Bolens 117-030A User Manual

TEN CENTS
ASSEMBLY OPERATION
MAINTENANCE PARTS LIST
Read Safety Rules and Instructions Carefully
Model Nos.
117-030A
117-030-300
PRINTED IN U.S.A.
FORM NO. 770-6809
IMPORTANT
It is suggested that this manual be read in its entirety before attempting to assemble or operate. Keep this manual in a safe place for future reference and for ordering replacement parts.
This unit is shipped WITHOUT GASOLINE of OIL. After assembly, see operating section of this manual for proper fuel and amount.
Your rotary mower is a precision piece of power equipment, not a plaything. Therefore exercise extreme caution at all times.
SAFE OPERATION PRACTICES FOR WALK-BEHIND MOWERS
TRAINING
1. Read the Operating and Service Owner’s Manual carefully. Be thoroughly familiar with the controls and the proper use of the equip ment.
2. Never allow children to operate a power
mower. Only persons well acquainted with these rules of safe operation should be
allowed to use your mower.
3. Keep the area of operation clear of all per
sons, particularly small children and pets. Stop engine when they are in the vicinity of your mower. Although the area of operation should be completely cleared of foreign objects, a small object may have been over
looked and could be accidently thrown by the mower in any direction.

PREPARATION

1. Thoroughly inspect the area where the equip
ment is to be used and remove all stones, sticks, wire, bones and other foreign objects which could be picked up and thrown by the
mower in any direction.
2. Do not operate equipment when barefoot or
wearing open sandals. Always wear substan tial footwear.
3. Do not wear loose fitting clothing that could
get caught on the mower.
4. Check the fuel before starting the engine. Do not fill the gasoline tank indoors, when the engine is running, or while the engine is still hot. Wipe off any spilled gasoline before starting the engine.
5. Disengage the self-propelled mechanism or drive clutch on units so equipped before starting the engine.
6. Never attempt to make a wheel or cutting
height adjustment while the engine is
running.
7. Mow only in daylight or in good artificial
light.
8. Never operate the equipment in wet grass. Always be sure of your footing; keep a firm
hold on the handle and walk, never run.

OPERATION

1. Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous.
2. Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
3. Stop the blade(s) when crossing gravel drive, walks or roads.
4. After striking a foreign object, stop the engine, remove the wire from the spark plug.
2 equipment specifications.
thoroughly inspect the mower for any damage, and repair the damage before restart ing and operating the mower.
5. If the equipment should start to vibrate abnor
mally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
6. Stop the engine whenever you leave the mower, before cleaning the mower housing, and when making any repairs or inspections.
7. When cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent
accidental starting.
8. Before attempting to unclog the mower or
discharge chute, stop the engine and be sure the blade(s) have stopped completely. Dis connect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
9. Do not run the engine indoors.
10. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher.
11. Mow across the face of slopes, never up-and­down. Exercise extreme caution when chang ing direction on slopes. Do not mow excessively steep slopes.
12. Always disconnect electric mowers (line operated) before cleaning, repairing or adjusting.
13. Never operate mower without proper guards, plates or other safety protective devices in place.
14. Keep washout ports and other mower housing service openings closed when mowing.

MAINTENANCE AND STORAGE

1. Check the blade and engine mounting bolts at
frequent intervals for proper tightness.
2. Keep all nuts, bolts, and screws tight to be
sure the equipment is in safe working condi tion.
3. Never store the equipment with gasoline in the tank inside of a building where fumes may reach an open flame or spark. Allow the en
gine to cool before storing in any enclosure.
4. To reduce fire hazard, keep the engine free of
grass, leaves, or excessive grease.
5. Check the grass catcher bag frequently for wear or deterioration. For safety protection replace only with new bag meeting original

ASSEMBLY

Your new mower is shipped completely assem bled with the exception of the handle.
1. Remove lawn mower and all parts from carton. Make certain that all loose parts and literature are removed from carton before carton is discarded.
2. Extend throttle control assembly, which is attached to rear of mower and place on floor.
^CAUTION
Do not bend or kink control wire.
NOTE
Some engines have manual friction control on the engine; these require no remote throttle control.
3. a. Snap lower handle into position on two
lugs which extend from either side on the rear of the deck.
b. Assemble the two upper handle parts with
cap screws and locknuts provided in parts bag. The yellow cap screw should be used to attach throttle control assembly to upper handle as shown in diagram. Do not tighten nuts.
c. Attach upper handle assembly to lower
handle with cap screws and locknuts.
Tighten all nuts.
d. Secure control wire to lower handle with
cable clips.
4. Check all nuts and bolts for correct tightness.
5. Slip hand grips on the upper end of each
handle. They will slip on more easily PF you first soak them in warm soapy water.
6. Place shoulder bolt (A) through wheel (B). See
figure 1.
7. Place crown side of belleville washer (c) towards the wheel (away from deck). See figure 2.
8. Using a W wrench secure wheel to deck.
FIGURE 1
NOTE
Tighten shoulder bolt enough to slightly compress the belleville washer.
DO NOT COMPLETELY compress washer.
Chute Deflector
Shipping Block to be Removed
NOTE
It may be necessary to bend the ends of the lower handle inward slightly to assure a snug fit against the deck mounting area.
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