

KEEP BYSTANDERS AWAY

WARNING: Keep all bystanders,

especially children and pets, at least 50 feet (15 m) from the operating area.

• UNLEADED FUEL Always useclean, fresh unleaded fuel.

• OIL

Referto operator's manual for the proper

type of oil.

Do not touch a hot muffler, gear housing or cylinder. You may get burned. These parts get extremely hot from operation. They remain hot for a short time after the

unit isturned off.

I' 1I$1

GARDEN CULTIVATORS - ROTATING TINES CAN CAUSE SEVERE INJURY

WARNING: Stop the engine and allow

the tines to stop before installingor removing tines, or before cleaning or performing any maintenance. Keep hands and feet away from rotating tines.

NO STEP

Alwayskeepproper footing and balance. Donot overreach,take extra carewhen

working on steep slopesor inclines.

• CHOKE CONTROL

A• FULLchoke position. B• PARTIALchoke position. C•RUN position.

•THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE

INJURY

WARNING: Do not operate without the

proper attachments and guards in place. Keep away from the rotating tines.

PLACE LEFT FOOT HERE

Avoid accidental starting. Stand in the starting position whenever pulling the

starter rope. The operator and unit must be in a stable position while starting.

RULES FOR SAFEOPERATION

KNOW YOUR UNIT

Application:

• Cultivating sod and light to medium soil

• Cultivating in garden areas,around trees, etc.

Handgrip

STOP/OFF (0)

Handgrip

Primer Bulb

Throttle

Control

Throttle

Cable and

Switch Wires

Choke Control

Handlebar

Knob

Air Filter/

On/Off Stop

Control

START/ON (I)

FuelCap

Starter Rope Grip

Handlebar

Knob

Shaft Tube Grip

Tine Guard

Spark

Plug

Muffler

Wheel Bracket

Assembly

__ Gearbox

_Tines

+ 14 hidden pages

Bolens BL410, 21BK410G163, 21AK410G163 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual