BMR Suspension TAS003 User Manual

TAS003 TORQUE ARM CONVERSION INSTALLATION INSTRUCTIONS
1967-1969 Camaro and Firebird
Please take note before proceeding with this installation:
This product may interfere with certain exhaust kits. Exhaust crossovers are not
compatible with this torque arm suspension. In some circumstances, it may be necessary to fabricate a custom exhaust to insure adequate clearance.
this kit. Cast covers are more structural in nature than the stamped steel OE unit and will distribute the load across the differential, further strengthening the assembly.
A service lift, while not necessary, is recommended for this installation.
TOOLS REQUIRED: 3/8” and ½” drive ratchets 9/16”, ¾” wrenches
3/8”, 9/16”, ¾” and 1-1/8” sockets Rubber mallet Pry-bar Drill 3/8” Allen wrench Step bit or ½” and ¾” drill bits Jack stands Hydraulic Jack Grease gun with synthetic lube Torque wrench Welder (optional) Plumb bob and tape measure
INSTALLATION:
This installation is the second part of the torque arm conversion process. It is assumed at this point that the installer has already installed the BMR Torque Arm and Torque Arm cross­member using the appropriate instruction sheets. If you do not have these instruction sheets, please contact BMR or download them from the BMR website before proceeding with the following installation instructions.
1. Lift vehicle and support with stands under
the frame, allowing the rear end to hang.
2. Remove the rear wheels/tires.
3. If the vehicle has exhaust installed, remove
it at this time.
4. Remove the rear shocks. Using the OE
shock bolts, bolt the supplied BMR shock plates over the factory shock holes.
5. In order to remove the rear leaf spring bolts,
it is necessary to remove the fuel tank. Drain the tank using a drill pump or siphon.
6. Support the tank and then remove the two
mounting nuts using a 9/16” deep socket. Pull the tank support straps down, allowing the tank to be lowered. (Image 1)
7. Lower the tank far enough to access the fuel lines and electrical connectors. Disconnect
and cap the fuel lines. Lower and remove the fuel tank.
8. Support the rear end with jack stands.
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(CONTINUED)
9. Using a 3/4” socket, remove the leaf spring U-bolts on the rear end. (Image 2)
NOTE: the image shown has aftermarket traction bars installed. Leaf spring mounts
may appear slightly different in nature.
10. Using a 5/8” socket, loosen and remove the rear leaf spring shackle bolts. Loosen the
upper shackle bolt at the frame and remove the shackles. (Image 3)
11. Using a 9/16” socket, remove the (3) bolts on the front spring mount of each leaf spring.
(Image 4) NOTE: the image shown had aftermarket traction bars installed. Front leaf spring eye may appear slightly different in nature.
12. Once all bolts are removed, remove the leaf springs, leaving the rear end in its original
position.
13. Once the leaf springs have been removed, loosen the bolts and remove the front spring
pockets. (Image 5)
14. Install the BMR trailing arms into the leaf spring pockets as shown using the provided ½”
x 5” bolts. Thread a stainless washer under the nut then tighten to 80 ft/lbs. (Image 6)
15. Re-install the spring pockets into the body as shown in Image 7. Tighten the 3 spring
pocket bolts to 30 ft/lbs.
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(CONTINUED)
16. Install the BMR control arm mounts onto the axle using the supplied U-bolts. The open
portion of the mount should face forward as shown in Image 8. Tighten nuts to 90 ft/lbs.
17. Lift and insert the other end of the control arm into the axle brackets on the highest
mounting hole and insert the supplied ½” x
3.25” bolts. This connection should be left loose until a later step. NOTE: it may be
necessary to adjust the length of the control arms to match the holes in the control arm mounts. It may also be necessary to move the rear end forward or back to line the mounting holes up. If one trailing arm is adjusted, duplicate this procedure on the other arm and verify that they are equal in length before proceeding to the next step.
18. The next step involves installation of the
shock cross-member. This step can be performed by one person but is much simpler with a helper. Have a helper hold the shock cross-member up into place as shown in Image 9.
19. Use the fuel tank strap mounting positions
as a reference point to locate the cross­member properly forward to back and to insure that the cross-member is mounted square in the body. As shown in Image 10, measure the distance from the relief in the trunk pan to the main cross tube of the cross-member. Vehicle production variance prevents a “one measurement fits all” figure
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