Blum Novotest TCA UserMan
TC60 | TC63-30
Touch probe
Workpiece measurement
Radio transmission
Multidirectional
Wear-free measuring mechanism
Modular system
Batch- & mass production
Contour measurement
Axes compensation
Operating instructions English
Type P03.6000-010 | P03.6300-010
focus on productivity
Content
1. Safety Rules .................................................. 4
2. System Overview .............................................. 5
2.1 Display Elements................................................................................................... 5
2.2 Tool Holder ............................................................................................................ 7
2.3 Technical Data ..................................................................................................... 8
2.4 Complete System................................................................................................. 9
3. Mounting and Commissioning ................................... 10
3.1 Batterie einsetzen / wechseln .......................................................................... 10
3.2 Mounting of the Tool Holder ............................................................................ 11
3.3 Mounting of the TC76-T ..................................................................................... 12
3.4 Mounting of the Stylus ....................................................................................... 13
3.5 Cranked Styli (TC63-30/TC76)........................................................................... 14
3.6 Display Basic Adjustments ................................................................................ 15
3.7 Programming of the Basic Adjustments ......................................................... 16
3.8 Probe Pairing....................................................................................................... 18
3.9 Switch-on Probe (via radio receiver) ............................................................. 18
4. Maintenance ................................................ 18
4.1 Cleaning of the transparent ring..................................................................... 18
4.2 Exchange of External Bellows .......................................................................... 19
5. Trouble Shooting ............................................. 21
6. Order Numbers .............................................. 22
7. Shipping Instructions / Storage .................................. 25
8. Radio Approval .............................................. 26
Installation instructions radio receiver RC66 (P03.6600-000.011)
Installation instructions interface IF59-A2 (P03.5900-000.011)
Programming instructions Blum measuring cycles (P03.8000-
031.305L/360L)
P03.6000-000.011S
306000011S_EN.docx
02.05.2011 version: V1A
Original operating instructions
Subject to technical change without any
notice
by Blum-Novotest 2010
3
Safety Rules
GN
VT OG BU RD
Zeichenerklärung:
CAUTION
Important advice for appliance protection
Advice to secondary literature
GN
Green Red Blue Orange Violet
Abbreviations:
BTH Blum Tool Holder
Md Tightening Torque
LF: Low Force
Additional advice
LED shines
GN
LED flashes
1. Safety Rules
Important advice for appliance protection:
• Handle probe like a precision tool.
• Keep the probe clean.
CAUTION
• Mount the probe in assigned tool holders only.
• Battery: Please insert before operating!
• Protect the probe by using programmed maximum travel.
• Ensure that adequate safety regulations as well as safety
interlockings are kept.
• Damaged styli are not reusable.
4
by Blum-Novotest 2010
System Overview
1
BU GN BU
BU BU RD
2. System Overview
2.1 Description
2
3
4
5
6
7
8
9
Fig. 2.1
10
2.2 Display Elements
Colour LED Status (7)
(1) Shaft for tool holder BTH
(2) Centering screws
(3)
(4)
Battery cover
Battery
(5) Hall sensor MODE
(6)
(7)
Hall sensor SET
LED Status 3 pcs.
(8) Measuring mechanism
(9)
(10)
Stylus
Pin hole
GN GN GN GN
RD RD RD RD
GN
RD
RD
Fig. 2.2
by Blum-Novotest 2010
Standby
Stylus initial position
Stylus deflected
Stylus initial position - battery low
Stylus deflected - battery low
Battery low
5
System Overview
TC60
TC63-30
100
24
Ø63
Ø28
L
L
1
5
X/Y
10
°
Z
Ø63
Ø28
24113
L
Ø25
1
5
°
X/Y
Fig. 2.3
Stylus length
(mm)
Max. deflection X/Y (mm)
TC60 TC63-30/ TC76
30 14 12
50 19 17
75 26 24
100 32 30
150 44
200 57
Tab. 2.1
TC63-30
TC76-T
5
Z
6
by Blum-Novotest 2010
System Overview
2.3 Tool Holder
Tab. 2.2
CAUTION
Type L Order number
System BTH 50(TC60/63-30)
HSK-A 40 57 P03.8000-035.140A
L
HSK-A 50 63 P03.8000-035.150A
HSK-A 63 50 P03.8000-035.163A
HSK-A 80 55 P03.8000-035.180A
HSK-A 100 60 P03.8000-035.100A
HSK-E 40 57 P03.8000-035.140E
HSK-E 50 63 P03.8000-035.150E
HSK-E 63 50 P03.8000-035.163E
SK 30 60 P03.8000-035.230
SK 40 50 P03.8000-035.240
SK 50 24 P03.8000-035.250
MAS-BT 30 50 P03.8000-035.330
MAS-BT 40 50 P03.8000-035.340
MAS-BT 50 40 P03.8000-035.350
Coolant
Pls. use coolant pipe for tool holder HSK for machining centers
with internal coolant supply.
Type System BTH 50
HSK 25 P03.8000-035.125K
HSK 32 P03.8000-035.132K
HSK 40 P03.8000-035.140K
HSK 50 P03.8000-035.150K
HSK 63 P03.8000-035.163K
HSK 80 P03.8000-035.180K
HSK 100 P03.8000-035.100K
Tab. 2.3
by Blum-Novotest 2010
7
System Overview
2.4 Technical Data
Approach direction
Measuring force XY-direction
Measuring force Z-direction
Max. deflection XY
Max. deflection Z
Trigger point XY
Trigger point Z
Max. acceleration
Repeatability**
Max. probing speed
Weight
Protection class
Signal transmission
Frequency band 2,4000 – 2,4835 GHz
Transmission power 0 dBm
Operating range
Battery life
Tool holder HSK–SK-BT
Storage temperature
Operating temperature
** Stylus L=50 mm
*** Stylus L=30 mm
**** with accessories (e.g. extension, angle): max. acceleration 10 m/s
a)
see chap.3.5
LF: Low Force
Tab. 2.4
TC60 TC63-30 / TC76-T
± X, ±Y, -Z ± X, ±Y, ±Za
2 N** 1,3 N***
7 N 5,9 N
± 15° ± 15°
10 mm 5 mm
---- ----
---- ---50 m/s2 50 m/s2****
1 µm 2σ 1 µm 2σ
3 m/min 2 m/min
970 g 680 g (TC63-30)
IP 68
Funk
15 m
Ultralife Lithium 6LR61 (9V)
BTH 50
-20 °C ... +70 °C
+5 °C ... +50 °C
2
8
by Blum-Novotest 2010
System Overview
RC66
TC60
TC63-30
2.5 Complete System
Z-Nano
IF59 - A2
Fig. 2.4
Aux
RC66:
⇒ switch ON/OFF via radio signal
⇒ signal transmission for TC series
Installation instructions RC66 (P03.6600-000.011)
Installation instructions IF59-A2 (P03.5900-000.011)
by Blum-Novotest 2010
9
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