Body Solid DBTCS User Manual

BODY-SOLID,Inc. 1900 S. Des Plaines Ave. Forest Park, IL 60130 USA Phone:(708)427-3555 Fax:(708)427-3556 www.bodysolid.com

DBTC.1

OWNER'S MANUAL

DBTC

ASSEMBLY INSTRUCTIONS

HARDWARW ILLUSTRATION

(A1)HEX BOLT 1/2"X1-1/4"L PARTIAL QTY.5

(A2)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.1

(A3)HEX BOLT 1/2"X3-1/2"L PARTIAL QTY.1

(A4)HEX BOLT 5/16"X1"L PARTIAL QTY.12

(A5)HEX BOLT 5/16"X1-3/4"L PARTIAL QTY.1

(A6)STEEL BUSHING

1

DBTC.1-102006

n1/2"Xn8.5X21L QTY.1

2

3

4

5

Page

6

1.1

DBTC

ASSEMBLY INSTRUCTIONS

HARDWARW ILLUSTRATION

(B1)NYLON LOCK NUT1/2" QTY.7

(B2)NYLON LOCK NUT 5/16" QTY.1

(C1)1/2"(I.D.)FLAT WASHER

n34 QTY.8

(C4)5/16"(I.D.)FLAT WASHER

n24 QTY.12

(C5)SPRING WASHER 5/16" QTY.12

(C2)1/2"(I.D.)FLAT WASHER

(C3)5/16"(I.D.)FLAT WASHER

1

DBTC.1-102006

n25 QTY.6

n16 QTY.2

2

3

4

5

Page

6

1.2

DBTC

ASSEMBLY INSTRUCTIONS

HARDWARW ILLUSTRATION

(AA1)ALLEN SCREW 5/16"X3/8"L FULL THREAD QTY.3

(AA2)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.3

(AA3)ROUND INNER HEX SCREW M4X65L PARTIAL QTY.2

(AA4)ROUND INNER HEAD 3/8"X2"L PARTIAL QTY.1

(AA5)ROUND INNER HEX SCREW M6X20L PARTIAL QTY.20

(AA6)ROUND CROSS SCREW 5/32"X1/4"L PARTIAL QTY.4

DBTC.1-102006

1

2

3

4

5

Page

6

1.3

DBTC

ASSEMBLY INSTRUCTIONS

HARDWARW ILLUSTRATION

(AA7)10LB PIN(8250-071) QTY.1

(CC2)M6(I.D.)FLAT WASHER

(CC3)M4(I.D.)FLAT WASHER

(AA8)ELASTIC BOLT QTY.1

(AA9)WEIGHT STACK CABLE (8260-009) QTY.1

(CC4)SPRING WASHER 1/2" QTY.1

n13 QTY.20

n12 QTY.2

(BB1)NUT 1/2"-13UNC QTY.1

(BB2)NYLON LOCK NUT1/2" QTY.3

(CC1)1/2"(I.D.)FLAT WASHER

1

n34 QTY.4

2

(CC5)SPRING WASHER 3/8" QTY.1

(CC6)1/2"(I.D.)FLAT WASHER

3

4

n25 QTY.2

5

6

DBTC.1-102006

Page

1.4

DBTC

ASSEMBLY INSTRUCTIONS

HARDWARW ILLUSTRATION

D1 D2

D3

D5

D4

D6

D7 D8 D9

(D1)n3/4"X13.5X8L STEEL BUSHING(8110-014) (D2) (D3) (D4) (D5)58X116X2.5t FOOT CAP(9211-109) (D6) (D7)50X100 NYLON BUSHING(921 1-107) (D8)58X116X2.5t FOOT CAP(9211-108) (D9)58X116X2.5t END CAP(9211-112) (D10)40X80X2t END CAP(9211-113) (D11)Ø4" PULLEY(9213-017A) (D12)Ø4" 1/2"PULLEY(9213-010B) (D13)207X105X25 END CAP(9211-115) (D14) (D15)3677mm ST ELL CABLE(FDBTCA) (D16) (D17) (D18)TOP PLATE(8400-006) (D19)WEIGHT SELECTOR BAR(8210-042) (D20)95X250 RUBBER PAD(9310-060) (D21)DBTC FOR DGYM STEEL CABLE(FDBTCB)

--------------------------------[2PCS]

n38"Xn25.2X27L STEEL BUSHING(8130-159) n30"Xn20X1.5t CU WASHER(8520-007) n38"Xn26X1.5t CU WASHER(8520-008)

n50 ROUND END CAP(9211-074)

------------------------------------------------[2PCS]

-------------------------------------------------- [2PCS]

n131X30 END CAP(9211-116)

n3/4" SHAFT COLLAR(9211-046) n4" RUBBER DOUNT(9310-017)

-------------------------------------------------------[1PCS]

------------------------------------[1PCS]

------------------------------------------[1PCS]

------------------------------------------ [1PCS]

----------------------------------------- [2PCS]

----------------------------------------- [4PCS]

------------------------------------------- [3PCS]

-------------------------------------------- [5PCS]

------------------------------------------- [1PCS]

-----------------------------------------------[1PCS]

-------------------------------------------[1PCS]

--------------------------------------------[2PCS]

---------------------------------------------[2PCS]

--------------------------------------[1PCS]

--------------------------------------------[2PCS]

-----------------------------[1PCS]

D11D10

D12 D13 D14

D17 D18 D19 D20

DBTC.1-102006

D15

3677

D16

Page

2

DBTC

ASSEMBLY INSTRUCTIONS

PARTS ILLUSTRATION

A1 [1PCS]

D [1PCS] F1 [1PCS]

B [1PCS]

C [1PCS]

G [1PCS]

H [1PCS] J [1PCS]

K [1PCS] 13CPTB

N [1PCS] 9122-038

I [1PCS]

L [1PCS] 8312-062

O [1PCS] 9111-060

M [1PCS] 9132-019

P [1PCS] 9440-162

DBTC.1-102006

Page

3

DBTC

PARTS ILLUSTRATION

ASSEMBLY INSTRUCTIONS

AA[1PCS] 6610-002

AC[1PCS] 8380-047

AB[1PCS] 8380-046

AD[1PCS] 8380-048

AE[2PCS] 260158A

AG[2PCS] 8313-144

AI[1PCS] 8321-040

63

n3/4"X1.6tX1407L

40 50.5

AF[1PCS] 9211-111

AH[9PCS] 8321-040

50.5 40 63

AJ[2PCS] 8321-040

4063

50.5

DBTC.1-102006

Page

4

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP 1 assembled and completed

D8

A1X2

C1X2

1/2" Washer X2

1/2"X3/4"L HEX Bolt X2

D

B

D8

A1

C1X2

M10X16L HEX Bolt X5

M10 Washer X5

B1X2

D8

DBTC.1-102006

D8

Page

5

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP2 assembled and completed

M6X12L HEX Bolt X8

M6 Washer X8

D9

A3

K

C

D5

B1

C1

L

C1

DBTC.1-102006

1/2" Washer

1/2" X3-1/4"L HEX Bolt

Page

6

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP 3 assembled and completed

1/2"X3/4"L HEX Bolt

6X6X45L Key

1/2" Washer

1/2"X3/4"L HEX Bolt

1/2" Washer

D9

D2

I

D4

D9

1/2" Washer

1/2"X3/4"L HEX Bolt

G

D3

H

DBTC.1-102006

D6

Page

7

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP 4 assembled and completed

Detail View

23

5/16"X5/16"L Allen Head Bolt X4

1/2" Washer

1/2"x3/4"L HEX Bolt

1/2" Washer

1/2" Round End Cap Washer

1/2"X1-1/2"L HEX Bolt

J

D11

D12

1/2" Washer

1/2" Round End Cap Washer

DBTC.1-102006

1/2"X1-1/2"L HEX Bolt

Page

8

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP 5 assembled and completed

M

D7

F1

D7

D10

C4X4

C5X4

A4X4

O

N

A4X4

C5X4

C4X4

C5X4

A4X4

D10

DBTC.1-102006

3/8" Spring Washer

3/8"x3/4"L Round Inner Head

Page

9

DBTC

Above shows STEP 6 assembled and completed

ASSEMBLY INSTRUCTIONS

AGx2

M10X25L Cone Bolt x8

AA

AJ

M6X12 Round Bolt X4

M6 Washer X4

DBTC.1-102006

D20x2

Page

10

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP 7 assembled and completed

D12

CC6

AH

AEX2

BB2

CC6

D16X2

AI

AA5

X16

D18

D12

AH

AA2

AH

CC2

AH

X16

AH

DBTC.1-102006

AH

D17X2

AA2

CC1

AH

CC1

Page

BB2

11

DBTC

Above shows STEP 8 assembled and completed

ASSEMBLY INSTRUCTIONS

D12

CC1

AA9

BB1

CC4

D19

BB2

CC1

AA2

CC5

AA4

AA8

DBTC.1-102006

AA7

Page

12

DBTC

Above shows STEP 9 assembled and completed

ASSEMBLY INSTRUCTIONS

1/2"X1"L HEX Bolt

1/2" Washer

A1X3

C2X3

B1X3

C2X3

DBTC.1-102006

Page

13

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP 10 assembled and completed

D15

Detail View

WEIGHT STACK CABLE

AA9

AA1X3

A2

C1

B1

DBTC.1-102006

D12

D13

D14

D11

1/2" Washer

1/2" Round End Cap Washer

1/2"x1-1/2"L HEX B olt

Detail View

C3

A5

D1

A6

Page

C3

B2

D1

D15

14

DBTC

Above shows STEP 11 assembled and completed

ASSEMBLY INSTRUCTIONS

AD

AA6X4

M6X12 Round Bolt X21

M6 Washer X21

AF

CC3X2

AA3X2

AC

AB

P

DBTC.1-102006

Page

15

DBTC

ASSEMBLY INSTRUCTIONS

Above shows STEP 12 assembled and completed

D21.

D21

1/2"X1"L HEX Bolt

1/2" Washer

B1

C2

DBTC.1-102006

A1

X3

C2

X3

C2

X2

Page

B1

X2

16

DBTC

ASSEMBLY INSTRUCTIONS

DFA

DGYM

DBTC

DBTC.1-102006

Page

17