Blue Rhino GBC1586WE-C Owner's Manual
®
OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. GBC1586WE-C
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment,
alteration, service or maintenance can
cause injury or property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly
before installing or servicing this
equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could
cause property damage, personal injury, or
death.
4. This instruction manual contains important
information necessary for the proper
assembly and safe use of the appliance.
5. Read and follow all warnings and
instructions before assembling and using
the appliance.
6. Follow all warnings and instructions when
using the appliance.
7. Keep this manual for future reference.
Table of Contents
Important Safeguards ...........................................................Page 2
Expanded View & Hardware .......................................................... 4
Assembly Instructions............................................................... 5
Installing LP Gas Tank.............................................................. 11
Operating Instructions.............................................................. 12
Cleaning and Care ................................................................ 13
Product Registration ............................................................... 14
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Limited Warranty ................................................................. 14
Troubleshooting .................................................................. 15
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use shall
NOT be stored in the vicinity of this or any
other appliance.
The use and installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1,
or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/
NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP
FOR FUTURE REFERENCE.
If you are assembling this unit for someone else, give this manual to them to read and save for future
reference.
DANGER
Never operate this appliance unattended.
Made from 75% Bagasse
Manufactured in China for: Blue Rhino Global Sourcing, Inc.
Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com
© Blue Rhino Global Sourcing, Inc.
Backyard Grill™ is a trademark of Wal-Mart Stores, Inc. Used with permission. GBC1586WE-C-EF-OM-F102
(environmentally friendly sugar
cane pulp by-product)
®
2
Outdoor LP Gas Barbecue Grill
Model No. GBC1586WE-C
Important Safeguards
W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion
causing damage to property.
W WARNINGS:
W This grill is for outdoor use only, and should not be used in a building,
garage or any other enclosed area.
W Do NOT operate, light or use this appliance within ten feet (3.05 m) of
walls, structures or buildings.
W For residential use only. This grill is NOT for commercial use.
W This grill is not intended for and should never be used as a heater. TOXIC
fumes can accumulate and cause asphyxiation.
W This grill is safety certified for use in the United States and/or Canada
only. Do NOT modify for use in any other location. Modification will
result in a safety hazard and will void your warranty.
W This grill is for use with liquid propane (LP) gas only. The conversion to
or attempted use of natural gas in this LP gas grill is dangerous, may
cause bodily harm and will void your warranty.
W LP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
W Apartment dwellers: Check with management to learn the requirements
and fire codes for using a LP gas grill in your apartment complex.
If allowed, use outside on the ground floor with a ten foot (3.05 m)
clearance from any structure. Do NOT use on or under balconies.
W A fire causing serious injury or damage to property may occur if the
above is not followed exactly.
W Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home or house.
W Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or
alcohol with this product.
W Your grill has been checked at all factory connections for leaks. Re-
check all connections as described in the “Operating Instructions”
section, as shipping can loosen connections.
W Check for leaks even if your unit was assembled for you by someone
else.
W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or
explosion.
W You must follow all instructions in the “Checking for Leaks” section
before operating. To prevent fire or explosion hazard when testing for a
leak:
a. Always perform a leak test before lighting the grill and each time
the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area
while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do NOT use matches, lighters, or a flame to check for leaks.
e. The use of alcohol, prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate
the appliance.
W LP gas cylinder needed to operate. Only cylinders marked “propane”
may be used.
W The LP gas cylinder must be constructed and marked in accordance
with the Specifications for LP-gas Cylinders of the U.S. Department
of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of
Dangerous Goods; and Commission.
W LP gas cylinder must be arranged for vapor withdrawal.
W The LP gas cylinder must have a listed overfilling prevention device
(OPD).
W Only use LP gas cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances.
W The LP gas cylinder must have a cylinder collar to protect the cylinder
valve.
W Never use an LP gas cylinder with a damaged body, valve, collar or
footing.
W Dented or rusted LP gas cylinders may be hazardous and should be
checked by your LP gas supplier prior to use.
W The LP gas cylinder should not be dropped or handled roughly.
W LP gas cylinders must be stored outdoors out of the reach of children
and must not be stored in a building, garage or any other enclosed area.
Your cylinder must never be stored where temperatures can reach over
125°F.
W Do NOT insert any tool or foreign object into the valve outlet or safety
relief valve. You may damage the valve and cause a leak. Leaking
propane may result in an explosion, fire, severe personal injury or death.
W Do NOT block holes in sides or back of grill.
f. Strong odors, colds, sinus congestion, etc. may prevent the
detection of propane. Use caution and common sense when testing
for leaks.
g. Do NOT use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a
gas appliance serviceman or your local LP gas supplier.
W This grill is designed to operate at an inlet pressure of: 11 inches water
column.
W Do NOT store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
W Do NOT use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and
liquids.
W Minimum clearance from sides and back of unit to combustible
construction is 36 inches (91.4 cm). Do NOT use this appliance under
any type of overhang or roof.
W It is essential to keep the grill’s valve compartment, burners and
circulating air passages clean.
W Inspect grill before each use.
W Do NOT alter grill in any manner. Any alteration will void your warranty.
W Do NOT use the grill unless it is COMPLETELY assembled and all parts
are securely fastened and tightened.
W Do NOT build this model of grill in any built-in or slide-in construction.
Ignoring this warning could cause a fire or an explosion that can
damage property and cause serious bodily injury or death.
W This grill should be thoroughly cleaned and inspected on a regular
basis.
W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the
gas pressure to increase, which may open the relief valve and allow gas
to escape.
W Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.
W If grill is not in use, the gas must be turned off at the supply cylinder
and disconnected.
W Do NOT store a spare LP gas cylinder under or near this appliance.
W Never fill the cylinder beyond 80 percent full.
W Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts or leaks, the hose must be replaced
prior to operation.
W Use only the regulator and hose assembly provided. Use only the
replacement regulator and hose assembly specified by Blue Rhino
Global Sourcing, Inc.
W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The
use of any part that is not factory-authorized can be dangerous and will
void your warranty.
W Do NOT operate this appliance without reading “Operating Instructions”
in this manual.
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
3
W Do NOT touch metal parts of grill until they have completely cooled
to avoid burns, unless you are wearing protective gear (pot holders,
gloves, BBQ mittens, etc.).
W Do NOT install or use in or on boats or recreational vehicles.
W When cooking, fire extinguishing materials should be readily accessible.
In the event of an oil/grease fire, do NOT attempt to extinguish with
water. Use type BC dry chemical fire extinguisher or smother with dirt,
sand or baking soda.
W Do NOT use grill in high winds.
W Never lean over the grill when lighting.
W Do NOT leave a lit grill unattended. Keep children and pets away from
grill at all times.
W Do NOT leave grill unattended while preheating or burning off food
residue on high. If grill has not been cleaned, a grease fire can occur
that may damage the product.
W Do NOT place empty cooking vessels on the appliance while in
operation.
W Use caution when placing anything on the grill while the appliance is in
operation.
W Do NOT attempt to move grill when in use. Allow the grill to cool before
moving or storing.
W LP gas cylinder must be properly disconnected and removed prior to
moving this grill.
W Storage of grill indoors is permissible only if the cylinder is
disconnected, removed from the grill and properly stored outdoors.
W Do NOT attempt to disconnect the gas regulator from the cylinder or any
gas fitting while the grill is in use.
W Always place your grill on a hard, non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose.
W Move gas hoses as far away as possible from hot surfaces and dripping
hot grease.
W Keep all electrical cords away from a hot grill.
W After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose.
W Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up.
W Never operate grill without its heat plates installed.
W Always use a meat thermometer to ensure food is cooked to a safe
temperature.
W Use protective gloves when assembling this product.
W Do NOT force parts together as this can result in personal injury or
damage to the product.
W Never cover entire cooking area with aluminum foil.
W Do not mix old and new batteries
W Do not mix alkaline, standard (carbon-zinc), or rechargeable (ni-cad,
ni-mh, etc.) batteries
W Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
W Always open grill lid carefully and slowly as heat and steam trapped
within grill can cause severe burns.
4
®
Outdoor LP Gas Barbecue Grill
Model No. GBC1586WE-C
Parts List
Warming Rack
1
Temperature Gauge
2
Cooking Grid (4)
3
Lid Handle*
4
Brand Plate*
5
Lid*
6
Heat Plate (5)
7
Infrared Back Burner*
8
Main Burner (5)*
9
Grill Body Assembly*
10
Grill Light Button*
11
Control Knob Bezel (5)*
12
Infrared Control Knob
13
Bezel (2)
55-24-581
55-24-461
55-24-002
55-24-003
55-25-024
55-24-004
55-24-006
55-10-252
55-24-007
55-25-025
55-24-317
55-24-009
55-24-318
Expanded View
3
19
23
27
1
3
3
3
7
9
4
2
5
6
8
16
29
10
14
13
17
21
15
18
22
24
25
26
20
33
11
14
12
28
13
12
30
27
Control Knob (7)
14
Side Burner Lid*
15
Side Burner Grid
16
Side Burner Ignition Pin*
17
Regulator/Hose
18
Assembly*
Battery Box
19
Left Side Shelf
20
Infrared Side Burner
21
Side Burner Shelf*
22
Left Side Shelf Front
23
Panel
Side Burner Grease Cup
24
Support
Right Side Shelf Front
25
Panel
Side Burner Grease Cup
26
55-09-341
55-25-026
55-24-463
55-24-012
55-22-334
55-24-013
55-24-014
55-24-464
55-24-016
55-24-017
55-22-103
55-25-027
55-22-101
37
Rear Frame Panel
35
31
40
39
55-25-028
34
32
41
44
46
Bottom Shelf Front*
44
35
36
37
38
42
43
45
55-24-035
Tool Hook (2)
27
Grease Tray
28
Grease Cup
29
Upper Front Frame
30
Support
Left Frame Panel
31
Magnet (2)*
32
Drawer Support (4)
33
Lower Front Frame
34
Support
Hardware
A
B
Screw
Screw
55-24-021
55-24-022
55-11-018
55-24-023
55-24-465
55-10-174
55-24-466
55-24-467
M4x12 Nickel Plated Phillips Truss Head
M6x12 Nickel Plated Phillips Truss Head
Right Frame Panel
36
Handle (3)
37
LP Gas Tank Retainer
38
Bolt*
Drawer (2)
39
Drawer Front Panel (2)
40
Bottom Shelf
41
Lighting Rod
42
Right Door
43
25 pcs
4 pcs
55-24-029
55-24-469
55-11-032
55-24-470
55-24-032
55-24-033
55-07-331
55-25-029
Locking Caster (2)
45
Caster (2)
46
* Pre-assembled
55-07-528
55-07-506
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
C
D
E
F
G
H
Screw
Bolt
Wing Nut
Washer
Washer
Lock Washer
AAA Batteries 4 pcs
I
M6x16 Nickel Plated Phillips Truss Head
M6x16 Nickel Plated Hex Head
M6 Nickel Plated
ø4.2 Nickel Plated
ø6.2 Nickel Plated
ø6.5 Nickel Plated
25 pcs
14 pcs
6 pcs
8 pcs
25 pcs
15 pcs
M10-M6 Wrench 1 pc
Recipes
BlueRhino.com/recipes
Assembly Instructions
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
5
1
DO NOT RETURN TO PLACE OF PURCHASE.
For assistance, call 1.800.762.1142 toll-free. Please have
your Owner’s Manual and model number available for
reference.
Note: The model number is printed on a label which can be found on
the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product. To
protect components, choose a smooth surface that’s free of
cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand first. Then, before
completing each step, go back and fully tighten all hardware.
Be careful not to over-tighten. That could damage surfaces or
strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to make the
solution are included in the “Operating Instructions” section of
this manual).
• (1) Precision-filled LP gas grill tank with Acme Type 1 external
threaded valve connection (standard grill size).
Attach Casters
Note: Locking casters go in the back.
2
3
Typical assembly is approximately one hour.
Attach Left, Right and Rear Frame Panels
Attach Upper Front Frame Support
4
C
G
x 11
x 11
H
x 11
A
C
x 4
x 4
G
x 4
®
6
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1586WE-C
5
Attach Handle and Lighting Rod
Assemble Drawers
6
7
E
Attach Magnets and Lower Front Frame Support
x 2
G
x 2
8
A
E
Attach Drawer Supports
x 8
x 4
F
G
x 8
x 4
C
x 2
A
x 8
C
x 4
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
7
9
Insert Drawers and Door
Insert Temperature Gauge
10
Attach Grill Body Assembly
11
Assemble Side Shelf Front Panels and Tool Hooks
12
C
x 4
G
H
x 4
x 4
A
B
x 2
x 4
D
x 4
®
8
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1586WE-C
Attach Left Side Shelf
Note: Leave 5 mm of bolt threads exposed.
13
Secure Left Side Shelf
14
D
Attach Right Side Shelf
Note: Leave 5 mm of bolt threads exposed.
15
x 2
D
Secure Right Side Shelf
16
x 3
D
x 2
D
x 3
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
9
Attach Side Burner Valve and Control Knob Bezel
17
Insert Infrared Side Burner and Igniter
18
A
Attach Side Burner Grid, Igniter Wire and Control Knob
19
x 2
A
Insert Heat Plates and Cooking Grids
20
x 1
®
10
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1586WE-C
Insert Warming Rack
21
Insert Regulator
Insert Grease Tray and Grease Cup
22
Insert AAA Batteries
23
Insert Battery Box
24
I
x 4
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