INSTALLATION INSTRUCTIONS
HIGH PRESSURE LAMINATE (HPL) TOILET PARTITIONS
1540 ClassicSeries® with Options
IMPORTANT:
Storage and Handling Information on last page.
For faster, easier installation, please review these
instructions thoroughly prior to installation.
FLOOR
ANCHORED
OVERHEAD
BRACED
CEILING
HUNG
Form No. 1540-69 (Revised 9/29/17) © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
PREPARATION
PRE-INSTALLATION.
A. Structural support in walls and fl oors is not furnished
by Bobrick. Confi rm that adequate backing is present
in wall, ceiling and fl oors prior to installation.
B. This installation booklet must be used with the Bobrick
layout sheets.
C. You may verify hardware receipt by cross-referencing
the last page of the layout sheets against the box
contents.
INSTALLATION STEPS.
1. Lay Out All Anchor Locations ............................ Page 3
2. Install All Anchors ............................................. Page 4
3. Install Wall Brackets .......................................... Page 7
4. Position Panels .................................................. Page 9
5. Install Stile-To-Panel Brackets ........................... Page 9
6. Install Stiles/Wall Post ..................................... Page 11
7. Install Headrail (if applicable) .......................... Page 12
8. Install Inswing Doors ....................................... Page 13
9. Install Outswing Doors .................................... Page 14
10. Install Shoes ................................................... Page 15
11. Finishing And Cleanup .................................... Page 16
RECOMMENDED TOOLS.
CAUTION: Be sure to use proper safety gear.
1. Chalk Line
2. Plumb-bob
3. Masking Tape (for laying out holes on
fl oors/walls/ceilings to be drilled)
4. Tape Measure and Pencils
5. Center Punch
6. Electric and/or
Battery-Powered Drill
7. Drill Bits
#19 (.166") M4.2
3/16" (4.7mm)
5/16" (8mm)
7/16" (11mm)
8. Screwdrivers/Screwdriver Bits
slotted and phillips, #1, #2 and #3
9. Pin-Head Torx Screw Driver – (to
install door hardware) – Supplied
by Bobrick
3/8" (9.5mm) for Concrete/Masonry
Page 2
A. .63 option uses steel core
reinforced stiles.
B. .64 option uses stainless
steel hardware.
C. .63/.64 option uses steel
core reinforced stiles and
stainless steel hardware.
D. Organize components with
appropriate hardware.
E. When calculating distances
to centerlines, all panels,
stiles, and doors are 1"
(25mm) thick.
F. Look for panel-to-stile
offsets indicated on the
layout sheets.
Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
10. Shims
11. Adjustable Supports
1-1/2" to 12" (40–105mm)
12. Level
13. Wrench – 9/16" (14mm) open
end (2 reqd. for adjusting hex
nuts on anchors)
14. Hack Saw
15. Hammer
16 Safety Glasses
Stile
Centerline
X
Y
1/2''
(13mm)
Panel Centerlines
C
L
C
L
C
L
C
L
Stile
Centerline
Panel
Centerline
X
Y
C
L
C
L
Panel
Centerline
X
Y
C
L
Stile
Centerline
C
L
X
Y
Panel
Centerline
C
L
Stile
Centerline
Y
X
X
Stile Size
(width)
Y
X
Leveling Bar
Steel Core
X
LAY OUT ALL ANCHOR LOCATIONSSTEP 1
LAYOUT EXAMPLES.
LEGEND: Obtain Dimension from Bobrick Layout Sheet.
Fig. 1a: Floor-Anchored or Ceiling-Hung
Front-Entry Corner Layout.
Fig. 1b: Overhead-Braced
Alcove Closed Layout.
NOTE: The stiles are in-line with panel.
Fig. 1c: Floor-Anchored or Ceiling-Hung
Alcove Closed Layout. Inswing Door.
NOTE: The center stile is perpendicular to panel.
Fig. 1d: Floor-Anchored or Ceiling-Hung
Alcove Closed Layout. Outswing Door.
NOTE: The center stile is perpendicular to panel.
X Dim. = Stile Edge to Centerline of Mounting Hole. Y Dim. = Centerline-to-Centerline of Mounting Hole.
A. Refer to Bobrick layout sheets for component locations on your specific application.
B. From back wall, measure and mark the location of the stile centerline. Stile centerline = 1/2" (13mm) + panel length + gaps
specified on layout sheets.
C. From side wall and center of stile location, measure dimensions for floor or ceiling anchors according to layout sheet. Refer
to the drilling tables below for center-to-center distances between anchors. For exmaple: Overhead Braced stiles centerline
of floor anchor from edge of stile is 1" (25mm); dimension on 3" (8cm) stile is 1-1/2" (38mm).
Fig. 1e: Detail of Overhead
Fig. 1f: Detail of Floor Anchored or Ceiling Hung Stile
Braced Stile
Floor Anchored Stile Ceiling Hung or .63 Option Stile
NOTE: 16", 18", 20", 24" (41, 46, 51, 61cm) stiles have 2 leveling bars. Use the 2 outside
slots for the 2 anchors.
Drilling Table
Overhead-Braced Series — Standard & .64 Option Floor-Anchored Series & Ceiling-Hung Stiles Ceiling-Hung Series & .63 Option
Stile Size
(width)
3" (76mm) 1 1-1/2" (38mm) - 3" (76mm) 1 1-1/2" (38mm) - 3" (76mm) 1 1-1/2" (38mm) -
4" (102mm) 2 1" (25mm) 2" (50mm) 4" (102mm) 1 2" (50mm) - 4" (102mm) 2 5/8" (16mm) 2-3/4" (70mm)
5" (125mm) 2 1" (25mm) 3" (75mm) 5" (125mm) 2 1-1/8" (30mm) 2-3/4" (70mm) 5" (125mm) 2 5/8" (16mm) 3-3/4" (95mm)
6" (152mm) 2 1" (25mm) 4" (102mm) 6" (152mm) 2 5/8" (16mm) 4-3/4" (121mm) 6" (152mm) 2 5/8" (16mm) 4-3/4" (121mm)
7" (178mm) 2 1" (25mm) 5" (127mm) 7" (178mm) 2 5/8" (16mm) 5-3/4" (146mm) 7" (178mm) 2 5/8" (16mm) 5-3/4" (146mm)
8" (200mm) 2 1" (25mm) 6" (152mm) 8" (200mm) 2 5/8" (16mm) 6-3/4" (172mm) 8" (200mm) 2 5/8" (16mm) 6-3/4" (172mm)
10" (254mm) 2 1" (25mm) 8" (200mm) 10" (254mm) 2 5/8" (16mm)) 8-3/4" (222mm) 10" (254mm) 2 5/8" (16mm) 8-3/4" (222mm)
12" (305mm) 2 1" (25mm) 10" (254mm) 12" (305mm) 2 5/8" (16mm) 10-3/4" (273mm) 12" (305mm) 2 5/8" (16mm) 10-3/4" (273mm)
16" (406mm) 2 1" (25mm) 14" (355mm) 16" (406mm) 2 5/8" (16mm) 14-3/4" (375mm) 16" (406mm) 2 5/8" (16mm) 14-3/4" (375mm)
18" (457mm) 2 1" (25mm) 16" (406mm) 18" (457mm) 2 5/8" (16mm) 16-3/4" (426mm) 18" (457mm) 2 5/8" (16mm) 16-3/4" (426mm)
20" (508mm) 2 1" (25mm) 18" (455mm) 20" (508mm) 2 5/8" (16mm) 18-3/4" (475mm) 20" (508mm) 2 5/8" (16mm) 18-3/4" (475mm)
24" (610mm) 2 1" (25mm) 22" (560mm) 24" (610mm) 2 5/8" (16mm) 22-3/4" (578mm) 24" (610mm) 2 5/8" (16mm) 22-3/4" (578mm)
No. of
Holes
Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
X
Dim.
Y
Dim.
Stile Size
(width)
No. of
Holes
X
Dim.
Y
Dim.
Stile Size
(width)
No. of
Holes
X
Dim.
Y
Dim.
Page 3
Finished
Ceiling
Hex Nut
Split Lock Washer
Bevel Washer
Hex Nut
Structural
Beam
Spacer
Flat Shoe Retainer
Hex Nuts
Flat Washers
Split Lock Washer
Leveling Bar
Threaded Rod
Hex Nut
1'' Ref.
(25mm)
or as
Required
Floor
L-Bracket
#14 x 1-3/4"
(6.4 x 45mm)
St. Stl.
Sheet-Metal
Screw
#14-16
Plastic Anchor
Shoe
Retainer
Flat Washer
Hex Nut
Hex Nut
Flat Shoe Retainer
Wedge Anchor
2-1/8'' to 2-1/4''
(54 to 60mm)
1-5/8'' to 1-3/4''
(41 to 44mm)
Flat Washer
Leveling Bar
Install when
stile is placed
on anchor bolts.
Flat Washer
Hex Nut
Lock Washer
1'' Ref.
(25mm)
or as
Required
INSTALL ALL ANCHORSSTEP 2
OVERHEAD BRACED FLOOR ANCHORS.
A. Based on stile size locate centerline of floor L-brackets
from Drilling Table. (See page 3).
B. Drill 5/16" (8mm) diameter hole to 1-3/4" (45mm)
minimum depth. Remove all loose material from holes.
C. Install plastic anchors into holes.
D. Place one shoe retainer bracket at each hole location.
E. Place floor L-bracket on top of and inside each shoe
retainer.
F. Install #14 x 1-3/4" (M6.4 x 45mm) floor screws to retain
bottom floor L-brackets and shoe retainers. Do NOT
tighten screws. Screws should be loose enough to adjust
the floor L-brackets.
G Using the stile as a measurement tool, adjust the floor
L-brackets to fit inside the stile brackets. Mark locations.
H. Remove stile and tighten floor screws securely.
NOTE: Wood-floor anchors are available upon request. To
install drill 3/16" pilot hole in the floor and install using #14 x
1-3/4" (M6.3 x 45mm) screws.
FLOOR ANCHORS. Standard & All .63 Options.
A. Drill 3/8" (9.5mm) diameter hole to 2" (50mm) minimum
depth. Remove all loose material from holes.
B. Insert expansion shield (threaded side down) with
threaded rod into mounting hole. Extra flat washers are
supplied. Place as many flat washers as necessary onto
rod to ensure shoe retainer is placed above finished floor
surface. Install and tighten a hex nut above washer(s) and
shoe retainer, tightening and expanding anchor to secure
to floor. Make sure when tightening bolt that shoe retainer
is positioned properly to accept shoe (see Fig. 2b or 10b
for proper shoe retainer position).
C. Add a second hex nut, then a flat washer.
D. Set aside the third hex nut, flat washer, and the lock
washer. Install when stile is placed on anchor bolts.
E. Repeat process for each floor anchor.
NOTE: Wood-floor anchors are available upon request.
Fig. 2a: Detail of Overhead Braced
Floor Anchor.
Fig. 2b: Detail of Floor Anchor.
CEILING ANCHORS. Standard & All .64 Options.
NOTE: Ceiling anchors are to be installed before finished
ceiling is applied. All structural framing is to be furnished by
others. For Bobrick recommendations, refer to Bobrick Form
No. TB-32.
A. Drill 7/16" (11mm) diameter hole through structural
beam. Insert threaded rod through hole in beam. Rod
is furnished standard 6" (150mm) length. Longer rods
should be purchased locally if required.
B. Drop a bevel washer and lock washer over rod. Screw on
one hex nut.
C. Install second hex nut against bottom of beam and
tighten.
D. Install spacer, shoe retainer, flat washer, and a third
hex nut. Make sure shoe retainer is in proper position to
accept shoe (see Fig. 2c or 10b for proper shoe retainer
position).
E. Install remaining flat washers (2), lock washer (1), and
hex nuts (2), as shown in Fig. 2b.
F. Repeat process for each ceiling anchor.
Page 4
Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
Fig. 2c: Detail of Ceiling Anchor.
F-bracket
Qty. (2)
U-bracket
Qty. (2)
1002358
Stile to Wall Packet
1002350
Panel
Packet
1002350
Panel
Packet
F-bracket
Qty. (2)
F-bracket
Qty. (2)
U-bracket
Qty. (2)
1002350
Panel
Packet
1002358
Stile to Wall Packet
F-bracket
Qty. (2)
U-bracket
Qty. (2)
F-bracket
Qty. (2)
Note: The stile is
perpendicular
to the panel.
1002358
Stile to Wall Packet
1002394
Panel
Packet
F-bracket
Qty. (2)
Flat Plate
Qty. (3)
1002350
Panel
Packet
F-bracket
Qty. (2)
F-bracket
Qty. (2)
1002358
Stile to Wall Packet
F-bracket
Qty. (2)
U-bracket
Qty. (2)
1002394
Panel
Packet
1002358
Stile to Wall Packet
F-bracket
Qty. (2)
Flat Plate
Qty. (3)
F-bracket
Qty. (2)
Note: The stile
is in-line with
the panel
BRACKET AND SCREW GUIDE
F-bracket
Panel to Wall
Flat Plate
Panel to In-Line Stile
Stile to Wall
SCREWS
Bracket to Panel
Bracket to Stile
#14 x 5/8" - Phillips
Flat Plate - Panel to In-Line Stile
15/16" Shoulder Screw and
5/8" Barrel Nut
Pilot Hole Sizes—
• 3/16" (.187) x 5/8" (16mm)
• For attachment of brackets to
panels and stiles.
• Do not through-drill.
• Through-drilling required.
• For attachment of Panel to
In-line Stile brackets.
NOTE: Adequate wall backing is required.
EXAMPLE BRACKET APPLICATIONS.
Use #12 x 2" screws for all stile-to-wall and panel-to-wall attachments.
Use #14 x 5/8" screws on brackets-to-panel and stile.
Use 15/16" shoulder screw and 5/8" barrel nut on panel-to-in-line stile.
U-bracket
Panel to Stile
F-Bracket - Stile/Panel to Wall
#12 x 2" - Phillips
• #19 (.166) x 2" (50mm)
• For attachment of panel to wall
brackets to stud backing.
CHROME HARDWARE
Front-Entry Corner Layout.
Overhead-Braced Alcove Closed Layout.
Floor-Anchored or Ceiling-Hung
Alcove Closed Layout.
Overhead-Braced Alcove Open Layout and
Adjoining Front-Entry Stall.
Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
Page 5
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