Body Solid G-STACK Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS
G-STACK
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S T E P
1
Be careful to assemble all components in the sequence they are presented.
A. Attach Lower Main Frame (A) to the Upper Main Frame (B) as shown using: Four 27 (3/8” x 4” hex head bolt)*
Eight 31 (3/8” washer) Four 37 (3/8” nylon lock nut)
B. Slide four Foot Caps (1) into Lower Base Frame (A).
Inch
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S T E P
1
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S T E P
2
Be careful to assemble all components in the sequence they are presented.
A. Install chrome guide rods (D) into the holes in the lower frame.
B. Install weight raiser (15) and rubber donut (4) and slide to bottom of the guide rod.
C. Tilt guide rods away from main frame and install weight plates (14). Be careful to hold guide rods steady when installing weight plates.
D. Install chrome selector rod (12) into the top plate (13) and secure with allen head bolt (23) and washer (32) and fully tighten bolt. Install the spring lock washer (34) and jam nut (33) onto the selector rod top bolt (11) and install assembly into the top of the selector rod (12).
E. Install top plate and selector rod assembly onto the guide rods.
F. Install shaft collars (3) onto guide rods and align guide rods so they are directly below the guide rod holes in the upper section of the frame.
G. Slide shaft collars upward, aligning the key extension on the shaft collars with the slot extensions in the upper frame holes.
H. Turn shaft collars so they lock the guide rods into position and fully tighten allen screws (20).
I. Install weight stack pin (6) and lanyard (5) assembly on the cable by installing cable through the key ring end.
Inch
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S T E P
2
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S T E P
3
Be careful to assemble all components in the sequence they are presented.
A. Install pulleys (2) into frame with bolt (25), washer (31), and nylon lock nut (37). Fully tighten bolts.
B. Install cable end bolt (26) into frame with washers (31) and nylon lock nuts (37). Secure the lock bolt but do not fully tighten until after installing the cable.
C. Assemble the floating pulley assembly by installing pulley (2) into pulley bracket (5) with bolt (25), washers (31) and nylon lock nut (37). Install chrome cap nut onto threaded end of pulley racket hook.
Inch
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S T E P
3
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S T E P
4
Be careful to assemble all components in the sequence they are presented.
A. Install cable by first assembling the ball end of the cable into the selector rod top bolt (11) and attaching the cable cylinder lock over the ball end. Secure with provided allen screw.
B. Install cable over pulleys (A1 and A2) and through floating pulley assembly (A3).
C. Attach cable end with open eye onto the bolt assembly (25). Fully tighten bolts.
Inch
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WARNING
Selector Rod Top Bolt (11) must be threaded a minumum of 1/2”
into the Selector Rod (12), and Jam Nut (33) tightened securely
against spring lock washer (34) to ensure proper connection. Check the Jam Nut (33) once a week to make sure it is tight.
S T E P
4
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S T E P
Be careful to assemble all components in the
5
sequence they are presented.
A. Install pulley shrouds (C) onto frame with screws (24) and washers (30). Fully tighten screws.
B. Attach completed assembly to Body Solid Inner / Outer Thigh or Leg Press machine.
C. Bolts (E1), washers (E2), nylon nuts (E3), backing plate and extension link bar will be supplied with either of the exercise stations. The station can be installed on either side of the GSTCK assembly. Follow installation directions provided with the exercise station to attach to GSTCK.
Inch
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S T E P
5
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G STACK Main Frame Parts List
KEY# QTY PART# DESCRIPTION
A B C D E
1 1 2 2 1
STCKMF-A STCKUMF-B STCKSD-C STCKGR-D STCKFPB-E
LOWER MAIN FRAME UPPER MAIN FRAME SHROUD GUIDE ROD FLOATING PULLEY BRACKET
Key #, Part #, and Discription are required when ordering parts.
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G STACK Hardware List
KEY# QTY PART# DESCRIPTION
1 2 3 4 5
6 10 11 12 13 14 15 20 21 22 23 24 25 26 27 30 31 32 33 34 37
4 3 2 2 1 1 1 1 1 1
15/20
2 2 1 1 1 8 3 1 4 8
16
1 1 1 8
CFC23 CPP4.25 CSC CRD CLAN CWSP CCES CSRTB CSR CTP10 CWSP10 CWR CAS.31X.37FT CAS.15X.37FT CHEX.37X.87PTB CSHAB.37X2 CAS.25X.5 CHEX.37X2PTB CHEX.37X2.5PTB CHEX.37X4PTB CWFLT.25 CWFLT.37 CSLW.37 CJN.5 CSLW.5 CNLN.37
FOOT CAP 2” X 3” PULLEY 4 1/4” OD SHAFT COLLAR RUBBER DONUT LANYARD WEIGHT STACK PIN CABLE END SHAFT SELECTOR ROD TOP BOLT SELECTOR ROD TOP PLATE 10lbs WEIGHT STACK PLATE10lbs WEIGHT RISER ALLEN SCREW 5/16” X 3/8” FULL THREAD ALLEN SCREW 5/32” X 3/8” FULL THREAD HEX HEAD BOLT 3/8” X 7/8” PARTIAL THREAD SOCKET HEAD ALLEN BOLT 3/8” X 2” ALLEN SCREW 1/4” X 1/2” FULL THREAD HEX HEAD BOLT 3/8” X 2” PARTIAL THREAD HEX HEAD BOLT 3/8” X 2 1/2” PARTIAL THREAD HEX HEAD BOLT 3/8” X 4” PRT THREAD WASHER 1/4” WASHER 3/8” SPRING LOCK WASHER 3/8” JAM NUT 1/2” SPRING LOCK WASHER 1/2” NYLON LOCK NUT 3/8”
Key #, Part #, and Discription are required when ordering parts.
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1900 S. Des Plaines Ave.
®
Forest Park, Il 60130
1 (800) 556-3113
Hours: M-F 8:30 - 5:00
www.bodysolid.com
Copyright 2009. Body-Solid. All rights reserved. Body-Solid reserves the right to change design and specications when we feel it will improve the product.
c
Body-Solid machines maintain several patented and patent pending features and designs. All rights reserved on all design patents and utility patents.
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