Blue Rhino 450000 User Manual

W
ARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Solamente Para Uso En Exteriores
(fuera de cualquier recinto)
Model No.
450000
1
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
WARNING
FOR YOUR SAFETY:
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, contact your gas supplier or local fire department.
WARNING
California Proposition 65:
Chemicals Known To The State Of California To Cause Cancer, Birth Defects, Or Other Reproductive Harm Are Created By The Combustion Of Propane.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
FOR YOUR SAFETY:
1. Gas leaks may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
2. You must follow all leak­checking procedures as outlined in step 15 before operating this unit.
3. Never use an open flame to check for leaks.
WARNING
FOR YOUR SAFETY:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
• Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s warnings and instructions can result in severe personal injury, death or property damage.
• Do not use in an explosive atmosphere. Keep heater away from areas where flammable liquids, gasoline, vapors, or explosives are stored or used.
2
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Table of Contents
Safety First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assembly Instructions
Components & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
General Components & Features . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Additional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Step 1 Attach Wheel Assembly to Base . . . . . . . . . . . . . . . . . . . . . .6
Step 2 Attach Weight Plate to Base . . . . . . . . . . . . . . . . . . . . . . . . .7
Step 3 Attach Corner Columns to Base . . . . . . . . . . . . . . . . . . . . . .7
Step 4 Attach Corner Columns to Platform . . . . . . . . . . . . . . . . . . . .8
Step 5 Insert Side/Rear Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Step 6 Install Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Step 7 Attach Small and Medium Dome to Engine . . . . . . . . . . . . .9
Step 8 Attach Engine to Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Step 9 Insert Gas Line, Engine Assembly/Pole into Platform . . . . .10
Step 10 Attach Gas Line, Gas Line Clip . . . . . . . . . . . . . . . . . . . . .10
Step 11 Assemble top Dome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Step 12 Attach Top Dome to Emitter . . . . . . . . . . . . . . . . . . . . . . . .11
Step 13 Install Cylinder/Cylinder Restraint Chain . . . . . . . . . . . . . .11
Step 14 Connect Gas Line to Cylinder . . . . . . . . . . . . . . . . . . . . . .12
Step 15 Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Step 16 Replace Engine Access Panel . . . . . . . . . . . . . . . . . . . . .13
Step 17 Install Cylinder Access Door . . . . . . . . . . . . . . . . . . . . . . .13
Step 18 Install Ignition battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation
Before Turning Gas Supply ON . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Re-Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
The use and installation of this product must conform to local codes. In absence of local codes, us the National Fuel and Gas Code, ANSI Z223, 1/NFPA 54, Storage and Handling of Liquid Petroleum Gases, ANSI/NFPA 58 or CSA B149.1, Natural Gas and Propane Installation Code.
Save these instructions for
future reference.
If you are assembling this unit
for someone else, give
this manual to him or her to
save for future reference.
3
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Safety First!
Read and become familiar with this entire manual, especially the following precautions.
If you are unsure of anything in these instructions, STOP and contact 1-800-762-1142 for assistance.
Caution: This appliance is for outdoor use only (outside any enclosure). Always make sure there is fresh air ventilation.
• Always maintain at least 36” clearance (top) and 24” clearance (side) from combustible materials.
• Always place heater on a hard and level surface.
• Do not use if the wind velocity is greater than 10 miles per hour.
• Unit will operate at reduced efficiency below 40ºF (5ºC).
• Keep sprinklers and other water sources away from burner and controls.
• Always use extreme caution when near heater. Alert both children and adults to the hazards of high temperatures, especially to avoid burns or clothing catching fire.
• Young children and pets should be carefully supervised when they are in the area of heater.
• Do not hang clothing or other flammable materials either on or near heater.
• Any guard or other protective device removed for servicing the heater must be replaced prior to operating the heater.
• Certain materials or items, when stored under heater, will be subjected to radiant heat and could be seriously damaged.
• Do not alter heater in any manner.
• The pressure regulator and hose assembly supplied with the appliance must be used and replacements must be those specified by the manufacturer.
• Inspect heater before each use. If a damaged part is detected, do not operate until an original equipment replacement part has been properly installed. Use of unauthorized parts will void warranty and create an unsafe condition.
• Do not attempt to use this appliance without a functional factory-supplied gas regulator in place. If regulator becomes damaged, use only a factory-supplied replacement.
• Prior to operating heater, replace any guards or protective devices removed for servicing.
• During operation, do not touch burner assembly. The surface of heater’s emitter can reach temperatures approaching 1600ºF.
• After shutdown, do not touch burner assembly until heater has cooled (approximately 45 minutes after use).
Notice: This product should not be used with any fuel other than liquid propane. Use of other fuels will detract from heaters performance and will void your warranty.
WARNING
FOR YOUR SAFETY:
• Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s warnings and instructions can result in severe personal injury, death or property damage.
• Do not use in an explosive atmosphere. Keep heater away from areas where flammable liquids, gasoline, vapors, or explosives are stored or used.
Before you do anything else,
read and understand all
precautions in Safety First!
Wall
Ceiling or Overhang
Endless Summer
Enjoy outdoor living-longer
Lighting Instructions
1. Close LP gas cylinder valve. Depress and turn the gas control knob clockwise to "OFF" position, and wait 5 minutes.
2. Open the cylinder valve and turn the gas control knob counterclockwise to the "PILOT" position. Depress the gas control knob and push ignitor button (located above and to the right of the control knob). Continue to depress the control knob for 30 seconds until the pilot is ignited.
1-2.
3. If the pilot fails to remain lit or becomes extinguished, repeat steps
4. Turn the gas control knob counter­clockwise to the "ON" position. Main burner should light. If main burner does not light, repeat steps 1-3.
Ignitor Ignitor
Push Push
Blue Rhino
Pilot Pilot
(Push in)
ON ON
OFF OFF
For Complete Shutdown
Depress the gas control knob, turn clockwise to the "OFF" position. The gas supply must be turned off at the LP-gas supply cylinder when this appliance is not in use.
For Outdoor Use Only
Installation on combustible floors with minimum clearance from the unit to combustible materials: Sides - 24", 36" below ceiling.
CAUTION
The gas pressure regulator provided with this appliance must be used. This regulator is set for outlet pressure of 11 inches water column.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage . Read installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
4
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Caution: Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP product.
• LP Characteristics – Flammable, explosive under pressure, heavier than air - settles in pools in low areas.
• In its natural state, propane has no odor. For your safety, an odorant is added that smells like rotten cabbage.
• Contact with LP can cause freeze burns to skin.
• This heater is shipped from the factory for LP gas use only.
• Use only Department of Transportation (DOT) approved “20 lb.” LP gas cylinders (same as those commonly used on gas grills) with Acme / Type 1 / QCC safety valves. These valves can be quickly identified because they have external and internal threads.
• Never use an LP cylinder with a damaged body, valve, collar, or footring.
• Dented or rusted LP cylinders may be hazardous and should be checked by your LP gas supplier.
• The cylinder supply system must be arranged for vapor withdrawl.
• The cylinder used must include a collar to protect the cylinder valve.
• When heater is not in use, turn LP cylinder OFF.
• Always perform a leak test on gas connections whenever a cylinder is connected. Never use a flame to test for leaks. Do not smoke while performing a leak test.
Caution: It is essential to keep the heater’s valve compartment, burners, and circulating air passages clean.
• Spiders and insects can create a dangerous condition that may damage heater or make it unsafe. Keep burner area clean of all spiders, webs, or insects.
• Inspect heater before each use.
• Have heater inspected annually and repairs should be made by a qualified service person.
• Check heater immediately if any of the following conditions exist:
• The smell of gas in conjunction with extreme yellow tipping of burner flames.
• Heater does not reach proper temperature. Note: At temperatures less than 40ºF, heat output will be reduced.
• Heater’s glow is excessively uneven
• Burner makes popping noises during use. Note: A slight pop is normal when burner is extinguished.
• Carbon deposits may create a fire hazard. Keep dome and emitter clean at all times.
• Do not clean heater with combustible or corrosive cleaners. Use warm, soapy water.
• Do not paint engine, engine access panel or dome.
Need a cylinder or gas?
Try Blue Rhino cylinder exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full cylinder or exchange your empty for a precision filled one. For your nearest Blue Rhino retailer visit www.bluerhino.com.
FOR YOUR SAFETY:
Beware of Spiders
Spiders or small insects can get into the burner tube or other openings of your heater, and spin webs or build nests. These obstructions can lead to gas flow problems. It is important to make frequent inspections of these areas and clean them when necessary.
Before operating your heater for the first time, be sure to check for obstructions that may have occurred during shipment.
“20 lb.” LP Cylinder
Valve
Collar
Body
Foot
18”-19”
5
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Components
Hardware
Used in
Picture Qty Description Step(s)
1 Carriage Bolt 2
4 Large Bolt 1
16 Medium Bolt 3 & 4
6 Small Bolt 7
1 Large Screw 10
7 Small Screw 5 & 8
3 Dome Screw 11
4Wood Screw 6
4 Flat Washer 1
4 Small Flat Washers 6
1 Large Lockwasher 2
3 Cap Nut 12
1 Large Nut 2
1 Medium Nut 11
4 Small Nut 1
1 Clip 10
1 Finial 11
1 Dome Bolt 11
1 Hex Wrench 9
Finial
Dome Cap
Dome Nut
Dome Plate
Dome Panel (3)
Dome Rib (3)
Bottom Plate
Dome Bolt
Medium Dome
Small Dome
Emitter
Engine Assembly
Pole
Table
Gas Line/ Regulator Assembly
Platform
Rear Panel
Corner Column (4)
Front Door
Side Panel (2)
Cylinder Restraint Chain
Wheels
Base
Spacer Tube
Weight Plate
6
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Assembly Instructions
General Components & Features
Familiarize yourself with all components before proceeding. Refer to page 5 for hardware and components, and page 21 for specifications.
The white ceramic cone in the top of the engine is an important piece. DO NOT REMOVE.
Do NOT attempt assembly unless all components are available. If you believe a component is missing or damaged, contact 1-800-762-1142 for assistance.
Note: All hardware is mounted on a cardboard pack and numbered to match their assembly step.
Additional Requirements
The following items are not included, but are necessary for the proper assembly of your heater. Do NOT attempt to assemble without proper tools. A hex (Allen) wrench is necessary and is included in the parts bag.
(1) 7/16” Wrench (1) 9/16” Wrench (1) 7/16” Socket Wrench (1) 1/2” Socket Wrench (1) #2 Phillips Head Screwdriver (1) Leak Detection Solution (Instructions on how to make solution are included in step 15)
Note: You must follow all steps to properly assemble heater.
Step 1 – Attach Wheel Assembly to Base
• Line up holes in Wheel Bracket with corresponding holes in Base. Insert 4 Large Bolts through holes and 4 Flat Washers, finger tighten 4 small nuts.
• Be sure that the Wheel Assembly is parallel to the base, and fully tighten bolts.
TIP:
To tighten use a 7/16” wrench on Bolt and a 7/16” socket wrench on Nut.
7
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 2 – Attach Weight Plate to Base
• Slip Carriage Bolt through square center hole of Base.
• Slide Spacer Tube over Carriage Bolt.
• Lay Weight Plate inside of Base with rubber feet pointing out of Base bottom.
• Slide Large Lockwasher over threaded end of bolt and screw on Large Nut. Tighten with 9/16” wrench.
Step 3 – Attach Corner Columns to Base
Note: the side of the base where the wheels are attached is the back. Also notice that there are 2 front columns, and 2 rear columns. The rear columns have two rails on each side for side panels to slide into. Front columns have only a single rail in the front.
Note: Slot in columns should be at the top.
• Line up the bottom of the columns with the tabs on the corners of the base. Be sure that the tabs slide inside of the columns. Insert 2 Medium Bolts into the holes in each column and finger-tighten only. These bolts will be fully tightened in Step 5.
TOP VIEW
DOUBLE RAIL
REAR
FRONT
SINGLE RAIL
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