Bobrick Classic1540 Installation Instructions Manual

INSTALLATION INSTRUCTIONS

HIGH PRESSURE LAMINATE (HPL) TOILET PARTITIONS

1540 ClassicSeries® with Options

IMPORTANT:

Storage and Handling Information on last page.

For faster, easier installation, please review these

instructions thoroughly prior to installation.

FLOOR

ANCHORED

OVERHEAD

BRACED

CEILING

HUNG

Form No. 1540-69 (Revised 9/29/17) © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

PREPARATION

PRE-INSTALLATION.

A. Structural support in walls and fl oors is not furnished

by Bobrick. Confi rm that adequate backing is present
in wall, ceiling and fl oors prior to installation.

B. This installation booklet must be used with the Bobrick

layout sheets.

C. You may verify hardware receipt by cross-referencing

the last page of the layout sheets against the box
contents.

INSTALLATION STEPS.

1. Lay Out All Anchor Locations ............................ Page 3

2. Install All Anchors ............................................. Page 4

3. Install Wall Brackets .......................................... Page 7

4. Position Panels .................................................. Page 9

5. Install Stile-To-Panel Brackets ........................... Page 9

6. Install Stiles/Wall Post ..................................... Page 11

7. Install Headrail (if applicable) .......................... Page 12

8. Install Inswing Doors ....................................... Page 13

9. Install Outswing Doors .................................... Page 14

10. Install Shoes ................................................... Page 15

11. Finishing And Cleanup .................................... Page 16

RECOMMENDED TOOLS.

CAUTION: Be sure to use proper safety gear.

1. Chalk Line

2. Plumb-bob

3. Masking Tape (for laying out holes on
fl oors/walls/ceilings to be drilled)

4. Tape Measure and Pencils

5. Center Punch

6. Electric and/or
Battery-Powered Drill

7. Drill Bits
#19 (.166") M4.2
3/16" (4.7mm)

5/16" (8mm)

7/16" (11mm)

8. Screwdrivers/Screwdriver Bits
slotted and phillips, #1, #2 and #3

9. Pin-Head Torx Screw Driver – (to

install door hardware) – Supplied
by Bobrick

3/8" (9.5mm) for Concrete/Masonry

Page 2

A. .63 option uses steel core

reinforced stiles.

B. .64 option uses stainless

steel hardware.

C. .63/.64 option uses steel

core reinforced stiles and
stainless steel hardware.

D. Organize components with
appropriate hardware.

E. When calculating distances

to centerlines, all panels,
stiles, and doors are 1"
(25mm) thick.

F. Look for panel-to-stile

offsets indicated on the
layout sheets.

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

10. Shims

11. Adjustable Supports

1-1/2" to 12" (40–105mm)

12. Level

13. Wrench – 9/16" (14mm) open

end (2 reqd. for adjusting hex
nuts on anchors)

14. Hack Saw

15. Hammer

16 Safety Glasses

Stile

Centerline

X

Y

1/2''

(13mm)

Panel Centerlines

C

L

C

L

C

L

C

L

Stile

Centerline

Panel

Centerline

X

Y

C

L

C

L

Panel

Centerline

X

Y

C

L

Stile

Centerline

C

L

X

Y

Panel

Centerline

C

L

Stile

Centerline

Y

X

X

Stile Size

(width)

Y

X

Leveling Bar

Steel Core

X

LAY OUT ALL ANCHOR LOCATIONSSTEP 1

LAYOUT EXAMPLES.

LEGEND: Obtain Dimension from Bobrick Layout Sheet.

Fig. 1a: Floor-Anchored or Ceiling-Hung
Front-Entry Corner Layout.

Fig. 1b: Overhead-Braced
Alcove Closed Layout.

NOTE: The stiles are in-line with panel.

Fig. 1c: Floor-Anchored or Ceiling-Hung
Alcove Closed Layout. Inswing Door.

NOTE: The center stile is perpendicular to panel.

Fig. 1d: Floor-Anchored or Ceiling-Hung
Alcove Closed Layout. Outswing Door.

NOTE: The center stile is perpendicular to panel.

X Dim. = Stile Edge to Centerline of Mounting Hole. Y Dim. = Centerline-to-Centerline of Mounting Hole.

A. Refer to Bobrick layout sheets for component locations on your specific application.

B. From back wall, measure and mark the location of the stile centerline. Stile centerline = 1/2" (13mm) + panel length + gaps

specified on layout sheets.

C. From side wall and center of stile location, measure dimensions for floor or ceiling anchors according to layout sheet. Refer

to the drilling tables below for center-to-center distances between anchors. For exmaple: Overhead Braced stiles centerline
of floor anchor from edge of stile is 1" (25mm); dimension on 3" (8cm) stile is 1-1/2" (38mm).

Fig. 1e: Detail of Overhead

Fig. 1f: Detail of Floor Anchored or Ceiling Hung Stile

Braced Stile

Floor Anchored Stile Ceiling Hung or .63 Option Stile

NOTE: 16", 18", 20", 24" (41, 46, 51, 61cm) stiles have 2 leveling bars. Use the 2 outside
slots for the 2 anchors.

Drilling Table

Overhead-Braced Series — Standard & .64 Option Floor-Anchored Series & Ceiling-Hung Stiles Ceiling-Hung Series & .63 Option

Stile Size

(width)

3" (76mm) 1 1-1/2" (38mm) - 3" (76mm) 1 1-1/2" (38mm) - 3" (76mm) 1 1-1/2" (38mm) -

4" (102mm) 2 1" (25mm) 2" (50mm) 4" (102mm) 1 2" (50mm) - 4" (102mm) 2 5/8" (16mm) 2-3/4" (70mm)

5" (125mm) 2 1" (25mm) 3" (75mm) 5" (125mm) 2 1-1/8" (30mm) 2-3/4" (70mm) 5" (125mm) 2 5/8" (16mm) 3-3/4" (95mm)

6" (152mm) 2 1" (25mm) 4" (102mm) 6" (152mm) 2 5/8" (16mm) 4-3/4" (121mm) 6" (152mm) 2 5/8" (16mm) 4-3/4" (121mm)

7" (178mm) 2 1" (25mm) 5" (127mm) 7" (178mm) 2 5/8" (16mm) 5-3/4" (146mm) 7" (178mm) 2 5/8" (16mm) 5-3/4" (146mm)

8" (200mm) 2 1" (25mm) 6" (152mm) 8" (200mm) 2 5/8" (16mm) 6-3/4" (172mm) 8" (200mm) 2 5/8" (16mm) 6-3/4" (172mm)

10" (254mm) 2 1" (25mm) 8" (200mm) 10" (254mm) 2 5/8" (16mm)) 8-3/4" (222mm) 10" (254mm) 2 5/8" (16mm) 8-3/4" (222mm)

12" (305mm) 2 1" (25mm) 10" (254mm) 12" (305mm) 2 5/8" (16mm) 10-3/4" (273mm) 12" (305mm) 2 5/8" (16mm) 10-3/4" (273mm)

16" (406mm) 2 1" (25mm) 14" (355mm) 16" (406mm) 2 5/8" (16mm) 14-3/4" (375mm) 16" (406mm) 2 5/8" (16mm) 14-3/4" (375mm)

18" (457mm) 2 1" (25mm) 16" (406mm) 18" (457mm) 2 5/8" (16mm) 16-3/4" (426mm) 18" (457mm) 2 5/8" (16mm) 16-3/4" (426mm)

20" (508mm) 2 1" (25mm) 18" (455mm) 20" (508mm) 2 5/8" (16mm) 18-3/4" (475mm) 20" (508mm) 2 5/8" (16mm) 18-3/4" (475mm)

24" (610mm) 2 1" (25mm) 22" (560mm) 24" (610mm) 2 5/8" (16mm) 22-3/4" (578mm) 24" (610mm) 2 5/8" (16mm) 22-3/4" (578mm)

No. of

Holes

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

X

Dim.

Y

Dim.

Stile Size

(width)

No. of
Holes

X

Dim.

Y

Dim.

Stile Size

(width)

No. of
Holes

X

Dim.

Y

Dim.

Page 3

Finished

Ceiling

Hex Nut

Split Lock Washer

Bevel Washer

Hex Nut

Structural

Beam

Spacer

Flat Shoe Retainer

Hex Nuts

Flat Washers

Split Lock Washer

Leveling Bar

Threaded Rod

Hex Nut

1'' Ref.

(25mm)

or as

Required

Floor

L-Bracket

#14 x 1-3/4"

(6.4 x 45mm)

St. Stl.

Sheet-Metal

Screw

#14-16

Plastic Anchor

Shoe

Retainer

Flat Washer

Hex Nut
Hex Nut

Flat Shoe Retainer

Wedge Anchor

2-1/8'' to 2-1/4''

(54 to 60mm)

1-5/8'' to 1-3/4''

(41 to 44mm)

Flat Washer

Leveling Bar

Install when
stile is placed
on anchor bolts.

Flat Washer

Hex Nut

Lock Washer

1'' Ref.

(25mm)

or as

Required

INSTALL ALL ANCHORSSTEP 2

OVERHEAD BRACED FLOOR ANCHORS.

A. Based on stile size locate centerline of floor L-brackets

from Drilling Table. (See page 3).

B. Drill 5/16" (8mm) diameter hole to 1-3/4" (45mm)

minimum depth. Remove all loose material from holes.
C. Install plastic anchors into holes.
D. Place one shoe retainer bracket at each hole location.
E. Place floor L-bracket on top of and inside each shoe

retainer.
F. Install #14 x 1-3/4" (M6.4 x 45mm) floor screws to retain

bottom floor L-brackets and shoe retainers. Do NOT

tighten screws. Screws should be loose enough to adjust

the floor L-brackets.
G Using the stile as a measurement tool, adjust the floor

L-brackets to fit inside the stile brackets. Mark locations.
H. Remove stile and tighten floor screws securely.

NOTE: Wood-floor anchors are available upon request. To
install drill 3/16" pilot hole in the floor and install using #14 x
1-3/4" (M6.3 x 45mm) screws.

FLOOR ANCHORS. Standard & All .63 Options.

A. Drill 3/8" (9.5mm) diameter hole to 2" (50mm) minimum

depth. Remove all loose material from holes.
B. Insert expansion shield (threaded side down) with

threaded rod into mounting hole. Extra flat washers are

supplied. Place as many flat washers as necessary onto

rod to ensure shoe retainer is placed above finished floor

surface. Install and tighten a hex nut above washer(s) and

shoe retainer, tightening and expanding anchor to secure

to floor. Make sure when tightening bolt that shoe retainer

is positioned properly to accept shoe (see Fig. 2b or 10b

for proper shoe retainer position).
C. Add a second hex nut, then a flat washer.
D. Set aside the third hex nut, flat washer, and the lock

washer. Install when stile is placed on anchor bolts.
E. Repeat process for each floor anchor.

NOTE: Wood-floor anchors are available upon request.

Fig. 2a: Detail of Overhead Braced
Floor Anchor.

Fig. 2b: Detail of Floor Anchor.

CEILING ANCHORS. Standard & All .64 Options.

NOTE: Ceiling anchors are to be installed before finished
ceiling is applied. All structural framing is to be furnished by
others. For Bobrick recommendations, refer to Bobrick Form
No. TB-32.

A. Drill 7/16" (11mm) diameter hole through structural

beam. Insert threaded rod through hole in beam. Rod

is furnished standard 6" (150mm) length. Longer rods

should be purchased locally if required.
B. Drop a bevel washer and lock washer over rod. Screw on

one hex nut.
C. Install second hex nut against bottom of beam and

tighten.
D. Install spacer, shoe retainer, flat washer, and a third

hex nut. Make sure shoe retainer is in proper position to

accept shoe (see Fig. 2c or 10b for proper shoe retainer

position).
E. Install remaining flat washers (2), lock washer (1), and

hex nuts (2), as shown in Fig. 2b.
F. Repeat process for each ceiling anchor.

Page 4

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Fig. 2c: Detail of Ceiling Anchor.

F-bracket

Qty. (2)

U-bracket

Qty. (2)

1002358
Stile to Wall Packet

1002350

Panel
Packet

1002350

Panel

Packet

F-bracket

Qty. (2)

F-bracket

Qty. (2)

U-bracket

Qty. (2)

1002350

Panel

Packet

1002358
Stile to Wall Packet

F-bracket

Qty. (2)

U-bracket

Qty. (2)

F-bracket

Qty. (2)

Note: The stile is
perpendicular
to the panel.

1002358
Stile to Wall Packet

1002394

Panel

Packet

F-bracket

Qty. (2)

Flat Plate

Qty. (3)

1002350

Panel

Packet

F-bracket

Qty. (2)

F-bracket

Qty. (2)

1002358
Stile to Wall Packet

F-bracket

Qty. (2)

U-bracket

Qty. (2)

1002394

Panel

Packet

1002358
Stile to Wall Packet

F-bracket

Qty. (2)

Flat Plate

Qty. (3)

F-bracket

Qty. (2)

Note: The stile
is in-line with
the panel

BRACKET AND SCREW GUIDE

F-bracket

Panel to Wall

Flat Plate

Panel to In-Line Stile

Stile to Wall

SCREWS

Bracket to Panel

Bracket to Stile

#14 x 5/8" - Phillips

Flat Plate - Panel to In-Line Stile

15/16" Shoulder Screw and

5/8" Barrel Nut

Pilot Hole Sizes—

• 3/16" (.187) x 5/8" (16mm)

• For attachment of brackets to
panels and stiles.

• Do not through-drill.

• Through-drilling required.

• For attachment of Panel to
In-line Stile brackets.

NOTE: Adequate wall backing is required.

EXAMPLE BRACKET APPLICATIONS.

Use #12 x 2" screws for all stile-to-wall and panel-to-wall attachments.

Use #14 x 5/8" screws on brackets-to-panel and stile.

Use 15/16" shoulder screw and 5/8" barrel nut on panel-to-in-line stile.

U-bracket

Panel to Stile

F-Bracket - Stile/Panel to Wall

#12 x 2" - Phillips

• #19 (.166) x 2" (50mm)

• For attachment of panel to wall
brackets to stud backing.

CHROME HARDWARE

Front-Entry Corner Layout.

Overhead-Braced Alcove Closed Layout.

Floor-Anchored or Ceiling-Hung
Alcove Closed Layout.

Overhead-Braced Alcove Open Layout and
Adjoining Front-Entry Stall.

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Page 5

F-bracket

Qty. (2)

Y-bracket

Qty. (3)

U-bracket

Qty. (3)

L-bracket

Qty. (3)

Y-bracket

Qty. (2)

Y-bracket

Qty. (3)

1000974
Y-bracket

Qty. (3)

L-bracket

Qty. (3)

Y-bracket

Qty. (3)

L-bracket

Qty. (3)

Y-bracket

Qty. (2)

Y-bracket

Qty. (3)

F-bracket

Qty. (2)

L-bracket

Qty. (3)

Y-bracket

Qty. (2)

Y-bracket

Qty. (3)

L-bracket

Qty. (3)

BRACKETS AND SCREWS

F-bracket U-bracket Y-bracket

#1000353

Internal Panel to Wall

#1000356

Internal Panel to Stile

#1002500

#12 x 3/4" (M5.5 x 19mm)

Panel/Stile Screws

#1000974

External Panel or Stile

to Wall or Panel

Pilot Hole Sizes—

• #19 (.166) x 3/4" (4.2 x 19mm)

• For attachment of brackets to panels.

• Do not through-drill.

NOTE: Adequate wall backing is required. High-quality drill bit is suggested for drilling into steel-core stiles.

• 3/16" x 3/4" (4.7 x 19mm)

• For attachment of U-brackets, L-brackets
or Y-brackets to steel-core stiles only.

• Do not through-drill.

EXAMPLE BRACKET APPLICATIONS.

L-bracket

#1000351

External Panel to Stile

#1002495

#12 x 2" (M5.5 x 50mm)

Wall Screws

• #19 (.166) x 2" (4.2 x 50mm)

• For attachment of all wall brackets
to stud backing.

Front-Entry Corner Layout.

STAINLESS STEEL HARDWARE

NOTE: The stile is
in-line with panel.
No hardware is
exposed on the
outside of stall.

NOTE:
U- and F-brackets
are used on
internal panels
only, where there
is an adjoining
stall to conceal the
hardware.

Floor-Anchored or Ceiling-Hung
Alcove Closed Layout.

NOTE: The stile is
perpendicular to
panel. No hardware
is exposed on the
outside of stall.

Overhead-Braced Alcove Open Layout and
Adjoining Front-Entry Stall.Overhead-Braced Alcove Closed Layout.

Page 6

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

68-7/8''

(175cm)

41''

(104cm)

64''

(163cm)

Panel

Centerlines

Floor Anchors

13-1/4''

(34cm)

18''

(46cm)

Wall Post

54-1/2''

(138cm)

27-1/2''

(69cm)

64''

(163cm)

18''

(46cm)

Panel Centerline

64''

(163cm)

18''

(46cm)

Floor Anchors

Panel Centerline

64''

(163cm)

18''

(46cm)

Panel/Stile
Centerline

64''

(163cm)

Floor Anchors

18''

(46cm)

Panel/Stile
Centerline

STEP 3

INSTALL WALL BRACKETS AND WALL POSTS

A. Measure and mark the locations of centerlines for all the stiles and panels on walls.

B. Using the wall brackets as templates, measure and mark the location of all mounting holes plumb, according to

dimensions shown in illustrations (Fig. 3a, 3b, 3c).

C. Use #19 (.166) drill bit (4.2mm) x 2" (50mm) pilot hole into adequate wall backing.

D. Secure wall brackets with #12 x 2" (M5.5 x 50mm) screws.

These mounting points require wall backing.

Obtain Dimension from Bobrick Layout Sheet.

Fig. 3a: Front-Entry Corner Layout with Wall

Post

WALL POST #1002254

A. Determine the location and hand of the 1" X 1-1/2"

(25 x 40mm) stainless steel wall post being installed.
Outside edge of wall post to be in-line with outside
edge of keeping stile. The wall must have adequate
backing at mounting location to support door hung in
place.

Fig. 3b: Floor-Anchored or Ceiling-Hung
Alcove Open Layout. Inswing Door.

CHROME HARDWARE

Fig. 3c: Overhead-Braced
Alcove Closed Layout.

B. Install wall post at given height and fasten, plumb in

both directions to wall with (5) wall screws provided.
Install (2) post end caps and (5) mounting hole plugs.

C. Attach door with through bolts provided as you install

door(s) on page 13 and 14.

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Page 7

64''

(163cm)

18''

(46cm)

Panel
Centerline

64''

(163cm)

43''

(109cm)

Floor Anchors

18''

(46cm)

Stile

Centerline

64''

(163cm)

18''

(46cm)

Panel Centerline

64''

(163cm)

Floor Anchors

Panel Centerline

18''

(46cm)

68-7/8''

(175cm)

41''

(104cm)

64''

(163cm)

Panel

Centerlines

Floor Anchors

13-1/4''

(34cm)

18''

(46cm)

Wall Post

54-1/2''

(138cm)

27-1/2''

(69cm)

STEP 3

INSTALL WALL BRACKETS AND WALL POST

A. Measure and mark the locations of centerlines for

all the stiles and panels on walls.

B. Using the wall brackets as templates, measure

and mark the location of all mounting holes,
plumb according to dimensions shown in
illustrations (Fig. 3a, 3b, 3c).

C. Use #19 (.166) drill bit (4.2mm) for 2" (50mm)

deep pilot holes into adequate wall backing.

D. Secure wall brackets with 1002495 screws.

These mounting points require wall backing.

Obtain Dimension from Bobrick Layout Sheet.

Fig. 3b: Overhead-Braced
Alcove Closed Layout.

Fig. 3a: Front-Entry Corner Layout with
Wall Post.

WALL POST #1002254

A. Determine the location and hand of the 1" x

1-1/2" (25 x 40mm) stainless steel wall post
being installed. Outside edge of wall post to be
in-line with outside edge of keeping stile. The
wall must have adequate backing at mounting
location to support door hung in place.

STAINLESS STEEL HARDWARE

Page 8

B. Install wall post at given height and fasten,

plumb in both directions to wall with (5) wall
screws provided. Install (2) post end caps and
(5) mounting hole plugs.

C. Attach door with through bolts provided as you

install door(s) on pages 13 and 14

Fig. 3c: Floor-Anchored or Ceiling-Hung
Alcove Open Layout.

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

64''

(163cm)

18''

(46cm)

64''

(163cm)

18''

(46cm)

12''

(31cm)

Panel Centerline

6''

(15cm)

70''

(180cm)

52''

(132cm)

Finish Face

of Floor

18''

(46cm)

C

L

C

L

23''

(58cm)

23''

(58cm)

C

L

82-5/16''

(209cm)

Finish Face

of Floor

STEP 4

POSITION PANELS

1. Place adjustable supports in position for each panel to

Fig. 4: Panel and Adjustable Supports.

hold them 12" (305mm) above the floor.

2. Place panels on the supports and into their respective
wall brackets. Do not secure panels to wall brackets at

this time.

STEP 5

INSTALL STILE-TO-PANEL BRACKETS

CAUTION: Panel centerline is not always on the stile centerline. Refer to Bobrick Layout Sheets for panel offsets.

A. Measure and mark the centerlines for two (2) U-brackets per stile.

CHROME HARDWARE

B. Using U-bracket as a template, mark the location of all mounting holes. Use a 3/16" (5mm) drill bit for 5/8" (16mm)

deep pilot holes. Caution: Do not drill through the stile.

C. Secure U-brackets with #14 x 5/8" (6.4 x 16mm) screws.

D. Alcove in-line stile and panel attachment. (Fig 5b Alcove in-line stile) Use three (3) flat plates on one side of stile,

inside stall. Attach flat plate using 15/16" (25mm) shoulder screws and 5/8" barrel nuts.

Fig. 5a: Floor-Anchored (shown) or
Ceiling-Hung Bracket Placement.

Fig. 5b: Overhead-Braced Bracket
Placement.

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

For Panel to Stile

For In-Line Stile and Panel

Page 9

64''

(163cm)

43''

(109cm)

18''

(46cm)

64''

(163cm)

18''

(46cm)

12''

(31cm)

Panel Centerline

6''

(15cm)

69''

(175cm)

29''

(74cm)

52''

(132cm)

Panel Centerline

82-5/16''

(209cm)

18''

(46cm)

64''

(163cm)

41''

(104cm)

STEP 4

POSITION PANELS

1. Place adjustable supports in position for each panel to
hold them 12" (305mm) above the floor.

2. Place panels on the supports and into their respective
wall brackets. Do not secure panels to wall brackets at

this time.

Fig. 4: Panel and Adjustable Supports.

STEP 5

INSTALL STILE-TO-PANEL BRACKETS

Fig. 5a: Floor-Anchored or
Ceiling-Hung Bracket
Placement.

STAINLESS STEEL HARDWARE

Page 10

For

Internal

Panel

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

(Refer to

examples

on page 5.)

For

External

Panel

CAUTION: Panel centerline is not
always on the stile centerline. Refer
to Bobrick Layout Sheets for panel
offsets.

A. Measure and mark the centerlines

for three (3) U- or L-brackets per
stile.

B. Using U- or L-bracket as a template,

mark the location of all mounting
holes.

C. For U- or L-brackets attached to

steel-core stiles, use a high-quality
drill bit 3/16'' (4.7mm) for 3/4"
(19mm) deep pilot holes.

D. Caution: Do not drill through the

stile. For L-brackets attached to the
edge of stile, use a #19 (.166) drill
bit (4.2mm) for 3/4" (19mm) deep
pilot holes.

E. Secure U- or L-brackets
with 1002500 screws.

Fig. 5b: Overhead-Braced
Bracket Placement.

For

Internal

Panel

(Refer to

examples

on page 5.)

For

External

Alcove
In-Line

Panel

Hex Nut

Lock Washer

Flat Washers

Hex Nut

Stile Bracket

Floor L-Bracket

#14 x 5/8''

(6.4 x 16mm)

St. Stl.

Sheet-Metal

Screw

#14 x 1-3/4''

(6.4 x 45mm)

St. Stl. Sheet-Metal Screw

Leveling Bolt

#14-16

Plastic Anchor

Finish Face

of Floor

#14 x 5/8''

(6.4 x 16mm)

St. Stl.

Sheet-Metal

Screw

#14 x 1-3/4''
(6.4 x 45mm)

St. Stl. Sheet-Metal

Screw

#14-16

Plastic Anchor

12''

(305mmn)

Hex Nut

Flat Washers

Lock Washer

Hex Nuts

Threaded Rod

Flat Shoe Retainer

Expansion Shield

Leveling

Bar

Step A

Flat Washer

Hex Nut

Lock Washer

Flat Washers

Hex Nut

INSTALL STILES AND SET DOOR OPENINGSSTEP 6

Floor Anchored and Ceiling Hung Series

A. Place the stiles onto the threaded rods of anchors. Add a flat washer, lock washer, and a third hex nut to each

threaded rod of floor anchors (these should already be in place on ceiling anchors—refer back to Fig. 2b). Do not

tighten hex nuts at this time.

B. Ensure edge of panel is touching screw heads in brackets on stiles. Using brackets as templates, drill 3/16" (.187) x
5/8" (6.4 x 16mm) pilot holes in panel.
C. Fasten brackets to panels with #14 x 5/8" (6.4 x 16mm) screws or 1002500 for stainless steel option.
D. Use level to plumb stiles. Place shims between panels and wall.
E. Set door openings to be square, plumb and true per Bobrick Layout Sheets.
F. Tighten hex nuts on stile anchoring system.
G. Secure panels to wall brackets using #14 x 5/8" screws or 1002500 for stainless steel option.

Fig. 6a: Ceiling-Hung Installation Fig. 6b: Front View Ceiling Hung Stile

Obtain Dimension from Bobrick Layout Sheet.

Overhead Braced Series

A. Install leveling bolt into stile.
B. While stile is laying flat, rotate leveling bolt so that overall stile dimension is 82-5/16" (209cm) from the head of the

leveling bolt to the top edge of stile.
Note all floor slopes and adjust stile heights accordingly.
C. Mount stile and install #14 x 5/8" (6.4 x 16mm) screws through the side of stile bracket into the floor L-bracket. Leave

screws loose. (Fig. 6d)

D. Level and plumb the panels. Using stile U-bracket as a template, drill 3/16" (5mm) pilot holes into the panel.
Special note: U-bracket panel hole should be a minimum of 1/2" (13mm) off edge of panel.
F. Fasten U and F-brackets to panels with #14 x 5/8" (6.4 x 16mm) screws or 1002500 for stainless steel option.
G. Level and plumb stile. Tighten stile bracket screws #14 x 5/8" into floor L-bracket.

Fig. 6c: Panel Installation

Fig. 6d: Front View
Overhead Braced

Fig. 6e: Side View Overhead
Braced

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Page 11

Stile

Stile

Panel

Front Headrail

Outswing Door

Return Headrail

*

End Cap

Stile

Stile

Panel

# 12 x 2''

St. Stl. Sheet-Metal

Screws

Stile

Stile

Panel

Return Headrail

Front Headrail

Headrail Bracket

Back Wall

# 12 x 7/16''

St. Stl.

Sheet-Metal

Screws

Wall

STEP 7

INSTALL HEADRAIL (IF APPLICABLE)

Note: Bobrick provides headrail in 84" (213cm) long
sections. Headrail seams must be located over stiles.

A. Measure wall-to-wall dimension less 1/4" (6mm). For

corner application, measure from wall to outside edge
of stile less 1/8" (3mm).

B. Place headrail over top of stiles.

C. Drill 3/16" (.187) x 3/4" (4.7 x 19mm) pilot holes

through interior sides of headrail into stiles. Fasten
headrail to stile using #12 x 7/16" (M5.5 x 10mm)
screws.

D. For corner and alcove layouts, cut return headrail 1/8"

less than dimension from inner edge of headrail to the
back wall.

E. Using headrail L-bracket as a template, mark the

location for mounting holes in back of front headrail
and wall.

F. Drill 3/16" (.187) x 3/4" (4.7 x 19mm) pilot holes.

Fasten headrail L-bracket to stile using #12 x 7/16"
(M5.5 x 10mm) screws.

G. Drill 3/16'' (.187) x 2" (50mm) pilot holes in wall. Fasten

headrail L-bracket to wall using #12 x 2" (M5.5 x
50mm) screws.

H. Insert headrail return piece into headrail L-bracket.

Secure with #12 x 7/16" (M5.5 x 10mm) screws.

I. For corner layouts, install end cap to finish open

headrail end.

Fig. 7a: Alcove Configuration.

Fig. 7b: Headrail Installation Hardware.
Corner Configuration.

Fig. 7c: Detail of End Cap.

Back viewFront view

Page 12

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Full Notch

Flange

58''

(147cm)

Half Notch Flange

Hinge Pin

Upper Hinge

Bracket

1-1/2''

(38mm)

55-9/16''

(141cm)

1-1/2''

(38mm)

Cam

Lower Hinge

Bracket

1/2''

(13mm)

3/8''

(9mm)

Upper

Hinge

Bracket

1-1/2''

(38mm)

12-11/16''

(32cm)

55-9/16''
(141cm)

1-1/2''

(38mm)

Cam

Lower Hinge

Bracket

1/2''

(13mm)

Headrail

Latch

Keeper &

Door Stop

Inswing

Latch

Keeper &

Door Stop

Inswing

Door

Latch

Keeper

Door

C

L

Stile

C

L

Stile

5/16''

(8mm)

Max.

1-1/2''

(38mm)

2-3/4''

(70mm)

1-1/2''

(38mm)

3/4''

(19mm)

27-1/2''

(699mm)

U-Bracke

t

Stile

Inswing

Door

Stile

Through-Bolts

F-Bracket

Hinge

Coat Hook

Slide Latch

Keeper &
Doorstop

STEP 8

INSTALL INSWING DOORS

A. Secure the flanges into the door notches using
#10 x 1" (4.8 x 25mm) screws (Fig. 8a).

B. Using the hinge brackets as a template, measure and

mark the location of mounting holes in the stile. The

12-11/16" (32cm) dimension shown (Fig. 8a Stile) is to
the top edge of the stile to C of first hinge hole.

L

C. Use 1/4" (6mm) bit to drill four (4) holes through the

stile. Through-bolt the hinge brackets using one-way
screws and threaded sleeves.

D. Mount the door, then drive the hinge pin down through

the predrilled hole in the top of door.

E. Adjust the cam on the lower hinge bracket so the door

closes to desired position, tighten hex nut.

F. Mount latch and keeper as shown (Fig. 8b, 8d).

Through-bolt latch and keeper using one-way screws
and threaded sleeves.

NOTE: To ensure *emergency access locate the

keeper so the latch slide is seated no more than
5/16" (7mm) into the keeper slot as shown (Fig. 8b).
*Emergency access is achieved by lifting door.

(2)

. Perpendicular Keeping Stile. Mount latch as shown

F

(Fig. 8c). Through-bolt latch using one-way screws
and threaded sleeves. Using keeper as template,
place keeper as shown in (Fig. 8c) overhanging edge
of stile, to line up with latch slide. Mark location of
mounting holes. Secure keeper to stile using #10 x
5/8" screws.

G. Mount robe hooks to doors at locations where they

can also perform as door bumpers.

H. If required, apply a synthetic lubricant to the hinge.

I. Clean stalls as required.

Fig. 8a: Door-to-Stile Hardware.

Floor-Anchored

Door

or Ceiling-Hung Stile

Fig. 8b: Mounting
Location of Latch,
Keeper with Emergency
Access

Overhead-Braced

Stile

Perpendicular Stile
See Fig. 8c

1-1/2''

Door

C

Door

L

Keeper &

Door Stop

2-1/2''

2''

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Latch

Inside

View

Fig. 8c: Perpendicular Stile
Mounting Location of Latch and Keeper.

Stile

Panel

C

Panel

L

Fig. 8d: Top View InLine Stile
Mounting Location of Latch and Keeper.

Page 13

Full Notch

Flange

58''

(147cm)

Half Notch Flange

Hinge Pin

Upper Hinge

Bracket

1-1/2''

(38mm)

55-9/16''

(141cm)

1-1/2''

(38mm)

Cam

Lower Hinge

Bracket

1/2''

(13mm)

3/8''

(9mm)

Upper
Hinge

Bracket

1-1/2''

(38mm)

12-11/16''

(32cm)

55-9/16''
(141cm)

1-1/2''

(38mm)

Cam

Lower Hinge

Bracket

1/2''

(13mm)

Headrail

Latch

Keeper &

Door Stop

Outswing

2''

(51mm)

2-3/4''

(70mm)

1-1/2''

(38mm)

3/4''

(19mm)

27-1/2''

(699mm)

Door

Latch

Keeper

Door

C

L

Stile

C

L

Stile

5/16''

(8mm)

Max.

U-Bracket

Keeper/Door

Stop

Door
Handle

Door

Stile

Door

Perpendicular

Stile

Keeper & Door Stop

Latch

Outswing

INSTALL OUTSWING DOORSSTEP 9

A. Secure the flanges into the door notches using
#10 x 1" (4.8 x 25mm) screws (Fig. 9a).

B. Using the hinge brackets as a template, measure and mark

the location of mounting holes in the stile. The 12-11/16"

(32cm) dimension shown (Fig. 9a Stile) is to the top edge
of the C of first hinge hole.

L

C. Use 1/4" (6mm) bit to drill four (4) holes through the stile.

Through-bolt the hinge brackets using one-way screws and
threaded sleeves.

D. Mount the door, then drive the hinge pin down through the

predrilled hole in the top of door.

E. Adjust the cam on the lower hinge bracket so the door

closes to desired position, then tighten the hex nut.

F. Mount latches and keepers as shown (Fig. 9b, 9d).

Through-bolt latches and keepers using one-way screws
and threaded sleeves.

NOTE: To ensure *emergency access locate the keeper

so the latch slide is seated no more than 5/16" (7mm) from
the top of the keeper. (See Fig.9b). *Emergency access
is achieved by lifting the door. NOTE: On outswing door,
install the handle on outside of door opposite the latch
Using the door handle as a template on the outside of door,
mark location for top hole in handle 31-5/8" (803mm) up
from the bottom edge of door and 2" (50mm) from side
edge of door. Mark location for bottom hole in handle. Drill
two (2) 3/16" (5mm) diameter holes through door. Attach
door handle to outside of door using #8-32 x 1-1/4" one
way screws provided.

(2)

F

. Perpendicular Keeping Stile. Mount latch as shown (Fig.

9c). Through-bolt latch using one-way screws and threaded
sleeves.

NOTE: Using keeper as template, place keeper as shown

in (Fig. 9c) to line up with latch slide. Mark location of
mounting holes. Secure keeper to stile using #10 x 5/8"
screws.

G. Mount robe hooks to doors at locations where they can

also perform as door bumpers. NOTE: On outswing doors,

position robe hook per local barrier-free codes.

H. If required, apply a synthetic lubricant to the hinge.

I. Clean stalls as required.

Fig. 9a: Door-to-Stile Hardware.

Overhead-Braced

Stile

Floor-Anchored

or Ceiling-Hung Stile

Door

Fig. 9b: Mounting
Location of Latch
and Keeper with
Emergency Access

View

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Outside

Fig. 9c: Perpendicular Stile
Mounting Location of Keeper.

Page 14

Perpendicular Stile to
Panel See Fig. 9c

Fig. 9d: Top View In-Line
Stile Mounting Location
of Latch and Keeper.

1'' Thick Stile

3/16'' Wide Flange

for 1'' Thick Stile

Close

Retaining Screw

Fasten When Closed

Shoe

Trap Bottom Flange

Under Shoe Retainer

Shoe Retainer

2. Close

to Engage Retainer

1. Push on Retaining Clip
to Engage with Hole

This End to Wall

1'' Thick Stile

3/16'' Wide Flange

for 1'' Thick Stile

Shoe Retainer

Flat Washer at

Floor or Ceiling

Anchor Bolt,

Nuts & Washers

Shoe

Trap Bottom Flange

Under Shoe Retainer

INSTALL SHOESSTEP 10

A. Locate proper width shoe for stile.

B. Confirm shoe retainer (#1002413 for Overhead-Braced Series (Fig. 10a) or #1002186 for Floor-Anchored or Ceiling-

Hung Series (Fig. 10b)) is installed on anchor bolt next to flat washer closest to floor or ceiling. For anchor assembly
detail, reference diagram on Page 4.

C. Shoes accommodate 1" thick or 3/4" thick stiles. For 1" thick stiles, orient shoe with 3/16" wide flange return against

faces and edge of stile.

D. Standard Stile Installation - See Fig. 10

Open end of shoe and slide onto bottom of stile, trapping bottom flange under shoe retainer. Close open end of shoe,

overlapping so holes are aligned. Install flat head retaining screw through double thickness of material to close shoe.

E. Remove protective covering and wipe shoe clean.

Fig. 10: Standard Stile Installation. (Overhead Braced Anchor Shown)

STEP 11

A. Remove any exposed labels from the components of toilet compartments.

B. Clean surfaces as needed. CAUTION: Do not use cleaners containing acid on Bobrick toilet compartments.

For example, tile cleaners containing acid may attack the stainless steel hardware.
For Bobrick recommendations, refer to Bobrick Form Nos. TB-21 and TB-60.

REPLACEMENT SHOE GUIDE

Stile Width Bobrick Part Number Stile Width Bobrick Part Number

3" 1002175 10" 1002179

4" 1002176 12" 1002180

5" 1002184 16" 1002181

6" 1002177 18" 1002196

7" 1002197 20" 1002182

8" 1002178 24" 1002183

FINISHING AND CLEANUP

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

Page 15

In the United States: BOBRICK WASHROOM EQUIPMENT, INC.

200 Commerce Drive, Clifton Park, NY 12065-1350, Telephone: [phone] • FAX: [phone]

6901 Tujunga Ave, North Hollywood, CA 91605-6213: [phone] • FAX: [phone]

or email [e-mail]

In Canada: BOBRICK WASHROOM EQUIPMENT COMPANY

45 Rolark Drive, Scarborough, Ontario M1R 3B1 • FAX: [phone]

1540-69

16954 00914

7

Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

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