Blue Rhino 450000 User Manual

Page 1
W
ARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Solamente Para Uso En Exteriores
(fuera de cualquier recinto)
Model No.
450000
Page 2
1
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
WARNING
FOR YOUR SAFETY:
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, contact your gas supplier or local fire department.
WARNING
California Proposition 65:
Chemicals Known To The State Of California To Cause Cancer, Birth Defects, Or Other Reproductive Harm Are Created By The Combustion Of Propane.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
FOR YOUR SAFETY:
1. Gas leaks may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
2. You must follow all leak­checking procedures as outlined in step 15 before operating this unit.
3. Never use an open flame to check for leaks.
WARNING
FOR YOUR SAFETY:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
• Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s warnings and instructions can result in severe personal injury, death or property damage.
• Do not use in an explosive atmosphere. Keep heater away from areas where flammable liquids, gasoline, vapors, or explosives are stored or used.
Page 3
2
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Table of Contents
Safety First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assembly Instructions
Components & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
General Components & Features . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Additional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Step 1 Attach Wheel Assembly to Base . . . . . . . . . . . . . . . . . . . . . .6
Step 2 Attach Weight Plate to Base . . . . . . . . . . . . . . . . . . . . . . . . .7
Step 3 Attach Corner Columns to Base . . . . . . . . . . . . . . . . . . . . . .7
Step 4 Attach Corner Columns to Platform . . . . . . . . . . . . . . . . . . . .8
Step 5 Insert Side/Rear Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Step 6 Install Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Step 7 Attach Small and Medium Dome to Engine . . . . . . . . . . . . .9
Step 8 Attach Engine to Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Step 9 Insert Gas Line, Engine Assembly/Pole into Platform . . . . .10
Step 10 Attach Gas Line, Gas Line Clip . . . . . . . . . . . . . . . . . . . . .10
Step 11 Assemble top Dome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Step 12 Attach Top Dome to Emitter . . . . . . . . . . . . . . . . . . . . . . . .11
Step 13 Install Cylinder/Cylinder Restraint Chain . . . . . . . . . . . . . .11
Step 14 Connect Gas Line to Cylinder . . . . . . . . . . . . . . . . . . . . . .12
Step 15 Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Step 16 Replace Engine Access Panel . . . . . . . . . . . . . . . . . . . . .13
Step 17 Install Cylinder Access Door . . . . . . . . . . . . . . . . . . . . . . .13
Step 18 Install Ignition battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation
Before Turning Gas Supply ON . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Re-Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
The use and installation of this product must conform to local codes. In absence of local codes, us the National Fuel and Gas Code, ANSI Z223, 1/NFPA 54, Storage and Handling of Liquid Petroleum Gases, ANSI/NFPA 58 or CSA B149.1, Natural Gas and Propane Installation Code.
Save these instructions for
future reference.
If you are assembling this unit
for someone else, give
this manual to him or her to
save for future reference.
Page 4
3
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Safety First!
Read and become familiar with this entire manual, especially the following precautions.
If you are unsure of anything in these instructions, STOP and contact 1-800-762-1142 for assistance.
Caution: This appliance is for outdoor use only (outside any enclosure). Always make sure there is fresh air ventilation.
• Always maintain at least 36” clearance (top) and 24” clearance (side) from combustible materials.
• Always place heater on a hard and level surface.
• Do not use if the wind velocity is greater than 10 miles per hour.
• Unit will operate at reduced efficiency below 40ºF (5ºC).
• Keep sprinklers and other water sources away from burner and controls.
• Always use extreme caution when near heater. Alert both children and adults to the hazards of high temperatures, especially to avoid burns or clothing catching fire.
• Young children and pets should be carefully supervised when they are in the area of heater.
• Do not hang clothing or other flammable materials either on or near heater.
• Any guard or other protective device removed for servicing the heater must be replaced prior to operating the heater.
• Certain materials or items, when stored under heater, will be subjected to radiant heat and could be seriously damaged.
• Do not alter heater in any manner.
• The pressure regulator and hose assembly supplied with the appliance must be used and replacements must be those specified by the manufacturer.
• Inspect heater before each use. If a damaged part is detected, do not operate until an original equipment replacement part has been properly installed. Use of unauthorized parts will void warranty and create an unsafe condition.
• Do not attempt to use this appliance without a functional factory-supplied gas regulator in place. If regulator becomes damaged, use only a factory-supplied replacement.
• Prior to operating heater, replace any guards or protective devices removed for servicing.
• During operation, do not touch burner assembly. The surface of heater’s emitter can reach temperatures approaching 1600ºF.
• After shutdown, do not touch burner assembly until heater has cooled (approximately 45 minutes after use).
Notice: This product should not be used with any fuel other than liquid propane. Use of other fuels will detract from heaters performance and will void your warranty.
WARNING
FOR YOUR SAFETY:
• Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s warnings and instructions can result in severe personal injury, death or property damage.
• Do not use in an explosive atmosphere. Keep heater away from areas where flammable liquids, gasoline, vapors, or explosives are stored or used.
Before you do anything else,
read and understand all
precautions in Safety First!
Wall
Ceiling or Overhang
Endless Summer
Enjoy outdoor living-longer
Lighting Instructions
1. Close LP gas cylinder valve. Depress and turn the gas control knob clockwise to "OFF" position, and wait 5 minutes.
2. Open the cylinder valve and turn the gas control knob counterclockwise to the "PILOT" position. Depress the gas control knob and push ignitor button (located above and to the right of the control knob). Continue to depress the control knob for 30 seconds until the pilot is ignited.
1-2.
3. If the pilot fails to remain lit or becomes extinguished, repeat steps
4. Turn the gas control knob counter­clockwise to the "ON" position. Main burner should light. If main burner does not light, repeat steps 1-3.
Ignitor Ignitor
Push Push
Blue Rhino
Pilot Pilot
(Push in)
ON ON
OFF OFF
For Complete Shutdown
Depress the gas control knob, turn clockwise to the "OFF" position. The gas supply must be turned off at the LP-gas supply cylinder when this appliance is not in use.
For Outdoor Use Only
Installation on combustible floors with minimum clearance from the unit to combustible materials: Sides - 24", 36" below ceiling.
CAUTION
The gas pressure regulator provided with this appliance must be used. This regulator is set for outlet pressure of 11 inches water column.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage . Read installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Page 5
4
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Caution: Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP product.
• LP Characteristics – Flammable, explosive under pressure, heavier than air - settles in pools in low areas.
• In its natural state, propane has no odor. For your safety, an odorant is added that smells like rotten cabbage.
• Contact with LP can cause freeze burns to skin.
• This heater is shipped from the factory for LP gas use only.
• Use only Department of Transportation (DOT) approved “20 lb.” LP gas cylinders (same as those commonly used on gas grills) with Acme / Type 1 / QCC safety valves. These valves can be quickly identified because they have external and internal threads.
• Never use an LP cylinder with a damaged body, valve, collar, or footring.
• Dented or rusted LP cylinders may be hazardous and should be checked by your LP gas supplier.
• The cylinder supply system must be arranged for vapor withdrawl.
• The cylinder used must include a collar to protect the cylinder valve.
• When heater is not in use, turn LP cylinder OFF.
• Always perform a leak test on gas connections whenever a cylinder is connected. Never use a flame to test for leaks. Do not smoke while performing a leak test.
Caution: It is essential to keep the heater’s valve compartment, burners, and circulating air passages clean.
• Spiders and insects can create a dangerous condition that may damage heater or make it unsafe. Keep burner area clean of all spiders, webs, or insects.
• Inspect heater before each use.
• Have heater inspected annually and repairs should be made by a qualified service person.
• Check heater immediately if any of the following conditions exist:
• The smell of gas in conjunction with extreme yellow tipping of burner flames.
• Heater does not reach proper temperature. Note: At temperatures less than 40ºF, heat output will be reduced.
• Heater’s glow is excessively uneven
• Burner makes popping noises during use. Note: A slight pop is normal when burner is extinguished.
• Carbon deposits may create a fire hazard. Keep dome and emitter clean at all times.
• Do not clean heater with combustible or corrosive cleaners. Use warm, soapy water.
• Do not paint engine, engine access panel or dome.
Need a cylinder or gas?
Try Blue Rhino cylinder exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full cylinder or exchange your empty for a precision filled one. For your nearest Blue Rhino retailer visit www.bluerhino.com.
FOR YOUR SAFETY:
Beware of Spiders
Spiders or small insects can get into the burner tube or other openings of your heater, and spin webs or build nests. These obstructions can lead to gas flow problems. It is important to make frequent inspections of these areas and clean them when necessary.
Before operating your heater for the first time, be sure to check for obstructions that may have occurred during shipment.
“20 lb.” LP Cylinder
Valve
Collar
Body
Foot
18”-19”
Page 6
5
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Components
Hardware
Used in
Picture Qty Description Step(s)
1 Carriage Bolt 2
4 Large Bolt 1
16 Medium Bolt 3 & 4
6 Small Bolt 7
1 Large Screw 10
7 Small Screw 5 & 8
3 Dome Screw 11
4Wood Screw 6
4 Flat Washer 1
4 Small Flat Washers 6
1 Large Lockwasher 2
3 Cap Nut 12
1 Large Nut 2
1 Medium Nut 11
4 Small Nut 1
1 Clip 10
1 Finial 11
1 Dome Bolt 11
1 Hex Wrench 9
Finial
Dome Cap
Dome Nut
Dome Plate
Dome Panel (3)
Dome Rib (3)
Bottom Plate
Dome Bolt
Medium Dome
Small Dome
Emitter
Engine Assembly
Pole
Table
Gas Line/ Regulator Assembly
Platform
Rear Panel
Corner Column (4)
Front Door
Side Panel (2)
Cylinder Restraint Chain
Wheels
Base
Spacer Tube
Weight Plate
Page 7
6
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Assembly Instructions
General Components & Features
Familiarize yourself with all components before proceeding. Refer to page 5 for hardware and components, and page 21 for specifications.
The white ceramic cone in the top of the engine is an important piece. DO NOT REMOVE.
Do NOT attempt assembly unless all components are available. If you believe a component is missing or damaged, contact 1-800-762-1142 for assistance.
Note: All hardware is mounted on a cardboard pack and numbered to match their assembly step.
Additional Requirements
The following items are not included, but are necessary for the proper assembly of your heater. Do NOT attempt to assemble without proper tools. A hex (Allen) wrench is necessary and is included in the parts bag.
(1) 7/16” Wrench (1) 9/16” Wrench (1) 7/16” Socket Wrench (1) 1/2” Socket Wrench (1) #2 Phillips Head Screwdriver (1) Leak Detection Solution (Instructions on how to make solution are included in step 15)
Note: You must follow all steps to properly assemble heater.
Step 1 – Attach Wheel Assembly to Base
• Line up holes in Wheel Bracket with corresponding holes in Base. Insert 4 Large Bolts through holes and 4 Flat Washers, finger tighten 4 small nuts.
• Be sure that the Wheel Assembly is parallel to the base, and fully tighten bolts.
TIP:
To tighten use a 7/16” wrench on Bolt and a 7/16” socket wrench on Nut.
Page 8
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Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 2 – Attach Weight Plate to Base
• Slip Carriage Bolt through square center hole of Base.
• Slide Spacer Tube over Carriage Bolt.
• Lay Weight Plate inside of Base with rubber feet pointing out of Base bottom.
• Slide Large Lockwasher over threaded end of bolt and screw on Large Nut. Tighten with 9/16” wrench.
Step 3 – Attach Corner Columns to Base
Note: the side of the base where the wheels are attached is the back. Also notice that there are 2 front columns, and 2 rear columns. The rear columns have two rails on each side for side panels to slide into. Front columns have only a single rail in the front.
Note: Slot in columns should be at the top.
• Line up the bottom of the columns with the tabs on the corners of the base. Be sure that the tabs slide inside of the columns. Insert 2 Medium Bolts into the holes in each column and finger-tighten only. These bolts will be fully tightened in Step 5.
TOP VIEW
DOUBLE RAIL
REAR
FRONT
SINGLE RAIL
Page 9
Step 4 – Attach Corner Columns to Platform
• Hold Platform over Corner Columns and line up holes in Columns with holes in tabs. Insert Medium Bolt through each hole at top of Column into tab and finger tighten. Repeat for 3 other corners making sure columns match positions shown in drawing. Do not fully tighten until Step 5, where instructed.
Note: Make sure the oblong hole at the center of the platform is directed closest to the front of the Table Assembly.
Step 5 – Insert Side/Rear Panels
Note: There are different patterns for the Sides and Front/Rear Panels. Front and rear panel, have handle holes and horizontal vent holes. Side panels have upside-down v-shaped vent holes. Also notice that the panel with the Latch at the top and 2 tabs at the bottom is the Front Door Panel.
• With the brushed side of the panel facing out, slide the Rear Panel between slots in two Rear Columns as shown, until it rests on base.
• Tighten all of the bolts from Steps 3 & 4.
• With the brushed side of the panels facing out, slide the side panels into the slots between the front and rear columns as shown until they rest on the base.
• Secure each panel to clip on platform with Small Screw.
8
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Page 10
9
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 7 – Attach Small and Medium Dome to Engine
• Set Engine Assembly on its top as shown.
• Carefully slide Medium Dome over Engine Assembly, and line up slots in Dome with fins on Dome Brackets.
• Line up holes in Dome with threaded holes in Bracket and insert Small Bolt into each hole, finger tightening at first.
• After three bolts are in place, tighten with 7/16” wrench.
• Repeat process for Small Dome.
Step 8 – Attach Engine to Post
• Lay Engine Assembly on its side, using shipping carton for support.
• Remove and save Control Knob.
• Remove and save Engine Access Panel by unscrewing (1) black
Thumbscrew from bottom of Access Door.
• Disconnect wire from Igniter by gently pulling wire from back of box.
• Align (4) holes in top of Post with (4) holes in bottom of Engine.
Note: One hole is at a different level than the rest. Make sure that all 4 holes line up properly.
• Insert (4) Small Screws enough to hold Engine in place. They will be
fully tightened at the end of Step 10.
Note: Do not replace Engine Access Panel until Step 16.
Step 6 – Install Table
• With the circular brush finished side of table facing up, slide the center hole in the Table over the Post and Platform collar and line up the holes in the Platform with the holes in the bottom of the Table.
• Assemble small flat washers over wood screws. Insert one wood screw with flat washer into each hole and fully tighten to secure the table to the platform.
Note: Please use the washers provided, along with the wood screws to secure the table through the oversized holes in the Heater Platform.
Page 11
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Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 10 – Attach Gas Line, Gas Line Clip
• To attach Gas Line to Control Valve:
• Pull collar on Gas Line back.
• Insert Gas Line over Control Valve stem by pushing Gas Line from below.
• Release collar and it should lock in place.
• Gently tug on line to test for proper connection. If Gas Line moves you are not properly connected. Do not proceed until you have a proper connection.
• Fully tighten the (4) screws from Step 8.
• Attach gas line clip to platform using Large Screw as shown.
• If necessary, with the loosened screws still in place, move the Engine Assembly back and forth to allow proper alignment of Gas Line and Control Valve stem.
Step 9 – Insert Gas Line, Engine Assembly/Pole into Platform
• Tip the Table Assembly towards the rear to allow insertion of the Gas Line/Regulator Assembly.
• Slide top of Gas Line/Regulator assembly through oblong hole in center of platform and upward into engine assembly. Make sure gas line is vertical.
• Slide end of the pole without holes into collar of Platform until Post rests completely on Platform, being careful not to bend gas line.
• Tighten bottom three Setscrews with hex (Allen) wrench supplied.
• Use top three Setscrews to adjust Post’s angle as necessary.
• Fully tighten all six Setscrews.
Note: Post must be perpendicular to Base. Failure to do so will adversely affect burner performance. Use of a level may be helpful.
TIP:
Push Gas Line firmly from bottom to make sure it is fully seated before releasing collar.
Page 12
11
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 9 – Assemble dome
Note: Each dome section has a pin mounted in place in the rolled bottom edge. If necessary for proper alignment of dome sections, loosen each screw prior to further assembly and retighten after sections are aligned.
• With the large side facing up, slide a dome rib on to the same side of one dome section as the pin. Slide two dome sections together, allowing the exposed end of the pin slide into the rolled edge of the next dome section. Line up hole in dome with threaded hole in pin.
• Insert one Dome Screw and secure loosely.
• Repeat procedure to complete the assembly of all three sections.
• Slide Dome bolt through bottom check plate (with small center hump), being sure that the rolled edge faces down.
• Slide bolt from previous step through the center of the assembled dome sections, and be sure that the rolled edge of the check plate fits inside of the ends of the three Dome Ribs. Also be sure that the slots in the check plate line up with the holes on the dome sections.
• Slide the other check plate over the Center bolt with the rolled edge facing up, again making sure that the plate fits inside of the Ribs and the holes line up with those in the dome.
• Spin the medium nut all the way down the bolt, clamping all of the pieces in place, making sure that all of the humps fit inside one another.
• Fully tighten all of the screws in the rolled edge.
• Slide Dome Cap over Dome Bolt, lining up notches in cap with Dome Ribs. Thread on finial until tight.
Step 12 – Attach Top Dome to Emitter
• Gently lay Heater on its side using one styrofoam insert to prop up top half.
• Align holes in Dome with threaded studs in Emitter brackets.
• Secure Dome to Emitter using (3) Cap Nuts.
• Stand heater upright.
Step 13 – Install Cylinder/Cylinder Restraint Chain
• Hook one end of Chain Assembly to open hole in left rear Column.
• Place LP Cylinder inside of Base Assembly, making sure that the hump in the Base fits fully inside of Cylinder Foot Ring.
• Slide open center of chain over cylinder and hook other end of Chain to open hole of right front Column.
Note:
The white ceramic cone in the top of the engine is an important piece. DO NOT REMOVE.
Page 13
12
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 14 – Connect Gas Line to Cylinder
The pressure regulator and hose assembly supplied with the appliance must be used and replacements must be those specified by the manufacturer.
• Attach Gas Line to Cylinder by turning black plastic knob clockwise over Cylinder valve until tight.
Note: Be careful not to kink flexible hose of Gas Line.
Step 15 – Check for Leaks
• Make 2-3 oz. of leak check solution by mixing one part liquid dishwashing soap and three parts water.
• Turn cylinder valve ON.
• Check Gas Line / Control Valve for leaks:
• Spoon several drops of solution onto Gas Line and Control Valve connection.
• Inspect the solution at the connection to look for bubbles.
• If NO bubbles appear, then the connection is secure.
• If bubbles appear, there is a leak -
• Turn Cylinder valve OFF.
• Loosen screw on Clip.
• Release Gas Line fitting from control valve and re-attach making sure connection is secure (see Step 10).
• Retighten Clip.
• If you continue to see bubbles after several attempts, contact 1-800-762-1142 for assistance.
Check Gas Line / Cylinder valve for leaks:
• Turn cylinder valve ON.
• Spoon several drops of solution onto Gas Line and Cylinder valve connection.
• Inspect the solution at the connection to look for bubbles.
• If NO bubbles appear, then the connection is secure.
• If bubbles appear, there is a leak:
• Turn Cylinder valve OFF.
• Release Gas Line fitting from Cylinder valve and re-attach making sure connection is secure (see Step 14).
• If you continue to see bubbles after several attempts, contact 1-800-762-1142 for assistance.
• Turn Cylinder Valve OFF.
Caution:
Your Endless Summer™ Portable Heater has been checked at all factory connections for leaks. Recheck all connections, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you at the store.
Caution:
Before you attempt to use a propane cylinder, understand all cylinder and propane related precautions in Section #1 - “Safety First.”
Page 14
13
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 16 – Replace Engine Access Panel
• Slide Igniter wire onto Igniter post.
• Slide tab at top of Access Panel into slot in Emitter bottom.
• Rotate Panel down until holes line up at bottom.
• Secure Access Panel in place with thumbscrew.
• Replace Control Knob.
Step 18 – Install Igniter Battery
• Remove battery cover cap by turning cap counterclockwise.
• Install (1) AA battery. Negative end of battery goes in first.
• Replace battery cover cap by turning cap clockwise.
Note: Once you have successfully completed assembly steps 1-18 you are ready to begin operating your heater.
Step 17 – Install Cylinder Access Door
• Line up tabs in bottom door panel with slots in base and insert.
• Rotate top of door until it rests against corner column rails.
• Rotate thumbscrew counterclockwise until it stops.
Page 15
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Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Operation
Caution: Do NOT attempt to operate heater until you have read and understand all precautions in section 1 “Safety First.”
Before Turning Gas Supply ON
• Your heater was designed and approved for outdoor use only. Do NOT use it inside a building, garage, or any other enclosed area.
• Make sure surrounding areas are free of combustible materials, gasoline, and other flammable vapors or liquids.
• Ensure that there is no obstruction to air ventilation.
• Be sure all gas connections are tight and there are no leaks.
• Be sure the cylinder cover is clear of debris.
• Be sure any component removed during assembly or servicing is replaced and fastened prior to starting.
Before Lighting
• Heater should be thoroughly inspected before each use, and by a qualified service person at least annually.
• If relighting a hot heater, always wait at least 5 minutes.
• Inspect the hose assembly for evidence of excessive abrasion, cuts, or wear. Suspected areas should be leak tested. If the hose leaks, it must be replaced prior to operation. Only use the replacement hose assembly specified by manufacturer.
Lighting
Note: This heater is equipped with a Pilot Light that allows for safer startups and shutdowns. Pilot must be lit before Main Burner can be started.
• Turn Cylinder Valve OFF.
• Push Control Knob IN and turn to OFF.
• Wait 5 minutes for any gas to clear.
• Turn Cylinder Valve ON.
• Open Viewing Hole by sliding cover to either side.
• Push Control Knob IN and rotate to Pilot position.
• Note - For initial start or after any cylinder change, hold Control Knob IN for 2 minutes to purge air from gas lines before proceeding.
• Push Igniter button once. Pilot Light flame will appear and be visible through Viewing Hole.
• Release Control Knob after 30 seconds. Pilot Light will remain lit. If not, return to step 1.
WARNING
FOR YOUR SAFETY:
If at any time you are unable to light pilot and smell gas, wait 5 minutes to allow gas to dissipate before attempting to light heater.
WARNING
FOR YOUR SAFETY:
Do NOT touch or move heater for at least 45 minutes after use.
Allow all burner elements to cool before touching.
View Hole
LOW
LOW
HIGH
HIGH
LOW
LOW
Pilot
Pilot
(Push in)
Pilot
Pilot
(Push in)
OFF
OFF
HIGH
HIGH
OFF
OFF
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Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
• Turn Control Knob to ON. Main Burner will light immediately. Flame is visible through Viewing Hole. If not, return to step 1.
• If for some reason your ignitor fails to deliver a spark, your heater can be started by inserting a lit match through the pilot view hole while pushing the control knob in while in the PILOT position.
If you experience any ignition problem consult “Troubleshooting” on page 17.
Caution: Avoid inhaling fumes emitted from the heater’s first use. Smoke and odor from the burning of oils used in manufacturing will appear. Both smoke and odor will dissipate after approximately 30 minutes. The heater should NOT produce thick black smoke.
Note: The burner may be noisy when initially turned on. To eliminate excessive noise from the burner, turn the Control Knob to the Pilot position. Then, turn the knob to the level of heat desired.
When heater is ON:
Emitter screen will become bright red due to intense heat. The color is more visible at night.
Burner will display tongues of blue and yellow flame. These flames should not be yellow or produce thick black smoke, indicating an obstruction of airflow through the burners. The flame should be blue with straight yellow tops.
If excessive yellow flame is detected, turn off heater and consult “Troubleshooting” on page 17.
Re-lighting
Note: For your safety, Control Knob cannot be turned OFF without first depressing Control Knob in PILOT position and then rotating it to OFF.
Turn Control Knob to OFF.
Wait at least 5 minutes, to let gas dissipate, before attempting to relight Pilot.
Repeat the “Lighting” steps on prior page.
Shut Down
Turn Control Knob clockwise to Pilot. (Normally, burner will make a slight popping sound when extinguished.) Burner will extinguish but Pilot will remain ON.
To extinguish Pilot, depress Control Knob and continue to turn it clockwise to OFF.
Turn Cylinder Valve clockwise to OFF and disconnect Regulator when heater is not in use.
Note: After use, some discoloration of the emitter screen is normal.
WARNING
FOR YOUR SAFETY:
Heater will be hot after use. Handle with extreme care.
WARNING
FOR YOUR SAFETY:
Be careful when attempting to manually ignite this heater. Holding in the contrrol know for more than 10 seconds before igniting the gas will cause a ball of flame upon ignition.
Page 17
16
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Operation Checklist
For a safe and pleasurable heating experience, perform this check before each use.
Before Operating
I am familiar with entire owner’s manual and understand all
precautions noted in “Safety First.”
All components are properly assembled, intact and operable.
No alterations have been made.
All gas connections are secure and do not leak.
Wind velocity is below 10 mph.
Outdoor temperature is greater than 40 degrees F.
Heater is outdoors (outside any enclosure).
There is adequate fresh air ventilation.
Heater is away from gasoline or other flammable liquids or vapors.
Heater is away from windows, air intake openings, sprinklers and
other water sources.
Heater is at least 36” from combustible materials.
Heater is on a hard and level surface.
There are no signs of spider or insect nests.
All burner passages are clear.
All air circulation passages are clear.
Children, pets, clothing, flammable materials and items that can be
damaged from radiant heat are away from the heater.
Children and adults in the area have been alerted to the high
temperature hazards: especially burns and clothing fires.
Children and adults in the area have been warned not to touch
heater near engine during operation and until unit has cooled.
After Operation
Gas control is in OFF position.
Gas Tank valve is OFF.
Disconnect Gas line.
Heater is upright in a secure location.
Page 18
17
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Troubleshooting
If the problem is: And this condition exists: Then do this
Pilot won’t light
Note: Heater operates at reduced efficiency below 40ºF (5ºC)
Cylinder valve is closed
Blockage in orifice or pilot tube
Air in gas line
Low gas pressure with cylinder valve fully open
Igniter fails
Open valve
Clean or replace orifice or pilot tube
Open gas line and bleed it (pressing control knob in) for not more than 1 - 2 minutes or until you smell gas
Turn cylinder valve OFF and replace cylinder
Use match to light pilot; obtain new igniter and replace
Pilot won’t stay lit Dirt built up around pilot
Connection between gas valve and pilot assembly is loose
Thermocouple is not operating correctly
Clean dirt from around pilot
Tighten connection and perform leak check
Replace thermocouple
Burner won’t light Gas pressure is low
Blockage in orifice
Control knob is not in ON position
Turn cylinder valve OFF and replace cylinder
Clear blockage
Turn control knob to ON
Burner flame is low Gas pressure is low
Outdoor temperature is less than 40ºF and tank is less than 1/4 full
Supply hose is bent or kinked
Control knob fully ON
Turn cylinder valve OFF and replace cylinder
Use a full cylinder
Straighten hose
Check burner and orifices for blockage
Emitter glows uneven
Note: Bottom 1” of emitter normally does NOT glow.
Gas pressure is low
Base is not on a level surface
Heater is level
Turn cylinder valvue OFF and replace cylinder
Place heater on a level surface
Clean burner
Carbon build-up Dirt or film on reflector and emitter Clean reflector and emitter
Thick black smoke Blockage in burner Remove blockage and clean burner
inside and outside
Page 19
18
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Maintenance
To enjoy years of outstanding performance from your heater, make sure you perform the following maintenance activities on a regular basis:
Keep exterior surfaces clean.
Use warm soapy water for cleaning. Never use flammable or corrosive cleaning agents.
While cleaning your unit, be sure to keep the area around the burner and pilot assembly dry at all times. Do not submerge the control valve assembly. If the gas control is submerged in water, do NOT use it. It must be replaced.
Air flow must be unobstructed. Keep controls, burner, and circulating air passageways clean. Signs of possible blockage include:
Gas odor with extreme yellow tipping of flame.
Heater does NOT reach the desired temperature.
Heater glow is excessively uneven.
Heater makes popping noises.
Spiders and insects can nest in burner or orifices. This dangerous condition can damage heater and render it unsafe for use. Clean burner holes by using a heavy-duty pipe cleaner. Compressed air may help clear away smaller particles.
Carbon deposits may create a fire hazard. Clean dome and emitter with warm soapy water if any carbon deposits develop.
Note: In a salt-air environment (such as near an ocean), corrosion occurs more quickly than normal. Frequently check for corroded areas and repair them promptly.
WARNING:
FOR YOUR SAFETY:
• Do NOT touch or move heater for at least 45 minutes after use.
• Dome is hot to the touch.
• Allow dome to cool before
touching.
TIP:
Use high-quality automobile wax to help maintain the appearance of your heater. Apply to exterior surfaces from the pole down. Do not apply to emitter screen or domes.
Page 20
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Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Storage
Between uses:
Turn Control Knob OFF.
Disconnect LP source.
Store heater upright in an area sheltered from direct contact with inclement weather (such as rain, sleet, hail, snow, dust and debris).
If desired, cover heater to protect exterior surfaces and to help prevent build up in air passages.
Note: Wait until heater is cool before covering.
During periods of extended inactivity or when transporting:
Turn Control Knob OFF.
Disconnect LP source and move to a secure, well-ventilated location outdoors.
Store heater upright in an area sheltered from direct contact with inclement weather (such as rain, sleet, hail, snow, dust and debris).
If desired, cover heater to protect exterior surfaces and to help prevent build up in air passages.
Never leave LP cannister exposed to direct sunlight or excessive heat.
Note: Wait until heater is cool before covering.
Service
To learn how to service and procure parts for worn out, defective or damaged components contact 1-800-762-1142 for assistance or e-mail CustomerService@BlueRhino.com. Please supply model number and serial ID number for best service support. These numbers can be found on a label on the rear of the Valve Housing.
Caution: Use only original equipment replacement parts. Use of unauthorized parts or modification of parts will void warranty and create an unsafe condition.
Caution: Always allow heater to cool before attempting service.
Page 21
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Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Warranty
Warranty Period
Heater’s warranty extends for 2 years from date of purchase by original purchaser.
Warranty Terms
Manufactured by Blue Rhino Global Sourcing, 104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA. 1-800-762-1142.
Manufacturer will cover: All parts found to be defective due to materials or workmanship for 2 years from the date of original purchase.
Proof of purchase is required before warranty performance will be rendered. Sales receipt and validation of product registration are valid forms of proof of purchase.
Manufacturer will repair or replace parts returned prepaid freight in the U.S.A. at its sole discretion.
There are no other express or implied warranties.
W
arranty Exclusion
Manufacturer will NOT cover:
Assembly or start-up
Normal adjustment to burner
Cleaning and/or general maintenance
Shipping damage
Any misuse which will be determined at the sole discretion of manufacturer
Damage or repairs due to service by an unauthorized agency or the use of unauthorized parts
Improper assembly, such as: no regulator, improper hook-up, etc.
Damage or repairs related to spider or insect nesting
Damage due to weather conditions
W
arranty Procedures
For service or replacement parts, please call 1-800-762-1142 for return authorization and further instructions.
All returns must be sent via prepaid freight.
Legal Rights
No one else is authorized to make any warranties on behalf of manufacturer.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESS OR IMPLIED, ORAL OR WRITTEN, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
BLUE RHINO GLOBAL SOURCING SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY DEFECTIVE PRODUCT, INCLUDING, BUT NOT LIMITED TO, LOST REVENUE OR PROFITS, BUSINESS INTERRUPTION, OR ANY LEGAL THEORY UPON WHICH ANY CLAIM MAY BE BASED.
PURCHASER ASSUMES ALL RISK IN THE ASSEMBLY AND OPERATION OF THIS UNIT. FAILURE TO FOLLOW THIS MANUAL’S WARNINGS AND INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY, DEATH OR PROPERTY DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation relevant to incidental or consequential damages.
This warranty gives you specific legal rights. You may also have other legal rights which vary from state to state.
Since product improvement is an ongoing process at the manufacturer, we reserve the right to change this product’s specifications or design without notice.
Page 22
21
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Specifications
Certifications:
CSA International Requirement 5.90 Canadian National Standard CAN1-2.23-M82
Rating:
Maximum 40,000 BTU/hr. input
Heat Range:
Up to 20 foot diameter
Fuel:
Liquid Propane Gas (LP)
Cylinder Size:
Nominal 20 lb / 5 Gallon
Inlet gas supply pressure:
Maximum – 150 PSI Minimum – 5 PSI
Manifold Pressure:
11.00 in. W.C.
Engine:
IPP E3
Safety Features:
100% Burner shut-off Tilt Switch
Manufacturer:
Blue Rhino Global Sourcing
Made In:
China
Page 23
22
Owner’s manual and assembly instructions: model 450000 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Page 24
Blue Rhino Global Sourcing
A wholly owned subsidiary of Blue Rhino Corporation (NASDAQ-RINO)
104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA
1.800.762.1142, www.bluerhino.com
© 2003 CPD Associates, All Rights Reserved
Made in China
Blue Rhino Global Sourcing
Empresa filial y enteramente propiedad de Blue Rhino Corporation
(NASDAQ-RINO)
104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA
1.800.762.1142, www.bluerhino.com
© 2003 CPD Associates, Todos los Derechos Reservados
Fabricado en China
PN 450000-OM-201
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