This manual is designed to take a more in depth look at the E1100 electric convection ovenfor the
purpose of making the unit more understandable to service people.
There are settings explained in this manual that should never require to be adjusted, but for
completeness and those special cases where these settings are required to change, this manual
gives a full explanation as to how, and what effects will result.
WARNING: THIS APPLIANCE MUST BE EARTHED / GROUNDED.
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED
OUT BY QUALIFIED PERSONS ONLY.
Installations must be carried out by authorised
persons only. Failure to install equipment to
the relevant codes and manufacturers
specifications in this section will void warranty.
This oven must be electrically grounded in
accordance with local codes.
BEFORE CONNECTION TO POWER
SUPPLY
Unpack and check unit for damage and report
any damage to the carrier and dealer. Report
any deficiencies to your dealer.
Fitting legs
Tilt the oven over on one side and fit both the
front and rear legs to the side now off the
ground. Fit them into the base frame under
the chassis base and secure to the base with
the bolts, spring washers and flat washers
provided. Lift up the other side of the oven, fit
legs, bolts and washers, but do not tighten
yet. Position leg tray (flat side facing up)
between legs and secure with the 4 screws
provided, then tighten all leg bolts. Level the
oven by adjusting the feet.
NOTE:
Stacking the ovens (Double units only)
Lay the top unit on its side and fit the spacers
provided to the base of the oven.
Lift the top unit onto the bottom unit and
secure around the spacer panel flanges with
self-tapping screws provided. Fit chimneys
over the duct assembly of the bottom unit.
Screw in place and pull down chimney
surrounds onto the duct assembly. Level the
oven by adjusting the feet. (Refer to appendix
A for more detailed stacking instructions).
LOCATION
The following minimum clearances for air
openings, servicing, operation and installation
are to be adhered to:
Double units have no leg tray.
Rear 100mm / 4”
Left-hand side 100mm / 4”
Right-hand side 300mm / 12”
NOTE:
Position the oven in its allocated working
position. Use a spirit level to ensure the oven
is level from side to side and front to back. (If
this is not carried out, uneven cooking could
occur). The feet/legs used with bench or floor
mounting or provided with stands are
adjustable and will require adjusting in
levelling the unit. It should be positioned so
the operating panel and oven shelves are
easily reachable for loading and unloading.
ELECTRICAL CONNECTION
This E1100 convection oven can be supplied
as a single or twin deck unit. Check that the
available power supply is correct to that
shown on the rating plate located on the righthand side panel.
The mains terminal block is positioned at the
rear of the unit. Access is provided by a
detachable panel on the back panel. Each
oven should be connected to a circuit breaker
(or switch and fuses). These should be
mounted on the wall adjacent to the oven and
should be readily accessible and clearly
marked.
Bring the connecting cable up through the
base panel and tighten the conductor strands
securely to the terminal block studs. The
earth screw is located in the base panel next
to the cable entry hole.
300mm is required at the right hand
side of the oven to allow access to the
circuitry and gas connections. If space is
limited then a minimum of 100mm (4”)
clearance should be allowed for, provided
that the oven can be moved to gain
access.
A cold water supply should be fitted to the
water inlet which is located at the rear of the
unit.
To access the water solenoid, undo the 4
screws securing the water access cover
panel, and remove the panel.
Fit ½" (13mm) flexible hose to the solenoid
and secure with a hose clamp. Turn on the
water supply to check for leaks. It may be
necessary to hold the water injection button in
for a few seconds to remove air from the
system after initial instalment.
IMPORTANT: MAXIMUM INLET WATER
PRESSURE IS 550 kPa / 80 psi.
BEFORE USE
Operate the oven for about 1 hour at 200°C to
remove any fumes or odours which may be
present.
RATING PLATE LOCATION
The rating plate for the E1100 convection
oven is located at the bottom left of the right
hand side panel. An internal rating plate is
located behind the control panel on the LH
side (Units manufactured from July 2002).
The E1100 Turbofan convection oven
features multi-function operator controls for
which a correct understanding of their
operation is required before carrying out any
service or fault repair work. The control
device functions are explained as follows:
A power switch on the control panel isolates
all to the controls of the oven. With the power
switch Off all functions of the oven are
inoperable.
With the power switch On (indicator
illuminated) power is directly supplied to the
60 minute bake timer, steam (water injection)
switch, light switch, and the temperature
control circuit. The oven circulation fan will
operate only when the thermostat is turned on
and the oven door is closed. The control
panel light switch will turn the oven lights on
when the door is closed only when the light
switch is held in. With the thermostat
switched on, the oven lights will come on
automatically when the door is opened, as this
is controlled by the door microswitch.
The 60 minute timer is a mechanical timer and
can therefore be operated with the oven’s
power switch On or Off. However, only with
the oven’s power switch On will the switch
contacts of the 60 minute timer turn on the
time-up buzzer and illuminate the time-up
indicator on the control panel. The buzzer
and time-up indicator provide indication that
the time setting has run down to zero and at
this point will remain On continuously until the
60 minute timer has been manually set back
to the Off (vertical) position. The 60 minute
timer does not control any other part of the
oven’s operating system as this timer is
independent of the temperature control and
heating system.
The steam (water injection) switch on the
control panel can be operated whenever the
power switch is On. The switch is momentary
like the light switch and when depressed, will
operate the electric solenoid valve at the rear
of the oven and inject water across the oven
fan from the flat spray (vertical) nozzle
positioned at the rear of the oven. Releasing
the steam button will close the solenoid valve.
This feature is used to instantaneously add
steam into the oven.
The temperature control of this oven is with a
capillary type thermostat which can be set to a
required cooking temperature.
The thermostat switch has a separate switch
body assembled onto the front from the shaft
assembly and when the thermostat is set to a
cooking temperature, the switch contacts turn
on the oven fan. The switch is closed (fan on)
whenever the thermostat is not in the Off
(vertical) position. The control panel indicator
light to the right of the thermostat knob cycles
On and Off with the thermostat to indicate
when the elements are on and the oven is
heating.
The E1100 Turbofan convection oven has 9.9
kW of electric heating elements, comprising of
three 3.3kW elements at the rear of the oven.
The elements are switched on and off by the
main oven thermostat or hold thermostat via a
four-pole 25 Amp contactor located inside the
control housing. Only three poles of the
contactor are used, one for each element coil.
The E1100 Turbofan convection oven
features a Roast-and-Hold system which can
be used to automatically set the oven to a
fixed holding temperature at the end of a
timed cooking period. When the Roast-andHold switch is turned On the switch will
illuminate and switch the power from the
thermostat to the 3 hour roast timer.
If the roast timer is in the Hold (vertical)
position the timer switch contacts will be in
their normally closed position and supply
power directly to the Hold thermostat located
behind the control panel. The Hold
thermostat is factory set to 75° C and will
supply power to the heating contactor as
required to maintain its preset temperature.
The thermostat heating light will also cycle
On/Off as the Hold thermostat maintains
temperature.
In the Roast-and Hold mode the 3 hour timer
can be set to a selected roasting time. During
this time period the normally open switch
contacts of the timer are closed. The timer
has two change over switches and in this
position one is used to supply power to its
timing motor and the other is used to switch
power directly to the main oven thermostat.
During the 3 hour timer run-down period the
oven temperature will be controlled by the
main oven thermostat to the set temperature
and operate as previously described.
When the 3 hour timer has run down and
reached the Hold position the two switch
contacts change over to their normally closed
position which isolates power from the timer
motor and the oven thermostat. It also
switches power back to the oven hold
thermostat. At this point the temperature
control is now maintained by the hold
thermostat as previously described. To
cancel the hold circuit the Roast-and-Hold
switch is turned Off. This removes power
from the 3 hour timer and restores the feed to
the main oven thermostat. The Hold indicator
light below the 3 Hour timer will illuminate
whenever the oven is operating in hold mode
(Roast ‘n Hold selected, and 3 Hour timer at
zero position).
The factory preset hold thermostat can be
adjusted as required to change the holding
temperature if necessary. Refer Service
section for this procedure.
The Troubleshooting Guide (Section 5) should
be used to identify any incorrect oven
operation. On correct identification of the
operating fault the Troubleshooting Guide will
make reference to the corrective action
required, or refer to the Fault Diagnosis
section and/or Service section to assist in
correction of the fault.
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED
OUT BY QUALIFIED PERSONS ONLY.
4.1 CLEANING
WARNING: ALWAYS TURN THE
POWER SUPPLY OFF BEFORE
CLEANING.
IMPORTANT: THIS UNIT IS NOT
WATER PROOF.
DO NOT USE A WATER JET SPRAY TO
CLEAN INTERIOR OR EXTERIOR OF
THIS UNIT.
EXTERIOR
Clean with a good quality stainless steel
cleaning compound. Harsh abrasive cleaners
may damage the surface.
Do not use oven cleaners or caustic solutions
to clean the control panel as these cleaners
will damage plastic components.
INTERIOR
Ensure that the oven chamber is cool. Do not
use wire brushes, steel wool or other abrasive
materials. Clean the oven regularly with a
good quality oven cleaner. Take care not to
damage the fan which has been factory
balanced.
SIDE RACKS
Remove all oven racks. Remove the side
racks by lifting out of the rack support
brackets.
LAMP GLASS
To remove glasses, unscrew anti-clockwise.
To replace, screw in clockwise.
4.2 ROUTINE PROCEDURES
The following procedures should be carried
out at least once a year.
Door chainCheck for wear.
Door catchEnsure that catch is adjusted such that the
Check that the voltage across phase and
neutral (L1 and L2) terminals of terminal block
is the voltage as stated on the unit’s electrical
rating plate.
If incorrect, check electrical connection of
supply wiring and / or check electrical supply.
Power switch faulty
With switch on, check voltage at terminal 1 of
switch. If there is no voltage, check for fault in
wiring. Check voltage at terminal 2. If there is
no voltage then the switch is faulty - replace.
6.1.2 FAN DOESN’T OPERATE
Microswitch faulty / out of adjustment
Remove the right hand side panel to allow
access to the microswitch. With the
thermostat switched on and door closed,
check voltage to terminal com of microswitch.
If no voltage check wiring to thermostat.
If voltage correct then check voltage at
terminal n.c. If no voltage then manually
activate microswitch by bending the activator
arm. If microswitch cannot be activated then
it is faulty - replace. If the microswitch can be
manually activated then it should be adjusted.
n.c.
Microswitch
com
Figure 6.1.1
Fan switch faulty
Check that the thermostat has power to
terminal 5 on switch body on the front of the
thermostat when power switch is ON. If no
voltage check wiring. Check that terminal P5
has power switched to it when the thermostat
is turned on. If no power to P5 then switch is
faulty and thermostat complete with switch
needs to be replaced.
Fan motor faulty
Check the supply voltage across motor terminals. If there is no voltage then check the
electrical connections of wiring.
If voltage is correct then check the oven fan
for free rotation. Remove any obstruction.
If fan is free to spin and the voltage at motor
terminals is correct, then the motor is faulty—
replace.
6.1.3 NO HEAT / ELEMENTS NOT
WORKING (FAN OPERATES BUT NO
HEATING INDICATOR)
No power to thermostat
With the thermostat ON and the roast switch
OFF, check for power at terminal 1 of the
thermostat. If no power then check that
power is being supplied to the roast switch
(terminal 2).
Thermostat faulty
With thermostat turned on (in a cold oven)
check for voltage at terminal 2 of the
thermostat. If no voltage at terminal 2, but
voltage at terminal 1 (with thermostat turned
on) then the thermostat if faulty - replace.
6.1.4 NO HEAT / ELEMENTS NOT
WORKING (HEATING INDICATOR
ON)
Faulty contactor
With the thermostat on check that the coil of
the heating contactor is energised (voltage
between terminals A1 and A2). Check for
output voltage from the contactor (terminals 1,
3 and 5). If no output voltage (and input to
terminals 2, 4 and 6 is correct) then the
contactor is faulty - replace.
Check voltage to the left hand terminal of the
switch. If there is no voltage, then check
wiring.
With switch depressed, check voltage at right
hand terminal. If there is no voltage, then
replace the switch.
If voltage is correct, then check wiring to light.
NOTE:
Alternately, perform a continuity test
across the terminals with the light
switch depressed.
6.1.6 NO WATER INJECTION / STEAM
Steam switch faulty
Check voltage to the left hand terminal of the
switch. If there is no voltage, then check
wiring.
With switch depressed, check voltage at right
hand terminal. If there is no voltage, then
replace the switch.
If voltage is correct, then check wiring to the
solenoid.
NOTE:
Alternately, perform a continuity test
across the terminals with the steam switch
depressed.
Fault with water valve
Check voltage supply across the water valve
solenoid coil with the steam switch depressed.
If there is no power supply then check the
control panel steam switch.
If power supply to the coil is correct,
disconnect wiring to coil and check the
resistance of the coil windings.
Correct coil resistance: 2500 ohms
NOTE:
If open circuit / high resistance, then
the coil is faulty—replace.
If coil resistance is correct, rewire and listen
for an audible solenoid click when the steam
switch is depressed.
If solenoid can be heard functioning, and oven
water nozzle is not blocked, then remove
water solenoid and fittings and check for
blockages.
6.1.7 CONTINUOUS WATER OUT OF
OVEN WATER NOZZLE
Water solenoid electrical fault
With control panel steam switch not
depressed, check for power supply across
solenoid coil. If there is power to the coil, then
check wiring and steam switch (refer 6.1.7).
6.1.8 60 MINUTE TIMER NO TIME UP
BUZZER
Buzzer faulty
With timer in ‘zero’ position, check the buzzer
at side of control panel (inside) for voltage
across terminals. If voltage is correct then
buzzer is faulty—replace.
If there is no voltage, then check wiring..
Timer not switching on buzzer
With timer in zero position, check voltage to
top connection (terminal one) and bottom
connection (terminal two) of timer. If there is
no voltage at terminal one then check wiring.
If no voltage at terminal two then timer is
faulty—replace.
NOTE:
Timer will continue to run
approximately three minutes below zero.
Buzzer and time up indicator will continue until
the timer is manually switched off (to vertical
position).
6.1.9 NO TEMPERATURE CONTROL
(TEMPERATURE OVERRUN)
Thermostat faulty
Set thermostat to 50° C. Check voltage at
terminal 2 on the thermostat. As the oven
heats up, the thermostat contacts should
open, cutting power to terminal 2 of the
thermostat. If not then the thermostat is faulty
- replace.
6.1.10 SLOW RECOVERY
Thermostat out of calibration
Place an accurate digital thermometer probe
in centre of oven. Set thermostat to 180°C.
Close the oven door and allow oven
thermostat to cycle on and off twice. Record
oven centre temperature for the next
thermostat on and off cycle. The thermostat
should cycle on and off between 165°C and
195°C when set to the above temperature. If
oven temperature is outside these ranges,
then the thermostat requires recalibration.
NOTE:
Thermostat cycling span should be
±15°C
Element faulty (blown)
With the thermostat on and heating check
voltage across element terminals at RH side
of oven. If the voltage is correct then check
the current draw of each element. If there is
no current draw then element is faulty—
replace.
If there is no voltage then check voltage is
being supplied to each element coil from the
heating contactor. If no voltage to elements,
check contactor operation (refer 6.1.4) and
wiring.
NOTE:
Correct element current draw:
14.3A ± 2.5% (per element)
6.1.11 ROAST TIMER (180 MINUTE) WILL
NOT TIME DOWN
No power to timer
Check the voltage at terminal 5 on underside
of the 180 minute timer.
Check that one lead of timer motor is
connected to terminal five of timer and the
other lead is connected to neutral of ‘Roast ’n
Hold’ switch.
If voltage at terminal 5 is correct and wiring is
correct then the timer motor is faulty—replace
timer.
Terminal 4
Terminal 1
Terminal 2
Terminal 5
Terminal 6
Terminal 3
Figure 6.1.2
If there is no power at terminal 5, check for
power supply at terminal 4 of timer. If there is
voltage at terminal 4 and not at terminal 5 with
timer set, then timer switch is faulty—replace
timer. If terminal 4 voltage is correct, check
wiring to roast n hold switch.
‘Roast ‘n Hold’ switch faulty
Check if the switch latches. If the switch does
not latch then the switch is faulty—replace.
With the switch latched, check voltage to
terminal 2. If there is no voltage then check
for fault in wiring.
Check voltage to terminal 1. If there is no
voltage then switch is faulty—replace.
NOTE:
When the switch is latched, it should
illuminate if operating correctly.
6.1.12 NO HOLD INDICATOR
Indicator faulty
Check the voltage across the indicator
terminals. If the voltage is correct then the
indicator is faulty—replace.
If there is no voltage then check wiring.
Timer faulty
NOTE:
Timer in ‘HOLD’ position (vertical) and
‘Roast n Hold’ switch on (illuminated).
Check the voltage at terminal 3 of timer, with
timer in hold position. If the voltage is correct
then check wiring.
If there is no voltage then check voltage at
terminal 1 of timer. If there is voltage at
terminal 1, but no voltage at terminal 3 with
timer in hold position then timer switch is
faulty—replace.
6.1.13 HOLDING TEMPERATURE
INCORRECT
Hold thermostat faulty
With the power switch on and illuminated,
‘Roast ‘n Hold’ switch on and illuminated, and
the roast (180 minute) timer set to hold, check
that the hold indicator is illuminated.
With a cold oven (ie room temperature) check
that the oven burners are on. If burners are
not operating, check the voltage at terminal 2
of the hold thermostat. If there is no voltage
then check wiring.
If the voltage is correct, and the thermostat is
adjusted above oven temperature, then check
for output voltage at terminal 1 (bottom) of
hold thermostat. If there is no voltage then
the thermostat is faulty—replace.
3) Press in the locking tabs at top and bottom
of the indicator and from rear push
indicator through front of control panel.
Locking
tabs
Figure 6.3.3
4) Replace and reassemble in reverse order.
6.3.4 POWER / HEATING INDICATORS
1) Open the control panel (refer 6.2.1).
2) Disconnect the wires from the faulty
indicator.
3) Press in the locking tabs at sides of the
indicator and from rear push indicator
through front of control panel.
Locking
tabs
3) Remove the two screws securing the
thermostat phial mounting bracket to the
RH wall of the oven. Feed the thermostat
phial through into the control cavity.
Thermostat
bulb
Figure 6.3.6
5) Remove thermostat from oven.
6) Transfer wires to new thermostat.
Reassemble with new thermostat in
reverse order.
6.3.6 60 MINUTE TIMER
1) Open the control panel (refer 6.2.1).
2) Remove the knob from the timer.
3) Unscrew both screws from the front of the
control panel and remove the timer from
the rear of the control panel.
Figure 6.3.4
4) Replace and reassemble in reverse order.
Two screws
6.3.5 THERMOSTAT
1) Open control panel (refer 6.2.1).
2) Remove thermostat knob and unscrew the
nut securing the thermostat to the control
panel.
Securing nut
4) Transfer wires to the new timer and
reassemble in reverse order.
6.3.7 3 HOUR TIMER
Figure 6.3.7
1) Open the control panel (refer 6.2.1).
2) Remove the knob from the timer.
3) Unscrew the locking nut on the front of the
timer and remove the timer from the rear
4) Transfer wires to the new timer and
reassemble in reverse order.
6.3.8 BUZZER
1) Remove R/H side panel (refer 6.2.4).
2) Disconnect wires from buzzer (secured to
insulation panel).
3) Remove two screws securing the buzzer
to its mounting bracket.
Two screws
5) Remove the two screws securing the
thermostat phial mounting bracket to the
RH wall of the oven. Feed the thermostat
phial through into the control cavity.
Thermostat
bulb
Figure 6.3.11
6) Remove thermostat from oven.
7) Transfer wires to new thermostat and
reassemble with in reverse order.
6.3.10 OVEN LIGHTS
1) Remove the fan baffle (refer 6.2.2).
2) Unscrew the glass cover (anti-clockwise).
Figure 6.3.9
4) Replace buzzer and re-assemble in
reverse order.
6.3.9 HOLD THERMOSTAT
1) Open control panel (refer 6.2.1), and
remove right hand side panel.
2) Remove the hold thermostat knob by
pulling away from bracket.
3) Undo the two screws securing the hold
thermostat to the bracket.
Hold
thermostat
Glass cover
Figure 6.3.12
3) Replace the bulb (40 watt miniature
Edison screw).
6.3.11 FAN / MOTOR
1) Remove the fan baffle (refer 6.2.2).
2) Remove the eight screws securing the fan
and motor mounting plate situated at the
oven rear.
2) Loosen the two locknuts on each of the
turnbuckles.
6.4.3 THERMOSTAT CALIBRATION
IMPORTANT: IF THE OVEN
TEMPERATURE NEEDS TO BE
INCREASED, ENSURE THAT THE
THERMOSTAT IS IN THE ‘OFF’ POSITION
BEFORE CARRYING OUT ADJUSTMENT.
IF OVEN TEMPERATURE NEEDS TO BE
DECREASED, ENSURE THERMOSTAT IS
IN THE ‘MAX’ TEMPERATURE POSITION
BEFORE CARRYING OUT ANY
ADJUSTMENT.
Turnbuckle Locknuts
Figure 6.4.1
3) Adjust the turnbuckles such that the right
hand door closes slightly ahead of the left
hand door.
To make the left hand door close earlier,
tighten the left hand turnbuckle, and
loosen the right hand turnbuckle.
To make the right hand door close earlier,
tighten the right hand turnbuckle, and
loosen the left hand turnbuckle.
4) Tighten the locknuts.
5) Replace bottom lintel.
6.4.2 DOOR BALL CATCH
Calibration
Nut
Thermostat
Thermostat Shaft
Fan Switch
Figure 6.4.3
1) Turn off power.
2) Remove thermostat knob by pulling it
firmly away from control panel.
3) Open control panel (refer 6.2.1). Remove
the nut securing the thermostat to the
control panel.
1) Loosen the ball catch locknut by one turn.
2) Use the adjusting tool provided with the
Securing nut
oven to rotate the ball catch clockwise or
anti-clockwise, moving it into and out of
the door respectively.
3) Tighten the locknut to secure the new
adjustment.
Ball
catch
4) The thermostat can now be removed.
Figure 6.4.4
5) Carefully remove two screws holding fan
switch to thermostat.
HINT:
Tape fan switch assembly together
before removal to prevent it from springing
apart.
013521 Oven Lamp Bulb
003002 Oven Lamp Glass
017960 Fan
010148 Motor (50Hz)
025762 Motor (60Hz)
011987 Oven Thermostat
015563 - Knob
011760 60 Minute Timer
015560 - Knob
011419 3 Hour Timer (50Hz)
011983 3 Hour Timer (60Hz)
015567 - Knob
013542 Indicator Light (yellow)
012895 Water Switch
013891 Light Switch
013528 Pilot Light
013543 Power / Start Switch
011928 Microswitch
011794 Buzzer
018223 Pre-set Hold Thermostat
015966 Contactor
OVEN
011036 Oven Base - without Drain Hole
017824 Oven Rack
017822 LH Oven Rack Support
017823 RH Oven Rack Support
004069 Fan Baffle
017961 Phial Guard
010002 Element (240V)
025763 Element (220V)
017831 Element Gasket
016800 Fan Puller (Spares Only)
DOORS
002137 Glass Pane
090200 Door Glass Seal
011005 Ball Catch
011786 Ball Catch Adjuster
016402 Ball Catch Plate
018131 Handle
018081 Handle End Cap
013911 Linkage Rod
014012 Turnbuckle - with Hook
017966 Chain
010254 Striker Plate
4) Place the top unit onto the bottom unit and
remove the screws along the back joining
edge of both units. (See diagram). Screw
on rear stacking plate.
5) The top oven drain hole must be blocked
up. Fit the bung provided. (To achieve a
permanent seal we recommend also using
some high temp silicone sealant).
-41-
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