Blue Rhino CBC842WD-C User Manual

OWNER’S MANUAL

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Outdoor Charcoal Barbecue Grill

Model No. CBC842WD-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.

2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.

3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Initial Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Save these instructions for future reference. If you are assembling this unit for
someone else, give this manual to him or her to read and save for future reference.

Manufactured in China for:
Blue Rhino Global Sourcing, LLC
Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

© 2007 Blue Rhino Global Sourcing, LLC. All Rights Reserved
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, LLC.. All Rights Reserved. CBC842WD-C-OM-102 EF

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion

causing damage to property.

WARNING:
This grill is for outdoor use only, and shall not be used in a building,

garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls,

structures or buildings.
This grill is NOT for commercial use.
Do not use grill for indoor cooking or heating. Toxic carbon monoxide

fumes can accumulate and cause asphyxiation.
Do not use gasoline, kerosene, or alcohol for lighting.
Do not use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and

liquids.
Do not store or use gasoline or other flammable liquids or vapors within

25 feet (7.62 m) of this appliance.
Instant light charcoal can burn at very high temperatures during initial

startup. Make sure lid is open until charcoal turns to hot coals.
Keep all combustible items and surfaces at least 21 inches (53 cm) away

from the grill at all times. DO NOT use this grill or any gas product under

any overhead or near any unprotected combustible constructions.
Do not alter grill in any manner.
Do not use the grill unless it is completely assembled and all parts are

securely fastened and tightened.
This grill should be thoroughly cleaned and inspected on a regular basis.
Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The

use of any part that is not factory authorized can be dangerous. This will

also void your warranty.
Do not use this appliance without reading “Operating Instructions” in

this manual.
Do not touch metal parts of grill until it has completely cooled (about

45 min.) to avoid burns, unless you are wearing protective gear (pot

holders, gloves, BBQ mittens, etc.).
Never touch grates (charcoal or cooking), ashes or coals to see if they

are hot.
Do not use on wooden decks, wooden furniture or other combustible

surfaces.
Do not use in or on boats or recreational vehicles.
Position grill so wind can not carry ashes to combustible surfaces.
Do not use in high winds.

Never lean over the grill when lighting.
Do not leave a lit grill unattended, especially keep children and pets

away from grill at all times.

Do not attempt to move grill when in use. Allow the grill to cool before

moving or storing.

Always open grill lid carefully and slowly as heat and steam trapped

within grill can severely burn you.

Always place your grill on a hard, non combustible level surface. An

asphalt or blacktop surface may not be acceptable for this purpose.

Do not remove the ashes until they are completely and fully

extinguished.
Live hot briquettes and coals can create a fire hazard.
Always empty the ash catcher and grill after each use. Do not remove

the ashes until they are completely and fully extinguished.
Do not place fuel (charcoal briquets, wood or lump charcoal) directly into

bottom of grill. Place fuel only on the charcoal pan/grid.
Check to make sure the air vents are free of debris and ash before and

while you are using the grill.
Make sure ash catcher is securely and completely in place before using

the grill.
Always wear protective gloves when adding fuel to retain desired heat

level.
Keep all electrical cords away from a hot grill.
Always use a meat thermometer to ensure food is cooked to a safe

temperature.
Never cover entire cooking area with aluminum foil.
Please use protective gloves when assembling this product.
Do not force parts together as this can result in personal injury or

damage to the product.
Deaths, serious injury or damage to property may occur if the above is

not followed exactly.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

3

Parts List

1

Warming Rack

2

Handle

3

Air Vent

4

Lid

5

Cooking Grid (2)

6

Charcoal Basket

7

Top Hinge (2)

8

Bottom Hinge (2)

9

Bottom Bowl

10

Left Side Shelf

11

Left Side Shelf Support
Adjustable Knob

12

Assembly
Charcoal Grid Support

13

Rod (2)

14

Right Side Shelf Support

55-14-790

55-14-793

55-14-794

55-08-092

55-08-317

55-14-791

55-14-081

55-14-792

55-08-292

55-08-293

55-08-294

55-08-377

55-08-296

55-08-297

Exploded View

10

15

11

1

5

2

3

4

5

6

7

8

9

12

13

14

16

17

15

Left Cart Frame

16

Front Panel

17

Right Side Shelf

18

Adjustable Knob

19

Ash Receiver Slide

20

Ash Receiver Assembly

21

Right Cart Frame

22

Cart Frame Support

23

Foot (2)

24

Bottom Grid

25

Hub Cap (2)

26

Wheel (2)

27

Axle

28

Front Panel

55-08-298

55-08-376

55-08-300

55-15-106

55-14-796

55-08-301

55-08-302

55-08-303

55-08-304

55-08-305

55-14-938

55-14-937

55-14-808

55-08-306

28

23

25

18

26

24

22

19

20

21

25

26

27

Hardware

I

Screw

Screw

Screw

Screw

Screw

Nut

Cap Nut

Wing Nut

Wing Nut

Washer

Washer

Washer

Lock Washer

A
B
C
D
E
F
G
H

J
K
L

M

M4x15 Zinc Plated Phillips Truss Head

M5x10 Zinc Plated Phillips Truss Head

M6x15 Zinc Plated Phillips Truss Head

M6x20 Zinc Plated Phillips Truss Head

M6x65 Zinc Plated Phillips Truss Head

M10 Zinc Plated

M5 Zinc Plated

M5 Zinc Plated

M6 Zinc Plated

ø5.3 Zinc Plated

ø6.4 Zinc Plated

ø6.4 Heat Resistant

ø5.3 Zinc Plated

1 pc

3 pcs

19 pcs

4 pcs

8 pcs

2 pcs

2 pcs

1 pc

7 pcs

2 pcs

35 pcs

8 pcs

3 pcs

O

P

Q

Pin

Cotter Pin

Rubber Spacer

ø7.0 x 45 Black Coated

ø1.4 x 30 Zinck Plated

ø8.5 x ø17 x 6

2 pcs

2 pcs

2 pcs

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver

M5 - M10 Wrench 2 pcs

N

Lock Washer

ø6.4 Zinc Plated

31 pcs

Assembly Instructions

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C

1

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have
your owner’s manual and model number available for
reference.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble
your product on a hard level surface that does not have cracks
or openings.

• Clear an area large enough to layout all components and
hardware.

• When applicable, tighten all hardware connections by hand
first. Once the step is completed go back and fully tighten all
hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Bag of charcoal.

Note: You must follow all steps to properly assemble grill.

Attach Feet

2

3

Typical assembly: approximately 1 (one) hour.

Attach Cart Frame Supports, Axle, Wheels and Hub Caps

Attach Front Panel

4

E

F

K

x 2

x 2

x 2

N

Q

x 2

x 2

C

K

x 4

x 4

N

x 4

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

5

5

Insert Bottom Grid

Attach Side Shelf Supports

6

7

Attach Front Panel and Side Shelves

8

C

K

Secure Side Shelves

x 4

x 4

N

x 4

C

E

C

x 2

x 2

K

N

x 6

x 8

x 8

Assembly Instructions (continued)

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C

9

Assemble Lid

Assemble Bottom Bowl

10

B

H

I

K

Attach Adjustable Knob Assembly and Insert Charcoal
Grid Support Rods

11

x 1

x 1

x 2

x 2

L

M

N

x 2

x 1

x 2

C

I

Attach Bottom Bowl

x 5

x 5

K

L

N

x 9

x 4

x 5

12

B

G

J

x 2

x 2

x 2

L

M

x 2

x 2

D

x 4

K

N

x 4

x 4