Bock Water heaters 80STE, 119STE Instruction Manual

To the Installer:
Please attach these instructions next to the water heater.
To the Consumer:
Please read these and all component instructions and keep for future reference.
Solar Storage Tank with Electric Backup
Instruction Manual
Warranty, Registration Card and Parts List are included.
Homeowner: Please remember to return
INSTALLER RESPONSIBILITIES
Please read all instructions thoroughly before installing or placing the heater into service.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause serious injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer or service agency.
The recommended temperature for normal residential use is 120°F. The dial on the aquastat does not always reflect the out­coming water temperature, which could occasionally exceed 120°F. The variation in out-coming temperature could be based on factors including but not limited to usage patterns and type of installation. Test your water at the tap nearest to the water heater.
WARNING
Hotter water increases the risk of scald injury. Before adjusting the water temperature setting, read this instruction manual. Temperatures at which injury occurs vary with the person’s age and the length of exposure.
The slower reaction time of children, elderly, and physically or mentally challenged persons increases the scalding hazard to them. It is recommended that lower water temperatures be used where these exposure hazards exist. Such households may require a temperature setting less than 120°F to prevent accidental contact with hot water.
To lower water temperature use point-of-use temperature limiting devices.
WARNING
Water heater blankets are not recommended and will void the warranty.
THIS MANUAL HAS BEEN PREPARED
TO ACQUAINT YOU WITH THINSTALLATION,
OPERATION, AND MAINTENANCE OF
YOUR WATER HEATER AND TO PROVIDE
IMPORTANT SAFETY INFORMATION.
23570 Rev 3 6/16
This unit must be installed by licensed or authorized installers, or technical personnel that service water heating equipment. The heater must be installed in accordance with all local codes and ordinances.
These instructions are a guide for the correct installation of the water heater. The manufacturer will not be liable for damages caused by failure to comply with the installation and operating instructions outlined on the following pages.
The recommended water temperature setting for normal residential use is 120°F/49°C.
HANDLING
Before uncrating, check for shipping damage. Report any damage to your carrier. Note damage on bill of lading or delivery receipt and file a claim.
FAILURE TO FOLLOW THESE INSTRUCTIONS
OR ALL APPLICABLE BUILDING CODES AND
REGULATIONS VOIDS THE WARRANTY
ON THIS WATER HEATER.
Read all instructions thoroughly before attempting installation or operation of your water heater. Keep these instructions for future reference.
Local plumbing and electrical codes must be followed in the installation of this water heater. In the absence of a local code use the UNIFORM PLUMBING CODE and the NFPA Code. Local codes may supersede instructions in this installation manual.
These instructions are a guide for the correct installation of the water heater. The manufacturer will not be liable for damages caused by failure to comply with the installation and operating instructions outlined on the following pages.
the Registration Card!
IMPORTANT SAFETY INSTRUCTIONS
WARNING
When using electrical appliances, basic safety precautions to reduce the risk of fire, electric shock, or injury to persons should be followed, including:
1. READ ALL INSTRUCTIONS BEFORE USING THIS WATER HEATER.
2. This water heater must be grounded. Connect only to properly grounded outlet. See “GROUNDING INSTRUCTIONS” found on page 12.
3. Install or locate this water heater only in accordance with the provided installation instructions.
4. Use this water heater only for its intended use as described in this manual.
5. Do not use an extension cord set with this water heater. If no receptacle is available adjacent to the water heater, contact a qualified electrician to have one properly installed.
6. As with any appliance, close supervision is necessary when used by children.
7. Do not operate this water heater if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
8. This water heater should be serviced only by qualified service personnel. Contact nearest authorized service facility for examination, repair, or adjustment.
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SAVE THESE INSTRUCTIONS
TABLE OF CONTENTS
Section I: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section II: General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section III: Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section IV: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section V: Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Section VI: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section VII: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Section VIII: Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section IX: Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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SECTION I: SPECIFICATIONS
B
CD
A
F
G
E
FROM SOLAR (3/4" NPT)
COLD IN (3/4" NPT)
HOT OUT
(3/4" NPT)
TO SOLAR
(3/4" NPT)
ANODE
3/4" NPT
Port
FROM SOLAR (3/4" NPT)
TO SOLAR
(3/4" NPT)
Sensor Immersion Well
T&P RELIEF VALVE
Electric
Heating
Assembly
Figure 1: 80STE, 119STE
Table 1: Dimensions
Model
80STE 24´´ 64´´ 57 1⁄8´´ 57 1⁄8´´ 31 1⁄2´´ 19 1⁄4´´ 6 1⁄2´´
119STE 28´´ 65´´ 57 3⁄4´´ 57 3⁄4´´ 33 3⁄4´´ 16 1⁄4´´ 8 3⁄4´´
Foam insulation standard. Pressures, all: Test pressure = 300 PSI; Working pressure = 150 PSI
Electrical rating (where applicable): 4.5KW, 240V
WARNING: Installation should be in accordance with all national and/or local codes.
A
B
C
D
E
F
G
CAUTION: The recommended water temperature setting for normal residential use is 120°F. Bock recommends a tempering
valve or anti-scald valve be installed and used according to the manufacturer's directions to prevent scalding.
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SECTION I: SPECIFICATIONS (cont.)
Table 2: Capacity & Performance
Model
Actual Tank
Volume (gal)
Electric Heating
First Hour Rating (gal)
80STE 75 40 0.8
119STE 110 50 1.2
SECTION II: GENERAL INFORMATION
SOLAR STORAGE TANK WITH ELECTRIC BACKUP FUNCTION
The solar storage tank is designed to store water that has been directly heated in a solar panel or indirectly heated by a solar panel through an external heat exchanger.
During periods of water flow through the storage tank, hot water is drawn from the top of the tank and cold water is delivered to the bottom of the tank (by a diptube or bottom inlet). If the hot water demand should exceed the solar heat output, the heating element thermostat will activate the electrical heating element for backup heat.
WATER TREATMENT/FILTRATION
In areas where poor water conditions are suspected (i.e. lime, iron, and other minerals), it is essential that the water be tested and appropriate action taken to prevent damage to the indirect heater and ensure the quality of the water.
Standby Loss
Rating (°F/hr)
TEMPERATURE CONTROL
A solar controller (not provided) shall be used in conjunction with the solar storage tank to run all solar components in the heating system. The solar controller will be connected to two thermistors that monitor lower and upper tank temperature. In some cases, only one thermistor (near the bottom of the tank) will be used. The proper temperature setting for domestic hot water use is 120°F/49°C.
The solar storage tank is equipped with a backup electrical heating element and adjustable thermostat. The thermostat is located behind the access cover on the side of the water heater. If the solar system cannot satisfy the user demand, the electric element will energize and heat the water until the thermostat is satisfied. An ECO (electrical cut-off) is included as part of the temperature control and is designed to cut off power to the heating element in the event the water in the tank reaches 180°F. The ECO is a safety feature on the water heater and cannot be adjusted. In the event that the ECO opens, the control must be manually reset with the stored water temperature below 180°F.
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SECTION II: GENERAL INFORMATION (cont.)
The thermostat is factory set at 120°F. See Table 6 for thermostat letter and temperature relationships. If hotter water is required a tempering device or anti-scald device must be installed at the domestic hot water outlet of the heater or at the point of use. Table 3 details the approximate relationship of water temperature and time with regard to scald injury. It is important for the user to understand the necessity of tempering or anti-scald devices when using hotter water in domestic water heating systems.
CAUTION: Hot water in excess of 120°F can cause scalding!
Bock recommends a tempering valve or anti-scald valve be installed and used according to the manufacturer’s directions to prevent scalding. Many state and local codes now require installation of these devices. The tempering valve or anti-scald valve will ensure potable water temperatures at the desired set point with a higher degree of accuracy.
Table 3: Scald Temperature/Time Relationships
APPROXIMATE
TEMPERATURE/TIME
RELATIONSHIPS TO
SCALDING
120°F More than 5 minutes
125°F 1
1
2 to 2 minutes
130°F About 30 seconds
135°F About 10 seconds
140°F Less than 5 seconds
145°F Less than 3 seconds
150°F About 1
1
2 seconds
155°F About 1 second
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