Bobrick Metro1550, Accent1530 Installation Instructions Manual

INSTALLATION INSTRUCTIONS
HIGH PRESSURE LAMINATE (HPL) TOILET PARTITIONS
1550 MetroSeriesTM and 1530 AccentSeries
IMPORTANT:
Storage and Handling Information on last page.
For faster, easier installation, please review these
instructions thoroughly prior to installation.
TM
FLOOR
ANCHORED
BRACED
CEILING
HUNG
Form No. 1550-69 r4/20/18 © 2018 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
PREPARATION
PRE-INSTALLATION
A. Structural support in walls and floors is not furnished
by Bobrick. Confirm that adequate backing is present in wall, ceiling and floors prior to installation.
B. This installation booklet must be used with the Bobrick
layout sheets.
C. You may verify hardware receipt by cross-referencing
the last page of the layout sheets against the box contents.
INSTALLATION STEPS
1. Lay Out All Anchor Locations ............................ Page 3
2. Install All Anchors ............................................. Page 4
3. Bracket and Screw Guide.................................. Page 5
4. Install Wall Brackets and Wall Posts .................. Page 6
5. Position Panels .................................................. Page 7
6. Install Stile-To-Panel Brackets ........................... Page 7
7. Install Stiles and Set Door Openings ................ Page 8
8. Install Headrail (if applicable) ............................ Page 9
9. Install Hinges .................................................. Page 10
10. Install Door Hardware ..................................... Page 11
11. Install Shoes ................................................... Page 12
12. Finish And Cleanup ......................................... Page 12
RECOMMENDED TOOLS:
CAUTION: Be sure to use proper safety gear.
1. Chalk Line
2. Plumb-bob
3. Masking Tape (for laying out holes on floors/walls/ceilings to be drilled)
4. Tape Measure and Pencils
5. Center Punch
6. Electric and/or Battery-Powered Drill
7. Drill Bits #19 (.166") M4.2 3/16" (4.7mm)
5/16" (8mm)
7/16" (11mm)
8. Screwdrivers/Screwdriver Bits slotted and phillips, #1, #2 and #3
9. Pin-Head Torx Screw Driver – (to
install door hardware) – Supplied by Bobrick
3/8" (9.5mm) for Concrete/Masonry
Page 2
10. Shims
A. 1530 and 1550.64 option
uses stainless steel hardware.
B. Organize components with
appropriate hardware.
C When calculating distances
to centerlines, all panels, stiles, and doors are 1" (25mm) thick.
D. Look for panel-to-stile
offsets indicated on the layout sheets.
Form No. 1550-69 r4/20/18 © 2018 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
11. Adjustable Supports
1-1/2" to 12" (40–105mm)
12. Level
13. Wrench – 9/16" (14mm) open
end (2 reqd. for adjusting hex nuts on anchors)
14. Hack Saw
15. Hammer
16 Safety Glasses
Stile
Centerline
X
Y
1/2''
(13mm)
Panel Centerlines
C
L
C
L
C
L
C
L
Stile
Centerline
Panel
Centerline
X
Y
C
L
C
L
Panel
Centerline
X
Y
C
L
Stile
Centerline
C
L
X
Y
Panel
Centerline
C
L
Stile
Centerline
Y
X
X
Hex Nut
Lock Washer
Flat Washers
Hex Nut
LAY OUT ALL ANCHOR LOCATIONSSTEP 1
LAYOUT EXAMPLES
LEGEND: Obtain Dimension from Bobrick Layout Sheet.
Fig. 1a: Floor-Anchored or Ceiling-Hung Front-Entry Corner Layout.
Fig. 1b: Overhead-Braced Alcove Closed Layout.
NOTE: The stiles are in-line with panel.
X Dim. = Stile Edge to Centerline of Mounting Hole. Y Dim. = Centerline-to-Centerline of Mounting Hole.
Fig. 1c: Floor-Anchored or Ceiling-Hung Alcove Closed Layout. Inswing Door.
NOTE: The center stile is perpendicular to panel.
Fig. 1d: Floor-Anchored or Ceiling-Hung Alcove Closed Layout. Outswing Door.
NOTE: The center stile is perpendicular to panel.
A. Refer to Bobrick layout sheets for component locations on your specific application.
B. From back wall, measure and mark the location of the stile centerline. Stile centerline = 1/2" (13mm) + panel length + gaps
specified on layout sheets.
C. From side wall and center of stile location, measure dimensions for floor or ceiling anchors according to layout sheet. Refer
to the drilling tables below for center-to-center distances between anchors. For example: Overhead-Braced stiles centerline of floor anchor from edge of stile is 1" (25mm); dimension on 3" (8cm) stile is 1-1/2" (38mm).
Fig. 1e: Detail of Overhead-
Fig. 1f: Detail of Floor-Anchored or Ceiling-Hung Stile
Braced Stile
Floor Anchored Stile
NOTE: 16", 18", 20", 24" (41, 51, 46, 61cm) stiles have 2 leveling bars. Use the 2 outside slots for the 2 anchors.
Drilling Table
Overhead-Braced Series — Standard & .64 Option Floor-Anchored Series & Ceiling-Hung Stiles Ceiling-Hung Series & .63 Option
Stile Size
(width)
3" (76mm) 1 1-1/2" (38mm) - 3" (76mm) 1 1-1/2" (38mm) - 3" (76mm) 1 1-1/2" (38mm) -
4" (102mm) 2 1" (25mm) 2" (50mm) 4" (102mm) 1 2" (50mm) - 4" (102mm) 2 5/8" (16mm) 2-3/4" (70mm)
5" (125mm) 2 1" (25mm) 3" (75mm) 5" (125mm) 2 1-1/8" (30mm) 2-3/4" (70mm) 5" (125mm) 2 5/8" (16mm) 3-3/4" (95mm)
6" (152mm) 2 1" (25mm) 4" (102mm) 6" (152mm) 2 5/8" (16mm) 4-3/4" (121mm) 6" (152mm) 2 5/8" (16mm) 4-3/4" (121mm)
7" (178mm) 2 1" (25mm) 5" (127mm) 7" (178mm) 2 5/8" (16mm) 5-3/4" (146mm) 7" (178mm) 2 5/8" (16mm) 5-3/4" (146mm)
8" (200mm) 2 1" (25mm) 6" (152mm) 8" (200mm) 2 5/8" (16mm) 6-3/4" (172mm) 8" (200mm) 2 5/8" (16mm) 6-3/4" (172mm)
10" (254mm) 2 1" (25mm) 8" (200mm) 10" (254mm) 2 5/8" (16mm)) 8-3/4" (222mm) 10" (254mm) 2 5/8" (16mm) 8-3/4" (222mm)
12" (305mm) 2 1" (25mm) 10" (254mm) 12" (305mm) 2 5/8" (16mm) 10-3/4" (273mm) 12" (305mm) 2 5/8" (16mm) 10-3/4" (273mm)
16" (406mm) 2 1" (25mm) 14" (355mm) 16" (406mm) 2 5/8" (16mm) 14-3/4" (375mm) 16" (406mm) 2 5/8" (16mm) 14-3/4" (375mm)
18" (457mm) 2 1" (25mm) 16" (406mm) 18" (457mm) 2 5/8" (16mm) 16-3/4" (426mm) 18" (457mm) 2 5/8" (16mm) 16-3/4" (426mm)
20" (508mm) 2 1" (25mm) 18" (455mm) 20" (508mm) 2 5/8" (16mm) 18-3/4" (475mm) 20" (508mm) 2 5/8" (16mm) 18-3/4" (475mm)
24" (610mm) 2 1" (25mm) 22" (560mm) 24" (610mm) 2 5/8" (16mm) 22-3/4" (578mm) 24" (610mm) 2 5/8" (16mm) 22-3/4" (578mm)
No. of
Holes
Form No. 1550-69 r4/20/18 © 2018 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
X
Dim.
Y
Dim.
Stile Size
(width)
No. of Holes
X
Dim.
Y
Dim.
Stile Size
(width)
Ceiling-Hung Stile
No. of Holes
X
Dim.
Y
Dim.
Page 3
Finished
Ceiling
Hex Nut
Split Lock Washer
Bevel Washer
Hex Nut
Structural
Beam
Spacer
Flat Shoe Retainer
Hex Nuts
Flat Washers
Split Lock Washer
Leveling Bar
Threaded Rod
Hex Nut
1'' Ref.
(25mm)
or as
Required
Floor
L-Bracket
#14 x 1-3/4"
(6.4 x 45mm)
St. Stl.
Sheet-Metal
Screw
#14-16
Plastic Anchor
Shoe
Retainer
Flat Washer
Hex Nut Hex Nut
Flat Shoe Retainer
Wedge Anchor
2-1/8'' to 2-1/4''
(54 to 60mm)
1-5/8'' to 1-3/4''
(41 to 44mm)
Flat Washer
Leveling Bar
Install when stile is placed on anchor bolts.
Flat Washer
Hex Nut
Lock Washer
1'' Ref.
(25mm)
or as
Required
INSTALL ALL ANCHORSSTEP 2
OVERHEAD BRACED FLOOR ANCHORS
A. Based on stile size locate centerline of floor L-brackets
from Drilling Table. (See page 3).
B. Drill 5/16" (8mm) diameter hole to 1-3/4" (45mm)
minimum depth. Remove all loose material from holes. C. Install plastic anchors into holes. D. Place one shoe retainer bracket at each hole location. E. Place floor L-bracket on top of and inside each shoe
retainer. F. Install #14 x 1-3/4" (M6.4 x 45mm) floor screws to retain
bottom floor L-brackets and shoe retainers. Do NOT
tighten screws. Screws should be loose enough to adjust
the floor L-brackets. G Using the stile as a measurement tool, adjust the floor
L-brackets to fit inside the stile brackets. Mark locations. H. Remove stile and tighten floor screws securely.
NOTE: Wood-floor anchors are available upon request. To install drill 3/16" pilot hole in the floor and install using #14 x 1-3/4" (M6.3 x 45mm) screws.
FLOOR ANCHORS. Standard
A. Drill 3/8" (9.5mm) diameter hole to 2" (50mm) minimum
depth. Remove all loose material from holes. B. Insert expansion shield (threaded side down) with
threaded rod into mounting hole. Extra flat washers are
supplied. Place as many flat washers as necessary onto
rod to ensure shoe retainer is placed above finished floor
surface. Install and tighten a hex nut above washer(s) and
shoe retainer, tightening and expanding anchor to secure
to floor. Make sure when tightening bolt that shoe retainer
is positioned properly to accept shoe (see Fig. 2b for
proper shoe retainer position). C. Add a second hex nut, then a flat washer. D. Set aside the third hex nut, flat washer, and the lock
washer. Install when stile is placed on anchor bolts. E. Repeat process for each floor anchor.
NOTE: Wood-floor anchors are available upon request.
Fig. 2a: Detail of Overhead-Braced Floor Anchor.
Fig. 2b: Detail of Floor Anchor.
CEILING ANCHORS.
NOTE: Ceiling anchors are to be installed before finished ceiling is applied. All structural framing is to be furnished by others. For Bobrick recommendations, refer to Bobrick Form No. TB-32.
A. Drill 7/16" (11mm) diameter hole through structural
beam. Insert threaded rod through hole in beam. Rod
is furnished standard 6" (150mm) length. Longer rods
should be purchased locally if required. B. Drop a bevel washer and lock washer over rod. Screw on
one hex nut. C. Install second hex nut against bottom of beam and
tighten. D. Install spacer, shoe retainer, flat washer, and a third
hex nut. Make sure shoe retainer is in proper position
to accept shoe (see Fig. 2c for proper shoe retainer
position). E. Install remaining flat washers (2), lock washer (1), and
hex nuts (2), as shown in Fig. 2c. F. Repeat process for each ceiling anchor.
Page 4
Form No. 1550-69 r4/20/18 © 2018 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
Fig. 2c: Detail of Ceiling Anchor.
F-bracket
Qty. (2)
Y-bracket
Qty. (3)
U-bracket
Qty. (3)
L-bracket
Qty. (3)
Y-bracket
Qty. (2)
Y-bracket
Qty. (3)
L-bracket
Qty. (3)
Y-bracket
Qty. (2)
Y-bracket
Qty. (3)
1000974
Y-bracket
Qty. (3)
L-bracket
Qty. (3)
Y-bracket
Qty. (3)
F-bracket
Qty. (2)
L-bracket
Qty. (3)
Y-bracket
Qty. (2)
Y-bracket
Qty. (3)
L-bracket
Qty. (3)
BRACKETS AND SCREW GUIDE
F-bracket U-bracket Y-bracket
#1000353
Internal Panel to Wall
#1002500
#12 x 3/4" (M5.5 x 19mm)
Panel/Stile Screws
#1000356
Internal Panel to Stile
External Panel or Stile
Pilot Hole Sizes—
• #19 (.166) x 3/4" (4.2 x 19mm)
• For attachment of brackets to panels.
• Do not through-drill.
NOTE: Adequate wall backing is required. High-quality drill bit is suggested for drilling into steel-core stiles.
3/16" x 3/4" (4.7 x 19mm)
• For attachment of U-brackets, L-brackets or Y-brackets to steel-core stiles only.
• Do not through-drill.
EXAMPLE BRACKET APPLICATIONS.
#1000974
to Wall or Panel
L-bracket
#1000351
External Panel to Stile
#1002495
#12 x 2" (M5.5 x 50mm)
Wall Screws
• #19 (.166) x 2" (4.2 x 50mm)
• For attachment of all wall brackets to stud backing.
Front-Entry Corner Layout.
NOTE: The stile is in-line with panel. No hardware is exposed on the outside of stall.
NOTE: U- and F-brackets are used on internal panels only, where there is an adjoining stall to conceal the hardware.
Floor-Anchored or Ceiling-Hung Alcove Closed Layout.
NOTE: The stile is perpendicular to panel. No hardware is exposed on the outside of stall.
Overhead-Braced Alcove Open Layout and Adjoining Front-Entry Stall.Overhead-Braced Alcove Closed Layout.
Form No. 1550-69 r4/20/18 © 2018 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
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