Blue Rhino 235000 User Manual

Owners Manual

Manual del Usuario

Model No.

235000

U.S. Patent Number: 6,6102,031; 6,470,877; Hong Kong Patent Number: 1108587.1; All Other Foreign Patents May Apply.

WARNING

FOR YOUR SAFETY

For Outdoor Use Only

(Outside any enclosure)

Solamente Para Uso En Exteriores

(Fuera de cual quier recinto)

WARNING

FOR YOUR SAFETY

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

WARNING

FOR YOUR SAFETY

For Outdoor Use Only (Outside any enclosure)

WARNING

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open ame.

3. If odor continues, immediately call your gas supplier.

WARNING

FOR YOUR SAFETY

1. Gas leaks may cause a re or explosion which can cause serious bodily injury or death, or damage to property.

WARNING

FOR YOUR SAFETY

WARNING

California Proposition 65:

Chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.

2. You must follow all leak checking procedures as outlined in step 13 before operating this unit.

3. Never use an open ame to check for leaks.

WARNING

FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

FOR YOUR SAFETY

• Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s WARNINGs and instructions can result in severe personal injury, death or property damage.

• Do not use in an explosive atmosphere. Keep heater away from areas where ammable liquids, gasoline, vapors, or explosives are stored or used.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Table of Contents

Safety First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Assembly Instructions

Components & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

General Components & Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Additional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Step 1 Wheel Assembly to Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Step 2 Attach Legs to Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Step 3 Attach Platform to Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Step 4 Attach Weight Plate to Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Step 5 Insert Gas Line Through Platform / Attach Shroud Cover . . . . . .8

Step 6 Attach Small and Medium Domes to Engine . . . . . . . . . . . . . . . .9

Step 7 Attach Engine to Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Step 8 Attach Engine/Post to Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Step 9 Connect Gas Line to Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Step 10 Attach Top Dome to Emitter . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Step 11 Secure Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Step 12 Connect Gas Line to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . .11

Step 13 Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Step 14 Replace Engine Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . .12

Step 15 Install Igniter Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Operation

Before Turning Gas Supply ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Re-Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

The use and installation of this product must conform to local codes. In absence of local codes, us the National Fuel and Gas Code, ANSI Z223, 1/NFPA 54, Storage and Handling of Liquid Petroleum Gases, ANSI/NFPA 58 or CSA B149.1, Natural Gas and Propane Installation Code.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Save these instructions

for future reference. If you

are assembling this unit for

someone else, give this manual to him or her to

save for future reference.

Contact 1-800-762-1142 for assistance.

not light, repeat steps 1-3.

For Complete Shutdown

for outlet pressure of 11 inches water column.

appliance must be used. This regulator is set

The gas pressure regulator provided with this

clearance from the unit to combustible materials:

Depress the gas control knob, turn clockwise to the "OFF" position. The gas supply must be turned off at the LP-gas supply cylinder when this applianc

For Outdoor Use Only

Pilot Pilot

Installation on combustible floors with minimum

Rhino

Blue

Improper installation, adjustment, alteration,

property damage . Read installation, operating and maintenance instructions thoroughly before

service or maintenance can cause injury or

installing or servicing this equipment.

WARNING

CAUTION

is not in use.

Sides - 24", 36" below ceiling

ON ON

Push Pus

Ignitor Ignito

OFF OFF

(Push in)

Enjoy outdoor living-longer

Endless Summer

knob for 30 seconds until the pilot is

burner should light. If main burner does

3. If the pilot fails to remain lit or becomes extinguished, repeat steps

4. Turn the gas control knob counterclockwise to the "ON" position. Main

Lighting Instructions

1. Close LP gas cylinder valve. Depress and turn the gas control knob clockwise to "OFF" position, and wait 5 minutes.

2. Open the cylinder valve and turn the gas control knob counterclockwise to the

knob). Continue to depress the control

"PILOT" position. Depress the gas control knob and push ignitor button (located above and to the right of the control

ignited.

1-2.

Do not return to place of purchase.

Safety First!

Read and become familiar with this entire manual, especially the following precautions.

If you are unsure of anything in these instructions, STOP and contact 1-800-762-1142 for assistance.

Before you do anything else,

read and understand all

precautions in Safety First!

WARNING

FOR YOUR SAFETY

• Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s WARNINGs and instructions can result in severe personal injury, death or property damage.

• Do not use in an explosive atmosphere. Keep heater away from areas where ammable liquids, gasoline, vapors, or explosives are stored or used.

Caution: This appliance is for outdoor use only (outside any enclosure). Always make sure there is fresh air ventilation.

• Always maintain at least 36” clearance (top) and 24” clearance (side) from combustible materials.

• Always place heater on a hard and level surface.

• Do not use if the wind velocity is greater than 10 miles per hour.

• Unit will operate at reduced efficiency below 40ºF (5ºC).

• Keep sprinklers and other water sources away from burner and controls.

• Always use extreme caution when near heater. Alert both children and adults to the hazards of high temperatures, especially to avoid burns or clothing catching fire.

• Young children and pets should be carefully supervised when they are in the area of heater.

• Do not hang clothing or other flammable materials either on or near heater.

• Any guard or other protective device removed for servicing the heater must be replaced prior to operating the heater.

• Certain materials or items, when stored under heater, will be subjected to radiant heat and could be seriously damaged.

• Do not alter heater in any manner.

Ceiling

must be used and replacements must be those specified by the manufacturer.

• The pressure regulator and hose assembly supplied with the appliance

36”

• Inspect heater before each use. If a damaged part is detected, do not operate until an original equipment replacement part has been properly

24”

installed. Use of unauthorized parts will void warranty and create an unsafe condition.

• Do not attempt to use this appliance without a functional factorysupplied gas regulator in place. If regulator becomes damaged, use only a factory-supplied replacement.

Wall

• Prior to operating heater, replace any guards or protective devices removed for servicing.

• During operation, do not touch burner assembly. The surface of heater’s emitter can reach temperatures approaching 1600ºF.

• After shutdown, do not touch burner assembly until heater has cooled (approximately 45 minutes after use).

Notice: This product should not be used with any fuel other than liquid propane. Use of other fuels will detract from heaters performance and will void your warranty.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Caution: Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP product.

• LP Characteristics – Flammable, explosive under pressure, heavier than air - settles in pools in low areas.

• In its natural state, propane has no odor. For your safety, an odorant is added that smells like rotten cabbage.

• Contact with LP can cause freeze burns to skin.

• This heater is shipped from the factory for LP gas use only.

• Use only Department of Transportation (DOT) approved “20 lb.” LP gas cylinders (same as those commonly used on gas grills) with Acme / Type 1 / QCC safety valves. These valves can be quickly identified because they have external and internal threads.

• Never use an LP cylinder with a damaged body, valve, collar, or footring.

• Dented or rusted LP cylinders may be hazardous and should be checked by your LP gas supplier.

• The cylinder supply system must be arranged for vapor withdrawl.

• The cylinder used must include a collar to protect the cylinder valve.

• When heater is not in use, turn LP cylinder OFF.

• Always perform a leak test on gas connections whenever a cylinder is connected. Never use a flame to test for leaks. Do not smoke while performing a leak test.

Caution: It is essential to keep the heater’s valve compartment, burners, and circulating air passages clean.

• Spiders and insects can create a dangerous condition that may damage heater or make it unsafe. Keep burner area clean of all spiders, webs, or insects.

• Inspect heater before each use.

• Have heater inspected annually and repairs should be made by a qualified service person.

• Check heater immediately if any of the following conditions exist:

• The smell of gas in conjunction with extreme yellow tipping of burner flames.

“20 lb.” LP Cylinder

Valve

18”-19”

Collar

Body

Foot

FOR YOUR SAFETY:

Beware of Spiders

Spiders or small insects can get into the burner tube or other openings of your heater, and spin webs or build nests. These obstructions can lead to gas ow problems. It is important to make frequent inspections of these areas and clean them when necessary.

Before operating your heater for the rst time, be sure to check for obstructions that may have occurred during shipment.

• Heater does not reach proper temperature.

Note: At temperatures less than 40ºF, heat output will be reduced.

• Heater’s glow is excessively uneven

• Burner makes popping noises during use.

Note: A slight pop is normal when burner is extinguished.

• Carbon deposits may create a fire hazard. Keep dome and emitter clean at all times.

• Do not clean heater with combustible or corrosive cleaners. Use warm, soapy water.

• Do not paint engine, engine access panel or dome.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Need a cylinder or gas?

Try Blue Rhino cylinder exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full cylinder or exchange your empty for a precision filled one.

For your nearest Blue Rhino retailer visit

www.bluerhino.com.

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Components

Part Re-order Name Number

Large Dome . . . . . 56-01-309

Medium Dome . . . 56-01-257

Small Dome . . . . .56-01-258

Emitter . . . . . . . . . 56-01-122

Valve Housing

Assembly . . . . . . .56-01-146

Pilot Assembly . . .56-01-127

Nozzle . . . . . . . . .56-01-125

Impulse Ignitor . . .56-01-142

Valve Housing

Cover . . . . . . . . . .56-01-145

Knob . . . . . . . . . . 56-01-156

Valve . . . . . . . . . .56-01-304

Pole . . . . . . . . . . .56-01-158

Shroud . . . . . . . . .56-01-164

Platform . . . . . . . . 56-01-165

Gas Line/ Regulator

Assembly . . . . . . .56-01-188

Hardware

Used in

Picture Qty Description Step(s)

1 Carriage Bolt 4 3/8”-16 x 95 White Zinc Plated 56-01-199

14 Large Bolt 1, 2 & 3 1/4”-20 x 20 Nickel Plated Hex Head Bolt 56-01-200

6 Small Bolt 6 5/32”-32 x 12 Stainless Steel Hex Head Bolt 56-01-289

1 Large Screw 3 1/4”-20 x 20 Nickel Plated Philips Head Screw 56-01-202

4 Small Screw 7 1/4”-20 x 10 Stainless Steel Philips Head Screw 56-01-203

3 Cap Nut 10 5/26”-18 Stainles Steel Cap Nut 56-01-210

1 Large Nut 4 3/8”-16 Nickel Plated Hex Nut 56-01-208

14 Small Nut 1, 2 & 3 1/4”-20 Nickel Plated Hex Nut 56-01-209

1 Large Lockwasher 4 M10 Nickel Plated Lockwasher 56-01-207

14 Small Lockwasher 1, 2 & 3 M6 Nickel Plated Lockwasher 56-01-206

1 Clip 3

Legs (3) . . . . . . . .56-01-193

Wheels . . . . . . . . 56-01-266

Base . . . . . . . . . .56-01-196

Weight Plate . . . . 56-01-198

Owner’s manual: model 235000 outdoor patio heater 6/11/04

56-01-213

1 Allen Wrench 56-01-215

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Assembly Instructions

General Components & Features

Familiarize yourself with all components before proceeding. Refer to page 5 for hardware and components, and page 20 for specifications.

The white ceramic cone in the top of the engine is an important piece. DO NOT REMOVE.

Do NOT attempt assembly unless all components are available. If you believe a component is missing or damaged, contact 1-800-762-1142 for assistance.

Note: All hardware is mounted on a cardboard pack and numbered to match their assembly step.

Additional Requirements

The following items are not included, but are necessary for the proper assembly of your heater. Do NOT attempt to assemble without proper tools. A hex (Allen) wrench is necessary and is included in the parts bag.

(1) 7/16” Wrench (1) 9/16” Wrench (1) 7/16” Socket Wrench (1) #2 Phillips Head Screwdriver (1) Leak Detection Solution (Instructions on how to make solution are included in step 13) (1) Precision Filled LP Gas Grill Cylinder with Acme Type 1 external threaded valve connection (4-5 gallon size)

Note: You must follow all steps to properly assemble heater.

Step 1 – Attach Wheel Assembly to Base

Line up holes in Wheel Bracket with corresponding holes in Base. Insert 2 Large Bolts through holes and 2 Flat Washers, finger tighten 2 small nuts.

Be sure that the Wheel Assembly is parallel to the base, and fully tighten bolts.

TIP:

To tighten use a 13 mm wrench on Bolt and a 13mm socket wrench on Nut.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Step 2 – Attach Legs to Base

Secure Legs to Base using (2) Large Bolts, (2) Small lock washers and (2) Small nuts per leg. Finger tighten only.

Do not fully tighten until Step 3.

Attach small ‘s’ hook on Cylinder Restraint Chain to left leg.

Step 3 – Attach Platform to Legs

Line up hole in Clip with small threaded hole on bottom of Platform.

Attach Clip loosely to Platform with (1) Large Screw.

Note: Do not tighten until step 11.

Using 7/16” wrench, secure Platform to Legs using (2) Bolts, (2) Small Lock Washers and (2) Small Nuts per Leg. Tighten fully.

Fully tighten all nuts and bolts from Step 2.

TIP:

To tighten use a 7/16” wrench on Bolt and a 7/16” socket wrench on Nut.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Step 4 – Attach Weight Plate to Base

Lay Base Assembly on its side.

Line up slots at outside edge of Weight Plate with hooks on Wheel Bracket.

Place Weight Plate in Base, feet out.

Insert Carriage Bolt through center holes of Base and Plate.

Using 9/16” wrench, secure Plate to Base using a (1) Large Lock Washer and (1) Large Nut.

Place Base Assembly upright.

Step 5 – Insert Gas Line through Platform/Attach Shroud Cover

Insert Gas Line up through large hole in Platform from underneath between center and left leg as shown in illustration.

Slide Shroud Cover over Gas Line, then over Platform/Leg assembly until bottom of Shroud rests on Base.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Step 6 – Attach Small & Medium Dome to Engine

Set Engine Assembly on its top as shown at left.

Carefully slide Medium sized Dome over Engine Assembly, and line up slots in Dome with fins on Dome Brackets.

Line up holes in Dome with threaded holes in Bracket and insert Short Bolt into each hole, finger tightening at first.

After three bolts are in place, tighten with 7/16” wrench.

Repeat process for Small Dome.

Step 7 – Attach Engine to Post

Lay Engine Assembly on its side, using shipping carton for support.

Remove and save Control Knob.

Remove and save Engine Access Panel by unscrewing (1) black Thumbscrew from bottom of Access Door.

Disconnect wire from Igniter by gently pulling wire from back of box.

Align (4) holes in top of Post with (4) holes in bottom of Engine.

Note: One hole is at a different level than the rest. Make sure that all 4 holes line up properly.

Insert (4) Small Screws enough to hold Engine in place. They will be fully tightened at the end of Step 9.

Note: Do not replace Engine Access Panel until Step 14.

Step 8 – Attach Engine/Post to Platform

Insert Platform Cover over Gas Line and set on top of Shroud Cover.

Insert end of Post without holes over Gas Line, being careful not to bend Gas Line.

Slide Post through Cover and into collar of Platform so Post rests completely on Platform.

Align the Control Panel with either the right or left leg attached to base.

Slide Platform Cover up to expose setscrews in Platform and tighten bottom three setscrews with hex (Allen) wrench supplied.

Make sure Post is perpendicular to Base.

Use top three setscrews to adjust Post’s angle as necessary.

Tighten all six setscrews and slide Cover back down.

Note: Post must be perpendicular to Base. Failure to do so will adversely

affect burner performance.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Step 9 – Connect Gas Line to Engine

Attach Gas Line to Control Valve:

Pull collar of Gas Line back.

Insert Gas Line over Control Valve.

Release collar and it should lock in place. (Tip – push Gas Line up from bottom of Post to make a good seating before releasing the collar.)

Gently tug on line to test for proper connection. If Gas Line moves you are not properly connected. Do not proceed until you have a proper connection.

Fully tighten the (4) screws from Step 7.

Step 10 – Attach Top Dome to Emitter

Gently lay Heater on its side using one styrofoam insert to prop up top half.

NOTE:

The white ceramic cone in the top of the engine is an important piece. DO NOT REMOVE.

Align holes in Dome with threaded studs in Emitter brackets.

Secure Dome to Emitter using (3) Cap Nuts. Tighten using 13 mm wrench.

Stand heater upright.

Step 11 – Secure Gas Line

Make sure angled side of Gas Clip pokes up through large hole in Platform.

Tighten screw until Gas Line is held securely in place. Stand Heater upright.

Section View

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Gas Line

Clip

Gas Line

Bottom View

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Caution

Before you attempt to use a propane cylinder, understand all cylinder and propane related precautions in Section #1 - “Safety First.”

Caution

Your Endless Summer Portable Heater has been checked at all factory connections for leaks. Recheck all connections, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you at the store.

Step 12 – Connect Gas Line to Cylinder

The pressure regulator and hose assembly supplied with the appliance must be used and replacements must be those specified by the manufacturer.

• Slide full Propane Cylinder onto Heater Base.

• Attach Gas Line to Cylinder by turning black plastic knob clockwise over Cylinder valve until tight.

Note: Be careful not to kink flexible hose of Gas Line.

• Secure cylinder in place by attaching loose end of Cylinder Restraint Chain to hole in right leg.

Step 13 – Check for Leaks

• Make 2-3 oz. of leak check solution by mixing one part liquid dishwashing soap and three parts water.

• Turn cylinder valve ON.

• Check Gas Line / Control Valve for leaks:

• Spoon several drops of solution onto Gas Line and Control Valve connection.

• Inspect the solution at the connection to look for bubbles.

• If NO bubbles appear, then the connection is secure.

• If bubbles appear, there is a leak -

• Turn Cylinder valve OFF.

• Loosen screw on Clip.

• Release Gas Line fitting from control valve and re-attach making sure connection is secure (see Step 9).

• Retighten Clip.

• If you continue to see bubbles after several attempts, contact 1-800-762-1142 for assistance.

Check Gas Line / Cylinder valve for leaks:

• Turn cylinder valve ON.

• Spoon several drops of solution onto Gas Line and Cylinder valve connection.

• Inspect the solution at the connection to look for bubbles.

• If NO bubbles appear, then the connection is secure.

• If bubbles appear, there is a leak:

• Turn Cylinder valve OFF.

• Release Gas Line fitting from Cylinder valve and re-attach making sure connection is secure (see Step 12).

• If you continue to see bubbles after several attempts, contact 1-800-762-1142 for assistance.

• Turn Cylinder Valve OFF.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

Contact 1-800-762-1142 for assistance.

Do not return to place of purchase.

Step 14 – Replace Engine Access Panel

Slide Igniter wire onto Igniter post.

Slide tab at top of Access Panel into slot in Emitter bottom.

Rotate Panel down until holes line up at bottom.

Secure Access Panel in place with thumbscrew.

Replace Control Knob.

Step 15 – Install Igniter Battery

Remove battery cover cap by turning cap counterclockwise.

Install (1) AA battery. Negative end of battery goes in first.

Replace battery cover cap by turning cap clockwise.

Note: Once you have successfully completed assembly steps 1-14 you are ready to begin operating your heater.

Owner’s manual: model 235000 outdoor patio heater 6/11/04

+ 29 hidden pages