Blue Rhino GBC1059WE-C, GBC1059WB-C, GBC1069WB-C, GBC1076WE-C User Manual

CONVERSION INSTRUCTIONS

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Natural Gas Conversion Kit for

GBC1059WB-C / Gainesville GBC1059WE-C / Gilmour

GBC1069WB-C / Jackson GBC1076WE-C / Memphis

This Natural Gas Conversion Kit can be used ONLY

with the grills listed above.

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury, or death.

4. This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

5. Read and follow all warnings and instructions before assembling and using the appliance.

6. Follow all warnings and instructions when using the appliance.

7. Keep this manual for future reference.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installling Natural Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connect Natural Gas line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Disconnect Natural Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Infrared Sear Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Infrared Back Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Installation should be done by a qualiﬁed service

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

person.

Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any other part that is not factory authorized can be dangerous and will void your warranty.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA • 1.800.762.1142, www.bluerhino.com

Natural Gas Conversion Instructions – VFK1000W-C

Model No. GBC1059WB-C, GBC1059WE-C, GBC1069WB-C, GBC1076WE-C

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your fire department.

Failure to follow these instructions could result in fire or explosion which could cause property dame, personal injusry or death.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage

to property.

WARNING:

Installation and repairs should be done by a qualified service person. This grill is for outdoor use only, and shall not be used in a building,

garage, or any other enclosed area.

Do NOT operate, light or use this appliance within ten (10) feet (3.05 m) of

walls, structures or buildings. For residential use only. This grill is NOT for commercial use. This grill is not intended for and should never be used as a heater. TOXIC

fumes can accumulate and cause asphyxiation. This grill is safety certified for use in the United States and/or Canada

only. Do not modify for use in any other location. Modification will result

in a safety hazard. Apartment Dwellers: Check with management to learn the requirements

and fire codes for using an LP gas grill in your apartment complex. If

allowed, use outside on the ground floor with a ten (10) foot (3.05 m)

clearance from any structure. Do not use on or under balconies. Natural Gas ( NG) Characteristics:

a. NG is flammable and hazardous if handled improperly. Become

aware of the characteristics before using any NG product.

b. NG is explosive under pressure, heavier than air and settles and pools

in low areas.

c. NG in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage.

d. Contact with NG can cause freeze burns to skin.

Do not insert any tool or foreign object into the valve outlet or safety

relief valve. You may damage the valve and cause a leak. Leaking natural

gas may result in explosion, fire, severe personal injury or death. Do not block holes in sides or back of grill. If grill is not in use, the gas must be turned off at the main valve on the

NG supply line. Do not store a spare LP gas tank under or near this appliance. Never attempt to attach this grill to the self-contained LP gas system of a

camper trailer, motor home or house. The use of alcohol, prescription or non-prescription drugs may impair the

consumer’s ability to properly assemble or safely operate the appliance. Strong odors, colds, sinus congestion, etc. may prevent the detection of

natural gas. Use caution and common sense when testing for leaks. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol

with this product. Your grill has been checked at all factory connections for leaks. Recheck

all connections as described in the “Operating Instructions” section of

the manual, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone

else. Do not operate if gas leak is present. Gas leaks may cause a fire or

explosion. You must follow all leak-checking procedures before operating. To

prevent fire or explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the

natural gas line is connected.

b. No smoking. Do not use or permit sources of ignition in the area

while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected. If you are unable to stop a leak, turn off the main valve on the NG supply

line. Call a gas appliance serviceman or your local NG supplier.

The appliance and its individual shutoff valve must be disconnected from

the gas supply piping system during any pressure testing of that system at a pressures in excess of 1/2 psig (3.5 kpa).

The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kpa).

This grill is designed with to operate at an inlet pressure of: 7 inches

water column.

Do not store or use gasoline or other flammable liquids or vapors within

25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible

construction is 36 inches (91.4 cm). Do not use this appliance under any type of overhang or roof.

Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

Never operate this appliance unattended.

It is essential to keep the grill’s valve compartment, burners, and

circulating air passages clean. Inspect grill before each use. Do not alter grill in any manner. Any alteration will void your warranty. Do not use the grill unless it is COMPLETELY assembled and all parts are

securely fastened and tightened. Do not build this model of grill in any built-in or slide in construction.

Ignoring this warning could cause a fire or an explosion that can damage

property and cause serious bodily injury or death. This grill should be thoroughly cleaned and inspected on a regular basis.

Clean and inspect the hose before each use of the appliance. If there is

evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior

to the appliance being put into operation. Use only the regulator and hose assembly provided. The replacement

regulator and hose assembly shall be that specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The

use of any part that is not factory authorized can be dangerous. Doing so

will also void your warranty. Do not operate this appliance without reading “Operating Instructions” in

this manual. Do not touch metal parts of grill until it has completely cooled (about 45

min.) to avoid burns, unless you are wearing protective gear (pot holders,

gloves, BBQ mittens, etc.). Do not install or use in or on boats or recreational vehicles. When cooking, fire extinguishing materials shall be readily accessible. In

the event of an oil/grease fire, do not attempt to extinguish with water.

Use type BC dry chemical fire extinguisher or smother with dirt, sand or

baking soda. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets

away from grill at all times. Do not leave grill unattended while preheating or burning off food residue

on high. If grill has not been cleaned, a grease fire can occur that may

damage the product. Do not place empty cooking vessels on the appliance while in operation. Use caution when placing anything on the grill while the appliance is in

operation. Do not attempt to move grill when in use. Allow the grill to cool before

moving or storing. Natural gas line must be properly disconnected and removed prior to

moving this grill. Storage of grill indoors is permissible only if the natural gas line is

disconnected, properly stored outdoors. Always open grill lid carefully and slowly as heat and steam trapped

within grill can severely burn you. Do not attempt to disconnect the gas regulator from the gas fitting while

the grill is in use. Always place your grill on a hard, non-combustible, level surface. An

asphalt or blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping

hot grease. Keep all electrical cords away from a hot grill. After a period of storage and/or nonuse, check for leaks, burner

obstructions and inspect for any abrasion, wear or cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5

minutes to allow the gas to clear if the grill does not light, may result in

an explosive flame-up. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe

temperature. Use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or

damage to the product. Never cover entire cooking area with aluminum foil. Deaths, serious injury or damage to property may occur if the above is

not followed exactly.

WARNING

FOR YOUR SAFETY

DANGER

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Parts List

Natural Gas Hose

Quick Connect

55-08-212

55-10-339

Hardware (Not Included)

Screw

M4x10 Nickel Plated Phillips Truss Head

Exploded View

Tools Required for Conversion (Not Included)

#2 Phillips Head Screwdriver 1 pc

B C D E F G H

Screw

Nut

Washer

Cotter Pin

M6x10 Nickel Plated Phillips Truss Head

M4 Nic kel Plated

M12 Nickel Plated

ø4.2 Nickel Plated

Tools Required for Conversion (Included)

Wrench 1 pc

M10 Wrench 1 pc

M16 Wrench 2 pcs

M22 Wrench 1 pc

Conversion Instructions

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have

your owner’s manual and model number available for reference.

For Easiest Conversion:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

• Follow all steps in order to properly convert your product.

• Complete steps as applicable to your grill.

Remove Warming Racks, Cooking Grids and Heat Plates

GBC1059WB-C / GBC1059WE-C / GBC1076WE-C

GBC1069WB-C

To complete conversion you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

Typical conversion: approximately 1 (one) hour.

Conversion Instructions

Remove Lid(s)

GBC1059WE-C / GBC1076WE-C GBC1069WB-C

Natural Gas Conversion Instructions – VFK1000W-C

Model No. GBC1059WB-C, GBC1059WE-C, GBC1069WB-C, GBC1076WE-C

GBC1059WE-C / GBC1076WE-C

Remove Burners and Igniter Wires

GBC1059WB-C / GBC1059WE-C GBC1059WB-C

x 2

GBC1069WB-C

x 2

x 1

GBC1059WE-C

x 3

x 5

x 4

GBC1069WB-C GBC1069WB-C

GBC1076WE-C GBC1076WE-C

x 2

x 3

x 2

x 4

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Remove Main Burner Orifices

GBC1059WB-C / GBC1059WE-C

page no.

GBC1069WB-C

GBC1076WE-C

Remove Infrared Back Burner Covers

GBC1059WE-C / GBC1076WE-C GBC1069WB-C

GBC1059WE-C / GBC1076WE-C

A C

x 5

x 3

GBC1069WB-C

A C

x 5

x 3

Conversion Instructions (continued)

Remove the Infrared Back Burner Front Orifice

GBC1059WE-C / GBC1069WB-C / GBC1076WE-C

Natural Gas Conversion Instructions – VFK1000W-C

Model No. GBC1059WB-C, GBC1059WE-C, GBC1069WB-C, GBC1076WE-C

NG Orifice

LP Gas Orifice

Remove Infrared Back Burner Rear Orifice

GBC1059WE-C / GBC1069WB-C / GBC1076WE-C GBC1069WB-C GBC1059WE-C / GBC1076WE-C

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Attach Infrared Back Burner Covers

GBC1059WE-C / GBC1076WE-C GBC1069WB-C

page no.

GBC1059WE-C / GBC1076WE-C

A C

Remove Side Burner Grid, Igniter Wire and Side Burner

GBC1059WB-C / GBC1059WE-C / GBC1076WE-C

x 5

x 3

GBC1069WB-C

A C

Remove Side Burner Orifice

GBC1059WB-C / GBC1059WE-C / GBC1076WE-C

x 5

x 3

GBC1059WB-C / GBC1059WE-C / GBC1076WE-C

x 2

Conversion Instructions (continued)

Remove LP Gas Regulator/Hose Assembly and Attach Natural Gas Hose Assembly

GBC1059WB-C / GBC1059WE-C / GBC1076WE-C GBC1069WB-C

Natural Gas Conversion Instructions – VFK1000W-C

Model No. GBC1059WB-C, GBC1059WE-C, GBC1069WB-C, GBC1076WE-C

Attach Side Burner, Igniter Wire and Side Burner Grid

GBC1059WB-C / GBC1059WE-C / GBC1076WE-C

x 2

+ 16 hidden pages