Bodine 07401081 Wiring Diagrams

GEARMOTOR / MOTOR SAFETY,
INSTALLATION, USE, AND
MAINTENANCE INFORMATION

Bodine Electric Company, 201 Northfield Road, Northfield, IL 60093 U.S.A.© www.bodine-electric.com

Thank you for selecting a gearmotor/motor from
Bodine Electric Company. With your new drive
unit you will find yourself enjoying the same
high performance and trouble free operation
that has been characteristic of Bodine products
since 1905.
Bodine Electric Company prides itself on the
quality of design and manufacture of its
products. Great care is taken in an attempt to
provide products free of defects in
workmanship, or materials.

SAFETY

“The use of electric motors and generators, like
that of all other utilization of concentrated
power, is potentially hazardous. The degree of
hazard can be greatly reduced by proper
design, selection, installation, and use, but
hazards cannot be completely eliminated. The
reduction of hazards is the joint responsibility of
the user, the manufacturer of the driven or
driving equipment, and the manufacturer of the
motor or generator.” *

Bodine products are designed and
manufactured to comply to applicable safety
standards and, in particular, to those issued by
ANSI (American National Standards Institute),
NEMA (National Electrical Manufacturers
Association), U.L. (Underwriters Laboratories,
Inc.), and CSA (Canadian Standards
Association).

Most Bodine products are “third party
approved” with respect to construction. Motors
and gearmotors having component recognition

by U.L. Inc. have a symbol on their
nameplates. Those that are CSA certified also

have a or a mark in the same
location. If you need specific information
regarding the “third party approval” of Bodine
products, contact your Bodine Representative,
or the Corporate Headquarters.

However, since even well built apparatus
can be installed or operated in a hazardous
manner, it is important that the users observe
safety considerations. With respect to the load
and environment, the user must properly select,
install, and use the apparatus—for guidance on
all three aspects see safety standards
publication No. ANSI/NEMA MG-2.*

* Standards Publication No. ANSI/NEMA

MG-2. “Safety Standard for Construction

and Guide for Selection, Installation and

Use of Electric Motors and Generators.”

Available from:

National Electrical Manufacturers Assoc.

www.nema.org

SELECTION

Before proceeding with the installation, the user
should review the application to confirm that the
proper drive has been selected. This should be
done after reading this notice and all applicable
safety standards. If in doubt, contact your
Bodine Representative or the Corporate
Headquarters if there is no Representative in
your area. Any selection or application
suggestions made by Bodine or their
Representatives are only to assist the
customer—and in all cases, determination of
fitness for purpose or use is solely the
customer’s responsibility.

All nameplate ratings are based on the following
normal operating conditions:

1. Duty—8 hours per day; 5 days per week if

nameplated continuous duty (CONT),
without frequent reversals or starts and
stops.

2. Ambient temperature 0 to 40ºC (104ºF)

except for Brushless products which are 0
to 25ºC (77ºF).

3. Load—Uniform and free from shock or

high inertia.

4. Voltage—Within 10% of nameplate rating.

5. Frequency—Within 5% of nameplate
rating.

6. Combined variation of voltage and
frequency—Within a total of 10% providing
frequency variation does not exceed 5%.

Variations from the above conditions may be
hazardous.

INSTALLATION

It is the responsibility of the equipment
manufacturer or individual installing the
apparatus to take diligent care in installing it.
The National Electrical Code (NEC), sound
local electrical and safety codes, and when
applicable, the Occupational Safety and Health
Act (OSHA) should be followed when installing
the apparatus to reduce hazards to persons and
property.

Inspection

Examine the apparatus for damage from
shipment before connecting. Any claim(s) for
shipping damage should be made to the freight
carrier. Do not attempt to turn the output shaft
of a gearmotor with an externally applied torque
arm. Paint thickness of .003 maximum does
not apply to published dimensional values

Mounting

Any screws or similar devices, that penetrate
the motor frame either for mounting the Bodine
product or mounting something to the product,
should be limited in length so as not to come in
contact with, or in close proximity to, intended
features that conduct electricity.

Bodine stock products are designed for
universal mounting, however, parallel shaft
gearmotors are not recommended for vertical
mounting.

Connection

Follow nameplate for voltage, frequency, and
phase of power supply. See accompanying
wiring diagram as to connections for rotation
(and capacitor, resistor, relay, protector, if
required). When connecting, make sure that

your motor/gearmotor is securely and
adequately grounded—failure to ground
properly may cause serious injury to personnel.

Wiring diagrams are available at:

www.bodine-electric.com

Wiring

For wire sizes and electrical connections refer
to the National Electrical Code (NEC)—Article
430—“Motors, Motor Circuits, and Controllers”
and/or applicable local area codes. Extension
cords should not be used.

USE

Additional Safety Considerations

The chance of electric shock, fires, or
explosions can be reduced by giving proper
consideration to the use of grounding, thermal
and over current protection, type of enclosure,
and good maintenance procedures.

The following information supplements the
foregoing safety considerations: This
information is not purported to be all-inclusive
and the aforementioned references should be
consulted.

1. Bodine totally enclosed products are not

explosion proof or dust ignition proof nor
does Bodine offer stock products for
hazardous locations (flammable/explosive
gas, vapor, dust). When dealing with
hazardous locations, an approved
explosion proof or dust ignition proof
product is the recommended approach.
Exceptions are allowed by the National
Electrical Code: The NEC and the NEMA
safety standard should be studied
thoroughly before exercising this option.

2. Enclosed motors/gearmotors are suitable

for dirty, damp locations. For outdoor use,
wash downs, etc., enclosed motors must
be protected by a IP-44 sealing kit or a
cover while still allowing adequate airflow.

3. Moisture will increase the electrical shock
hazard of electrical insulation. Therefore,
consideration should be given to the
avoidance of (or protection from) liquids in
the area of motors. Use of totally enclosed
motors/gearmotors will reduce the hazard
if all openings are sealed.

4. Motors/gearmotors that employ capacitors
can develop more than nameplate voltage
across the capacitor and/or capacitor
winding (depending on design). Suitable
precautions should be taken when
applying such motors.

5. Do not rely upon self-locking gears or
permanent magnet, or energized motors to
hold a load in place if movement could
result in personal injury. Mechanical
locking devices should be used in such
applications.

6. For motors driven by electronic controls,
do not use a function of the control for
safety interlock purposes. An independent
switch or relay should be used.

Before Starting

1. Before attempting to start, check all
connections and fuses.

2. Proper consideration should be given to
rotating members: Before starting, be sure
keys, pulleys, etc. are securely fastened.

Proper guards should be provided to
prevent hazards to personnel while
rotating.

3. Other mechanical considerations include

proper mounting and alignment of
products and safe loads on shafting and
gearing.

Starting

1. The motor/gearmotor should be test­started in an unloaded state (because of
possible reaction torque, the drive should
be securely mounted when starting—even
when unloaded).

2. If the drive unit does not start promptly and
run smoothly, disconnect immediately.

3. If unable to correct the problem, contact
your purchase source, or a Bodine
Authorized Service Center, describing the
trouble in detail. Include the serial
number, type, and other nameplate data.
Do not dismantle the product—tampering
or disassembly voids the warranty.

MAINTENANCE

IMPORTANT—Before servicing or working on
equipment, disconnect power source (this
applies especially to equipment using automatic
restart devices instead of manual restart
devices and when examining or replacing
brushes on brush-type motors/gearmotors).

Clean regularly to prevent dirt and dust
from interfering with ventilation or clogging
moving parts.

Brush-Type Motors/Gearmotors—For optimum
performance, brush-type motors and
gearmotors need periodic user-maintenance.
The maintenance interval is best determined by
the user. Inspect brushes regularly for wear
(replace in same axial position). Replace
brushes when their length is less than ¼ inch (7
mm).

Products Employing Capacitors—Before
servicing motors/gearmotors employing
capacitors, always discharge the capacitor by
placing a conductor across its terminals before
touching the terminals with any part of your
body.

LUBRICATION

All Bodine products are lubricated for life, and
do not require re-lubrication.

(All information and data are subject to change
without notice)