Blue Rhino 200209 User Manual
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Solamente Para Uso En
Exteriores
(fuera de cualquier recinto)
Owner’s Manual
Manual del Usuario
Model No.
200209
1
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
WARNING
FOR YOUR SAFETY:
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, contact your
gas supplier or local fire
department.
WARNING
California Proposition 65:
Chemicals Known To The State
Of California To Cause Cancer,
Birth Defects, Or Other
Reproductive Harm Are Created
By The Combustion Of Propane.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.
WARNING
FOR YOUR SAFETY:
1. Gas leaks may cause a fire or
explosion which can cause
serious bodily injury or death,
or damage to property.
2. You must follow all leakchecking procedures as
outlined in step 15 before
operating this unit.
3. Never use an open flame to
check for leaks.
WARNING
FOR YOUR SAFETY:
Improper installation, adjustment,
alteration, service or maintenance
can cause injury or property
damage. Read the installation,
operation and maintenance
instructions thoroughly before
installing or servicing this
equipment.
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
• Purchaser assumes all risk in
the assembly and operation of
this unit. Failure to follow this
manual’s warnings and
instructions can result in
severe personal injury, death
or property damage.
• Do not use in an explosive
atmosphere. Keep heater away
from areas where flammable
liquids, gasoline, vapors, or
explosives are stored or used.
2
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Table of Contents
Safety First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions
Component Listing & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
General Components & Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Additional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 1 Attach Legs to Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 2 Attach Platform to Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 3 Attach Weight Plate to Base . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 4 Insert Gas Line Through Platform / Attach Cylinder Cover . 7
Step 5 Attach Engine to Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 6 Attach Engine/Post to Platform . . . . . . . . . . . . . . . . . . . . . . 8
Step 7 Connect Gas Line to Engine . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 8 Assemble dome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 9 Attach dome to emitter . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 10 Secure Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 11 Connect Gas Line To Cylinder . . . . . . . . . . . . . . . . . . . . . 10
Step 12 Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step 13 Replace Engine Access Panel . . . . . . . . . . . . . . . . . . . . . 12
Step 14 Install Igniter Battery (Electronic Ignition Models Only) . 12
Operation
Before Turning Gas Supply ON . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Re-Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
THE INSTALLATION OF THIS UNIT MUST CONFORM WITH LOCAL
CODES, OR IN THE ABSENCE OF LOCAL CODES, THE NATIONAL
FUEL GAS CODE, ANSIZ223.1-1988 (CAN1-B149 INSTALLATION
CODE).
Save these instructions for
future reference.
If you are assembling this unit
for someone else, give
this manual to him or her to
save for future reference.
3
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Safety First!
Read and become familiar with this entire manual, especially the following
precautions.
If you are unsure of anything in these instructions, STOP and contact
1-800-762-1142 for assistance.
Caution: This appliance is for outdoor use only (outside any
enclosure). Always make sure there is fresh air ventilation.
• Always maintain at least 36” clearance (top) and 24” clearance (side)
from combustible materials.
• Always place heater on a hard and level surface.
• Do not use if the wind velocity is greater than 10 miles per hour.
• Unit will operate at reduced efficiency below 40ºF (5ºC).
• Keep sprinklers and other water sources away from burner and controls.
• Always use extreme caution when near heater. Alert both children
and adults to the hazards of high temperatures, especially to avoid
burns or clothing catching fire.
• Young children and pets should be carefully supervised when they
are in the area of heater.
• Do not hang clothing or other flammable materials either on or
near heater.
• Any guard or other protective device removed for servicing the
heater must be replaced prior to operating the heater.
• Certain materials or items, when stored under heater, will be subjected
to radiant heat and could be seriously damaged.
• Do not alter heater in any manner.
• The pressure regulator and hose assembly supplied with the appliance
must be used and replacements must be those specified by the
manufacturer.
• Inspect heater before each use. If a damaged part is detected, do not
operate until an original equipment replacement part has been properly
installed. Use of unauthorized parts will void warranty and create an
unsafe condition.
• Do not attempt to use this appliance without a functional factory-supplied
gas regulator in place. If regulator becomes damaged, use only a
factory-supplied replacement.
• Prior to operating heater, replace any guards or protective devices
removed for servicing.
• During operation, do not touch burner assembly. The surface of heater’s
emitter can reach temperatures approaching 1600ºF.
• After shutdown, do not touch burner assembly until heater has cooled
(approximately 45 minutes after use).
Notice: This product should not be used with any fuel other than liquid
propane. Use of other fuels will detract from heaters performance and will
void your warranty.
WARNING
FOR YOUR SAFETY:
• Purchaser assumes all risk in
the assembly and operation of
this unit. Failure to follow this
manual’s warnings and
instructions can result in
severe personal injury, death
or property damage.
• Do not use in an explosive
atmosphere. Keep heater away
from areas where flammable
liquids, gasoline, vapors, or
explosives are stored or used.
Before you do anything else,
read and understand all
precautions in Safety First!
4
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Caution: Liquid propane (LP) gas is flammable and hazardous if
handled improperly. Become aware of the characteristics before using
any LP product.
• LP Characteristics – Flammable, explosive under pressure, heavier than
air - settles in pools in low areas.
• In its natural state, propane has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
• Contact with LP can cause freeze burns to skin.
• This heater is shipped from the factory for LP gas use only.
• Use only Department of Transportation (DOT) approved “20 lb.” LP gas
cylinders (same as those commonly used on gas grills) with Acme / Type 1
/ QCC safety valves. These valves can be quickly identified because they
have external and internal threads.
• Never use an LP cylinder with a damaged body, valve, collar, or footring.
• Dented or rusted LP cylinders may be hazardous and should be checked
by your LP gas supplier.
• The cylinder supply system must be arranged for vapor withdrawl.
• The cylinder used must include a collar to protect the cylinder valve.
• When heater is not in use, turn LP cylinder OFF.
• Always perform a leak test on gas connections whenever a cylinder is
connected. Never use a flame to test for leaks. Do not smoke while
performing a leak test.
Caution: It is essential to keep the heater’s valve compartment,
burners, and circulating air passages clean.
• Spiders and insects can create a dangerous condition that may damage
heater or make it unsafe. Keep burner area clean of all spiders, webs, or
insects.
• Inspect heater before each use.
• Have heater inspected annually and repairs should be made by a
qualified service person.
• Check heater immediately if any of the following conditions exist:
• The smell of gas in conjunction with extreme yellow tipping of burner
flames.
• Heater does not reach proper temperature.
Note: At temperatures less than 40ºF, heat output will be reduced.
• Heater’s glow is excessively uneven
• Burner makes popping noises during use.
Note: A slight pop is normal when burner is extinguished.
• Carbon deposits may create a fire hazard. Keep dome and emitter clean
at all times.
• Do not clean heater with combustible or corrosive cleaners. Use warm,
soapy water.
• Do not paint engine, engine access panel or dome.
Need a cylinder or gas?
Try Blue Rhino cylinder exchange
service. It’s easy, fast, safe, and
available at tens of thousands of
conveniently located retail outlets
nationwide. You can purchase a
new full cylinder or exchange your
empty for a precision filled one.
For your nearest Blue Rhino retailer
visit www.bluerhino.com.
“20 lb.” LP Cylinder
Valve
Collar
Body
Foot
FOR YOUR SAFETY:
Beware of Spiders
Spiders or small insects can get into
the burner tube or other openings of
your heater, and spin webs or build
nests. These obstructions can lead
to gas flow problems. It is important
to make frequent inspections of
these areas and clean them when
necessary.
Before operating your heater for the
first time, be sure to check for
obstructions that may have occurred
during shipment.
18”-19”
5
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Components
Hardware
Used in
Picture Qty Description Step(s)
1 Carriage Bolt 3
12 Bolt 1 & 2
1 Large Screw 2
4 Small Screw 5
3 Dome Screw 8
12 Small Lockwasher 1 & 2
1 Large Lockwasher 3
1 Large Nut 3
1 Medium Nut 8
15 Small Nut 1, 2 & 9
1 Clip 2
1 Finial 9
1 Dome Bolt 8
1 Hex Wrench 6
6
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Assembly Instructions
General Components & Features
Familiarize yourself with all components before proceeding. Refer to page 5 for hardware and components, and page 21
for specifications.
Do NOT attempt assembly unless all components are available. If you believe a component is missing or damaged,
contact 1-800-762-1142 for assistance.
Note: All hardware is mounted on a cardboard pack and numbered to match their assembly step.
Additional Requirements
The following items are not included, but are necessary for the proper assembly of your heater. Do NOT attempt to
assemble without proper tools. A hex (Allen) wrench is necessary and is included in the parts bag.
(1) 7/16” Wrench
(1) 9/16” Wrench
(1) 7/16” Socket Wrench
(1) #2 Phillips Head Screwdriver
(1) Leak Detection Solution (Instructions on how to make solution are included in step 12)
(1) Precision Filled LP Gas Grill Cylinder with Acme Type 1 external threaded valve connection (4-5 gallon size)
Note: You must follow all steps to properly assemble heater.
Step 1 – Attach Legs to Base
• Secure Legs to Base using (2) Small Bolts, (2) Smal Lock Washers
and (2) Small Nuts per leg. Finger tighten only.
• Do not fully tighten until Step 2.
• Attach small ‘S’ hook on Cylinder Restraint Chain to left leg.
Note: Unpacking note for 200209 patio heater.
When unpacking your heater from the carton, you will find that the engine assembly and the
base have been bolted together for shipping purposes. Remove the three nuts at the top of
the base and separate the engine from the base. Retain these nuts for use in Step 9.
You are now ready to begin assembly of your patio heater.
7
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 2 – Attach Platform to Legs
• Line up hole in Clip with small threaded hole on bottom of Platform.
• Attach Clip loosely to Platform with (1) Large Screw.
Note: Do not tighten until step 9.
• Using 7/16” wrench, secure Platform to Legs using (2) Small Bolts,
(2) Small Lock Washers and (2) Small Nuts per Leg. Tighten fully.
• Fully tighten all nuts and bolts from Step 1.
Step 3 – Attach Weight Plate to Base
• Lay Base Assembly on its side.
• Place Weight Plate in Base, feet out.
Note: If you plan to anchor your heater permanently, be sure to line
up two outer holes in Base with those in Weight Plate so that your
anchor bolt will pass through both holes.
• Insert Carriage Bolt through center holes of Base and Plate.
• Using 9/16” wrench, secure Plate to Base using (1) Large Lock
Washer and (1) Large Nut.
• Place Base Assembly upright.
Step 4 – Insert Gas Line Through Platform /
Attach
Cylinder Cover
• Insert Gas Line up through large hole in Platform from underneath
between center and left leg as shown in illustration.
• Slide Shroud Cover over Gas Line, then over Platform/Leg assembly
until bottom of Shroud rests on Base.
TIP:
To tighten use a 7/16” wrench on Bolt
and a 7/16” socket wrench on Nut.
8
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 5 – Attach Engine to Post
• Lay Engine Assembly on its side, using carton for support.
• Remove and save Control Knob.
• Remove and save Engine Access Panel by removing (1) black
Thumbscrew from bottom of Access Door.
• Disconnect wire from Igniter by gently pulling wire from back of box.
• Align (4) holes in top of Post with (4) holes in bottom of Engine.
Note: One hole is at a different level than the rest. Make sure that all
4 holes line up properly.
• Insert (4) Small Screws enough to hold Engine in place. They will be
fully tightened at the end of Step 7.
Note: Do not replace Engine Access Panel until Step 13.
Step 6 – Attach Engine/Post to Platform
• Insert end of Post without holes over Gas Line, being careful not to
bend Gas Line.
• Slide Post into collar of Platform so Post rests completely on
Platform.
• Tighten bottom three setscrews with hex (Allen) wrench supplied.
• Make sure Post is perpendicular to Base.
• Use top three setscrews to adjust Post’s angle as necessary.
• Tighten all six setscrews.
Note: Post must be perpendicular to Base. Failure to do so will
adversely affect burner performance.
9
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 7 – Connect Gas Line to Engine
• Attach Gas Line to Control Valve:
• Pull collar of Gas Line back.
• Insert Gas Line over Control Valve.
• Release collar and it should lock in place. (Tip – push Gas Line up
from bottom of Post to make a good seating before releasing the collar.)
• Gently tug on line to test for proper connection. If Gas Line moves it
is not properly connected. Do not proceed until you have a proper
connection.
• Fully tighten the (4) screws from Step 5.
Step 8 – Assemble dome
Note: Each dome section has a pin mounted in place in the rolled
bottom edge. If necessary for proper alignment of dome sections,
loosen each screw prior to further assembly and retighten after sections
are aligned.
• With the large side facing up, slide a dome rib on to the same side
of one dome section as the pin. Slide two dome sections together,
allowing the exposed end of the pin slide into the rolled edge of the
next dome section. Line up hole in dome with threaded hole in pin.
• Insert one Dome Screw and secure loosely.
• Repeat procedure to complete the assembly of all three sections.
• Slide Dome bolt through bottom check plate (with small center
hump), being sure that the rolled edge faces down.
• Slide bolt from previous step through the center of the assembled
dome sections, and be sure that the rolled edge of the check plate
fits inside of the ends of the three Dome Ribs. Also be sure that the
slots in the check plate line up with the holes on the dome sections.
• Slide the other check plate over the Center bolt with the rolled edge
facing up, again making sure that the plate fits inside of the Ribs
and the holes line up with those in the dome.
• Spin the medium nut all the way down the bolt, clamping all of the
pieces in place, making sure that all of the humps fit inside one
another.
• Fully tighten all of the screws in the rolled edge.
• Slide Dome Cap over Dome Bolt, lining up notches in cap with
Dome Ribs. Thread on finial until tight.
10
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 9 – Attach Dome to Emitter
• Line up holes in dome assembly with the studs from the emitter
assembly and lay dome assembly in place. Secure with three nuts.
• Place dome cap over center bolt, making sure that the three slots in
cap lay over each Rib
• Thread on finial until tight.
Step 10 – Secure Gas Line
• Make sure angled side of Gas Clip pokes up through large hole in
Platform.
• Tighten screw until Gas Line is held securely in place.
• Stand Heater upright.
Step 11 – Connect Gas Line to Cylinder
The pressure regulator and hose assembly supplied with the appliance
must be used and replacements must be those specified by the
manufacturer.
Caution: Before you attempt to use a propane cylinder,
understand all cylinder and propane related precautions in
Section #1 - “Safety First.”
• Slide full Propane Cylinder onto Heater Base.
• Attach Gas Line to Cylinder by turning black plastic knob clockwise
over Cylinder valve until tight.
Note: Be careful not to kink flexible hose of Gas Line.
• Secure cylinder in place by attaching loose end of Cylinder Restraint
Chain to hole in left leg.
11
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 12 – Check for Leaks
• Make 2-3 oz. of leak check solution by mixing one part liquid
dishwashing soap and three parts water.
• Turn cylinder valve ON.
• Check Gas Line / Control Valve for leaks:
• Spoon several drops of solution onto Gas Line and Control Valve
connection.
• Inspect the solution at the connection to look for bubbles.
• If NO bubbles appear, then the connection is secure.
• If bubbles appear, there is a leak -
• Turn Cylinder valve OFF.
• Loosen screw on Clip.
• Release Gas Line fitting from control valve and re-attach making
sure connection is secure. (see Step 7)
• Retighten Clip.
• If you continue to see bubbles after several attempts, contact
1-800-762-1142 for assistance.
Check Gas Line / Cylinder valve for leaks:
• Turn cylinder valve ON.
• Spoon several drops of solution onto Gas Line and Cylinder valve
connection.
• Inspect the solution at the connection to look for bubbles.
• If NO bubbles appear, then the connection is secure.
• If bubbles appear, there is a leak:
• Turn Cylinder valve OFF.
• Release Gas Line fitting from Cylinder valve and re-attach making
sure connection is secure. (see Step 11)
• If you continue to see bubbles after several attempts, contact
1-800-762-1142 for assistance.
• Turn Cylinder Valve OFF.
Caution:
Your Endless Summer Portable Heater
has been checked at all factory
connections for leaks. Recheck all
connections, as movement in shipping
can loosen connections. Check for
leaks even if your unit was assembled
for you at the store.
12
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Step 13 – Replace Engine Access Panel
• Slide Igniter wire onto Igniter post.
• Slide tab at top of Access Panel into slot in Emitter bottom.
• Rotate Panel down until holes line up at bottom.
• Secure Access Panel in place with thumbscrew that was previously
removed.
• Replace Control Knob.
Step 14 – Install Igniter Battery
Note: This step is required only for models with electronic ignition.
• Remove battery cover cap by turning cap counterclockwise.
• Install (1) AA battery. Negative end of battery goes in first.
• Replace battery cover cap by turning cap clockwise.
Note: Once you have successfully completed assembly Steps 1-14
you are ready to begin operating your heater.
13
Owner’s manual and assembly instructions: model 200209 outdoor patio heater 1/15/03
Contact 1-800-762-1142 for assistance.
Do not return to place of purchase.
Operation
Caution: Do NOT attempt to operate heater until you have read and
understand all precautions in section 1 “Safety First.”
Before Turning Gas Supply ON
• Your heater was designed and approved for outdoor use only. Do
NOT use it inside a building, garage, or any other enclosed area.
• Make sure surrounding areas are free of combustible materials,
gasoline, and other flammable vapors or liquids.
• Ensure that there is no obstruction to air ventilation.
• Be sure all gas connections are tight and there are no leaks.
• Be sure the cylinder cover is clear of debris.
• Be sure any component removed during assembly or servicing is
replaced and fastened prior to starting.
Before Lighting
• Heater should be thoroughly inspected before each use, and by a
qualified service person at least annually.
• If relighting a hot heater, always wait at least 5 minutes.
• Inspect the hose assembly for evidence of excessive abrasion, cuts,
or wear. Suspected areas should be leak tested. If the hose leaks, it
must be replaced prior to operation. Only use the replacement hose
assembly specified by manufacturer.
Lighting
Note: This heater is equipped with a Pilot Light that allows for safer
startups and shutdowns. Pilot must be lit before Main Burner can be
started.
• Turn Cylinder Valve OFF.
• Push Control Knob IN and turn to OFF.
• Wait 5 minutes for any gas to clear.
• Turn Cylinder Valve ON.
• Open Viewing Hole by sliding cover to either side.
• Push Control Knob IN and rotate to Pilot position.
• Note - For initial start or after any cylinder change, hold Control
Knob IN for 2 minutes to purge air from gas lines before proceeding.
• Push Igniter button once. Pilot Light flame will appear and be visible
through Viewing Hole.
• Release Control Knob after 30 seconds. Pilot Light will remain lit.
If not, return to step 1.
WARNING
FOR YOUR SAFETY:
If at any time you are unable
to light pilot and smell gas,
wait 5 minutes to allow gas to
dissipate before attempting to
light heater.
WARNING
FOR YOUR SAFETY:
Do NOT touch or move heater for
at least 45 minutes after use.
Allow all burner elements to cool
before touching.
View Hole
LOW
LOW
HIGH
HIGH
LOW
LOW
Pilot
Pilot
(Push in)
Pilot
Pilot
(Push in)
OFF
OFF
HIGH
HIGH
OFF
OFF
Loading...