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Blue Rhino
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GBC1405WV-C
Owner's Manual
28 pgs3.52 Mb0

Blue Rhino GBC1405WV-C, WM16-GBC1405WV Owner's Manual

®
Outdoor LP Gas Barbecue Grill
Natural gas conversion kit
OWNER’S MANUAL
Model No. GBC1405WV-C
(model no. VFK1002W-C) available at Walmart or www.Walmart.ca
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
4. This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
5. Read and follow all warnings and instructions before assembling and using the appliance.
6. Follow all warnings and instructions when using the appliance.
7. Keep this manual for future reference.
Table of Contents
Important Safeguards ...........................................................Page 2
Expanded View & Hardware .......................................................... 4
Assembly Instructions............................................................... 5
Installing LP Gas Tank.............................................................. 10
Installing Natural Gas Line .......................................................... 10
Operating Instructions.............................................................. 10
Cleaning and Care ................................................................ 11
Product Registration ............................................................... 11
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited Warranty ................................................................. 11
Troubleshooting .................................................................. 12
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall NOT be stored in the vicinity of this or any other appliance.
DANGER
Never operate this appliance unattended.
The use and installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/ NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.
If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.
Made from 75% Bagasse
(environmentally friendly sugar
cane pulp by-product)
®
2
Outdoor LP Gas Barbecue Grill
Model No. GBC1405WV-C
Important Safeguards
W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion
causing damage to property. W WARNINGS: W This grill is for outdoor use only, and should not be used in a building,
garage or any other enclosed area.
W Do NOT operate, light or use this appliance within ten feet (3.05 m) of
walls, structures or buildings. W For residential use only. This grill is NOT for commercial use. W This grill is not intended for and should never be used as a heater. TOXIC
fumes can accumulate and cause asphyxiation. W This grill is safety certified for use in the United States and/or Canada
only. Do NOT modify for use in any other location. Modification will
result in a safety hazard and will void your warranty. W This grill, from the factory, is for use with liquid propane (LP) gas only.
The conversion to or attempted use of natural gas in this LP gas grill is
dangerous, may cause bodily harm and will void your warranty. W This grill, from the factory, is for use with LP gas. The natural gas
conversion kit model number VFK1002W-C may be used to convert your
grill to natural gas. The use of any other conversion kit is dangerous,
may cause bodily harm and will void your warranty. W LP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
W Do NOT block holes in sides or back of grill. W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the
gas pressure to increase, which may open the relief valve and allow gas to escape.
W Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
W If grill is not in use, the gas must be turned off at the supply cylinder
and disconnected. W Do NOT store a spare LP gas cylinder under or near this appliance. W Never fill the cylinder beyond 80 percent full. W A fire causing serious injury or damage to property may occur if the
above is not followed exactly. W Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home or house. W Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or
alcohol with this product. W Your grill has been checked at all factory connections for leaks.
Recheck all connections as described in the “Operating Instructions”
section, as shipping can loosen connections. W Check for leaks even if your unit was assembled for you by someone
else. W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or
explosion.
W Natural gas ( NG) characteristics:
a. NG is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any NG product.
b. NG is explosive under pressure, heavier than air, and settles/pools in
low areas.
c. NG in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with NG can cause freeze burns to skin.
W Apartment dwellers: Check with management to learn the requirements
and fire codes for using a LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a ten foot (3.05 m) clearance from any structure. Do NOT use on or under balconies.
W LP gas cylinder needed to operate. Only cylinders marked “propane”
may be used.
W The LP gas cylinder must be constructed and marked in accordance
with the Specifications for LP-gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.
W LP gas cylinder must be arranged for vapor withdrawal. W The LP gas cylinder must have a listed overfilling prevention device
(OPD).
W Only use LP gas cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances.
W The LP gas cylinder must have a cylinder collar to protect the cylinder
valve.
W Never use a LP gas cylinder with a damaged body, valve, collar or
footing.
W Dented or rusted LP gas cylinders may be hazardous and should be
checked by your LP gas supplier prior to use. W The LP gas cylinder should not be dropped or handled roughly. W LP gas cylinders must be stored outdoors out of the reach of children
and must not be stored in a building, garage or any other enclosed area.
Your cylinder must never be stored where temperatures can reach over
125°F. W Do NOT insert any tool or foreign object into the valve outlet or safety
relief valve. You may damage the valve and cause a leak. Leaking
propane may result in an explosion, fire, severe personal injury or death.
W You must follow all instructions in “Checking for Leaks” section before
operating. To prevent fire or explosion hazard when testing for a leak: a. Always perform a leak test before lighting the grill and each time
the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area
while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do NOT use matches, lighters, or a flame to check for leaks. e. The use of alcohol, prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate
the appliance. f. Strong odors, colds, sinus congestion, etc. may prevent the
detection of propane. Use caution and common sense when testing
for leaks. g. Do NOT use grill until any and all leaks are corrected.
LP: If you are unable to stop a leak, disconnect the LP gas supply.
Call a gas appliance serviceman or your local LP gas supplier.
NG: If you are unable to stop a leak, turn off the main valve on the
NG supply line. Call a gas appliance serviceman or your local NG
supplier.
W NG: The appliance and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of that system at pressure in excess of ½ psig (3.5 kpa).
W NG: The appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kpa).
W This grill is designed to operate at an inlet pressure of: LP gas: 11
inches water column; NG: 7 inches water column.
W Do NOT store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
W Do NOT use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and liquids.
W Minimum clearance from sides and back of unit to combustible
construction is 36 inches (91.4 cm). Do NOT use this appliance under any type of overhang or roof.
W It is essential to keep the grill’s valve compartment, burners and
circulating air passages clean.
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
3
W Inspect grill before each use. W Do NOT alter grill in any manner. Any alteration will void your warranty. W Do NOT use the grill unless it is COMPLETELY assembled and all parts
are securely fastened and tightened.
W Do NOT build this model of grill in any built-in or slide-in construction.
Ignoring this warning could cause a fire or an explosion that can damage property and cause serious bodily injury or death.
W This grill should be thoroughly cleaned and inspected on a regular
basis.
W Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation.
W Use only the regulator and hose assembly provided. Use only the
replacement regulator and hose assembly specified by Blue Rhino Global Sourcing, Inc.
W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The
use of any part that is not factory-authorized can be dangerous and will void your warranty.
W Do NOT operate this appliance without reading “Operating Instructions”
in this manual.
W Do NOT touch metal parts of grill until they have completely cooled
(about 45 min.) to avoid burns, unless you are wearing protective gear
(pot holders, gloves, BBQ mittens, etc.). W Do NOT install or use in or on boats or recreational vehicles. W When cooking, fire extinguishing materials should be readily accessible.
In the event of an oil/grease fire, do NOT attempt to extinguish with
water. Use type BC dry chemical fire extinguisher or smother with dirt,
sand or baking soda. W Do NOT use grill in high winds. W Never lean over the grill when lighting. W Do NOT leave a lit grill unattended. Keep children and pets away from
grill at all times. W Do NOT leave grill unattended while preheating or burning off food
residue on high. If grill has not been cleaned, a grease fire can occur
that may damage the product.
W Do NOT place empty cooking vessels on the appliance while in
operation.
W Use caution when placing anything on the grill while the appliance is in
operation.
W Do NOT attempt to move grill when in use. Allow the grill to cool before
moving or storing.
W LP gas cylinder must be properly disconnected and removed prior to
moving this grill.
W Storage of grill indoors is permissible only if the cylinder is
disconnected, removed from the grill and properly stored outdoors.
W Always open grill lid carefully and slowly as heat and steam trapped
within grill can cause severe burns.
W Do NOT attempt to disconnect the gas regulator from the cylinder or any
gas fitting while the grill is in use.
W Always place your grill on a hard, non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose.
W Move gas hoses as far away as possible from hot surfaces and dripping
hot grease. W Keep all electrical cords away from a hot grill. W After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose. W Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up. W Never operate grill without its heat plates installed. W Always use a meat thermometer to ensure food is cooked to a safe
temperature. W Use protective gloves when assembling this product. W Do NOT force parts together as this can result in personal injury or
damage to the product. W Never cover entire cooking area with aluminum foil. W Death, serious injury or damage to property may occur if the above is
not followed exactly.
4
®
Outdoor LP Gas Barbecue Grill
Model No. GBC1405WV-C
Parts List
1
Handle
2
Temperature Gauge
3
Brand Plate*
4
Warming Rack
5
Heat Plate (2)
6
Cooking Grid (2)
7
Lid*
8
Burner (2)*
9
Side Shelf (2)
10
Grill Body Assembly*
11
Igniter*
12
Control Knob Bezel (2)*
13
Control Knob (2) Regulator/Hose
14
Assembly*
15
QCC Clip*
55-22-220
55-23-534
55-11-922
55-22-222
55-10-045
55-22-223
55-24-351
55-23-528
55-22-225
55-25-035
55-10-500
55-22-228
55-22-906
55-10-149
55-22-229
Expanded View
9
19
1
4
5
2
3
7
6
6
10
8
11
9
15
13
12
14
17
16
20
18
19
22
21
16
Lighting Rod
17
Grease Cup Support
18
Grease Cup
19
Upper Cart Frame (2) Cart Frame Support
20
Wire
21
Rear Cart Frame Support LP Gas Tank Retainer
22
Wire
23
Upper Front Panel
24
Condiment Holder
25
Lower Front Panel
26
Left Lower Cart Frame
27
Right Lower Cart Frame
28
Wheel (2)
55-07-331
55-22-103
55-22-101
55-22-230
55-22-231
55-23-530
55-22-234
55-22-233
55-09-297
55-25-036
55-22-235
55-22-237
55-22-113
30
26
23
24
30
28
27
25
29
28
29
Axle
30
Cart Frame Support (4)*
* Pre-assembled
Hardware
A B C
Screw
Screw
Screw
55-22-238
55-09-306
ST4.8x10 Nickel Plated Phillips Truss Head
M5x15 Nickel Plated Phillips Truss Head
M5x15 Nickel Plated Phillips Step
4 pcs
12 pcs
4 pcs
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
D E F G H
I
Screw
Wing Screw
Nut
Wing Nut
Washer
Lock Washer
M6x15 Nickel Plated Phillips Truss Head
M6x15 Nickel Plated
M8 Nickel Plated
M5 Nickel Plated
ø6 Nickel Plated
ø6 Nickel Plated
7 pcs
1 pc
2 pcs
1 pc
4 pcs
2 pcs
M8 Wrench 2 pcs
Recipes
BlueRhino.com/recipes
Assembly Instructions
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
5
1
DO NOT RETURN TO PLACE OF PURCHASE.
For assistance, call 1.800.762.1142 toll-free. Please have your Owner’s Manual and model number available for reference.
Note: The model number is printed on a label which can be found on the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product. To protect components, choose a smooth surface that’s free of cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand first. Then, before completing each step, go back and fully tighten all hardware. Be careful not to over-tighten. That could damage surfaces or strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to make the
solution are included in the “Operating Instructions” section of this manual).
• LP: (1) Precision-filled LP gas grill tank with Acme Type 1
external threaded valve connection (standard grill size).
• NG: (1) Natural gas conversion kit, model number VFK1002W-C
(not included).
Assemble Left Cart Frame
2
3
Typical assembly is approximately one hour.
Assemble Right Cart Frame
4
A
Attach Axle and Wheels
x 2
A
x 2
F
x 2
®
6
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1405WV-C
5
Attach Front Panels and Rear Cart Support
Attach Cart Frame Support Wire
6
7
B
Attach LP Gas Tank Retainer Wire
x 11
8
G
Attach Handle, Control Knobs and Temperature Gauge
x 1
D
H
x 2
x 2
I
x 2
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
7
9
Attach Grill Body Assembly and Lighting Rod
Secure QCC Clip
10
D
H
Attach Condiment Basket
11
x 2
x 5
E
x 1
B
Attach Side Shelves
12
x 1
C
x 4
®
8
Instrucciones de armado (continuación)
Outdoor LP Gas Barbecue Grill
Model No. GBC1405WV-C
Insert Grease Cup Support and Grease Cup
13
Insert Warming Rack
14
Insert Heat Plates and Cooking Grids
15
Natural gas conversion kit (model no. VFK1002W-C) available at Walmart or www.Walmart.ca.
Recipes
X
X
17.9 in. / 45.5 cm
12.2 in. / 31 cm
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
9
Installing LP Gas Tank
To operate, you will need one precision-filled standard grill LP gas tank with external valve threads.
W CAUTION: LP gas tank must be properly
disconnected and removed prior to moving this grill.
Inserting LP Gas Tank
Place precision-filled LP gas tank upright into the notches in the right cart frame so the tank valve is facing the gas line connection.
20 lb
9 Kg
Installing Natural Gas Line
Installation should be done by a qualified service person.
W CAUTION: If young children are in the area, a locking valve should be
considered.
Connecting Natural Gas Line
1. Before connecting, be sure there is no debris caught in the head of the natural gas line, head of the grill natural gas line or in the head of the burner or burner ports.
2. Connect grill natural gas line to natural main gas line.
Disconnecting Natural Gas Line
1. Before disconnecting, make sure the natural gas main line valve is “OFF.”
2. Disconnect grill natural gas line from natural gas main line.
Operating Instructions
Securing LP Gas Tank
Secure tank by sliding the tank retainer wire over shoulder of LP gas tank.
Connecting LP Gas Tank
1. Before connecting, be sure there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner or burner ports.
2. Connect regulator/hose assembly to tank by turning knob clockwise until it stops.
Disconnecting LP Gas Tank
1. Before disconnecting, make sure the LP gas tank valve is “CLOSED.”
2. Disconnect regulator/hose assembly from LP gas tank by turning knob counterclockwise until it is loose.
W CAUTION: LP gas tank must be properly
disconnected and removed prior to moving this grill.
3. Place the protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight.
Getting More Propane
Need a tank of gas? One option is to try propane exchange. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide, which are typically open nights and weekends. You can purchase a fresh, precision-filled tank or exchange your empty for a fresh, precision-filled tank. Another option is to have your tank refilled at a refill station. Be sure to check the hours of operation for the refill station.
Checking for Leaks
Burner Connections
1. Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.
2. Visually check the connection between the burner/venturi tube and orifice.
3. Make sure the burner/venturi tube fits over the orifice.
W WARNING: Failure to inspect this
connection or follow these instructions could cause a fire or an explosion
Burner/ Venturi Tube
Figure 1
which can cause death, serious bodily injury or damage to property.
X
Figure 2
Figure 3
X
X
OFF ARRÊT
X
4. Please refer to diagram for proper installation (Figures 1).
5. If the burner/venturi tube does not rest flush to the orifice, as shown, please contact 1.800.762.1142 for assistance.
Tank/Gas Line Connection
1. Make 2-3 oz. of leak detection solution by mixing one part liquid dishwashing soap with three parts water.
2. Make sure control knobs are in the “ position (Figure 2).
3. LP: Connect LP gas tank per “Installing LP Gas Tank” section. NG: Connect NG main line per “Installing Natural Gas Line” section.
4. LP: Turn LP gas tank valve to “OPEN.” NG: Turn “ON” natural gas main valve.
5. Spoon several drops of solution, or use a squirt bottle, at all “X” locations (Figures 1 and 3).
a. LP: If any bubbles appear, turn LP gas tank
valve to “CLOSED,” reconnect and re-test. NG: If any bubbles appear, turn natural gas main valve “OFF,” reconnect and re-test.
b. LP: If you continue to see bubbles after
several attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank, per “Disconnect LP Gas Tank” section. Contact
1.800.762.1142 for assistance. NG: If you continue to see bubbles after several attempts, turn natural gas main valve to “OFF.” Disconnect natural gas line and contact 1.800.762.1142 for assistance.
c. LP: If no bubbles appear after one minute, turn LP gas tank valve to “CLOSED,” wipe
away solution and proceed. NG: If no bubbles appear after one minute, turn natural gas main valve to “OFF,” wipe away solution and proceed.
OFF”
LP Gas Valve with Orifice
Valve Soft Pipe Connection
X
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