Bobrick 1540 User Manual

Technical Data
Laminated
Plastic Surfaces
and Edges
3-ply, 45-lb Density Particle Board
Stile Bracket
Floor L-Bracket
#14 x 5/8''
(6.4 x 16mm)
St. Stl.
Sheet-Metal
Screw
#14 x 1-3/4''
(6.4 x 45mm)
St. Stl. Sheet-Metal Screw
Leveling Bolt
#14-16
Plastic Anchor
Finish Face
of Floor
Stile
Headrail
Angle
Bracket
End Cap
1''
(25mm)
Hex Nut
Lock Washer
Flat Washers
Hex Nut
Stile
Stile
Steel Core
Hex Nut
Flat Washer
Leveling Bar
Threaded Rod
Shoe Retainer
Wedge Anchor
Lock Washer
Wall Screw and Plastic Anchor
Wall Bracket
Screw
U-Bracket
Keeper/Door Stop
Door Handle
Door
Stile
Doorstop
Door
Stile
Through-Bolts
Wall Bracket
Hinge
Coat Hook
Slide Latch
Keeper
Wall Screw and Plastic Anchor
Wall Bracket
Screw
U-Bracket
Keeper/Door Stop
Door Handle
Door
Stile
Doorstop
Door
Stile
Through-Bolts
Wall Bracket
Hinge
Coat Hook
Slide Latch
Keeper
Specify Product Application:
Toilet PartitionsWith Outswing DoorUrinal ScreensStiles with Welded Core (.63)With Stainless Steel Hardware (.64)
ClassicSeries™
PARTITIONS AND SCREENS
WITH LAMINATED PLASTIC
SURFACES AND EDGES
Specify Series Required:
1541 Series Floor-Anchored1542 Series Overhead-Braced 1545 Series Wall-Hung Urinal Screens1548 Series Ceiling-Hung for 8' (244cm) Ceiling
or as required up to 9' (274cm) Ceiling.
1540
SERIES
STANDARD-SIZE COMPONENTS: Stiles: For compartments – 3'', 4'', 5'', 6'', 8''
a
, 10'', 12'', 16'', 20'', or 24'' (8, 10, 13, 15, 20, 25, 30, 41, 51, or 61cm) wide; for screens – 6" (15cm) wide. Floor-anchored – 69" (175cm) high; overhead-braced – 82-5/16" (209cm) high; ceiling-hung – 83" (211cm) high for 8' 0" (244cm) ceilings or as required up to 9' (274cm) ceilings.
Doors: 58'' (147cm) high. Inswing doors are standard for 22'' to 37'' (56–94cm) widths in whole-inch increments. Outswing
b
doors are
standard for 25'' to 37'' (64–94cm) widths in whole-inch increments.
Wall Posts: 1-1/2'' wide, 58'' high (4 x 147cm). Panels: For Compar tments – Up to 84'' (213cm) wide; 58'' (147cm) high.
For wall-hung screens – 42" or 48" (107 or 122cm) high; 18" or 24" wide (46 or 61cm). For ceiling-hung and floor-anchored screens – 58" (147 cm) high; 24", 36", 48", or 60" (61, 91, 122, or 152cm) wide.
a
Minimum 8" (20cm) wide stile recommended for ceiling-hung and floor-
anchored compartments.
b
Use outswing doors to comply with local codes requiring access for physically
disabled persons.
COMPARTMENT AND SCREEN ELEVATIONS
Finish Face of Wall
Stile
Door or Panel
46''
117cm
18''
46cm
4''
10cm Typ.
1541 Series Floor-Anchored 1548 Series Ceiling-Hung
58''
147cm
12''
30cm
46''
117cm
70''
178cm
18''
46cm
1542 Series Overhead-Braced
Headrail
Wall Hung Urinal Screen Bracket
58''
147cm
12''
30cm
84-5/16''
214cm
46''
117cm
18''
46cm
8' 0''/244cm
or as required
up to19' /
274cm
X''
58''
147cm
12''
30cm
TYPICAL HARDWARE DETAILS
Through-Bolted, Bright-Polished,
Chrome-Plated Zamak
(standard on all compartments)
Through-Bolted, Stainless Steel Door Hard-
ware and Concealed Mounting Brackets
(.64 option)
12''
31cm
48''
122cm
36''
91cm
21''
53cm
42''
107cm
18''
46cm
42''
107cm
15''
38cm
1545 Series Wall-Hung 42" or 48" Urinal Screen
These mounting points require wall backing. For suggested backing methods, Bobrick Advisory Bulletins TB-32 for ceiling-hung installations and TB-46 for floor-anchored are available upon request.
Standard gaps are provided at all walls and between components to allow for hardware attachment.
Wall gaps are standard 1/2'' to 1''
TYPICAL INSTALLATION DETAILS
Floor-Anchored or Ceiling-Hung
Leveling Device
(Ceiling Leveling Device Shown)
The illustrations and descriptions herein are applicable to production as of the date of this Technical Data Sheet. Revised 7/07 Printed in U.S.A. The manufacturer reserves the right to, and does from time to time, make changes and improvements in designs and dimensions. © 2007 by Bobrick Washroom Equipment, Inc.
Floor Leveling Device
Welded Steel Core
Available Floor-Anchored,
Overhead-Braced, Ceiling-Hung
(.63 option)
Overhead-BracingOverhead-Braced
MATERIALS:
Stiles — 1'' (25mm) finished thickness: 3-ply, 45-lb (20.4-kg) density, resin-impregnated par ticle board; sur faces and edges are .050'' (1.3mm) thick, high-pressure plastic laminate with colored face sheets and matte finish.
Leveling Device — Overhead-Braced Series: 12-gauge (2.8mm), 3" x 1-1/4" (75 x 32mm) plated steel stile bracket factory installed to bottom of stile. Furnished with leveling bolt, shoe retainer, floor L-bracket, plastic anchor #14-16, #14 x 5/8" (M6.3 x 16mm) stainless steel sheet-metal screws and #14 x 1-3/4" (M6.3 x 45mm) stainless steel sheet-metal floor screws.
Leveling Device — Floor-Anchored or Ceiling-Hung: 3/8" x 1" (10 x 25mm) steel bar, zinc-chromate plated, bolted to stile using 6" x 3/8" (152 x 10mm) diameter carbon steel lag bolt. Furnished with 3/8" (10mm) diameter threaded rods, hex nuts, washers, spacer sleeve (ceiling-hung only), expansion shield and shoe retainer.
Stiles with Welded Core (.63 option) — 1" (25mm) finished thickness: 3-ply, 45-lb (20.4-kg) density, resin-impregnated particle board is bonded to each side of 11-gauge (3.2mm) sheet steel that serves as reinforcing core; surfaces and edges are .050" (1.3mm) thick, high-pressure plastic laminate with colored face sheets and matte finish. Leveling Device: 3/8" x 7/8" (10 x 22mm) steel bar is welded to sheet-steel core of stile, forming a single structural unit; furnished with 3/8" (10mm) diameter threaded rods, hex nuts, lock washers, flat washers, expansion shields, and shoe retainers. Shoe: 18-8 S, type-304, 22-gauge (0.8mm) stainless steel with satin finish; 4'' (102mm) high. Patented one-piece shoe is open-ended, and may be mounted blind against wall using shoe clip fastener on wall side.
Panels and Doors — 1'' (25mm) finished thickness: 3-ply, 45-lb (20.4-kg) density, resin-impregnated particle board; surfaces and edges are .050'' (1.3mm) thick, high-pressure plastic laminate with colored face sheets and matte finish. Headrail: (1542 Series Only): Extruded anodized aluminum with satin finish. Enclosed construction with vandal-resistant sloping top. Wallpost: 1-1/2" (38mm) x 1" (25mm) x 58" (147cm), 16 gauge (1.6mm) thick, 18-8 S, type-304 stainless steel. Pre-drilled for door mounting hardware.
Door and Mounting Hardware — Hinges, door latches, door keepers, coat hooks, and mounting brackets are constructed of chrome-plated zamak. Toilet compartment door is locked from inside by sliding door latch into keeper. A locked compartment may be opened from outside by lifting door to disengage latch from keeper. Doorstop prevents inswing door from swinging out beyond stile; on outswing door, the doorstop/keeper prevents it from swinging in beyond stile. Combination coat hook and bumper reduces damage from door inside compartment.
Door and Mounting Hardware (.64 option) — Hinges, slide latches, door keepers, and coat hooks are constructed of cast, type-304 stainless steel with satin finish. Theft-resistant, stainless steel one-way screws are furnished for all inswing and outswing doors. Mounting brackets are constructed of 18-8 S, type-304, heavy-gauge stainless steel with satin finish. Stainless steel pin-head torx screws are furnished for mounting brackets. Toilet com­partment door is locked from inside by sliding door latch into keeper. A locked compartment may be opened from outside by lifting door to disengage latch from keeper.
INSTALLATION:
Bobrick installation instructions are packed with each shipment and are available also in advance on request.
Notes:
1. Where water from showers or hose-down cleaning comes in contact with partitions, Bobrick 1080 Series water-resistant, solid phenolic partitions are recommended.
2. Ceiling-hung partitions require structural members (not furnished by Bobrick) in ceiling. For suggested types of ceiling support systems, see Bobrick Advisory Bulletin TB-32.
3. Wall backing is required to secure the mounting brackets of panels, stiles, and wall posts. For suggested wall backing, see Bobrick Advisor y Bulletin TB-46.
4. Floor-anchored stiles are furnished with expansion anchors and threaded rods. The expansion anchors require minimum 2" (50mm) penetration into minimum 3" (75mm) thick structural concrete.
5. Bobrick stainless steel par tition-mounted washroom accessories are available for mounting in panels between two compartments. See current Bobrick Catalog for description of accessories. Cutouts in panels can be pre-cut for Bobrick models at factory if location and size of all cutouts and Bobrick model numbers are furnished at time of order.
GUARANTEE:
Bobrick Toilet Partitions are guaranteed to be free from defects in material and workmanship for a period of one year from date of purchase. Any products returned to Bobrick under this guarantee will be repaired or replaced at no charge.
SPECIFICATION:
Laminated plastic __________________ (insert one: toilet partitions or urinal screens) shall be _________________ (insert one: floor-anchored, ceiling-hung, overhead-braced or wall-hung). Stiles, panels, and doors shall have a finished thickness of 1'' (25mm). Core of panels, doors, and stiles
*
shall be 3-ply, 45-lb (20.4-kg) density, resin-impregnated particle board. Stiles shall have a one-piece, type-304, satin-finish stainless steel shoe that is 4'' (102mm) high. Surfaces and edges shall be .050'' (1.3mm) thick, high-pressure plastic laminate with colored face sheets and matte finish; bonding shall be done using adhesives especially formulated to prevent delamination from moisture and heat normally existing in public washrooms. Stiles, panels, and doors shall be __________ (insert color name and number from current Bobrick Catalog). Headrails for overhead-braced compartments shall be anodized aluminum with satin finish. All door hardware and mounting brackets shall be chrome-plated zamak**. Theft-resistant, one-way screws shall be furnished for all door hardware. Plated-steel Phillips screws shall be furnished for all mounting brackets. A coat hook shall be furnished for each door.
*
To specify Stiles with Welded Cores, replace stile construction specification with: .63 option Stiles shall have a finished thickness of 1'' (25mm). Stiles shall have 3-ply, 45-lb (20.4kg) density, resin-impregnated particle board bonded to each side of 11-gauge (3.2mm) sheet steel that ser ves as reinforcing core. Stiles shall have leveling device that is welded to the sheet-steel core and concealed by a one-piece, type-304, satin-finish stainless steel shoe that is 4" (102mm) high.
**
To specify Stainless Steel Hardware, replace hardware specification with: .64 option Hinges, slide latches, door keepers and coat hooks shall be cast, type-304 stainless steel with satin finish. Theft-resistant, stainless steel one-way screws are furnished for all inswing and outswing doors. Mounting brackets shall be 18-8 S, type-304, heavy-gauge stainless steel with satin finish. Stainless steel pin-head torx screws shall be furnished for all mounting brackets. Toilet compartment door shall be locked from inside by sliding door latch into keeper. A locked compartment may be opened from outside by lifting door to disengage latch from keeper. Manufacturer's service and parts manual shall be provided to the building owner/manager upon request.
___________________________ (insert one: Toilet Par titions, Dressing Compartments, Urinal Screens) shall be ___________________________ Series (insert series number) of Bobrick Washroom Equipment, Inc., Clifton Park, New York; Jackson, Tennessee; Los Angeles, Califor­nia; Bobrick Washroom Equipment Company, Scarborough, Ontario; Bobrick Washroom Equipment Pty. Ltd., Australia; and Bobrick Washroom Equipment Limited, United Kingdom.
The illustrations and descriptions herein are applicable to production as of the date of this Technical Data Sheet. 1540 Revised 7/07 Printed in U.S.A. The manufacturer reserves the right to, and does from time to time, make changes and improvements in designs and dimensions. © 2007 by Bobrick Washroom Equipment, Inc.
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