Bolens 190-746-000 User Manual

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28" TILLER
ATTACHMENT
IMPORTANT: Read Safety Rules and Instructions Carefully ^
Model Numbers
190-746-000
19746
TMO-33603B
FORM NO. 770-5307D
A
IMPORTANT

RULES FOR SAFE OPERATION

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD EN DANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTE ./IPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— A HEED ITS
WARNING.
t DANGER 1
Your unit was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. If you violate any of these rules, you may cause serious injury to yourself or others.
A
READjTHE OWNER'S MANUAL carefully in its entirely
before attempting to assemble or operate this unit. I feep this manual in a safe place for future and regular refer ince and for ordering replacement parts. This unit is a precision piece of power equipment not
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a plaything. Therefore exercise extreme caution at all times. Know the controls and how to stop the machine qui ckly.
3. Do not allow children to operate vehicle. Do not i How
4. adults to operate it without proper instruction. Only per sons well acquainted with these rules of safe open ition should be allowed to use your tiller attachment.
Wear sturdy, rough-soled work shoes and close-fitting
5. slacks and shirts to avoid entanglement in the mc ving parts. Never operate a unit in bare feet, sandal;, or sneakers.
To prevent injury, do not carry passengers or give lides. Keep children, pets and bystanders out of the area while tilling. Only the operator should ride on the unit and on ly ride in the seat. Check overhead clearance carefully before driving i nder
7. power lines, guy wires, bridges or low hanging tree branches, before entering or leaving buildings, or in any other situation where the operator may be struck oi pull ed from the unit, which could result in serious injury To maintain control of the unit and reduce the pos sibili-
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ty of upset or collision, operate the tractor smoothly Avoid erratic operation and excessive speed. Keep the area of operation clear of all persons, parti' ;ular-
ly small children and pets. Stop engine when the / are
in the vicinity of your unit. Although the are of opera
tion should be completely cleared of foreign objei ;ts, a
small object may have been overlooked and could be
accidently thrown by the tiller in any direction and i ;ause
injury to you or a bystander.
Stop the blade(s) when crossing gravel drives, wa ks or
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roads. Disengage all attachment clutches and shift into n sutral
11.
before attempting to start engine Disengage power to attachment(s) and stop engine
12. before leaving operating position.
Do not put hands or feet near or under rotating narts.
13. Keep clear of the tiller at all times as the rotating tines
can cause injury.
Disengage power to attachment(s) and stop engine
14.
before making any repairs or adjustments. Disconne it the spark plug wire and keep the wire from the plug tn pre vent accidental starting.
15. Before attempting to remove rocks, bricks and other objects from tines, stop the engine and be sure the tines have stopped completely. The tines may continue to rotate for a few seconds after the engine is-shut off. Therefore, be sure the tines have stopped completely. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
16. Disengage power to attachment(s) when transportating or not in use.
17. Take all possible precautions when leaving vehicle un attended such as disengaging power take-off, lowering attachments, shifting into neutral, setting parking brake, stopping engine and removing key.
18. Do not stop or start suddenly when going uphill or downhill till up and down face of steep slopes; never
across the face. Use extreme caution if it is necessary to drive the tractor up an incline or back the tractor down an inclne because the front of the tractor could lift and
rapidly flip over backward which could cause serious injury.
19. Reduce speed on slopes and in sharp turns to prevent tipping or loss of control. Always keep the tractor in gear when going down steep hills to take advantage of engine braking action.
20. Stay alert for holes in terrain and other hidden hazards
which may cause the unit to tip over.
21. Use care when pulling loads or using heavy equipment.
A. Use only approved drawbar hitch points. B. Limit loads to those you can safely control.
C. Do not turn' sharply. Use care when backing.
D. Use counterweight(s) or wheel weights when sug
gested in owner's manual.
Watch out for traffic when crossing or near roadways.
22.
When using any attachments, never direct discharge of
23. material toward bystanders nor allow anyone near
vehicle while in operation.
Handle gasoline with care. It is highly flammable.
24.
A. Use approved gasoline container. B. Never remove cap or add gasoline to a running or
hot engine or fill fuel tank indoors. Wipe up spilled gasoline.
C. Open doors if engine is run in garage Exhause fumes
are dangerous. Do not run engine indoors.

Rules for Safe Operation (continued)

25. Keep the vehicle and attachments in good operating con dition, and keep safety devices in place. Use guards as instructed in operator's manual.
26. Keep all nuts, bolts, and screws tight to be sure the equip
ment is in safe working condition.
27. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like.
Allow the engine to cool before storing in any enclosure.
28. To reduce fire hazard, keep engine free of grass, leaves or excessive grease.
29. The vehicle and attachments should be stopped and in spected for damage after striking a foreign object. The
damage should be repaired before restarting and
operating the equipment.
30. Do not change the engine governor settings or overspeed the engine.
31. When using the vehicle with tiller, proceed as follows: (1) Till only in daylight or in good artificial light. (2) Never make any adjustments while engine is
running if operator must dismount to do so.
(3) Use caution when tilling near buildings and fences.
Rotating tines can cause damage or injury.
(4) Check the tine mounting bolts at frequent intervals
for proper tightness.
32. Look behind to make sure the area is clear before placing the transmission in reverse and continue looking behind while backing up. Disengage tiller before shifting into reverse and backing up.
33. This unit should not be driven up a ramp onto a trailer or truck under power, because the unit could tip over, causing serious personal injury. The unit must be push ed manually to load properly.

ASSEMBLY INSTRUCTIONS

NOTE
Right and left hand side of the unit is determined from the driver's seat, facing forward.
FIGURE 1
-Contents of Hardware Pack {See figure 1):
A (1) B (1) C (1) D (2) E F G H I J K
M^(l)
N (2) O (3) P (1) Q (1)
Extension Spring Flat Washer 1/2" I.D. x 1-1/2" O.D.
Flat Washer 5/8" I.D. x 1-1/4" O.D. Flat Washers 1/2" I.D. x 1" O.D. Hex Bolts 3/8-24 x 7/8" Long
(4)
Lock Washers 3/8" I.D.
(4)
Hex Nuts 3/8-24 Thread
(4)
Hex Bolt 5/16-24 x 1" Long
(1)
Spiral Pin
(1)
Hairpin Cotters
(5)
Extension Springs (Not Shown)
(4)
Hex Bolt 5/16-24 x 1-1/2" Long
Lock Washers 5/16" I.D.
Hex Nuts 5/16-24 Thread
Ferrule
Spacer 1/2" I.D. x 1" O.D. x 1/2" Long
• Loose Parts in Carton (See figure 2):
R (1) Carriage,Bracket Assembly S (1) Idler Bracket Support Arm Assembly T (2) Support Pivot Brackets
U (1) Compression Spring V (1) Idler Bracket Assembly W (1) Lift Rod Assembly
FIGURE 2
FIGURE 3
IDLER BRACKET
ASSEMBLY (V)
Remove the cutting deck from your tractor if one is attached.
Preassemble the idler bracket support arm (S) to one support pivot bracket (T) and idler bracket assembly as follows.
A. Place the idler bracket support arm down
through the hole in support pivot bracket shown in figure 3.
B. Next, slide the idler bracket assembly (V)
over the idler bracket support arm. Secure with spiral pin (I). See figure 3. Be certain pivot support bracket is assembled as shown before securing with spiral pin.
Remove the two hairpin cotters from the shaft
on the rear of your tractor. See figure 4. These will be reassembled in steps 4 and 8.
Place the support pivot bracket (with idler
bracket and support arm attached) in position on the rear left hand side of tractor. See figure
5. Place large hole in pivot bracket over shaft
on tractor. Secure with one hairpin cotter
removed in step 3.
FIGURE 4
5. Thread one hex nut (0) all the way onto hex bolt (M) (1 1/2" long).
6. Align the holes in the support pivot bracket with the holes in the tractor frame. Secure the support pivot bracket to the tractor frame by placing hex bolt (M) (with hex nut attached)
through support pivot bracket and hole in frame
as shown in figure 5. Secure with lock washer (N) and hex nut (O), finger tight only.
If there is a 3/8" hole in the tractor frame down
by the shaft on the tractor, insert hex bolt (E) through the hole in support pivot bracket and tractor frame. If no hole is there, insert the bolt through the hole in the top forward part of
bracket and frame. Secure with lock washer (F)
and hex nut (G).
8. Assemble the other support pivot bracket to the right hand side of tractor in the same manner, except use hex bolt (H) (1" long) instead of the longer hex bolt and the extra hex nut.
9. Tighten securely all four nuts and bolts which were used in assembly of pivot support brackets.
10.
Secure end of idler bracket support arm assembly on the right side of tractor with one flat washer (D) and hairpin cotter (J).
11.
Place carriage bracket assembly (R) in position beneath the running board support rod on the tractor. Secure each side of carriage bracket to frame with hex bolts (E), lock washers (F) and hex nuts (G). Tighten securely. See figure 6.
Remove the round belt guard from the idler on tractor by removing the hairpin cotter. See figure 7A or 7B.
ROUND
BELT Til
GUARD
HAIRPIN COTTER'
II
FIGURE 7A
HEX BOLTS
WIRE
BELT
GUARD
IDLER PULLEY
13. Remove the engine pulley belt guard by either
unscrewing the belt guard release and swinging the engine pulley belt guard out of the way (see figure 7A), or removing the two long hex bolts which act as belt keepers (see figure 7B).
14. Place the belt which is preassembled to the carriage bracket assembly around the idlen
pulley and engine pulley on the tractor.
15. Reassemble the round belt guard and hairpin
cotter. Reassemble the engine pulley belt
guard(s).
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