Blue Rhino UniFlame GBC9129M Owner's Manual

Outdoor LP Gas Barbecue Grill
Model No. GBC9129M
Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA
1.800.762.1142, www.bluerhino.com
© 2008 Blue Rhino Global Sourcing, Inc. All Rights Reserved UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved. GBC9129M-OM-103 ES
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Table of Contents
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Insert LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Secure LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
California Proposition 65: Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
OWNER’S MANUAL
Made from 70% Bagasse
(Environmentally Friendly Sugar
Cane Pulp By-product)
Outdoor LP Gas Barbecue Grill Model No. GBC9129M
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
This grill is for outdoor use only, and shall not be used in a building,
garage, or any other enclosed area.
Do NOT operate, light or use this appliance within 8 feet of walls,
structures or buildings. This grill is NOT for commercial use. This grill is for use with liquid propane (LP) gas only. The conversion to
or attempted use of natural gas in this LP gas grill is dangerous and will
void your warranty. LP gas Characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles and
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
LP gas tank needed to operate. Only tanks marked “propane” may be
used. The LP gas supply tank must be constructed and marked in accordance
with the Specifications for LP gas Cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods;
and Commission.
LP gas tank must be arranged for vapor withdrawal. The LP gas tank must have a listed overfilling prevention device (OPD). Only use 20-pound cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances. The LP gas tank must have a tank collar to protect the tank valve. Never use an LP gas tank with a damaged body, valve, collar, or footing. Dented or rusted LP gas tanks may be hazardous and should be checked
by your LP gas supplier prior to use. The LP gas tank should not be dropped or handled roughly. Tanks must be stored outdoors out of the reach of children and must not
be stored in a building, garage, or any other enclosed area. Your tank
must never be stored where temperatures can reach over 125°F. Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause
the gas pressure to increase, which may open the relief valve and allow
gas to escape. Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane. Disconnect cylinder when not in use. Do not store a spare LP gas tank under or near this appliance. Never fill the tank beyond 80 percent full. A fire causing, serious injury or damage to property may occur if the
above is not followed exactly. Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home, or house. The use of alcohol, or prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate the
appliance. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or
alcohol with this product. Your grill has been checked at all factory connections for leaks.
Recheck all connections as described in the “Operating Instructions”
section of the manual, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone
else. Do not operate if gas leak is present. Gas leaks may cause a fire or
explosion. You must follow all leak-checking procedures before operating. To
prevent fire or explosion hazard when testing for a leak:
a. Always perform leak test before lighting the grill and each time the
tank is connected for use.
b. No smoking. Do not use or permit sources of ignition in the area
while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks.
e. Do not use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.
Do not store or use gasoline or other flammable liquids or vapors within
25 feet (7.62 m) of this appliance.
Do not use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and liquids.
Minimum clearance from sides and back of unit to combustible
construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.
It is essential to keep the grill’s valve compartment, burners, and
circulating air passages clean. Inspect grill before each use. Do not alter grill in any manner. Any altering will void your warranty. Do not use the grill unless it is COMPLETELY assembled and all parts are
securely fastened and tightened. This grill should be thoroughly cleaned and inspected on a regular basis.
Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced
prior to the appliance being put into operation. Use only the regulator and hose assembly provided. The replacement
regulator and hose assembly shall be that specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The
use of any part that is not factory authorized can be dangerous. This will
also void your warranty. Do not use this appliance without reading “Operating Instructions” in
this manual. Do not touch metal parts of grill until it has completely cooled (about
45 min.) to avoid burns, unless you are wearing protective gear (pot
holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible.
In the event of an oil grease fire, do not attempt to extinguish with water.
Use type BC dry chemical fire extinguisher or smother with dirt, sand or
baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets
away from grill at all times. Do not attempt to move grill when in use. Allow the grill to cool before
moving or storing. Storage of grill indoors is permissible only if the tank is disconnected,
removed from the grill and properly stored outdoors. Always open grill lid carefully and slowly as heat and steam trapped
within grill can severely burn you. Do not attempt to disconnect the gas regulator from the tank or any gas
fitting while the grill is in use. Always place your grill on a hard non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping
hot grease. Keep all electrical cords away from a hot grill. Do not use grill for indoor cooking or heating. TOXIC fumes can
accumulate and cause asphyxiation. After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear, cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up. If grill is not in use, the gas must be turned off at the supply tank. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe
temperature. Please use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or
damage to the product. Never cover entire cooking area with aluminum foil.
Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion
causing damage to property.
WARNING:
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
3
M8 Wrench
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver
M6 Wrench
Hardware
A
Screw
M4.2x10 Nickel Plated Phillips Truss Head
2 pcs
B
Screw
M4x10 Nickel Plated Phillips Truss Head
4 pcs
C
Screw
M6x16 Nickel Plated Phillips Truss Head
27 pcs
D
Screw
M6x16 Nickel Plated Hex Head
4 pcs
E
Screw
M6x45 Nickel Plated Phillips Truss Head
2 pcs
F
Nut
M8 Nickel Plated
2 pcs
G
Wing Nut
M6 Nickel Plated
4 pcs
H
Washer
ø6.4 Aluminum
30 pcs
I
Washer
ø6.4 Heat Resistant
2 pcs
J
Lock Washer
ø6.4 Aluminum
28 pcs
K
Rubber Spacer
ø12x35
2 pcs
L
AA Battery 1 pc
3
8
2
18
19
17
31
29
24
27
Parts List
1
Lid Handle
58-01-029
2
Temperature Gauge
58-01-030
3
Warming Rack
55-09-071
4
Heat Plate
58-09-067
5
Lid
55-09-068
6
Cooking Grid
58-01-034
7
Top Hinge (2)
58-01-035
8
Side Burner Grid
58-01-036
9
Bottom Hinge (2)
58-01-037
10
Left Side Shelf
58-01-038
11
Heat Plate Support (2)
58-01-039
12
Burner (2)
58-01-040
13
Side Burner
58-01-041
14
Control Knob (3)
58-01-042
15
Igniter Button
58-01-043
16
Right Side Shelf Assembly
58-01-044
17
Regulator/Hose Assembly
58-01-045
18
Left Side Shelf Front
58-01-046
19
Right Side Shelf Front
58-01-047
20
Side Burner Control Knob Bezel
55-01-048
21
Main Burner Control Knob Bezel (2)
55-09-069
22
Grease Cup Support
55-09-065
23
LP Gas Tank Heat Plate
58-01-051
24
Grease Cup
58-01-052
25
Upper Leg (2)
58-01-053
26
Upper Rear Cart Support
58-01-054
27
Lighting Rod
58-01-055
28
Upper Front Cart Support
58-01-056
29
Lower Left Leg
58-01-057
30
Lower Rear Cart Support
58-01-058
31
Lower Right Leg
58-01-059
32
LP Gas Tank Retainer Wire
58-01-060
33
Condiment Basket
58-01-061
Exploded View
25
4
1
13
16
23
26
22
6
5
30
33
28
10
32
34
Lower Front Cart Support
58-01-062
35
Wheel (2)
58-01-063
36
Hub Cap (2)
58-01-064
37
Axle
58-01-065
34
35
36
37
25
35
36
7
9
11
12
15
14
14
20
21
Outdoor LP Gas Barbecue Grill Model No. GBC9129M
1
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.
Note: The serial number can be found on the back of the cart assembly.
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.
• Clear an area large enough to layout all components and hardware.
• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)
• (1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)
Note: You must follow all steps to properly assemble the grill.
Typical assembly: approximately 1 (one) hour.
Assembly Instructions
3
Attach Upper Legs
4
Attach Upper Rear Cart Support
C
x 4
J
x 4
H
x 4
2
Attach Lower Front Panel, Lower Legs, Lower Rear Cart Support Axle, Wheels and Hub Caps
E
x 2
C
x 4
F
x 2
J
x 4
H
x 6
K
x 2
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
5
8
Attach Bottom Bowl, Lid Handle, Temperature Gauge and Control Knobs
Note: Leave 0.3” (8 mm) of bolt threads exposed. Do not fully tighen until step 16.
C
x 4
D
x 4
G
x 2
J
x 6
H
x 6
I
x 2
7
Attach Condiment Basket
C
x 1
5
Attach Upper Front Cart Support
C
x 4
G
x 2
H
x 4
J
x 4
6
Attach LP Gas Tank Heat Plate
A
x 2
Outdoor LP Gas Barbecue Grill Model No. GBC9129M
Assembly Instructions (continued)
12
Attach Right Side Shelf
C
x 3
J
x 3
H
x 3
10
Assemble Right Side Shelf
C
x 2
J
x 2
H
x 2
11
Attach Left Side Shelf
C
x 3
J
x 3
H
x 3
9
Assemble Left Side Shelf
C
x 2
J
x 2
H
x 2
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
7
13
Attach Side Burner, Side Burner Grid, Side Burner Contol Knob Bezel and Side Burner Contol Knob
B
x 4
14
Insert Heat Plate and Warming Rack
15
Insert Cooking Grid
16
Attach Grease Cup and Grease Cup Support
Note: Fully tighen from step 8.
Outdoor LP Gas Barbecue Grill Model No. GBC9129M
Assembly Instructions (continued)
17
Insert Battery
L
x 1
Installing LP Gas Tank
To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.
Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.
Insert LP Gas Tank
Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the gas line connection.
Secure LP Gas Tank
Secure tank by sliding tank retainer wire over shoulder of LP gas tank.
Connect LP Gas Tank
Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.
Connect gas line to tank by turning knob clockwise until it stops.
Disconnect LP Gas Tank
Before disconnecting make sure the LP gas tank valve is “CLOSED”.
Disconnect gas line from LP gas tank by turning knob counterclockwise until it is loose.
Need a tank of gas? Try tank exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.
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