Bodine 22B2BEBL/SR, 22B4BEBL/SR, 22B4BEBL/SR-3N, 22B2BEBL/SR-D3, 22B2BEBL/SR-D4 Instructions for Installation
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Instructions for Installation and Operation
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www.bodine-electric.com Literature No. 074 01034.D (MW)
QUICK REFERENCE
IMPORTANT
Read this manual completely and carefully. Pay special attention to
all warnings, cautions, and safety rules. Failure to follow the
instructions could produce safety hazards which could injure
personnel or damage the control, motor, or other equipment. If you
have any doubts about how to connect the control or motor, refer to
the detailed sections of this manual.
2
Pin No. 5 provides a Directi on Output Signal
CONTENTS
This manual contains the basic information needed to install and operate a Bodine
INTEGRAmotorTM brushless DC motor & control system. This manual does not
profess to cover all details or variations in equipment, nor to provide for every
possible contingency associated with installation, operation, or maintenance. No
warranty of fitness for purpose is expressed or implied. Should further information
be desired or should particular problems arise which are not covered sufficiently for
the user’s purpose, the matter should be referred to the Bodine Electric Company.
PAGE
QUICK REFERENCE 2
PRODUCT SPECIFICATIONS 4
IMPORTANT SAFETY PRECAUTIONS 5
INSTALLATION 6
Step 1 – Examine Before Installation 6
Step 2 – Mount the Control 6
Step 3 – Make Electrical Connections 10
Step 3a – Make Cable 10
Step 3b – Connect Remote Control Devices to Cable 10
Step 3c – Ground the INTEGRAmotorTM 14
Step 3d – Connect Fuse 14
Step 3e – Connect DC Power Supply to Cable 14
Step 3f – Plug Cable into INTEGRAmotorTM 14
OPERATION 15
Step 4 – Check System Before Starting 15
Step 5 – Operate the INTEGRAmotorTM 15
TROUBLESHOOTING 19
DECLARATION OF CONFORMITY 22
WARRANTY 23
Copyright 2010. Bodine Electric Company. All Rights Reserved. Printed in U.S.A.
3
PRODUCT SPECIFICATIONS
-
MOTOR OUTPUT CONTROL INPUT
Model
Number
3802
3804
GEARMOTOR OUTPUT CONTROL INPUT
Model
No.
N3826
3827
N3828
3829
N3834
N3835
3836
N3837
3857
N3858
N3859
3860
N3861
N3862
3863
N3864
GEARMOTOR OUTPUT CONTROL INPUT
Model
No.
N3865
3866
N3867
3868
N3869
4
Ambient Rating: +25°C (+77°F)
Environmental Protection: IP-00
Frame Type Weight
22B2BEBL/SR 2.5 200 to 2500 25 1/16 24 4.0
22B4BEBL/SR 3.5 200 to 2500 50 1/8 24 6.0
Frame Type Weight
22B2BEBL/SR-D3 3.8 33 to 417 5.8 6:1 1/16 24 4.0
22B2BEBL/SR-D3 3.8 17 to 208 12 12:1 1/16 24 4.0
22B2BEBL/SR-D3 3.8 11 to 139 17 18:1 1/16 24 4.0
22B2BEBL/SR-D3 3.8 7 to 83 29 30:1 1/16 24 4.0
22B2BEBL/SR-D3 3.8 3 to 42 40 60:1 1/16 24 4.0
22B2BEBL/SR-D4 3.8 2 to 28 40 90:1 1/16 24 4.0
22B2BEBL/SR-D4 3.8 1 to 14 40 180:1 1/16 24 4.0
22B2BEBL/SR-D5 3.8 0.7 to 8 40 300:1 1/16 24 4.0
22B3BEBL/SR-Z2 5.3 33 to 417 10 6:1 1/11 24 5.0
22B3BEBL/SR-Z2 5.3 17 to 208 20 12:1 1/11 24 5.0
22B3BEBL/SR-Z2 5.3 11 to 139 31 18:1 1/11 24 5.0
22B3BEBL/SR-Z3 5.3 7 to 83 52 30:1 1/11 24 5.0
22B3BEBL/SR-Z3 5.3 3 to 42 95 60:1 1/11 24 5.0
22B2BEBL/SR-Z4 4.8 2 to 28 97 90:1 1/16 24 4.0
22B2BEBL/SR-Z4 4.8 1 to 14 100 180:1 1/16 24 4.0
22B2BEBL/SR-Z4 4.8 0.7 to 8 120 300:1 1/16 24 4.0
Frame Type Weight
22B4BEBL/SR-3N 5.4 3 to 42 37 60:1 1/8 24 6.0
22B4BEBL/SR-3N 5.4 5 to 62 37 40:1 1/8 24 6.0
22B4BEBL/SR-3N 5.4 10 to 125 35 20:1 1/8 24 6.0
22B4BEBL/SR-3N 5.4 20 to 250 22 10:1 1/8 24 6.0
22B4BEBL/SR-3N 5.4 40 to 500 11 5:1 1/8 24 6.0
(lbs)
(lbs)
(lbs)
SPECIFICATIONS OF DIRECT DRIVE MODELS
Speed
(rpm)
Torque
(oz-in)
HP Volts
(VDC)
SPECIFICATIONS OF PARALLEL SHAFT MODELS
Speed
(rpm)
Torque (lb
in)
Gear
Ratio
HP Volts
(VDC)
SPECIFICATIONS OF RIGHT ANGLE MODELS
Speed
(rpm)
Torque
(lb-in)
Gear
Ratio
HP Volts
(VDC)
Cont.
Amps
Cont.
Amps
Cont.
Amps
IMPORTANT SAFETY PRECAUTIONS
“The use of electric motors and generators, like that of all other utilization of
concentrated power, is potentially hazardous. The degree of hazard can be
greatly reduced by proper design, selection, installation, and use, but
hazards cannot be completely eliminated. The reduction of hazard is the
joint responsibility of the user, the manufacturer of the driven or driving
equipment, and the manufacturer of the motor or generator.”*
Please read through this operations manual in detail and observe those
paragraphs with the safety alert symbol.
WARNING
CAUTION
CAUTION
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, may result in
property damage.
WARNING
Do not touch printed circuit board (PCB) right after
turning off power.
Do not attempt to wire circuitry while power is on.
Do not attempt to examine components and signals on
the PCB while the INTEGRAMOTORTM is operating.
Do not attempt to disassemble or modify internal
components or wiring of the INTEGRAMOTORTM.
* Standards Publication No. ANSI/NEMA MG-2, “Safety Standard for Construction and Guide for
Selection, Installation and Use of Electric Motors and Generators.” (Ref.: www.nema.org).
5
INSTALLATION
This product should only be installed by a qualified person familiar
with its operation and associated hazards. The National Electrical
Code (NEC), local electrical and safety codes, and when
applicable, the Occupational Safety and Health Act (OSHA) should
be observed to reduce hazards to personnel and property.
Step 1. Examine before installation
CAUTION
The PCB of the INTEGRAmotor
TM
is vulnerable to static
electrical charges. For this reason, the
INTEGRAMOTORTM is packaged in an anti-static bag.
Remove the INTEGRAmotorTM from the bag only in an
area protected from electrostatic discharges (ESD).
Check the items you received against the model numbers specified on your
purchase order. The serial number is printed on an adhesive label on the top side
of the control housing. The first four digits in the serial number correspond to the
model number. Carefully examine the product for shipping damage. Parts errors
should be reported to Bodine. Shipping damage claims should be made to the
freight carrier.
CAUTION
Do not connect the INTEGRAmotorTM to the power supply if
there is any sign of shipping damage.
Step 2. Mount the INTEGRAMOTORTM
Install the INTEGRAMOTORTM onto a firm base by inserting screws into the four
threaded holes in the mounting surface. See the following dimension drawings
for location of mounting holes.
INTEGRAmotorsTM without gearing can be mounted in any position. Our
standard gearmotors are designed for universal horizontal mounting orientation.
Consult the factory for suggestions if the gearmotors are mounted vertically.
Surrounding air temperature can be from 0O C to +25O C (rated ambient temp.).
Prevent liquid from dripping onto the INTEGRAmotorTM.
Avoid environments that are humid or that have corrosive gas.
Avoid locations near radioactive matter, flammable material, or by equipment
that emits electromagnetic interference (EMI).
Avoid mounting the INTEGRAmotorTM to a surface that experiences excessive
vibration.
6
7
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