Bolens 117-030A User Manual

Page 1
TEN CENTS
ASSEMBLY OPERATION
MAINTENANCE PARTS LIST
Read Safety Rules and Instructions Carefully
Model Nos.
117-030A
117-030-300
PRINTED IN U.S.A.
FORM NO. 770-6809
Page 2
IMPORTANT
It is suggested that this manual be read in its entirety before attempting to assemble or operate. Keep this manual in a safe place for future reference and for ordering replacement parts.
This unit is shipped WITHOUT GASOLINE of OIL. After assembly, see operating section of this manual for proper fuel and amount.
Your rotary mower is a precision piece of power equipment, not a plaything. Therefore exercise extreme caution at all times.
SAFE OPERATION PRACTICES FOR WALK-BEHIND MOWERS
TRAINING
1. Read the Operating and Service Owner’s Manual carefully. Be thoroughly familiar with the controls and the proper use of the equip ment.
2. Never allow children to operate a power
mower. Only persons well acquainted with these rules of safe operation should be
allowed to use your mower.
3. Keep the area of operation clear of all per
sons, particularly small children and pets. Stop engine when they are in the vicinity of your mower. Although the area of operation should be completely cleared of foreign objects, a small object may have been over
looked and could be accidently thrown by the mower in any direction.

PREPARATION

1. Thoroughly inspect the area where the equip
ment is to be used and remove all stones, sticks, wire, bones and other foreign objects which could be picked up and thrown by the
mower in any direction.
2. Do not operate equipment when barefoot or
wearing open sandals. Always wear substan tial footwear.
3. Do not wear loose fitting clothing that could
get caught on the mower.
4. Check the fuel before starting the engine. Do not fill the gasoline tank indoors, when the engine is running, or while the engine is still hot. Wipe off any spilled gasoline before starting the engine.
5. Disengage the self-propelled mechanism or drive clutch on units so equipped before starting the engine.
6. Never attempt to make a wheel or cutting
height adjustment while the engine is
running.
7. Mow only in daylight or in good artificial
light.
8. Never operate the equipment in wet grass. Always be sure of your footing; keep a firm
hold on the handle and walk, never run.

OPERATION

1. Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous.
2. Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
3. Stop the blade(s) when crossing gravel drive, walks or roads.
4. After striking a foreign object, stop the engine, remove the wire from the spark plug.
2 equipment specifications.
thoroughly inspect the mower for any damage, and repair the damage before restart ing and operating the mower.
5. If the equipment should start to vibrate abnor
mally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
6. Stop the engine whenever you leave the mower, before cleaning the mower housing, and when making any repairs or inspections.
7. When cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent
accidental starting.
8. Before attempting to unclog the mower or
discharge chute, stop the engine and be sure the blade(s) have stopped completely. Dis connect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
9. Do not run the engine indoors.
10. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher.
11. Mow across the face of slopes, never up-and­down. Exercise extreme caution when chang ing direction on slopes. Do not mow excessively steep slopes.
12. Always disconnect electric mowers (line operated) before cleaning, repairing or adjusting.
13. Never operate mower without proper guards, plates or other safety protective devices in place.
14. Keep washout ports and other mower housing service openings closed when mowing.

MAINTENANCE AND STORAGE

1. Check the blade and engine mounting bolts at
frequent intervals for proper tightness.
2. Keep all nuts, bolts, and screws tight to be
sure the equipment is in safe working condi tion.
3. Never store the equipment with gasoline in the tank inside of a building where fumes may reach an open flame or spark. Allow the en
gine to cool before storing in any enclosure.
4. To reduce fire hazard, keep the engine free of
grass, leaves, or excessive grease.
5. Check the grass catcher bag frequently for wear or deterioration. For safety protection replace only with new bag meeting original
Page 3

ASSEMBLY

Your new mower is shipped completely assem bled with the exception of the handle.
1. Remove lawn mower and all parts from carton. Make certain that all loose parts and literature are removed from carton before carton is discarded.
2. Extend throttle control assembly, which is attached to rear of mower and place on floor.
^CAUTION
Do not bend or kink control wire.
NOTE
Some engines have manual friction control on the engine; these require no remote throttle control.
3. a. Snap lower handle into position on two
lugs which extend from either side on the rear of the deck.
b. Assemble the two upper handle parts with
cap screws and locknuts provided in parts bag. The yellow cap screw should be used to attach throttle control assembly to upper handle as shown in diagram. Do not tighten nuts.
c. Attach upper handle assembly to lower
handle with cap screws and locknuts.
Tighten all nuts.
d. Secure control wire to lower handle with
cable clips.
4. Check all nuts and bolts for correct tightness.
5. Slip hand grips on the upper end of each
handle. They will slip on more easily PF you first soak them in warm soapy water.
6. Place shoulder bolt (A) through wheel (B). See
figure 1.
7. Place crown side of belleville washer (c) towards the wheel (away from deck). See figure 2.
8. Using a W wrench secure wheel to deck.
FIGURE 1
NOTE
Tighten shoulder bolt enough to slightly compress the belleville washer.
DO NOT COMPLETELY compress washer.
Chute Deflector
Shipping Block to be Removed
NOTE
It may be necessary to bend the ends of the lower handle inward slightly to assure a snug fit against the deck mounting area.
Page 4
____
^CAUTION
Pleast note that the chute deflector
on your mower is in an upright posi
tion. It is heid in that position by a shipping block. This block is used for shipping purposes only. It must be removed and discarded before your mower is put into operation.

OPERATION

NOTE
For shipping purposes your mower is set with the wheels in a low cut ting height position. For best re sults, raise the cutting position untii it is determined which height is best for your lawn. See adjustments.
1. Service engine with gas and oii. See engine manual packed with lawn mower for complete instructions for the care and maintenance of
engine. READ DIRECTIONS CAREFULLY.
2. When ready to start engine, place throttle
control lever in “START” position and start engine in accordance with instructions in engine manual. After engine starts, move
throttle control lever to desired engine speed.
The engine is stopped by placing control lever
in the “STOP” position.
3. Be sure that lawn is clear of stones, sticks, wire or other objects which could damage
lawn mower or engine. For best results and to insure more even grass distribution, do not mow when lawn is excessively wet.

ADJUSTMENTS

CAUTION
A
Do not at any time make any adjust ment to lawn mower without first
stopping engine and disconnecting
spark plug wire.
STANDARD CUTTING HEIGHT Adjustment may be made by removing and
moving wheel studs to desired position. Cutting heights will be raised as wheel studs are moved to a lower hole and lowered as wheel studs are moved to a higher hole in the deck. All wheel studs must be mounted In a relative position to the deck.
REMOTE THROTTLE (OPTIONAL) If adjustment becomes necessary, the throttle
control wire assembly can be reset as follows:
1. Loosen, but do not remove, screw securing
throttle control wire assembly at engine. Move throttle control lever on handle to
2.
“FAST” position. Move lever, to which control wire is fastened
3.
at engine, to full open position and retighten screw to secure throttle control wire assembly.

LUBRICATION

IMPORTANT
Always stop engine and disconnect spark plug wire before cleaning, lu bricating or doing any kind of work on lawn mower.
Wheels—Wheel bearings require no lubrication. Throttle (Optional)—Periodically lubricate throttle
control lever and throttle wire assembly with a few drops of light oil (SAE No. 10 or 20) for ease of operation.
Protective Shield—The pivot points on the protective shield should be lubricated periodically with light oil to prevent any rust or binding up.
Always disconnect spark plug cable dur ing repairs, refueling or changing oil. En gine oil may be drained through oil filler opening by tilt ing the mower on its side. Change oil after first 5 hours of opera tion while engine is warm. Thereafter, change oil every 25 hours of operation while engine is warm.
Chute Deflector—The torsion spring and pivot point should be lubricated periodically with light oil to prevent any rust or binding up. Deflector should work freely.
NOTE: FILL AND
DRAIN OIL FROM OIL
FILL PLUG.
Page 5

MAINTENANCE

Cutting Blade—The blade may easily be removed for grinding or replacement as follows :
1. Remove bolt and lockwasher holding blade
and blade adapter to engine crankshaft.
2. Remove blade and blade adapter from engine
crankshaft.
3. Remove two bolts, lockwashers and nuts
holding blade to blade adapter (if necessary).
When sharpening blade, follow the original angle
of grind as a guide. It is extremeiy important that
each cutting edge receives an equai amount of
grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration
when rotating at high speeds and may cause damage to the mower. Upon reassembly, make certain all parts are assembled properly and tightened securely.

NOTE

To ipsure safe operation of your
unit, all nuts and bolts must be
checked periodically for correct
tightness.
Deck—The underside of the mower deck shouid
be cleaned after each period of use as grass
clippings, leaves, dirt and other matter wiil
accumulate. This accumulation of grass clip
pings, etc., is undesirable as it will invite rust and
corrosion and may cause an uneven discharge of
grass clippings at the next cutting.
The deck may be cleaned by tilting the mower
forward or on its side and scraping clean with a
suitable tool or by washing with a stream of water
from a garden hose.
____

^CAUTION

Do not direct the stream of water at
a hot engine, as damage to the en
gine may result.
A'

STORAGE

The following steps should be taken to prepare lawn mower for storage:
1. Clean and lubricate mower thoroughly as
described in the preceding instructions.
2. Refer to engine manual for correct engine
storage instructions.
3. Coat mower’s cutting blade with chassis
grease to prevent rusting.
4. Place blocks under deck to raise tires clear of
floor.
5. Store mower in a dry, dean area.

USING YOUR ROTARY MOWER

For best results, do not cut wet grass because it tends to stick to underside of the mower thus preventing proper discharge of grass clippings. If wet grass must be cut, reduce walking speed to help distribute the clippings more effectively.
New grass should be treated as wet grass,
otherwise a normal walking speed is about the
right pace for efficient mowing. The best mowing pattern is one that allows the clippings to
discharge towards the uncut part of the lawn. This
permits recutting of the clippings to further pulverize them. When cutting high weeds, dis
charge towards cut portion, then recut at right angles to first direction.
Lawn should be cut in the fall as long as there is growth.

NOTE

The manufacturer DOES NOT rec ommend the use of any accessory on this Rotary Mower other than those manufactured by MTD Prod ucts Inc.
GRASS CATCHER Model No. 197-003A is
available as optional equipment for the mowers
shown in this manual.

\ WARNING {

1. The mower should not be oper ated without the entire grass catcher or chute deflector in place.
2. The mower should not be oper ated without the protective shield on the rear of the deck in place.

NOTE

Under normal usage bag material is subject to wear and should be
checked periodically. Be sure any
replacement bag complies with the mower manufacturer’s recommen
dations.
For replacement bags, use only factory authorized replacement bag No. 764-0119.

IMPORTANT

After striking a foreign object, stop the engine, remove wire from spark plug. Thoroughly inspect the mower for any damage, and repair the dam age before restarting and operating the mower.
Page 6

117-030A

IF YOU WRITE TO US ABOUT THIS ARTICLE
OR IF YOU ORDER REPLACEMENT PARTS AL
WAYS MENTION THIS MODEL & SERIAL NO
MODEL
Page 7
PARTS LIST FOR MODEL 117-030A
REF.
PART
NO.
NO.
1 2 710-0158
COLOR
CODE
Engine Hex Hd. Cap Scr. 5/16-24 x
DESCRIPTION
IV4” Lg.*
3
11448 4 736-0119 5 712-0123 6 711-0555 7
712-0123
—452
Deck Ass’y. —Comp.
Spring L-Wash. 5/16” Scr.*
Hex Nut 5/16-24” Thd.* Pivot Pin Hex Nut 5/16-24 Thd.*
8 714-0365 #6 Hi-Pro Key 5/32x5/8”
Dia.
91010769
742-0122
Biade Adapter Kit Biade19”
11 736-0217 Spring L-Wash. 3/8” Scr.
Heavy Duty
12 710-0459
Hex Hd. Cap Scr. 3/8-24 x
1 Vz” Lg.—Heat Treated
131410769
710-0117
Biade Adapter Kit Hex Hd. Cap Scr. 5/16-24 x
1 ” Lg.—H eat Treated
732-0253
15 16 11680
—452
Torsion Spring Chute Defiector Ass’y.
17 738-0213 Axle Bolt
18 710-0136 Hex Hd. Cap Scr. V4-20 x
1.75” Lg.*
734-0480
19
20 736-0105
Wheel Ass’y.—Comp.
Bell. Wash. 3/8” Scr.
21 726-0106 Push-on Flange Palnut
22
11130 714-0104 Hair Pin Cotter
23
24
07039
25
11191
—452 Adapter Plate
Lower Handle
—452
Protective Shield Ass’y.—
Comp.
26 710-0567
Hex Hd. Cap Scr. Va-ISx
.62” Lg.
27 712-0107
Hex Cent. L-Nut V4-20 Thd.
28 710-0106 Hex Hd. Cap Scr. V4-20 x
IV4” Lg.*
293009363
746-0145
Upper Handle
Cable Clip 31 712-0107 Hex Cent. L-Nut Vi-20 Thd. 32
11609
Throttle Control Ass’y.—
Comp.
07071
33 34 35 36
731-0344 07470 11598
Grip
Throttle Control—Cover
Throttle Control—Knob
Throttle Control—Brkt.
Ass’y.
37
746-0229
Conduit and Wire 46 710-0289 Hex Scr. V4-2OX .50” Lg.*
NEW
PART
*For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by part
number and size as shown on parts list.
(452—Radiant Tangerine) When ordering parts if color or finish is important, use color code shown at left. t(e.g. Radiant
Tangerine Finish—11907(452).)
The engine is not under warranty by the mower manufacturer. If repairs or service is needed on the engine, please contact your nearest authorized engine service outlet. Check the “Yellow Pages” of your telephone book under “Engines — Gasoline.”
Find It Fast
In The
Yellow Pages
Page 8
MRTS INFORMATION

POWER EQUIPMENT PARTS AND SERVICE

Parts and service for all MTD manufactured power equipment are available through the authorized service firms listed below. Ail orders should specify the model number of your unit, parts numbers, description of parts and the quantity of each part required.
ALABAMA BIRMINGHAM
Auto Elactrie & Carburotor Co...2625 4th Ave. S
ARKANSAS NORTH LITTLE ROCK
Sutton's Lown Mower Shop Mity Mite Motors, Inc;
CALIFORNIA SAN BERNARDINO
Lawn Mower Supply Co
J.W. Jewett Co
Luttig & Severson
COLORADO DENVER
South Denver Lawn Equip
CONNECTICUT SUFFIELD
The Jones & Ramsey Co
FLORIDA JACKSONVILLE
Rodeo Distributors Moz-AII of Florida, Inc
GEORGIA EAST POINT
East Point Cycle 8i Key
ILLINOIS LYONS
Keen Edge Co
INDIANA ELKHART
Ports 8i Soles Inc
IOWA DUBUQUE
Power Lawn & Gordon Equip. .2551 J.F. Kennedy ....52001
KANSAS WICHITA
Mixon, Inc
LOUISIANA NEW ORLEANS
Suhren Engine Co......................... 8330 Eorhort Blvd
MARYLAND TAKOMA PARK
Cantor Supply Co.......................6867 New Hampshire Ave. 20012
MASSACHUSETTS SPRINGFIELD
Morton B. Collins Co
MICHIGAN MOUNT CLEMENS
Power Equipment Dist
Lorenz Service Co..............
MINNESOTA MINNETONKA
Honce Distributing Inc....................11212 Woyzata Blvd. ..55343
MISSISSIPPI BILOXI
Biloxi Soles & Service, Inc. ....506 Caillovet St
MISSOURI KANSAS CITY
Automotive Equip. Service Henzier, Inc
NEW YORK CARTHAGE
Gamble Dist., Inc Kimbar's, Inc
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FORT SMITH
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SAN FRANCISCO SACRAMENTO
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CORAL GABLES
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LANSING
ST. LOUIS
SYRACUSE
Rt. 4, Box 368 ................ 72117
2515 Towson Ave
25608 E. Baseline — 92410 981 Folsom St. 2030 28th St
............
527 West Evans
850 Thompsonvi He Rd. 06078
2403 Market St
365 Greco Ave
...........
2834 Church St
8615 Ogden Ave
2101 Industrial Pkwy. ..46514
3030 Mascot
300 Birnio Ave..................01107
36463 South Gratiot... 48043
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2500 S. Pennsylvania .. 48900
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3117 Holmes St.
2015 Lomoy Ferry Rd. 63125
West End Ave 115 N. Geddas St
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35233
72901
94107
95818
80223
33146 30344 60534
67204
70118
39533
64109
13619
13204
BRIGGS & STRATTON, TECUMSEH AND PEERLESS PARTS AND SERVICE
Briggs & Stratton, Tecumseh and Peerless parts anc
service should be handled by your nearest authorized
engine service firm. Check the yellow pages of your telephone directory under the listing Engines _______________
Gasoline, Briggs & Stratton or Tecumseh Lauson -------------------
NORTH CAROLINA GREENSBORO
Dixie Soles Company
Smith Hordwora Co........................515 N. George St
OHIO WADSWORTH
Notional Central .............................687 Seville Rd
Bleckrie, Inc Steba’s Mid'Stata Mower Supply Box 366 Sunshine Wholesale Tire Outlet Route 224
McClure Lawn 8t Garden Supply...1114 Lexington Ave. . 44903
OKLAHOMA MUSKOGEE
Victory Motors, Inc Ado Auto Supply
OREGON PORTLAND
Kenton Supply Co
PENNSYLVANIA LANCASTER
Roub Supply Co............................ James & Mulberry Sts... 17604
Bluemont Co
TENNESSEE KNOXVILLE
Master Repair Service Memphis Cycle & Supply Co
American Soles & Service, Inc.. 1922 Lynnbrook
TEXAS DALLAS
Morr Brothers, Inc Bullard Supply Co
Catto & Putty, Inc........................... P.O. Box 2408
Woodson Sales Corp..................... 1702 N. Sylvonia
UTAH SALT LAKE CITY
A-1 Engine & Mower Co................ 437 E. 9th St...................84111
VERMONT BURLINGTON
Vermont Appliance Co
VIRGINIA RICHMOND
RBI Corp........................................ 963 Myers St.................. 23260
WASHINGTON SEATTLE
Bailey's Rebuild, Inc
WEST VIRGINIA CHARLESTON
Young's, Inc....................................233 Virginia St., E. ...25301
WISCONSIN APPLETON
Automotive Supply Co
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GOLDSBORO
CLEVELAND CARROL WILLARD MANSFIELD
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ADA
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PITTSBURGH
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MEMPHIS
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HOUSTON
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SAN ANTONIO
FORT WORTH
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327 Battleground Ave.. 27402
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27530
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7900 Lorain Ave
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605 S. Cherokee 301 E. 12th St
8216 N. Denver Ave. . 97217
11125 Fronkstown Rd.. 15235 2423 Broadway, N.E. ..37917
421 Monroe Ave
423 E. Jefferson 2409 Commerce St
44 Lakeside Ave
1325 E. Madison St. ...98102
123 S. Linwood Ave. ..54911
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44281
44102
43112
44890
74401
74820
38103
38116
75 203 77003 78206
76111
05401
WARRANTY PARTS AND SERVICE POLICY
The purpose of warranty is to protect the customer from defects in workmanship and materials, defects which are NOT detected at the time of manufacture. It does not provide for the unlimited ond unrestricted replacement of parts. Use and maintenance ore
the responsibility of the customer. The manufacturer cannot assume responsibility for conditions over which it hos no control.
Simply put, if it's the manufocturer's foult, it's the manufacturer's responsibility; if it's the customer’s fault, it’s the customer's
responsibility. CLAIMS AGAINST THE MANUFACTURER’S
WARRANTY INCLUDES
1. Replacement of Missing Ports on new equipment. 1. Model Number of unit involved.
2. Replacement nf Defective Ports within the warranty period. 2. Dote unit was purchased or first put into service.
3. Rapoir of Defects within the worronty period. 3. Dote of failure.
MTD PRODUCTS INC

5389 WEST 130th STREET • P. 0. BOX 2741 CLEVELAND OHIO 44111

AH claims MUST be substantioted with the following information:
4. Nature of failure.
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