Blue Rhino 91000 User Manual
Owner’s Manual
Manuel d’utilisation
Model No.
91000
WARNING
FOR YOUR SAFETY:
Improper installation,
adjustment, alteration,
service or maintenance
can cause injury or property
damage. Read the installation,
operation and maintenance
instructions thoroughly before
installing or servicing this
equipment.
AVERTISSEMENT
POUR VOTRE SECURITE:
Tout mauvais réglage ainsi que
toute installation, modification,
ou maintenance incorrecte
risque de provoquer des
blessures ou des dégâts
matériels. Lire complètement les
instructions concernant l’installation, le fonctionnement et
l’entretien avant d’installer ou
de procéder à la maintenance de
cet appareil.
AVERTISSEMENT
POUR VOTRE SÉCURITÉ
:
À utiliser uniquement à
l’extérieur
(hors de tout espace clos)
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
1
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Table of Contents
Safety First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Assembly Instructions
Hardware & Component Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
General Components & Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 1 Attach Emitter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 2 Attach Top Wire Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 3 Attach Dome to Emitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 4 Attach Dome Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 5 Gas Hook-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 6 Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 7 Install Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 8 Securing the tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation
Before Turning Gas Supply ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Re-Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
THE INSTALLATION OF THIS UNIT MUST CONFORM WITH LOCAL
CODES, OR IN THE ABSENCE OF LOCAL CODES, THE NATIONAL
FUEL GAS CODE, ANSIZ223.1-1988 (CAN1-B149 INSTALLATION
CODE).
Save these instructions for future reference.
If you are assembling this unit for someone else, give
this manual to him or her to save for future reference.
WARNING
FOR YOUR SAFETY:
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, contact
your gas supplier or local
fire department.
WARNING
California Proposition 65:
Chemicals Known To The
State Of California To Cause
Cancer, Birth Defects, Or
Other Reproductive Harm Are
Created By The Combustion
Of Propane.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline
or other flammable vapors or
liquids in the vicinity of this
or any other appliance.
WARNING
FOR YOUR SAFETY:
1. Gas leaks may cause a fire
or explosion which can
cause serious bodily injury
or death, or damage to
property.
2. You must follow all leakchecking procedures as
outlined in step 6 before
operating this unit.
3. Never use an open flame to
check for leaks.
2
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Safety First!
Read and become familiar with this entire manual, especially the following
precautions. If you are unsure of anything in these instructions or the
operation of your heater, STOP and contact 1-800-762-1142 for assistance.
Caution: This appliance is for outdoor use only (outside any enclosure).
Always make sure there is fresh air ventilation.
• Always maintain at least 36” clearance from combustible materials.
• Always place heater on a hard and level surface.
• Do not use if the wind velocity is greater than 10 miles per hour.
• Heater operates at reduced efficiency below 40ºF (5ºC).
• Keep sprinklers and other water sources away from burner and controls.
• When using the gas extension hose always locate the hose out of
pathways where people may trip over it or in areas where the hose may
be subject to accidental damage.
• Always use extreme caution when near heater. Alert both children
and adults to the hazards of high temperatures, especially to avoid
burns or clothing catching fire.
• Young children and pets should be carefully supervised when they
are in the area of heater.
• Do not hang clothing or other flammable materials either on or
near heater.
• Any guard or other protective device removed for servicing the
heater must be replaced prior to operating the heater.
• Certain materials or items, when stored under heater, will be subjected to
radiant heat and could be seriously damaged.
• Do not modify heater in any manner.
• The pressure regulator and hose assembly supplied with the appliance
must be used and replacements must be those specified by the
manufacturer.
• Inspect heater and extension hose before each use of the appliance. If a
damaged part is detected, do not operate until an original equipment
replacement part has been properly installed. Use of unauthorized parts
will void warranty and create an unsafe condition.
• Do not attempt to use this appliance without a functional factory-supplied
gas regulator in place. If regulator becomes damaged, use only a factorysupplied replacement.
• During operation, do not touch burner assembly. The surface of heater’s
emitter can reach temperatures approaching 1600ºF.
• After shutdown, do not touch emitter assembly until heater has cooled
(approximately 45 minutes after use).
Notice: This product should not be used with any fuel other than liquid
propane. Use of other fuels will detract from heaters performance and will
void your warranty.
WARNINGS
FOR YOUR SAFETY:
• Purchaser assumes all risk in
the assembly and operation of
this unit. Failure to follow this
manual’s warnings and
instructions can result in
severe personal injury, death
or property damage.
• Combustion of propane creates
carbon monoxide, which,
when used in enclosed
areas, can kill you.
• Dome is extremely hot to the
touch during operation. Never
touch the dome while the heater
is operating. Wait for unit to
cool down (approximately 45
minutes) after use.
• Do not use in an explosive
atmosphere. Keep heater away
from areas where flammable
liquids, gasoline, vapors, or
explosives are stored or used.
Before you do anything else,
read and understand all
precautions in Safety First!
4
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Dome
Dome Cap
Top Wire Guard
Emitter Assembly
Bottom Wire Guard
Post
Shroud Cover
Housing
Access Panel
Base
Components
Used In
Picture Qty Description Step
4 Medium Screw 1
3 Nut 3
1 Finial 4
1 Dome Cap 4
1 Extension Hose 5
Hardware
Extension Hose
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Finial
5
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Assembly Instructions
General Components & Features
Familiarize yourself with all components before proceeding. Refer to page 4 for all hardware components.
Do NOT attempt assembly unless all components are available. If you believe a component is missing or damaged,
contact 1-800-762-1142 for assistance.
Additional Requirements
The following items are not included, but are necessary for the proper assembly of your heater. Do NOT attempt to
assemble without proper tools.
(1) - 7/16” Wrench
(1) - #2 Phillips Head Screwdriver
(1) - Leak Detection Solution (Instructions on how to make solution are included in Step 6)
(1) - 20 lb.(4-5 gallon) precision filled LP Gas Grill Cylinder
Note: You must follow all steps to properly assemble heater.
Step 1 – Attach Emitter Screen
• Line up 4 holes on bottom of Emitter Screen with corresponding holes
in Emitter Bottom, and insert (4) Medium Screws in holes until tight.
6
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 2–Attach Top Wire Guard
• Line up 4 prongs on Wire Guard Bottom with 4 holes on Emitter
Bottom, and Insert.
Note: It may be necessary to adjust the prongs slightly to line them up
with the holes.
Step 3–Attach Dome to Emitter
• Line up three studs in Emitter with holes in Dome. Slide Dome
carefully over studs, clamping Top Wire Guard securely in place.
Note: It may be necessary to adjust prongs of the Top Wire Guard
slightly to provide a secure fit.
• Install (3) Nuts on studs and tighten with 7/16” wrench.
Do not over tighten.
7
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 5 – Gas Hook-up
Note: For best results, use heater with a 20 lb. cylinder.
The pressure regulator and hose assembly supplied with the appliance
must be used and replacements must be those specified by the
manufacturer.
To connect 20 lb. Cylinder
• Slip end of flexible gas line with brass fitting through center hole of
Base and up to threaded portion of regulator.
• Line up threads on fitting with those on regulator and rotate clockwise
until snug. HAND TIGHTEN ONLY. DO NOT USE ANY HAND
TOOLS TO MAKE THIS CONNECTION. BE CAREFUL NOT TO
CROSS THREADS WHEN SCREWING IN FITTING.
• Set heater on base, making sure that flexible gas line is routed
through small slot in base.
• Attach gas line to cylinder by turning black plastic knob counter
clockwise into cylinder valve until tight.
Note: Be careful not to kink flexible gas line.
To connect 14.1 oz or 16.4 oz cylinder
Note: Some 1-lb cylinders may form frost when near empty.
• Rotate regulator to point towards opening in shroud.
• Line up threads on canister with those on regulator, insert and rotate
canister clockwise until they fit snugly together. HAND TIGHTEN
ONLY. BE CAREFUL NOT TO CROSS THREADS WHEN
SCREWING IN CANISTER.
Step 6 – Check for Leaks
To check for leaks:
• Make 1-2 oz. of leak solution by mixing one part liquid dishwashing
soap and 3 parts water.
• Spoon several drops (or use squirt bottle) of the solution onto the
regulator/canister connections.
• Inspect the connections and look for bubbles
• If NO bubbles appear, the connection is safe.
• If bubbles appear, there is a leak:
• Loosen and re-tighten this connection.
• Re-check for a leak.
• If you continue to see bubbles after several attempts, disconnect
propane source and contact 1-800-762-1142.
Caution:
Your Endless Summer Portable Heater
has been checked at all factory
connections for leaks. Recheck all
connections, as movement in shipping
can loosen connections. Check for
leaks even if your unit was assembled
for you at the store.
Caution:
Before you attempt to use a propane
cylinder, understand all cylinder and
propane related precautions in Section
#1 – “Safety First.”
8
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 7 – Install Access Panel
• Rotate door up to closed position and tighten thumb screw
Step 8 – Securing the Tank
Mount your 20 lb. cylinder to a sturdy object such as a table or post
within 3 to 4 feet of your heater when in use, this will prevent movement
or tipping of the cylinder during operation.
The clamp on the cylinder ring will attach to any round pole from 1” to
2” in diameter, or a square post from 1” to 2” square. It will also adapt to
various other shapes up to 2” wide.
Determine where to locate your 20 lb. cylinder. Be sure that it is within
2” what you are mounting it to.
Place the bracket halves around the object and insert the 2” bolts
through the open holes in one bracket and into the matching threaded
holes in the second bracket. Position bracket within 6” of the middle of
the cylinder. Finger tighten bolts.
Slide the 20 lb. cylinder into the curved portion of the bracket, making
sure strapping ends are not between cylinder and bracket. Enclose
cylinder in strap and securely tighten strap in buckle.
Using a 7/16” wrench, tighten the 2” bolts until they are secure. DO
NOT OVER TIGHTEN.
In some cases you may wish to secure your cylinder to a larger object
or a wall. It is possible to mount the bracket attached to the straps to
these surfaces by drilling matching holes and using screws and nuts or
lag screws (not provided) to secure your cylinder.
Note: Once you have read “safety first” and successfully completed
Steps 1 – 8, you are ready to begin operating your heater.
9
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Operation
Before Turning Gas Supply ON
Your heater was designed and approved for OUTDOOR USE ONLY.
DO NOT use it inside a building, garage, or any other enclosed area.
Make sure surrounding areas are free of combustible materials,
gasoline, and other flammable vapors or liquids.
Ensure that there is no obstruction to air ventilation.
Be sure all
gas connections are tight and there are no leaks (see step 5).
Be sure the access panel is clear of debris.
Be sure any component removed during assembly or servicing is
replaced and fastened prior to starting.
Before Lighting
Heater should be thoroughly inspected before each use, and by a
qualified service person at least annually.
If relighting a hot heater, always wait at least 5 minutes for gas to
dissipate.
Lighting
1. Turn Gas Control Knob to OFF position.
2. Push in Control Knob and rotate to “ON” position. This will light
burner. If necessary, keep depressing and rotating Knob until burner
lights.
3. Once burner is lit, hold Control Knob in for at least 30 seconds and
release.
4. If burner does not stay lit, wait 5 minutes and repeat steps 2 and 3.
5. Once burner is lit, rotate Knob to desired heating level.
6. Replace Access Panel.
If you experience any ignition problem, turn off the heater and gas
supply, and consult “Troubleshooting” on page 12.
WARNINGS
FOR YOUR SAFETY:
• Do NOT attempt to operate
heater until you have read
and understand all
precautions in section 1
“Safety First.” Failure to do
so can result in serious
personal injury, death, or
property damage.
• If at any time you are unable
to light burner and smell gas,
wait 5 minutes to allow gas
to dissipate before
attempting to light heater.
• Do NOT touch emitter or
dome or move heater for at
least 45 minutes after use.
OFF
ON
HIGH
LOW
OFF
ON
HIGH
LOW
10
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Caution: Avoid inhaling fumes emitted from the heater’s first use.
Smoke and odor from the burning of oils used in manufacturing
will appear. Both smoke and odor will dissipate after
approximately 30 minutes. The heater should NOT produce thick
black smoke.
Note: The burner may be noisy when initially turned on. To eliminate
excessive noise from the burner, turn the Control Knob to the LOW
position. Then, turn the knob to the level of heat desired.
When heater is ON:
Emitter screen will become bright red due to intense heat. The color is
more visible at night.
Burner will display tongues of blue flame. These flames should not
be yellow or produce thick black smoke, indicating an obstruction of
airflow through the burners.
If yellow flame is detected, turn off heater and gas supply and consult
“Troubleshooting” on page 12.
Re-lighting
Note: For your safety, Control Knob cannot be turned ON without first
depressing Control Knob in OFF position and then rotating to ON.
1. Turn Gas Control Knob to OFF.
2. Wait at least 5 minutes to let gas dissipate before attempting to
relight burner.
3. Repeat the “Lighting” Steps 2 and 3 on prior page.
Shut Down
1. Rotate Gas Control Knob to OFF position. Normally, burner will
make a slight popping sound when extinguished.
2. Turn off gas at cylinder.
3. Remove Access Panel.
4. Unscrew gas line from regulator.
5. Close Access Panel.
Note: After use, some discoloration of the emitter screen is normal.
WARNING
FOR YOUR SAFETY:
Be careful when attempting to
manually ignite this heater.
Holding in the contrrol know for
more than 10 seconds before
igniting the gas will cause a ball
of flame upon ignition.
11
Owner’s manual and assembly instructions: 91000 portable outdoor heater 7/02
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Operation Checklist
For a safe and pleasurable heating experience, perform this check before
each use.
Before Operating
I am familiar with entire owner’s manual and understand all precautions
noted in “Safety First.”
All components are properly assembled, intact and operable.
No alterations have been made.
All gas connections are secure and do not leak.
Wind velocity is below 10 mph.
Outdoor temperature is greater than 40 degrees F.
Heater is outdoors (outside any enclosure).
There is adequate fresh air ventilation.
Heater is away from gasoline or other flammable liquids or vapors.
Heater is away from windows, air intake openings, sprinklers and other
water sources.
Heater is at least 36” from combustible materials.
Heater is on a hard and level surface.
There are no signs of spider or insect nests.
All burner passages are clear.
All air circulation passages are clear.
Children, pets, clothing, flammable materials and items that can be
damaged from radiant heat are away from the heater.
Children and adults in the area have been alerted to the high
temperature hazards: especially burns and clothing fires.
Children and adults in the area have been warned not to touch heater
near engine during operation and until unit has cooled.
After Operation
Gas control is in OFF position.
Gas tank valve is OFF
Disconnect Gas line.
Heater is upright in a secure location.
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