wear items. It is your
responsibility to prevent
unexpected breakage.
Cable inspection should
be performed daily.
Inspect all cables, the
nylon coating on all
cables, and the area
near the fitting at each
end of each cable.
Replace any damaged or
worn cable immediately.
Do not allow the machine
to be used until damaged
or worn cables are
replaced. Using or allowing
a machine to be used
with a suspect cable can
result in serious injury. See
Owner’s Manual for more
information.
Call 1-800-556-3113
THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF EQUIPMENT.
TO MINIMIZE RISK, YOU MUST FOLLOW THESE RULES:
Inspect equipment before each workout. Check that all nuts, bolts, screws and pop pins
are in place and fully tightened. Also, before use, check cables for sign of wear. Replace all
worn parts immediately. Never use machine if any parts are damaged or missing.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
Keep clear of the cables and all moving parts when machine is in use.
Always make sure all Snap Links are closed when doing cable/pulley/strap exercises.
Exercise with care. Perform your exercises at a smooth moderate pace; never perform jerky
or uncoordinated movements that may cause injury.
It is recommended that you workout with a training partner.
Do not allow children or minors to play on or around this equipment.
If unsure of proper use of equipment, call your local Body-Solid distributor or the
Body-Solid customer service center at 1-800-556-3113.
WARNING: Consult your physician before starting your exercise program. For your own
safety, do not begin any exercise program without proper instruction.
DO NOT REMOVE WARNING LABELS FROM
MANUAL OR MACHINE
•
These instructions are written to ensure your safety
and to protect the unit.
!"#!$%&$'!%($)!(&'"*!
.
"$+*,!-
Do not allow children on or near the equipment.
•
Use the equipment only for its intended purpose
•
as described in this guide. Do not use accessory
attachments that are not recommended by the
manufacturer. Such attachments might cause serious
injuries.
Wear proper excercise clothing and shoes for your
•
workout, no loose clothing.
Keep hands, limbs, loose clothing, and long hair well
•
out of the way of all moving parts
Use care when getting on or off the unit.
•
Do no overexert yourself or work to exhaustion.
•
If you feel any pain or abnormal symptoms, stop your
•
workout immediately and consult your physician.
Never operate unit when it has been dropped or
•
damaged. Return the equipment to a service center
for examination and repair.
Never drop or insert objects into any opening in the
•
equipment.
Always check the unit and its cables before each use.
•
Make sure that all fasteners and cables are secure
and in good working condition.
Do not use the equipment outdoors or near water.
•
Personal Safety During Assembly
PLA144X is designed for your enjoyment. By
The
following these precautions and using common sense,
you will have many safe and pleasurable hours of
healthful exercise with your Powerline .
After assembly, you should check all functions to
ensure correct operation. If you experience problems,
fi r st recheck the assembly instructions to locate any
possible errors made during assembly. If you are unable to correct the problem, call the dealer from whom
you purchased the machine or call 1-800-556-3113 for
the dealer nearest you.
Obtaining Service
Please use this Owner’s Manual to make sure that
all parts have been included in your shipment. When
ordering parts, you must use the part number and
description from this Owner’s Manual. Use only
Powerline by Body Solid replacement parts when
servicing this machine. Failure to do so will void your
warranty and could result in personal injury.
For information about product operation or
service, check out the offi cial Powerline website
at www.bodysolid.com or contact an authorized
Powerline dealer or a Powerline factory-authorized
service company or contact Body-Solid customer
service at one of the following:
To ll Free: 1-800-556-3113
Phone: 1-708-427-3555
Fax: 1-708-427-3556
Email: service@bodysolid.com
Before beginning assembly, please take the time to
•
read the instructions thoroughly.
Read each step in the assembly instructions and
•
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
damaged the equipment
Assemble and operate the
•
surface. Locate the unit a few feet from the walls or
furniture to provide easy access.
on a solid, level
Or write to: Body-Solid, Inc.
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for
furture reference. Part numbers
are required when ordering parts.
4
PLA144X
PREPARATION
Required tools
The basic tools that you must obtain before assembling
the PLA144X include but are not limit to:
• Standard Wrench Set
• Metric Wrench Set
• Adjustable Wrench
• Standard / Metric Allen Key Set
Installation Requirements
Follow these installation requirements when assembling
the PLA144X:
Set up the PLA144X on a solid, fl at surface. A smooth,
fl a t surface under the machine helps keep it level.
Provide ample space around the machine. Open space
around the machine allows for easier access.
For aesthetic purposes, insert all bolts in the same
direction unless specifi ed (in text or illustrations) to do
otherwise.
Leave room for adjustments. Tighten fasteners such as
bolts, nuts, and screws so the unit is stable, but leave
room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so.
Assembly Tips
Read all “Notes” on each page before beginning each step.
While you may be able to assemble the
illustrations only, important safety notes and other tips may be
included in the text.
Some pieces may have extra holes that you will not use. Use
only those holes indicated in the instructions and illustrations.
NOTE: With so many assembled parts, proper
alignment and adjustment is critical. While
tightening the nuts and bolts, be sure to leave
room for adjustments.
NOTE: The bottles that are marked “Poison” is your
touch up paint. Keep away from children.
/012345
assemble thePLA144X by yourself then do
not attempt to do so as this could result in
injury. Review the Installation Requirements
before proceeding with the following steps.
: Obtain assistance! If you feel like you can’t
YOUR S/N # CAN
BE FOUND HERE
PLA144X using the
Fill out and mail the warranty card.
Ordering Replacement Parts
If you need to order replacement parts please be
prepared to provide the following information
when contacting us so that we can assist you better.
1. Model Number
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description
5
PLA144X
HARDWARE LIST
QUANTITYDESCRIPTIONSIZEPART #
6
PLA144X
,7,
¨w¿®z®>P°¸>®¨zÅ^
V
HARDWARE ILLUSTRATION
Part #1 M10X75mm hex head bolt QTY. 2
Part #2 M10X70mm hex head bolt QTY. 1
Part #3 M10X65mm hex head bolt QTY. 6
Part #4 M10X40mm hex head bolt QTY. 3
Part #5 3/8”X3 1/2” allen head bolt QTY. 1
Part #6 M10 nylon lock nut QTY. 12
7
PLA144X
,7,
¨w¿®z®>P°¸>®¨zÅ^
V
HARDWARE ILLUSTRATION CONT.
Part #7 1/2” nylon lock nut QTY. 1
Part #8 3/8” nylon lock nut QTY. 1
Part #9 M10 large washer QTY. 5
Part #10 M10 small washer QTY. 2
Part #11 1/2” spring washer QTY. 1
8
PLA144X
,7,
¨w¿®z®>P°¸>®¨zÅ^
V
HARDWARE ILLUSTRATION
Part #12 50x50mm foot cap QTY. 3
Part #13 50X50mm end cap QTY. 4
Part #14 16mm steel bushing QTY. 8
Part #15 25X135mm rubber grip QTY. 4
Part #16 2 1/2” large donut QTY. 2
9
PLA144X
,7,
¨w¿®z®>P°¸>®¨zÅ^
V
HARDWARE ILLUSTRATION CONT.
Part #17 2 1/2” small donut QTY. 2
Part #18 110mm pulley QTY. 7
Part #19 6mm snap link QTY. 3
Part #20 3/4” shaft collar QTY. 2
Part #23 selector rod QTY. 1
10
PLA144X
PART LIST
PartA
top frame
[1pcs]
PartD
top plate
[1pcs]
PartB
vertical frame
[1pcs]
PartE
lat bar
[1pcs]
PartC
base frame
[1pcs]
PartF
row bar
[1pcs]
PartG
pulley plate
[2pcs]
PartH
guide rod
[1pcs]
11
PartI
lat bar pad
[1pcs]
PLA144X
STEP 1
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
1A. attach vertical frame (B) and base frame (C) to the
back frame of your PSM144X using:
2 - (#1) M10X75mm hex head bolt
2 - (#6) M10 nylon lock nut
1B. insert a foot cap onto each end opening of base
frame (C) using:
3 - (#12) 50X50mm foot cap
1C. insert each chrome guide rod (H) thru a large
rubber donut and into base frame (C) using:
2 - (#16) 2 1/2” large rubber donut
1D. slide all weight plates onto chrome guide rods (H).
1E. attach selector rod (#23) to top plate (D) using:
1 - (#5) 3/8”X3 1/2” allen head bolt
2 - (#10) M10 small washer
1 - (#8) 3/8” nylon lock nut
1F. slide a small rubber donut (#17) onto each post
end of top plate (D).
1G. insert top plate (D) onto chrome guide rods (H) and
secure selector rod (#23) to weight plates using
pop pin (#22).
12
PLA144X
STEP 1
Above shows STEP 1
assembled and completed
BACK FRAME OF YOUR
PSM144X
13
PLA144X
STEP 2
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
2A. slide a 3/4” shaft collar (#20) onto each chrome
guide rod (H). secure the guide rods by inserting the
shaft collar / guide rod into the rear bottom openings
of top frame (A) and tighten allen bolts.
2B. attach top frame (A) to vertical frame (B) using:
1 - (#3) M10X65mm hex head bolt
2 - (#9) M10 large washer
1 - (#6) M10 nylon lock nut
2C. attach top frame (A) to the top frame of your
PSM144X using:
1 - (#2) M10X70mm hex head bolt
1 - (#9) M10 large washer
1 - (#6) M10 nylon lock nut
2D. attach a 110mm pulley (#18) to the pulley holder on
base frame (C) using:
1 - (#4) M10X40mm hex head bolt
1 - (#6) M10 nylon lock nut
2E. insert a 50X50mm end cap (#13) into each opening of
top frame (A). 4 total to be used.
2F. assemble row bar (F) by inserting a 25X135mm rubber
grip (#15) on each side. attach a snap link (#19) to
the eye hole of row bar (F) followed by the steel chain
and another snap link.
14
PLA144X
STEP 2
Above shows STEP 2
assembled and completed
TOP FRAME OF YOUR
PSM144X
15
PLA144X
STEP 3
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
THIS STEP IS TO SHOW YOU WHERE THE PULLEYS NEED TO BE
INSTALLED AND WHAT HARDWARE YOU WILL NEED IN ORDER TO
INSTALL THEM. YOU MUST INSTALL THE PULLEYS WHILE YOU ROUTE
THE CABLES. CABLE ROUTING IS FOUND ON THE NEXT STEP.
3A. attach a 110mm pulley (#18) to the front of
top frame (A) using:
1 - (#3) M10X65mm hex head bolt
2 - (#14) 16mm steel bushing
1 - (#6) M10 nylon lock nut
3B. attach a 110mm pulley (#18) to the middle of
top frame (A) using:
1 - (#3) M10X65mm hex head bolt
2 - (#14) 16mm steel bushing
1 - (#6) M10 nylon lock nut
3C. attach two 110mm pulleys (#18) to the rear of
top frame (A) using:
2 - (#3) M10X65mm hex head bolt
4 - (#14) 16mm steel bushing
2 - (#6) M10 nylon lock nut
3D. attach two 110mm pulleys (#18) in between both pulley
plates (G) using:
2 - (#4) M10X40mm hex head bolt
2 - (#6) M10 nylon lock nut
16
Above shows STEP 3
assembled and completed
PLA144X
STEP 3
17
PLA144X
STEP 4
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
THIS STEP IS TO SHOW YOU HOW TO ROUTE YOUR ROW BAR AND LAT
BAR CABLE. YOU WILL HAVE TO INSTALL THE PULLEYS AS SEEN IN STEP
3 AND THE CABLES AT THE SAME TIME. BE SURE TO ONLY HAND
TIGHTEN THE BOLTS/NUTS FOR PULLEYS AT FIRST, DON’T FULLY
TIGHTEN UNTIL ALL CABLES AND PULLEYS ARE FULLY INSTALLED.
4A. insert a 25X135mm rubber grip (#15) onto each end of
lat bar (E). attach a 6mm snap link (#19) to the center
hole located in the middle of lat bar (E). lastly, atta c h
lat bar pad (I) to the center of lat bar (E).
4B. LAT CABLE (#24, 3310mm), (L1) - attach the ball end of
the lat cable to the snap link that is hooked onto lat bar
(E). (L2) - install the pulley and route the cable over the
pulley. (L3) - install the pulley and route the cable over the
pulley and then down to (L4). (L4) - install the pulley and
route the cable around the pulley and then up to (L5).
(L5) - install the pulley and route the cable over the pulley
and then over to (L6). (L6) - install the pulley and route the
cable over the pulley and then down to (L7). (L7) - attach
the bolt end of the cable to the selector rod along with
the 1/2” lock nut (#7) and the 1/2” spring washer (#11).
4C. ROW CABLE (#25, 2965mm), (R1) - attach the ball end of
the row cable to the snap link that is attached to the end of
the row bar chain. (R2) route the other end of the cable
around the already installed pulley and up to (R3).
(R3) install the pulley and route the cable over the pulley
and then down to (R4). (R4) attach the cable to vertical
frame (B) using:
1 - (#3) M10X65mm hex head bolt
2 - (#9) M10 large washer
1 - (#6) M10 nylon lock nut
18
Above shows STEP 4
assembled and completed
PLA144X
STEP 4
19
PLA144X
EXPLODED VIEW
20
PLA144X
NOTES
21
PLA144X
c
Copyright 2011. Body-Solid. All rights reserved. Body-Solid reserves the right to change design and specications when we feel it will improve the product.
Body-Solid machines maintain several patented and patent pending features and designs. All rights reserved on all design patents and utility patents.
Body-Solid
Built for Life
®
www.bodysolid.com
please write your serial number in the boxes below
S/N # ----
1900 S. Des Plaines Ave.
1900 S. Des Plaines Ave.
Forest Park, IL 60130
Forest Park, IL 60130
Phone:(708)427-3555
Phone:(708)427-3555
Fax:(708)427-3556
Fax:(708)427-3556
Hours: M-F 8:30 - 5:00 CST
Hours: M-F 8:30 - 5:00 CST
22
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