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DBD-16H
PORTABLE
MINI REBAR BENDER
Tool Manual
0-180 degree Rebar Bender
The DBD-16H is a small lightweight portable rebar bender that can save valuable
time. The angle adjustment lever allows you to bend rebar up to and including #5
(5/8”) grade 60 rebar. This is a strong electric/mechanical bender that can dial-up
bends from 1-180°. You can use it at your job site or in your shop. The DBD-16H
portable rebar bender comes complete with a removable extension table, a tool
kit, and a standard foot pedal control switch for hands-free bending. BN ProductsUSA backs this tool with one-year parts and labor warranty.
BN Products-USA backs this product
with a one-year warranty.
DBD-16H-Mini-Bender-Manual | Page 1
Updated: November 10, 2020
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READ ALL INSTRUCTIONS AND SAVE THEM
FOR FURTURE REFERENCE
Thank you for purchasing the DBD-16H Mini Rebar
Bender. Please read this instruction manual carefully
before use, and use the product safely and correctly.
After reading, PLEASE keep it in a place where it can
be seen at any time.
NOTE: When using electric tools, basic safety precautions should always be followed to reduce the risk of
electric shock and personal injury, including the followings items:
1. Keep hands away. From all moving parts and rollers while operating.
2. Dress properly. Loose clothing or jewelry can get
caught in moving parts. Wear sturdy boots with
non-skid soles. Steel toed boots and safety glasses
are recommended.
3. Keep children and bystanders away. Distractions
can cause you to lose control.
4. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
5. Stay alert. Watch what you are doing and use common sense when operating a power tool. Do not
use a power tool while you are tired or under the
inuence of drugs or alcohol. A moment of inattention while operating power tools may result in
serious personal injury.
6. Do not exceed the maximum number of bars that
can be bent at one time. Please refer to specications.
7. When positioning the bar between rollers, make
sure to lay it at on the machine surface. Failure
to do so may cause the rebar to y out.
8. Do not expose tool to rain or use in damp loca-
tions. Do not use tool in presence of ammable
liquids or gases. Keep work area well lit. If the
tool is used outdoors, keep it covered when not in
use and protect it from rain or water.
9. Do not bend materials harder than “Grade 60 or
420N/mm2” as they will either crack and y out or
cause machine failure.
10. Disconnect tool from receptacle when not in use.
Disconnect when servicing or changing rollers to
prevent accidents.
11. Keep tool clean at all times for best and safest
performance. Follow instructions for lubricating
and changing parts. Keep hands dry and free of
oil or grease. Inspect switches, tool cords periodically and have them repaired or replaced by an
authorized service center if damaged. Check moving parts for alignment and binding as well as for
breakage and improper mounting. Damaged parts
should be repaired or replaced by an authorized
service facility unless otherwise indicated in this
instruction book.
DBD-16H Portable Rebar Bender
1. Removable T able Top
2. Moving Bending Roller
3. Stationary Center Roller
4. Adjustable Stopper
5. Lifting Handle
6. Power Switch
7. Reverse Button
8. Angle selector
9. Foot Pedal Plug
10. Operation Button
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Specications:
Maximum Bending Diameter: 5/8” (#5) Rebar (16mm) Grade 60
Bending Angle / Speed Up to 180 degrees / 6 seconds
Voltage /Amperage: 120V 50/60Hz / 11 amps / 1050 W
Tool Weight: 40 lbs (20 kg)
Dimensions L x W x H: 12.5” (320 mm) x 13.75” (350 mm) x 9.65” (245 mm)
Maximum Number of Bars One
WARNING - Incorrect use could result in death or
serious injury to the user or others near by.
This product must not be used for purposes other than
those described in this instruction manual.
Keep your workbench and surrounding workplace
clean and uncluttered.
Please use safety glasses, gloves and proper safety
shoes.
Use this tool on a stable surface with a stable working
posture with your feet rmly planted and balanced.
This is an electric power tool so be extremely careful
of electric shock. Remember that moisture reduces
the insulation properties of the motor and may cause
electric shock. Do not use in the rain, wet places, or
situations where water and oil could easily enter inside
the machine.
Please use a GFI power supply, and be sure the tool is
grounded correctly.
Please work properly. Baggy clothes, jewelry such
as necklaces, ties, open cus, could get caught in the
rotating part of this machine.
Please be careful about ignition and explosion. Power
tools emit rectied sparks during use and when the
switch is opened and closed. Products emmiting am-
able fumes may be ignited or explode Never use it in
locations where these dangers are present. Avoid using
this tool in poorly ventilated places such as a closed
area.
Do not mishandle the power cord. Do not carry the
tool by the power cord, or pull the cord to disconnect it
from the outlet. Be careful that the cord does not touch
high-temperature heat, oil, chemicals, or sharp objects,
etc.
Turn o the power tool and remove the plug from the
power outlet in the following cases; when inspecting
the tool, doing maintenance or repair, and when the
tool is not in use.
Before inserting the plug into the power outlet, make
sure that the switch is turned o.
Before use, carefully inspect the cord and tool for any
damage, and make sure that it can perform the desired
function.
Please note that overheating can cause a malfunction.
Please use specied genuine parts when repairing this
tool.
If you feel any abnormality while using the product,
stop using it immediately and perform inspection and
repair.
Do not exceed the maximum capacity
Handle power tools with care. If dropped or hit by
mistake, the outer frame may be deformed or damaged, take the time to perform a thorough inspection
before use.
Store power tools in places that are out of the reach
of children. Storage areas should be locked and where
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temperature and humidity do not change suddenly.
Storage areas should also be out of direct sunlight,
rain, and away from moisture.
Be mindful of voltage drop when using an extension
cord.
This power tool is designed for bending rebar used
for concrete reinforcement. Do not use it for any other
purpose.
Do not exceed the maximum capacity of the machine.
See the specication chart.
4. Turn the main switch on. It should light-up with
power.
5. Set the angle and make a test bend. If the bent
angle is not exact, adjust the angle selector slightly
to the right or left.
6. Push the operation button or foot switch. The moving bending roller will automatically return to the
start position once the bend has been completed.
7. If it is necessary to stop the machine in an emer-
gency, remover your nger from the start switch
or release your foot from the foot operated switch.
The bending roller will return to the start position
automatically.
When placing and using the product, use it on a level
and stable surface.
Do not touch the rollers or moving parts, or bring your
hands or face close to them during use.
Please wear safety glasses, and other appropriate clothing including gloves and proper safety shoes when
using this tool.
Do not leave this tool with the plug connected to the
power supply when not in use.
Be sure use a grounded 3-prong plug to prevent electric shock. To avoid electric shock, do not work with
water or oil on your hands.
Do not leave this tool outdoors or use in the rain or
snow.
WARNING: AL WAYS UNPLUG THIS TOOL
BEFORE ATTACHING OR REMOVING
ROLLERS OR ACCESSORIES.
WARNING: Never touch any moving parts or rollers
while the rebar bender is being operated.
For stirrups, cut your rebar to the desired length before
bending. Then make both bends for your turndowns.
Finally make your (3) 90° bends to connect your ends
together. See below.
1. This tool comes with a stationary roller and a
moving roller. Make sure that both rollers are set
correctly..
2. Plug the electrical power cord into an appropriate
outlet.
3. Lay the bar on the machine surface between the
center roller and bending roller. Adjust the stopper
so that the bar is parallel to the front edge of the
machine.
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INSPECTION AND MAINTENANCE
Always check the tool before use that there are no
loose nuts and bolts before starting the operation.
• W ARNING: ALW AYS UNPLUG TOOL
BEFORE PERFORMING MAINTENANCE.
• DO NOT USE PARTS OR ACCESSORIES THAT
ARE NOT GENUINE REPLACEMENT ITEMS
FROM BN PRODUCTS-USA
At least once a month check the carbon brushes for
wear or damage. Replace with new brushes if they are
worn out.
1C1961A Carbon Brush
After operation is completed, be sure to remove
metal dust, dirt, oil, etc… adhering to the machine
surfaces.
Part No. Roller
1BDL400381 Bending Roller 1.4”
(34mm)
1BDL4279400 Center Collar 2.952”
(75mm)
Wiring Diagram
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DBD-16H Parts List
No. Part No. Part Name Qty
1 1BDL1029100 FRAME 1
2 76304ZZ BEARING 6304ZZ 1
3 1BDL3143200 MAIN SHAFT 1
4 1BDL3143300 SWIVEL ARM 1
5 7K100829.5R2 KEY 10X8X29.5 1
6 7SS08008 SET SCREW M8X8 1
7 76206LLU BEARING 6206LLU 1
8 7K080729.5R2 KEY 8X7X2935 1
9 1BDL400131 COLLAR 1
10 1BDL3143400 SWIVEL GEAR 1
11 7SRS026 SNAP RING 26 2
12 7CIMRF34261 SHIM 2
13 7W688ZZ BEARING W688ZZ 1
14 1BDL4277700 PINION (1) 1
15 1BDL4277900 CLUTCH PLATE 1
DBD-16H Parts List
No. Part No. Part Name Qty
16 1BDL4277800 HELICAL GEAR 1
17 7HF1012 ONE-WAY CLUTCH 1
18 1BDL4278100 CLUTCH SPRING 1
19 1BDL4278000 SPRING GUIDE 1
20 76000ZZ BEARING 6000ZZ 1
21 1BDL400230 BEVEL GEAR 1
22 7SS04004 STOP BOLT M4X4 1
23 7K0303018R2 KEY 3X3X18 1
24 76202ZZ BEARING 6202ZZ 1
25 1BDL4278200 SHAFT 1
26 7K0606014.5R2 KEY 6X6X14.5 1
27 1BDL4278300 GEAR (2) 1
28 7SRS018 SNAP RING 18 1
29 76201ZZ BEARING 6201ZZ 1
30 7PP08015A PARALLEL PIN 8X15 2
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DBD-16H Parts List
No. Part No. Part Name Qty
31 1BDL3143500 GEAR CASE COVER 1
32 7CB06014 CAP BOLT M6X14 6
33 1BDL400850 HANDLE 1
34 1BDL400840 HANDLE BRACKET 2
35 7NU006 U NUT 6 2
36 7CB06025 CAP BOLT M6X25 2
37 76301ZZ BEARING 6301ZZ 1
38 1BDL400200 BEVEL GEAR 1
39 7K0505016R2 KEY 5X5X16 1
40 1BDL4278400 PINION (2) 1
41 76302Z BEARING 6302ZZ 1
42 1BDL400210 BEARING COVER 1
43 7CB05015 CAP BOLT 5X15 3
44 1BDL1029200 SWIVEL PLATE 1
45 7CB08015 CAP BOLT M8X15 4
46 1BDL4278800 ADJUSTABLE
1
STOPPER
47 1BDL4278900 ADJUSTABLE BOLT 1
48 7SS08008 STOP BOLT M8X8 1
49 1BDL4279000 ADJUSTABLE NUT 1
50 1BDL4279100 ADJUSTABLE
1
HANDLE
51 7SH05006 STOP BOLT M5X6 2
52 1BDL4279200 CENTER PLATE 1
53 1BDL300151 ANGLE SET PINION 1
54 1BDL400160 BUSHING 1
55 7SS5GL2 LIMIT SWITCH 2
56 7P22.3015 SCREW WITH WASH-
4
ER M2.3X15
57 7N002.3 HEX NUT M2.3 4
58 1BDL4278500 DOCK 1
59 7P204016 SCREW WITH
2
WASHER M4X16
60 7NN008 N. NUT M8 1
61 7PW008 PLAINE W ASHER
2
62 7WW008 WA VE WASHER 2
63 1BDL400181 ANGLE GEAR 1
64 1BDL4278700 ANGLE LEVER 1
DBD-16H Parts List
No. Part No. Part Name Qty
65 7P205012 SCREW WITH
2
WASHER M5X12
66 1BDL400411 ANGLE SCALE 1
67 1BDL4278600 ANGLE SHAFT 1
68 1BDL3143600 BOTTOM PLATE 1
69 7B206020 HEX BOLT 6X20 2
70 7N006 HEX NUT M6 2
71 1BDL401031 BOTTOM BOSS 1
72 76004ZZ BEARING 6004ZZ 1
73 7USB205010 UPSET BOLT M5X10 10
74 1BDL4279301 LS STAY 1
75 7CB205012 CAP BOLT W/WASH-
2
ER M5X12
76 1BDL3143700 CONTROL PANEL 1
77 7CWSB-
LOCKER SWITCH 1
21NMKZMEF
78 7AR22F0R10G START SWITCH 1
79 7ACT03FB03 SOCKET FOR FOOT
1
SWITCH
80 7DS430R PUSH BUTTON
1
SWITCH
81 7P305008 SCREW WITH
4
WASHER M5X8
82 1BDL4279400 CENTER COLLAR 1
83 1BL9402500 WASHER 1
84 7WB10020 WING BOLT M10X20 1
85 1BDL400381 BENDING ROLLER
1
16 φ34
86 7BM2028FB BUSHING DUB 2028 1
87 1BDL400390 WASHER 1
88 1BDL2072200 TABLE 1
89 7B08010 HEX BOLT M8X10 4
90 1BDL2072100 MOTOR COVER 1
91 7P305008 SCREW WITH
6
WASHER M5X8
92 7UMCSW1 CIRCUIT FOR MO-
1
TOR
93 7P204006 SCREW WITH
4
WASHER M4X6
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DBD-16H Parts List
No. Part No. Part Name Qty
94 7P204016 SCREW WITH
4
WASHER M4X16
95 7M314619G02 ROTAR 115V 1
96 7M314620G02 STATOR 115V 1
97 7P204065 SCREW WITH
2
WASHER M4X65
98 7M419574G01 LEAD WIRE 1
100 7M210387H10 FRAME (MOTOR
1
HOUSING)
More Tools
DBD-16H Parts List
No. Part No. Part Name Qty
101 7P852647H01 COVER 1
102 7P204006 SCREW WITH
2
WASHER M4X6
103 7P443111H01 RUBBER BUSHING 1
104 7M410728G01 CARBON BRUSH 2
105 7P857640H01 BRUSH CAP 2
106 7AG1610B CABLE GROUND 1
107 7HTK500399ZB CORD 115V 2.6M 1
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