Blue Rhino ES5000COMM User Manual

OWNER’S MANUAL

Outdoor LP Gas Patio Heater

Model No. ES5000COMM

DANGER

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

CARBON MONOXIDE HAZARD

• This appliance can produce carbon monoxide which has no odor.

• Using it in an enclosed space can kill you.

• Never use this appliance in an enclosed space such as a camper, tent, car or home.

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury, or death.

4. This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

5. Read and follow all warnings and instructions before assembling and using the appliance.

6. Keep this manual for future reference.

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY:

1. Do NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

Never operate this appliance unattended while in operation.

Table of Contents

Important Safeguards ...........................................Page 2

Expanded View & Hardware .......................................... 3

Assembly Instructions............................................... 4

Installing LP Gas Tank............................................... 7

Inserting LP Gas Tank ............................................ 7

Securing LP Gas Tank ............................................ 7

Connecting LP Gas Tank .......................................... 7

Disconnecting LP Gas Tank ........................................ 7

Operating Instructions............................................... 8

Checking for Leaks .............................................. 8

Before Lighting ................................................. 8

Lighting....................................................... 8

When Heater is On............................................... 8

Re-Lighting .................................................... 8

Shutting Down.................................................. 8

Cleaning and Care ................................................. 9

Product Registration ................................................ 9

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Limited Warranty .................................................. 9

Speciﬁcations.................................................... 10

Troubleshooting .................................................. 11

The use and installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

California Proposition 65: Chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.

California Proposition 65: Wash your hands after handling this product.

Made from 75% Bagasse

(environmentally friendly sugar

cane pulp by-product)

Manufactured in China for: Blue Rhino Global Sourcing, Inc. Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com © Blue Rhino Global Sourcing, Inc. Endless Summer

is a trademark of Blue Rhino Global Sourcing, Inc. ES5000COMMM-OM-100 EF

Outdoor LP Gas Heater

Model No. ES5000COMMM

Important Safeguards

W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion

causing damage to property. W WARNINGS: W This heater is for outdoor use only, and should not be used in a building,

garage or any other enclosed area.

W Always maintain at least 36 inch clearance (top and side) from

combustible materials. Do NOT use this appliance under any type of overhang or roof.

W Do NOT operate, light or use this appliance within ten feet (3.05 m) of

walls, structures or buildings.

W This heater is not intended for and should never be used as an indoor

heater. TOXIC fumes can accumulate and cause asphyxiation.

W This heater is safety certified for use in the United States and/or Canada

only. Do NOT modify for use in any other location. Modification will result in a safety hazard and will void your warranty.

W This heater, from the factory, is for use with liquid propane (LP) gas only.

The conversion to or attempted use of natural gas in this LP gas heater is dangerous, may cause bodily harm and will void your warranty.

W LP gas characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become

aware of the characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles/

pools in low areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin.

W Apartment dwellers: Check with management to learn the requirements

and fire codes for using an LP gas heater in your apartment complex. If allowed, use outside on the ground floor with a ten foot (3.05 m) clearance from any structure. Do NOT use on or under balconies.

W LP gas cylinder needed to operate. Only cylinders marked “propane”

may be used.

W The LP gas cylinder must be constructed and marked in accordance

with the Specifications for LP-gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/

CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

W Do NOT store a spare LP gas cylinder under or near this appliance. W Never fill the cylinder beyond 80 percent full. W A fire causing serious injury or damage to property may occur if the

above is not followed exactly.

W Never attempt to attach this heater to the self-contained LP gas system

of a camper trailer, motor home or house.

W Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or

alcohol with this product.

W Your heater has been checked at all factory connections for leaks.

Recheck all connections as described in the “Operating Instructions”

section, as shipping can loosen connections. W Check for leaks even if your unit was assembled by someone else. W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or

explosion. W You must follow all instructions in “Checking for Leaks” section before

operating. To prevent fire or explosion hazard when testing for a leak:

a. Always perform a leak test before lighting the heater and each time

the cylinder is connected for use.

b. No smoking. Do NOT use or permit sources of ignition in the area

while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do NOT use matches, lighters, or a flame to check for leaks. e. The use of alcohol, prescription or non-prescription drugs may

impair the consumer’s ability to properly assemble or safely operate

the appliance. f. Strong odors, colds, sinus congestion, etc. may prevent the

detection of propane. Use caution and common sense when testing

for leaks. g. Do NOT use heater until any and all leaks are corrected. If you are

unable to stop a leak, disconnect the LP gas supply. Call a gas

appliance serviceman or your local LP gas supplier.

W This heater is designed to operate at an inlet pressure of 11 inches

water column.

W LP gas cylinder must be arranged for vapor withdrawal. W The LP gas cylinder must have a listed overfilling prevention device

(OPD).

W Only use LP gas cylinders equipped with a cylinder connection device

compatible with the connection for outdoor cooking appliances.

W The LP gas cylinder must have a cylinder collar to protect the cylinder

valve.

W Never use an LP gas cylinder with a damaged body, valve, collar or

footing.

W Dented or rusted LP gas cylinders may be hazardous and should be

checked by your LP gas supplier prior to use. W The LP gas cylinder should not be dropped or handled roughly. W LP gas cylinders must be stored outdoors out of the reach of children

and must not be stored in a building, garage or any other enclosed area.

Your cylinder must never be stored where temperatures can reach over

125°F. W Do NOT insert any tool or foreign object into the valve outlet or safety

relief valve. You may damage the valve and cause a leak. Leaking

propane may result in an explosion, fire, severe personal injury or death. W Do NOT block holes in sides or back of the heater. W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the

gas pressure to increase, which may open the relief valve and allow gas

to escape. W Place dust cap on cylinder valve outlet whenever the cylinder is not in

use. Only install the type of dust cap on the cylinder valve outlet that is

provided with the cylinder valve. Other types of caps or plugs may result

in leakage of propane. W If heater is not in use, the gas must be turned off at the supply cylinder

and disconnected.

W Do NOT store or use gasoline or other flammable liquids or vapors

within 25 feet (7.62 m) of this appliance.

W Do NOT use in an explosive atmosphere. Keep heater area clear and free

from combustible materials, gasoline and other flammable vapors and liquids.

W It is essential to keep the heater’s valve compartment, burners and

circulating air passages clean. W Inspect heater before each use. W Do NOT alter heater in any manner. Any alteration will void your

warranty. W Do NOT use the heater unless it is COMPLETELY assembled and all parts

are securely fastened and tightened. W Do NOT build this model of heater in any built-in or slide-in

construction. Ignoring this warning could cause a fire or an explosion

that can damage property and cause serious bodily injury or death. W This heater should be thoroughly cleaned and inspected on a regular

basis. W Clean and inspect the hose before each use of the appliance. If there

is evidence of abrasion, wear, cuts or leaks, the hose must be replaced

prior to operation. W Use only the regulator and hose assembly provided. Use only the

replacement regulator and hose assembly specified by Blue Rhino

Global Sourcing, Inc. W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The

use of any part that is not factory-authorized can be dangerous and will

void your warranty. W Do NOT operate this appliance without reading “Operating Instructions”

in this manual.

Need help? 1.800.762.1142

Do not return to place of purchase.

Replacement Parts

parts.BlueRhino.com /

1.800.762.1142

W Dome and burner are extremely hot to the touch during operation. Never

touch the dome or burner while the heater is operating. The surface of heater’s emitter can reach temperatures approaching 1600ºF.

W Do NOT touch metal parts of heater until they have completely cooled

to avoid burns, unless you are wearing protective gear (pot holders,

gloves, BBQ mittens, etc.). W Do NOT install or use in or on boats or recreational vehicles. W When using, fire extinguishing materials should be readily accessible. W Do NOT use heater in winds exceeding 10 mph (16.1 km/h). W Do NOT leave a lit heater unattended. Keep children and pets away from

heater at all times. W Do NOT place anything on the heater while the appliance is in operation. W Keep sprinklers and other water sources away from burner and

controls. W Do NOT hang clothing or other flammable materials either on or near

heater. W Never cover the heater shroud while LP gas tank is enclosed. W Do NOT attempt to move heater when in use. Allow the heater to cool

before moving or storing. W LP gas cylinder must be properly disconnected and removed prior to

moving this heater. W Storage of heater indoors is permissible only if the cylinder is

disconnected, removed from the heater and properly stored outdoors.

W Move gas hoses as far away as possible from hot surfaces and dripping

hot grease. W Keep all electrical cords away from a hot heater. W After a period of storage and/or nonuse, check for leaks, burner

obstructions and inspect for any abrasion, wear or cuts to the hose. W If at any time you are unable to light burner and you smell gas, turn off

and wait 5 minutes to allow gas to dissipate before attempting to light

heater. W Failure to not wait 5 minutes to allow the gas to clear if the heater does

not light may result in an explosive flame-up. W Be careful when attempting to manually ignite this heater. Holding in

the control knob for more than 10 seconds before igniting the gas will

cause a ball of flame upon ignition. W Avoid inhaling fumes emitted from the heater’s first use. Smoke and

odor from the burning of oils used in manufacturing will appear. Both

smoke and odor will dissipate after approximately 30 minutes. The

heater should NOT produce thick black smoke. W Use protective gloves when assembling this product. W Do NOT force parts together as this can result in personal injury or

damage to the product. W Death, serious injury or damage to property may occur if the above is

not followed exactly.

W Do NOT attempt to disconnect the gas regulator from the cylinder or any

gas fitting while the heater is in use.

W Always place your heater on a hard, non-combustible, level surface. An

asphalt or blacktop surface may not be acceptable for this purpose.

Outdoor LP Gas Heater

Model No. ES5000COMMM

Parts List

Dome A

Dome B

Dome C

Insulation Cone*

Emitter Screen*

Burner*

Pilot Heat Shield*

Valve Housing*

Pilot Assembly*

Electronic Igniter* Burner Supply Tube with

Orifice*

Access Panel*

Igniter Button*

56-01-309

56-01-257

56-01-258

56-01-114

56-01-113

56-01-122

56-01-153

56-01-099

56-01-127

56-01-142

56-01-276

56-01-140

56-01-708

Expanded View

Control Knob*

Tip Switch*

Valve Bracket*

Valve*

Pole

Shroud

Platform

Regulator/Hose Assembly

Leg (3)

Wheel

Tank Retention Chain

Base

Weight Plate

* Pre-assembled

56-01-156

56-01-019

56-01-148

56-01-144

56-02-001

56-02-002

56-01-165

56-02-003

56-01-193

56-01-266

56-01-186

56-01-196

56-02-016

Hardware

A B C D E F G H

Screw

Bolt

Nut

Washer

1/4” - 20 x 15 Nickel Phillips Head

1/4” - 20 x 10 Stainless Steel Hex Head

1/4” - 20 x 20 Zinc Plated Hex Head

M8 x 15 Zinc Plated Hex Head

3/8” - 16 x 95 Zinc Plated Hex Head

1/4” - 20 Zinc Plated

M8 Zinc Plated

3/8” - 16 Zinc Plated

M8 Stainless Steel Cap

ø6 Zinc Plated

4 pcs

6 pcs

12 pcs

2 pcs

1 pc

12 pcs

2 pcs

1 pc

3 pcs

12 pcs

Tools Required for Assembly (Not Included)

7/16” Wrench 1 pc

1/2” Wrench 1 pc

9/16” Wrench 1 pc

7/16” Socket and Socket Wrench 1 pc

7/16"

#2 Phillips Head Screwdriver 1 pc

K L

Washer

AA Battery 1 pc

ø8 Zinc Plated

ø10 Zinc Plated

2 pcs

1 pc

Need help? 1.800.762.1142

Do not return to place of purchase.

Assembly Instructions

Replacement Parts

parts.BlueRhino.com /

1.800.762.1142

DO NOT RETURN TO PLACE OF PURCHASE.

For assistance, call 1.800.762.1142 toll-free. Please have your Owner’s Manual and model number available for reference.

Note: The model number is printed on a label which can be found on the back or side of the valve housing.

Assembly Tips:

1. Select an area where you will assemble this product. To protect components, choose a smooth surface that’s free of cracks or openings.

2. Spread out all parts.

3. Tighten all hardware connections by hand first. Then, before completing each step, go back and fully tighten all hardware. Be careful not to over-tighten. That could damage surfaces or strip threads.

4. For best results, complete each step in the order presented.

To complete assembly you will need:

• (1) Leak detection solution (instructions on how to make the solution are included in the “Operating Instructions” section of this manual).

• (1) Precision-filled LP gas grill tank with Acme Type 1 external threaded valve connection (standard grill size).

Attach Wheels

Typical assembly is approximately one hour.

Attach Legs

x 2

Attach Platform and Pole

TIP: To tighten use a 7/16” wrench on bolt and a 7/16” socket wrench on nut.

x 2

x 6

Assembly Instructions (continued)

Outdoor LP Gas Heater

Model No. ES5000COMMM

Attach Weight Plate

Place Shroud

Attach Domes B & C

x 1

Insert Regulator/Hose Assembly and Attach Engine

x 6

x 4

Do not return to place of purchase.

17.9 in. / 45.5 cm

12.2 in. / 31 cm

Attach Dome A

Need help? 1.800.762.1142

Replacement Parts

parts.BlueRhino.com /

1.800.762.1142

Installing LP Gas Tank

To operate, you will need one precision-filled standard grill LP gas tank with external valve threads.

W CAUTION: LP gas tank must be properly

disconnected and removed prior to moving this heater.

Insert LP Gas Tank

20 lb

9 Kg

Place precision-filled LP gas tank upright into the opening in the base so the tank valve is facing the gas line connection.

Secure LP Gas Tank

Insert Battery

Secure tank in place by attaching loose end of tank restraint chain to hole in right leg.

x 3

Connecting LP Gas Tank

1. Before connecting, be sure there is no debris caught in the head of the LP gas tank, head of the regulator hose or in the head of the burner or burner ports.

2. Connect regulator/hose assembly to tank by turning knob clockwise until it stops.

Disconnecting LP Gas Tank

1. Before disconnecting, make sure the LP gas tank valve is “CLOSED.”

2. Disconnect regulator/hose assembly from LP gas tank by turning knob counterclockwise until it is loose.

W CAUTION: LP gas tank must be properly

disconnected and removed prior to moving this heater.

3. Place the protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight.

Getting More Propane

x 1

Need a tank of gas? One option is to try propane exchange. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide, which are typically open nights and weekends. You can purchase a fresh, precision-filled tank or exchange your empty for a fresh, precision-filled tank. Another option is to have your tank refilled at a refill station. Be sure to check the hours of operation for the refill station.

Operating Instructions

Outdoor LP Gas Heater

Model No. ES5000COMMM

Checking for Leaks

Tank/Gas Line Connection

1. Make 2-3 oz. of leak detection solution by mixing one part liquid dishwashing soap with three parts water.

2. Make sure control knobs are in the “ position (Figure 3).

3. Connect LP gas tank per “Installing LP Gas Tank” section.

4. Turn LP gas tank valve to “OPEN.”

5. Spoon several drops of solution, or use a squirt bottle, at all “X” locations (Figures 1 and 2).

a. If any bubbles appear, turn LP gas tank valve to

“CLOSED,” reconnect and re-test.

b. If you continue to see bubbles after several

attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank, per “Disconnecting LP Gas Tank” section. Contact 1.800.762.1142 for assistance.

c. If no bubbles appear after one minute, turn

LP gas tank valve to “CLOSED,” wipe away solution and proceed.

OFF”

Before Lighting

First Use

1. Make sure all labels, packaging and protective films have been removed from the heater.

2. Remove manufacturing oils on this heater for the first time by operating the heater for at least 15

minutes on internal parts and dissipate odors.

(high). This will “heat clean” the

Figure 1

Figure 2

Figure 3

Figure 4

10. Turn control knob to (high) (Figure 5). Main burner will light immediately. Flame should be visible through viewing hole. If not, turn control knob “ repeat lighting procedure.

11. If for some reason your igniter fails to deliver a spark, your heater can be started by inserting a lit match through the pilot viewing hole while pushing the control knob in while

in the

(pilot) position.

OFF,” wait 5 minutes, and

W WARNING: Be careful when attempting to manually ignite this heater.

Holding in the control knob for more than 10 seconds before igniting the gas will cause a ball of flame upon ignition.

W CAUTION: If burner flame goes out during operation, immediately turn

the control knob to the “

OFF” position, LP gas tank valve “CLOSED”

and let the gas clear for 5 minutes before re-lighting.

TIP: The burner may be noisy when initially turned on. To eliminate excessive noise from the burner turn the control knob to the

desired.

When Heater is On

(pilot) position, then turn the knob to the level of heat

W WARNING: Dome and burner are extremely hot to the touch during

operation. Never touch the dome or burner while the heater is operating. The surface of heater’s emitter can reach temperatures approaching 1600ºF.

W WARNING: Do NOT touch metal parts of heater until they have

completely cooled to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

• Emitter screen will become bright red due to intense heat. The color is more visible at night.

• Burner will display tongues of blue and yellow flame. These flames should not be yellow or produce thick black smoke, indicating an obstruction of airflow through the burners. The flame should be blue with straight yellow tops (Figure 7).

• If excessive yellow flame is detected, turn off heater and visit BlueRhino.com for cleaning

OFF /

ARRÊT

instructions or call 1.800.762.1142.

W CAUTION: If burner flame goes out during operation, immediately turn

the control knob to the “

OFF” position, LP gas tank valve “CLOSED”

and let the gas clear for 5 minutes before re-lighting.

Before Every Use

1. Inspected thoroughly before each use, and by a qualified service person at least annually.

2. If relighting a hot heater, always wait at least 5 minutes.

3. Inspect the hose assembly for evidence of excessive abrasion, cuts or wear.

a. Suspected areas should be leak tested. b. If the hose leaks, it must be replaced prior to

operation.

c. Only use the replacement hose assembly

specified by manufacturer.

Lighting

This heater is equipped with a pilot light that allows for safer startups and shutdowns. Pilot must be lit before main burner can be started.

1. Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the burner/ venturi tube. A clogged burner tube can lead to a fire.

2. Control knob must be in the “ (Figure 3).

3. Connect LP gas tank per “Installing LP Gas Tank” section.

4. Turn LP gas tank valve to “OPEN.”

5. Open viewing hole by sliding cover to either side (Figure 6).

OFF” position

Figure 5

Figure 6

Viewing Hole

OFF /

ARRÊT

OFF /

ARRÊT

Re-lighting

Note: For your safety, the control knob cannot be turned the the “ OFF” position without first depressing control knob in

1. Turn control knob to “

2. Wait at least 5 minutes to let gas dissipate.

3. Repeat the “Lighting” procedure.

(pilot) position and then rotating it to “ OFF.”

OFF.”

Turning Off

1. Turn control knob clockwise to the (pilot) position. Burner will extinguish but pilot will remain “ON.”

2. Turn LP gas tank valve to “CLOSED.” Note: A “poof” sound is normal as the last of the LP gas is burned.

3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.

Note: After use, some discoloration of the emitter screen is normal.

Cleaning and Care

W CAUTION:

1. All cleaning and maintenance should be done when heater is cool and with the fuel supply disconnected.

2. Do NOT clean any heater part in a self-cleaning oven. The extreme heat will damage the finish.

3. Do NOT enlarge valve orifices or burner ports when cleaning the valves or burners.

6. Push control knob in and rotate to position (Figure 4). Note: For initial start or after any tank change, hold control knob in for 2 minutes to purge air from gas lines before proceeding. Then wait 5 minutes before lighting heater.

7. Immediately push seconds. Pilot light flame will appear and be visible through viewing hole (Figure 6).

8. Release control knob after 30 seconds. Pilot light will remain lit.

9. If ignition does not occur, turn control knob to

OFF,” wait 5 minutes and repeat lighting

“ procedure.

(igniter) button for five (5)

(pilot)

Burner

Figure 7

Flame

Slight

Yellow

Slight

Blue

Dark Blue

Notices

1. This heater should be thoroughly cleaned on a regular basis.

2. Abrasive cleaners will damage this product.

3. Never use oven cleaner to clean any part of heater.

4. More frequent cleaning may be required as necessary. It is imperative that control compartment, burners and circulating air passageways of the heater be kept clean.

5. Have heater inspected annually and repairs should be made by a qualified service person.

6. Inspect heater before each use.

7. Spiders and insects can create a dangerous condition that may damage the heater or make it unsafe. Keep burner area clean of all spiders, webs and insects. Clean burner holes by using a heavy-duty pipe cleaner. Compressed air may help clear away smaller particles.

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