BN Thermic M150-005, M150-010, M150-015, M150-020, M150-025 User guide

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Thank you for purchasing a BN Thermic product. Manufactured to a high standard this product will, if installed and used according to these instructions, give you years of trouble free performance. Installer: Please ensure instructions remain with your customer for their reference.
1. SAFETY INSTRUCTIONS
1 . 1
WARNING! It is the responsibility of the Installer, owner and operator to read, understand and comply with the following:
1.1.1 All electrical wiring must be carried out by a fully qualified electrician in accordance with the current IEE wiring regulations.
1.1.2 The installation must be protected by a 30mA RCD for safe operation (not included).
1.1.3 The cold lead is 3m long. It can be cut / extended to suit the location of the mains power connection box.
1.1.4 Check the continuity and resistance of the floor mat cable before, during and after installation and record results on back page.
1.2 GENERAL SAFETY INSTRUCTIONS
The heating mat is intended for use under many floor coverings including: tile, natural stone, slate, porcelain, marble, limestone &
terracotta. It can be installed on top of suitably prepared suspended timber floors or solid concrete floors enabling installation in all room types.
Always wear rubber sole boots when installing this mat and avoid unnecessary foot traffic over unprotected matting.  Ensure no sharp objects come in contact with the mat cable when installing.  All the orange heating cable must be installed in the floor and covered with adhesive and/or self-levelling compound.  A minimum clearance of 50mm should be left between the heating mat and perimeter walls.  Plan your installation carefully. Always under estimate the amount of matting required by approximately 10% as the orange heating cable
cannot be cut in length or reduced in size. Example: If area of floor to be heated is 4.05m² select a 3.5m² mat.
The thermostat floor limit sensor should be located centrally between two cable loops under the mat.  During installation, you may need to cut and turn the mat to fit the room. It is imperative that you never cut, twist or kink the orange
heating cable and that once turned two heating coils are never closer than 50mm.
Ensure floor is clean, dry and free from sharp objects
before laying mat and insulation material. Avoid unnecessary foot traffic over unprotected matting. X DO NOT install the heating mat on uneven surfaces. X DO NOT put the mat under permanent fixtures
(baths, toilets, fitted cabinets etc). X DO NOT use screws or nails in
places where the heating mat
is installed. X DO NOT shorten
the mat. Any attempt
to shorten the mat will
invalidate your guarantee
and put you at risk of
dangerous overheating of the
floor. X DO NOT use thick rugs, bean bags,
exercise mats, dog beds or other similar
items on the heated floor as it may cause
localised overheating.
X DO NOT cover any heated part of the floor with walls,
solid or permanent floor fixed furniture as this can trap heat
and cause local overheating.
INSTRUCTIONS FOR:-
HEATING MATS M SERIES
IMPORTANT: PLEASE READ THESE INSTRUCTIONS, NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
REGISTER: PLEASE REGISTER THIS PRODUCT ONLINE TO ACTIVATE YOUR GUARANTEE AT
www.bnthermic.co.uk
2. FLOOR INSTRUCTIONS
2.1 CONCRETE SUBFLOORS
2.1.1 The insulation level of your subfloor will affect the
performance and running costs of your floor heating
system. We recommend that that you first cover the
floor with a layer of our F-Board-6 or F-Board-10
Insulation. This will minimise heat losses, reduce
running costs and ensure quicker heat-up times.
2.2 WOODEN SUBFLOORS
2.2.1 These should be reinforced and stabilised to provide a
rigid base. Ensure the subfloor is clean and free from
any sharp objects. We recommend that that you first
cover the floor with a layer of F-Board-6 or F-Board-10
Insulation. This will minimise heat losses, reduce
running costs and ensure quicker heat-up times.
3. PLANNING
Plan your installation using a sketch, marking your laying pattern and the positions for the thermostat and floor limit sensor. Calculate the free floor space that you want heated. You cannot install the matting under floor fitted furniture (baths, WC or cabinets). It is important that you calculate accurately the size of mat or combination of mats you require. The mats cannot be reduced in size so always undersize the calculated free floor area by 10% before selecting the correct mat(s). Additional mats should be wired in parallel using a suitable junction box. NOTE:- Do not install the thermostat on an interior bathroom wall.
4. HEATING CONTROL
IMPORTANT! The heating mat MUST be controlled by a thermostat with a floor limit
sensor. Choices range from a sophisticated timer / thermostat with touch-screen interface that can be programmed for convenience to a simple manual
thermostat with temperature dial adjustment and on/off selection. With the exception of bathrooms or shower rooms the thermostat should be installed within the room to be heated and away from draughts. For bathrooms or shower rooms, the thermostats must be placed outside the room but as close to the installation as possible. Control of the
heated floor in this application is provided by the floor sensor only OR if using our touch screen model thermostat (T16CW, T16CS or T16CB) a separate remote wall sensor (T16R) must be purchased and used. This sensor is specifically designed for bathroom type applications.
Refer to the thermostat instructions for installation and technical information.
5. LAY THE THERMAL INSULATION
The subfloor should be level and dust free. Suitable thermal insulation boards should be used and laid in a staggered pattern as shown. We recommend our F-Board-6 or F-Board-10. These limit the downward heat loss and significantly reduce the cost of heating your room. Secure the insulation boards using a suitable adhesive following the F-Board Instructions.
6. TESTING OF THE HEAT MAT
It is important to test the resistance of the heating mat using a multi-meter before, during and after installation. These readings should be checked against the label value and recorder on the record sheet on the back page of these instructions.
If there is any variation which is out of the mat tolerance of -5% / +10%, stop immediately and call the technical helpline. When checking the resistance make sure you do not touch the metal probes on the multi-meter otherwise the meter will give you the wrong reading as it is also measuring your internal resistance.
1.
2.
3.
4.
1. Tile / stone floor.
2. Tile adhesive and / or self-levelling compound.
3. Cable mat.
4. F-Board-6 or 10 thermal Insulation.
5. Concrete / timber floor.
5.
7. INSTALLING THE MAT
Laying the Mat
Identify the start point from your plan recognising the 3 metre cold tail and the position of the thermostat and junction box. There should be a minimum clearance of 50mm from walls or floor mounted furniture. Unroll the matting, when the end of a run has been reached, cut the mesh between two cable loops with scissors ensuring you do not cut the orange heating cables. Turn the matting in the required direction and continue unrolling. Leave a minimum 50mm spacing between cable loops. Do NOT shorten the heating cable length.
Adjusting the Mat For areas where that will not fit the full mat width of 500mm the cable can be removed from the matting and attached to the
floor uniformly with adhesive fixing tape.
Sticking the mat down
When you are happy with the mat layout stick it to the floor using the integral self­adhesive fixing strips. The matting can be further secured to the floor using hot glue gun, staple gun or additional adhesive tape. This is especially recommended on the outer edges of the matting when using self-levelling compound to prevent the mat lifting. If you use a staple gun it must only be used on the matting and NOT on the orange heating cable.
Joining Multiple Mats If your floor area is bigger than the largest mat available it is possible to use multiple
mats by wiring them in parallel. (Example: a calculated heating area of 18m² would require 10m² + 8m² mats). Please ensure if joining large mats in parallel the load rating of the thermostat is not exceeded. Consult your electrician.
Resistance Test
We recommend that once the mat is fully stuck to the floor and before using any self­levelling compound or adhesive a second resistance test is carried out and recorded on the back page. (Second resistance)
8. INSTALLING THE FLOOR SENSOR
The floor sensor should be positioned between two orange heating coils and under the matting in the flexible 12mm conduit supplied with the thermostat. The sensor should be positioned a minimum of 350mm from any wall. Seal the end of the conduit with tape to prevent adhesive entering. Ensure that you have sufficient sensor cable to stretch back to your low level junction box and then onto the thermostat. Do NOT cross under any of the heating cables. You will need to create a groove in the floor to recess the conduit below the mat.
9. ELECTRICAL INSTALATION
Wiring up (Electrician only)
A fully qualified electrician must now make the final connections to the mains supply and install the thermostat. The electrician should first check for continuity of the floor sensor and retest the resistance of the mat. This reading should be recorded on the record sheet (Third reading).The mat MUST be earthed – connect the braided wire to a suitable Earth connection. The other two wires are not pole sensitive and one wire should be connected to Neutral and the other to Live. Do NOT power up the heater mat until all the adhesive and grout has completely dried out. This can typically be 14 days BUT consult the manufactures recommendations.
10. FIRST SWITCHING ON
Once the adhesive and grout are fully dried the heater mat can be turned on BUT we recommend that for the first week it is run at a reduced temperature bring the system in stages up to the required operating temperature. This is best achieved by adjusting the floor probe set temperature.
11. RUNNING
This is achieved by setting the required temperature on the thermostat. After a period of non-use it may take some time for the room to reach temperature. Increasing the set temperature will not speed up the heating process but merely over heat the room once set temperature is achieved. We recommend a maximum floor temperature setting of 28°C for optimum comfort conditions.
12. COMPLETE YOUR INSTALATION
Following installation all the techinical information on the back page should be fully completed. This should include an additional sketch plan of the mat or mats layout and position of the floor sensor. This together with the purchase receipt and layout sketch should be permanently fixed near the consumer unit.
350mm
Turn
Turn
Turn
Turn
This product conforms to EU Directive 2002/96/EC. This appliance bears the symbol of the crossed waste bin. This indicates that, at the end of its useful life, it must not be disposed of as domestic waste, but must be taken to a collection centre for waste electrical and electronic equipment. It is the user's responsibility to dispose of this appliance through the appropriate channels. Failure to do so may incur penalties established by laws governing waste disposal.
BN Thermic Ltd,
34 Stephenson Way, Crawley,
RH10 1TN
Tel: +44 (0) 1293 547361
Email: sales@bnthermic.co.uk
Web: www.bnthermic.co.uk
13. TECHNICAL / INSTALATION INFORMATION
NOTE:
It is our policy to continually improve products and as such we reserve the right to alter data, specifications and
component parts without prior notice.
IMPORTANT:
No liability is accepted for incorrect use of this product.
WARRANTY:
Your BN Thermic product correctly installed is guaranteed for life as long as it is registered within 30 day of purchase (see below). In the un-likely event of malfunction resulting from faulty manufacture. The Guarantee covers the full purchase price but not the cost of repairing or replacing the heater in the floor. Control devices carry the manufacturers 1 year warranty only.
This guarantee in no way prejudices your rights under common law and
is offered as an addition to consumer liability rights.
REGISTER:
Activate your warranty by registering online at www.bnthermic.co.uk and retain this data and Installation plan for future reference. MINS-v03-3
Mat
Model
Area to be heated
Output (W)
Length (m)
Nominal Resistance
(Ohms)
-5%
Resistance
(Ohms)
+10%
Resistance
(Ohms)
150W/ m² Standard Output Ma ts
M150-005
0.5
75
1.0
705.3
671.7
775.8
M150-010
1.0
150
2.0
352.7
335.9
388.0
M150-015
1.5
225
3.0
235.1
223.9
258.6
M150-020
2.0
300
4.0
176.3
167.9
193.9
M150-025
2.5
375
5.0
141.1
134.4
155.2
M150-030
3.0
450
6.0
117.6
112.0
129.4
M150-035
3.5
525
7.0
100.8
96.0
110.9
M150-040
4.0
600
8.0
88.2
84.0
97.0
M150-045
4.5
675
9.0
78.4
74.7
86.2
M150-050
5.0
750
10.0
70.5
67.1
77.6
M150-060
6.0
900
12.0
58.8
56.0
64.7
M150-070
7.0
1050
14.0
50.4
48.0
55.4
M150-080
8.0
1200
16.0
44.1
42.0
48.5
M150-090
9.0
1350
18.0
39.2
37.3
43.1
M150-100
10.0
1500
20.0
35.3
33.6
38.8
M150-110
11.0
1650
22.0
32.1
30.6
35.3
M150-120
12.0
1800
24.0
29.4
28.0
32.3
M150-140
14.0
2100
28.0
25.2
24.0
27.7
M150-160
16.0
2400
32.0
22.0
21.0
24.2
100W/ m² Low Output Mats
M100-010
1.0
100
2.0
529.0
502.5
581.9
M100-015
1.5
150
3.0
352.7
335.9
388.0
M100-020
2.0
200
4.0
264.5
251.9
291.0
M100-030
3.0
300
6.0
176.3
167.9
193.9
M100-040
4.0
400
8.0
132.3
126.0
145.5
M100-050
5.0
500
10.0
105.8
100.8
97.0
M100-060
6.0
600
12.0
88.2
84.0
97.0
M100-070
7.0
700
14.0
76 0
72.2
83.6
M100-080
8.0
800
16.0
66.1
63.0
72.7
M100-090
9.0
900
18.0
58.8
56.0
64.7
M100-100
10.0
1000
20.0
52.9
50.4
58.2
M100-120
12.0
1200
24.0
44.1
42.0
48.5
200W/ m² Hig h Output Mats
M200-010
1.0
200
2.0
264.5
251.9
291.0
M200-020
2.0
400
4.0
132.3
126.0
145.5
M200-030
3.0
600
6.0
88.2
84.0
97.0
M200-040
4.0
800
8.0
66.1
63.0
72.7
M200-050
5.0
1000
10.0
52.9
50.4
58.2
M200-060
6.0
1200
12.0
44.1
42.0
48.5
M200-070
7.0
1400
14.0
37.8
36.0
41.6
M200-080
8.0
1600
16.0
33.1
31.5
36.4
M200-090
9.0
1800
18.0
29.4
28.0
32.3
M200-100
10.0
2000
20.0
26.5
25.2
29.2
Installer - Please fill in the details for each mat you install and leave a separate drawing showing instalation layout and position of the floor sensor
Mat Model
Example
M150-090
Date first resistance taken
30-08-2016
First resistance
37.4 Ω
Ω Ω Ω Ω Ω
Date second resistance taken
02-09-2016
Second resistance
37.5 Ω Ω Ω Ω Ω
Electrical Instalation date
14-09-2016
Third resistance
37.4 Ω Ω Ω Ω Ω
Insulation Resistance
8.5 MΩ
MΩ
MΩ
MΩ
MΩ
MΩ
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