Operators
Models:
And
Parts Manual
MANUAL NO. 109543 REV. 04 (04/27/05)
BB550A
CL550A
TABLE OF CONTENTS
Operating Instructions for
Cable Layer & Bed Shaper
with supplement for accessories
Introduction ..................................................3
Congratulations .........................................3
Use ............................................................3
Insure your machine..................................3
Good service .............................................3
Serial number ............................................3
Symbols and decals.....................................4
Decals and machine-bound instructions ...4
Location of decals .....................................5
Translation of instructions .........................6
Safety instructions.......................................7
General use ...............................................7
Training......................................................8
Preparations ..............................................8
Operating...................................................9
Children .....................................................9
Fuel system............................................... 9
Movement/Transport................................ 11
Maintenance ............................................11
Storage ....................................................12
Set-Up .........................................................13
Controls ......................................................14
Steering/Locking Handle ..........................14
Handle Lock.............................................14
Throttle Lever...........................................14
Depth Control Setting Plate .....................14
Transport/Engaged Lever ........................15
Choke ......................................................15
Operation....................................................16
Bed Shaping ............................................16
Cable Laying............................................16
Maintenance...............................................17
Maintenance schedule.............................17
Checking Drive Chain..............................18
Replacing Drive Chain.............................18
Cleaning and Washing.............................19
Lubrication .................................................20
Lubrication schedule................................20
General ....................................................20
Troubleshooting ........................................21
Storage .......................................................22
Winter storage.........................................22
Service ....................................................22
Parts ............................................................23
Frame......................................................24
Engine .....................................................26
Chain Drive..............................................27
Steering ...................................................28
Rear Axle .................................................29
Handle .....................................................30
Decals .....................................................32
Accessory - Shaper.................................34
Accessory - Cable Layer .........................35
Service journal ...........................................36
©2005 BlueBird International. All Rights Reserved.
2
Beatrice, NE. Printed U.S.A.
INTRODUCTION
Congratulations
Thank you for purchasing a BlueBird lawn care product. Through your confidence in us, you have
chosen an exceptionally high quality product.
This manual is a valuable document. It describes your new BlueBird machine. Read the manual
carefully before attempting to use the machine. Following the instructions (use, service, maintenance,
etc.) can considerably increase the lifespan of your machine and even increase its resale value.
Please contact your dealer for more information.
If you sell your BlueBird machine, make sure to give the operator’s manual to the new owner.
Use
The BedBug is used to lay edging material and to shape landscaping beds. The cable layer is used to
lay invisible fencing and low wattage wiring in trenches in the soil.
Insure your machine
Contact your insurance company to check on insurance coverage for your new machine. You should
have all-inclusive insurance for liability, fire, damage and theft.
Good service
Before the machine was delivered it underwent inspection and was adjusted by your dealer. When
you need spare parts or support in service questions, warranty issues, etc., please consult the following
professional:
This Operator’s Manual belongs to machine
with serial number:
Engine
number:
Serial number
The machine’s serial number can be found on the printed plate attached to the chassis of the machine.
The plate includes the following information:
• The machine’s type designation (MODEL).
• The machine’s serial number (S/N).
Please state the type designation and serial number when ordering spare parts.
The engine’s serial number is printed on the engine.
The engine type is specified on the crankcase under the air filter but also appears on the decal on the
starter.
Please state engine serial number and type when ordering replacement engine parts.
3
SYMBOLS AND DECALS
WARNING!
Xxxx xxx xxxx xx xxxx x xxxx.
IMPORTANT INFORMATION
Xxxx xxx xxxx xx xxxx x xxxx.
Used in this publication to notify the reader of a
risk of personal injury, particularly if the reader
DOES NOT follow the instructions given in the
manual.
Decals and machine-bound instructions
Used in this publication to notify the reader of a
risk of material damage, particularly if the reader
DOES NOT follow the instructions given in the
manual. Used also when there is a potential for
misuse or misassembly.
1
4
2
3
5
7
6
8
9
10
11
1. Operating instructions
2. Safety graphics
3. DANGER watch your feet
4. Control operations
5. Depth decal
7. Guideline decal
8. BedBug decal
9. Model CL550
10. BlueBird logo
1 1. Oiling decal
6. Warning for carbon monoxide
4
SYMBOLS AND DECALS
Location of decals
1. Operating instructions
2. Safety graphics
3. DANGER watch your feet
4. Control operations
5. Depth decal
5
2
4
6
10
11
1
9
6. Warning for carbon monoxide
7. Guideline decal
8. BedBug Decal
3
9. Model CL550
10. BlueBird logo
1 1 . Oiling decal
8
10
1
3
7
5
SYMBOLS AND DECALS
Translation of instructions
Decal 2
Important information
Read and make sure you understand the Operator’s
Manual before use or maintenance.
To obtain a replacement manual, please contact
your dealer.
Observe all safety instructions; otherwise you may
injure yourself or others around you.
Make sure that the machine is in serviceable
condition prior to use.
Make sure that all protective devices are in place
when the machine is in use.
Stop the engine and wait until all machine
movement comes to a standstill before service,
adjustment or cleaning.
Do not run the engine in poorly ventilated spaces.
Make sure nobody is in the vicinity of the machine
before starting and during use.
Avoid slopes that are too steep to use the machine
safely.
Clear any debris from the lawn prior to use.
Decal 6
Warning
Engine exhaust, some of its constituents and
certain vehicle components contain or emit
chemicals considered by the State of California to
cause cancer, birth defects or other reproductive
harm. The engine emits carbon monoxide, which
is a colorless, poisonous gas. Do not use the
machine in enclosed spaces.
6
SAFETY INSTRUCTIONS
General use
The object of this manual is to help you use your
BlueBird machine safely and to give you
information about how to maintain your machine.
Please read the manual carefully before attempting
to use the machine.
If after reading the operator’s manual you are still
unsure about the safety risks associated with use
of the machine, you should not use the machine.
Please contact your dealer for more information.
These safety instructions only address the basics
for safe use. It would be impossible in the safety
instructions to describe all possible risk situations
that could arise when using the machine. You can,
however, prevent accidents by always using
common sense.
To obtain extra copies of the operator’s manual,
please contact your dealer.
WARNING!
Under no circumstances may the original
design of the machine be modified
without written approval from the
manufacturer. Such modifications not
only affect the performance and
durability of the machine but may even
pose a safety risk for users and those in
the vicinity. Unauthorized modifications
to the design of the machine may absolve
the manufacturer from liability for any
resulting personal injury or property
damage. Modifying the machine without
written approval from the manufacturer
may void the warranty .
IMPORTANT INFORMATION
Do not use the machine until you have read
the operator’s manual carefully and
understand the instructions given. All
maintenance work or adjustments not
described in this manual must be
performed by an authorized BlueBird
service workshop.
• Read this manual carefully and make sure you
understand it before using the machine or
performing any maintenance. If the user cannot
read this manual, it is the responsibility of the
machine owner to explain the contents to the
user.
• Follow all safety instructions. Failure to do so
may result in injury to yourself or others.
• Accident prevention regulations, other general
safety regulations, occupational safety rules
and traffic regulations must be followed without
fail.
• All users shall be trained in use of the machine.
The owner is responsible for training users.
• BlueBird original spare parts are designed and
specified to maintain high quality and correct
fit for optimal durability and lifespan. From a
safety point of view, you should only use
BlueBird original spare parts.
• Check that all safety decals are in place. See
the chapter ”Symbols and Decals”.
• Learn how to use the machine and its controls
safely and learn to recognize the safety decals.
• Check that the machine is in serviceable
condition prior to use; see the chapter
”Maintenance/Maintenance schedule”.
• Only use the machine in daylight or in other
well-lit conditions. Keep the machine a safe
distance from holes or other irregularities in the
ground. Pay attention to other possible risks.
• Only allow the machine to be used by adults
who are familiar with its use.
• Engage an authorized BlueBird workshop for
all service and repairs not described in this
manual.
7
SAFETY INSTRUCTIONS
• Never allow children or persons not trained in
the use of the machine to use or service it. Local
laws may regulate the age of the user.
• People and animals can distract you causing
you to lose control of the machine. For this
reason, you should always concentrate and
focus on the task at hand.
• Never leave the machine unsupervised with the
engine running.
• Make sure that other people are nearby when
you are using the machine so that you can call
for help should an emergency arise.
• The machine is tested and approved only with
the equipment originally provided or
recommended by the manufacturer.
WARNING!
The engine can become very hot. To
avoid being burned, you must turn off the
engine and wait until all parts have cooled
before touching the engine.
WARNING!
Overexposure to vibration may lead to
circulatory or nerve damage, particularly
in people who have impaired circulation.
Contact your doctor if you experience
symptoms that could have been caused
by overexposure to vibration. Examples
of common symptoms include
numbness, pain, muscle weakness,
change of skin color or an
uncomfortable feeling of tingling. These
symptoms appear most frequently in the
fingers, hands or wrists.
Training
• Read the operating and service instruction
manual carefully . Be thoroughly familiar with the
controls and the proper use of the equipment.
Know how to stop the unit and disengage the
controls quickly.
• Never allow children to operate the equipment.
Never allow adults to operate the equipment
without proper instruction.
• Keep the area of operation clear of all persons,
particularly small children, and pets.
• Keep in mind that the operator or user is
responsible for accidents or hazards occurring
to other people, their property , and themselves.
Preparations
• Thoroughly inspect the area where the
equipment is to be used and remove all foreign
objects.
• Disengage all clutches before starting the
engine (motor).
• Do not operate the equipment without wearing
adequate outer garments. Wear protective
footwear that will improve footing on slippery
surfaces.
• Never attempt to make any adjustments while
the engine (motor) is running (except where
specifically recommended by the
manufacturer).
• Make sure that you always have first aid
equipment at hand when using the machine.
• Make sure animals and people maintain a safe
distance from the machine.
• Find and locate all fixed objects in the ground,
such as sprinkler systems, poles, water valves,
bases for washing lines, etc. Be certain to
check for hidden electrical cables or similar in
the surface of the lawn. Always run the machine
around these objects. Never intentionally run
the machine over foreign objects.
• Make sure all guard plates and protective
shields are in place and intact when using the
machine.
8
SAFETY INSTRUCTIONS
• Makes sure no clothing, long hair or jewelry can
catch in moving machine parts.
• Wear approved ear-protection when running the
machine. Ask your dealer about approved earprotection.
WARNING!
Always use approved protective clothing
and approved protective equipment when
using the machine. Protective clothing and
protective equipment cannot eliminate the
risk of accidents, but wearing proper
clothing and the correct equipment will
reduce the degree of injury should an
accident occur. Ask your dealer about
approved protective clothing and approved
protective equipment recommended by
BlueBird.
• Before cleaning, repairing, or inspecting, shut
off the engine and make certain all moving parts
have stopped. Disconnect the spark plug wire,
and keep the wire away from the plug to prevent
accidental starting.
• Do not operate the engine in a confined space
where dangerous carbon monoxide fumes can
collect.
• Never operate the machine without proper
guards, plates, or other safety protective
devices in place.
• Keep children and pets away .
• Do not overload the machine capacity by
attempting to till too deep at too fast a rate.
• Never allow bystanders near the unit.
• Use only attachments and accessories
approved by the manufacturer of the machine
(such as wheel weights, counterweights, and
the like.)
Operating
• Do not put hands or feet near or under rotating
parts.
• Exercise extreme caution when operating on
or crossing gravel drives, walks, or roads. Stay
alert for hidden hazards or traffic.
• After striking a foreign object, stop the engine
(motor), remove the wire from the spark plug,
thoroughly inspect the machine for any damage,
and repair the damage before restarting and
operating the machine.
• Exercise caution to avoid slipping or falling.
• If the unit should start to vibrate abnormally , stop
the engine (motor) and check immediately for
the cause. Vibration is generally a warning sign
of trouble.
• Stop the engine (motor) when leaving the
operating position, before unclogging the tines,
and when making any repairs, adjustments, and
inspections.
• T ake all possible precautions when leaving the
machine unattended. Disengage the power
take-off, lower the attachment, stop the engine.
• Never operate the BedBug without good
visibility or light.
• Be careful when trenching in hard ground. The
tines may catch in the ground and propel the
BedBug forward. If this occurs, let go of the
handlebars and do not restrain the machine.
• Use extreme caution when pulling the machine
towards you.
• Do no change the engine governor settings or
overspeed the engine.
• Start the engine carefully according to
instructions and with feet well away from the
tines.
• Never pick up or carry a machine while the
engine is running.
• Do not operate the BedBug while under the
influence of alcohol or drugs.
• Do not use the machine on grades of more
than 20°. We recommend working across
slopes rather than up and down. This will yield
a more even result. Do not leave the machine
standing on a slope unattended.
• Do not use the machine on any surface other
than earth, dirt, ground.
9
SAFETY INSTRUCTIONS
• Make sure you have a proper foothold when
using the machine, particularly when backing.
Walk, don’t run. Never work on wet grass. Poor
traction may cause you to slip.
• Slow down and be especially careful on slopes.
Make sure to run the machine in the
recommended direction on slopes. Be careful
when working close to sudden changes in level.
• Smoking, open flames or sparks in the vicinity
of the machine are strictly forbidden. Gasoline
is extremely flammable and carelessness in
handling can result in personal injury or fire.
WARNING!
Engine exhaust, some of its constituents
and certain vehicle components contain
or emit chemicals considered to cause
cancer, birth defects or other
reproductive harm. The engine emits
carbon monoxide, which is a colorless,
poisonous gas. Do not use the machine
in enclosed spaces.
Fuel system
WARNING!
Gasoline and gasoline fumes are
poisonous and extremely flammable. Be
especially careful when handling
gasoline, as carelessness can result in
personal injury or fire.
• Store fuel in containers specifically designed
for this purpose.
• Refuel outdoors only and do not smoke while
refueling
• Add fuel before starting the engine. Never
remove the cap of the fuel tank or add fuel while
the engine is running or when the engine is hot.
• Do not smoke when filling the gasoline tank and
do not pour gasoline in the vicinity of sparks or
open flame.
• If fuel is spilled, do not attempt to start the
engine but move the machine away from the
area of spillage and avoid creating any source
of ignition until fuel vapors have dissipated.
Children
Serious accidents can occur if you fail to be on
guard for children in the vicinity of the machine.
Never assume that children will stay put where you
last saw them.
• Keep children away from the machine.
• Keep children away from the work area and
under close supervision by another adult.
• Keep an eye out and shut off the machine if
children enter the work area.
• Never allow children to operate the machine.
• Be particularly careful near corners, bushes,
trees or other objects that block your view.
• Replace all fuel tank and container caps
securely.
• Turn off the fuel supply for storage or transport.
• If leaks arise in the fuel system, the engine must
not be started until the problem has been
resolved.
8011-036
Close the fuel valve.
10
SAFETY INSTRUCTIONS
• Check the fuel level before each use and leave
space for the fuel to expand, because the heat
from the engine and the sun can otherwise
cause the fuel to expand and overflow.
• Avoid overfilling. If you spill gasoline on the
machine, wipe up the spill and wait until it has
evaporated before starting the engine. If you
spill gasoline on your clothing, change your
clothing.
Movement/Transport
• To turn and steer the machine, unlock wheels
and pull by handle.
• Turn off the engine and allow it to cool at least 2
minutes before transport.
• Collapse the handle if the machine is equipped
with a collapsible handle.
• Be careful and use safe lifting and moving
techniques when loading/unloading the
machine.
• We recommend having two people to lift the
machine.
• Fasten the machine properly in place with
approved fasteners, such as tension belts,
chains or rope. Always check that you are in
compliance with applicable traffic regulations
before transporting the machine.
• Keep all components in serviceable condition
and make sure all nuts, bolts, etc. are tight.
Replace worn or damaged decals.
• Be careful when checking work tools. Use
gloves when performing maintenance work.
• Never allow persons not trained in the use of
the machine to perform service on it.
• Always park the machine on even ground before
performing maintenance or making
adjustments.
• Do not disassemble the engine. This can
invalidate your engine warranty. Contact your
dealer if you have any questions regarding
service or warranty matters. Follow all
maintenance instructions.
• Do not change the setting of governors and
avoid running the engine with overly high RPM.
If you run the engine too fast, you risk damaging
the machine components.
• Do not modify safety equipment. Check
regularly to be sure it works properly. The
machine must not be run with defective or
disassembled safety equipment.
• The muffler is designed to maintain sound levels
at an approved level and keep direct exhaust
away from the user. Exhaust gases from the
engine are extremely hot and may contain
sparks that can cause fires or burn the user.
Maintenance
• Keep machine, attachments, and accessories
in safe working condition.
• Check shear bolts, engine mounting bolts, and
other bolts at frequent intervals for proper
tightness to be sure the equipment is in safe
working condition.
• Never make adjustments with the engine
running.
• Disengage the drive units, shut off the engine
and wait until all moving parts come to a
complete stop before making adjustments,
performing maintenance or cleaning the
machine.
• Disconnect the spark plug cable before
beginning repair work.
• Never use a machine with a defective muffler .
• Reduce the risk of fire by removing grass,
leaves and other debris that may have caught
in the machine.
8011-027
Disconnect the spark plug cable before repair work.
11
SAFETY INSTRUCTIONS
W ARNING!
Wait until all moving p arts are completely
still before performing maintenance on
the machine.
Turn off the engine and remove the spark
plug cable.
Storage
• Never store the machine with fuel in the fuel
tank inside a building where ignition sources
are present, such as hot water and space
heaters, clothes dryers, etc. Allow the engine
to cool before storing in any enclosure.
• Store the machine with the fuel valve closed.
• Always refer to the operator’s manual for
important details if the unit is to be stored for
an extended period.
• If the fuel tank has to be drained, do this
outdoors.
• Store the machine in a locked space away from
children and adults untrained in use of the
machine.
12
SET-UP INSTRUCTIONS
Bed Shaper and Cable Layer:
1. Remove unit from box and pallet.
2. Fill unit engine with oil. Check engine manual
for type and viscosity of oil.
3. Fill transmission with oil. Check engine manual
for type and viscosity of oil.
TRANSMISSION OIL FILL
ENGINE OIL
FILL
13
CONTROLS
Steering/Locking Handle:
This setting is chosen at the rear axle. See Figure 1.
Lift and rotate the lever clockwise to steer unit
and counter clockwise to lock steering.
Handle Lock: See Figure 2.
Pull and hold lever, raise or lower the handle to desired position, then release lever. The lever can be
locked back to allow a “floating” handle position if
desired.
FIGURE 1
Throttle Lever: Pull right pistol to apply full throttle.
The engine has a contained centrifugal clutch, so
increasing engine RPM above 2000 will engage the
drive. Releasing the throttle lever brings engine back
to idle speed and disengages drive.
Depth Control Setting Plate: Choose a depth
position setting, and pin axle lock in desired position. See Figure 4.
Place the unit into transport position. Pull the clevis
pin out and slide the height plate until the desired
depth lines up with the 2”, 3” or 4” deep decal. Replace the pin, the 1/2” pin should line up with the
desired setting. Three depth positions are available,
2”, 3”, 4” deep.
FIGURE 2
FIGURE 3
14
FIGURE 4
CONTROLS
Transport/Engaged Lever: To lock in transport
position, pull left pistol (see Figure 5) and apply downward pressure. When wheels begin to drop, release
pistol, continue downward movement of handle until
pin locks axle in transport position. See Figure 6.
FIGURE 5
Engine: Refer to your engine manual.
FIGURE 6
15
OPERATION
IMPORTANT INFORMATION
Clear the lawn of any debris.
Clearly mark rocks and other fixed objects.
Be especially sure to check for hidden
electrical cables or similar in the surface
of the lawn.
BED SHAPING
1. Clean the area to be worked, create either a
mental image of the border or paint an edge on
the turf.
2. Check the machine for loose hardware, fill
engine fuel.
3. Perform all the settings and adjustments on the
machine found in the Controls section.
4. Start out very slowly, learning the feel of the
machine as you slowly pull the machine along
the planned course.
5. If you must use the machine in wet or muddy
conditions, you will need to clean out the shield
regularly.
CABLE LAYING
1. Clean the area to be worked, create either a
mental image of the border or paint an edge on
the turf.
2. Check the machine following previous
instructions.
3. Perform all the settings and adjustments on the
machine found in the Controls section.
4. Perform all pre-operation checks and
adjustments and move machine into position
to begin trenching.
5. At the place you want to begin laying wire, feed
out approximately 3 feet of wire and fasten
securely to a stake driven into the ground as
an anchor for the wire approximately 1 inch
behind machine.
6. Start machine, lower cutter into ground, gently
pull machine back slowly until ground blade
enters trench and begins to bury wire.
7. Carefully pull machine, following premarked
course. DO NOT go so fast that the machine
engine slows down. If machine stalls, push
machine toward cable trench only 1 inch and
allow engine to return to full speed.
6. If you must use the machine in wet or muddy
conditions, you will need to clean out the shield.
16
MAINTENANCE
Maintenance schedule
The following is a list of maintenance procedures that must be performed on the machine. For those
points not described in this manual, visit an authorized service workshop.
Maintenance
Check the engine oil level
Replace engine oil
1)
Check the air filter
Clean the air filter
Replace air filter cartridge
2)
2)
Clean sludge reservoir for fuel system
Check and clean the spark plug
Replace the spark plug
Check idle speed
Check and adjust play in valves
Clean fuel tank
4)
4)
Check, replace fuel lines as necessary
Check throttle cable
Check decals and warning signs
Check wear and tension on the chain
Check the chassis, bolts and set screws
Lubrication; see the Lubrication schedule
4, 5)
Daily
maint.
before
starting
Maintenance interval months/hours
1/25
3/50
6/100
12/300
1)
First change after 20 hours.
lubricated twice weekly.
2)
In dusty conditions maintenance is required at shorter intervals.
4)
Performed by authorized service workshop.
= Described in this manual.
= Not described in this manual.
WARNING!
No service operations may be performed on the engine or unit unless:
• The engine is stopped.
• The ignition cable has been removed from the spark plug.
• The machine is securely parked where it will not tip or begin rolling.
5)
Performed every second year.
3)
With daily use, the machine shall be
17
MAINTENANCE
Tightening the drive chain
1. Allow the engine to cool.
2. Remove the spark plug cable.
3. Remove guard only.
4. Using a 9/16 wrench and a 9/16 socket wrench
loosen the mounting idler bolt, slide up to
tension chain, re-tighten bolt.
Visually checking the drive chain and sprockets
1. Allow the engine to cool.
2. Remove the spark plug cable.
3. Remove the guard, cutting head, chain cover
and transmission cover.
4. DO NOT remove the mounting hub from the
shaft.
8011-027
5. Check that the chain is running in the proper
track; the sprockets should guide the chain in
a straight line.
6. Check the chain for cracks, heat damage or
worn edges. If these symptoms appear, replace
the drive chain; see ”Replacing the drive chain”.
7. Check that the tensioning equipment for the
chain is not loose and is properly set; see
”Replacing the drive chain”.
8. Refit the chain cover, transmission cover,
cutting head and shield.
Replacing the drive chain
Replace the drive chain as follows:
1. Allow the engine to cool.
2. Remove the spark plug cable.
3. Remove the guard, transmission cover, cutting
head and chain cover.
4. Remove old chain.
5. Check for wear on the sprockets and replace
as necessary.
6. Check the engine sprocket alignment to the
shaft driven sprocket and adjust as necessary .
The chain should run straight.
CUTTING
GUARD
HEAD
CHAIN
TRANSMISSION
CHAIN
COVER
IDLER
SPROCKET
COVER
ENGINE
DRIVE
SPROCKET
7. Fit a new chain, the chain tensioner should
maintain 1/8” movement in the lower chain
(maximum).
NOTE: Master link MUST face correct direction or
it may come off.
8. Replace transmission cover, chain cover,
cutting head and guard.
18
MASTER LINK
(MUST FACE THIS
DIRECTION)
MAINTENANCE
Cleaning and washing
Regular cleaning and washing will increase the
machine’s lifespan. Make it a habit to clean the
machine directly after use, before the dirt sticks.
Check before rinsing that the fuel tank lid is properly
in place to avoid getting water in the tank.
Use caution when using high-pressure spray
because warning decals, instruction signs and the
engine can be damaged. Do not exceed 70 bar/
1000 PSI water pressure when cleaning.
Lubricate the machine after cleaning. This is
particularly important if the machine is to be stored.
Oil the chain after every cleaning, grease the bearing
zerks and the front axle spindle bushing zerks.
19
LUBRICATION
Lubrication schedule
1. Check engine oil daily, change every six months or 100 hours.
2. Check and lubricate wheel bearings once a month.
3. Lubricate chain once a week or every 20 hours.
NOTE: Spin the cutting head slowly by hand to distribute the oil onto the chain and sprocket s.
4. Lubricate the (kingpin bushings) once a month.
5. Grease the bearings on the cutter shaft once a week or every 20 hours.
NOTE: The chain supplied is a quality
hours to keep the sprockets and chain lubricated. Failing to oil the chain will cause premature failure
of the chain and three (3) sprockets.
6. Check oil in transmission regularly. Refill if required. Use same oil in transmission as engine. See
engine owners manual.
permalube chain, but it MUST be oiled by the user each 20
General
TRANSMISSION OIL FILL
KINGPIN BUSHINGS (2)
WHEEL BEARING (4)
CHAIN OIL CAP (1)
ENGINE OIL
CUTTER SHAFT BEARINGS (2)
Stop the engine and remove the spark plug cable before attempting to lubricate the machine. Wipe
away excessive grease after lubrication.
20
TROUBLESHOOTING
Symptom Cause Action
The engine will not start
• User error Fuel valve closed. Open the fuel valve.
Choke valve open. Close the choke with cold
engine.
Operator presense switch not held down. Move to operator position and hold down.
Engine switch in OFF position. Turn the engine switch to ON.
• Fuel system Fuel tank empty. Fill with fuel.
Machine stored without Clean tank, sludge reservoir and
observing proper procedure empty carburetor.
from chapter ”Storage/Winter Fill the tank with fresh fuel.
storage”
Contamination, water or ice in Clean tank, sludge reservoir,
fuel system. fuel lines and carburetor. Fill
the tank with fresh fuel.
Carburetor problems. Contact an authorized service
workshop.
• Spark plug Wrong spark plug type. Replace the spark plug.
Build-up on electrodes. Check electrode gap and clean or
Short circuit. replace spark plug.
Gasoline or oil on the spark plug. Clean the spark plug. Air the
engine out. Start with full throttle.
• No spark after Faulty engine switch, cable Contact an authorized service
checking spark plug or ignition. workshop.
• Low compression Serious interior engine Contact an authorized service
damage or faulty valves. workshop.
Engine is under powered or runs unevenly
• Air filter Clogged air filter. Clean or replace the air filter.
• Fuel system Machine stored without observ- Clean tank, sludge reservoir and
ing proper procedure from empty carburetor.
chapter ”Storage/Winter storage” Fill the tank with fresh fuel.
(Blue exhaust) Tank filled with 2-cycle mixed oil. Fill the tank with proper fuel.
(Voluminous blue-white Tank filled with diesel. Clean tank, sludge reservoir
exhaust) and empty carburetor.
Fill the tank with proper fuel.
(Black exhaust) Choke left on. Open choke valve.
Clogged air filter. Clean or replace the air filter.
Carburetor problems. Contact an authorized service
workshop.
• Ignition system Wrong spark plug type. Replace the spark plug.
Build-up on electrodes. Check electrode gap and clean or
Short circuit. replace spark plug.
Faulty ignition unit. Contact an authorized service
workshop.
• Low compression Serious interior engine damage Contact an authorized service
(possible blue exhaust) or faulty valve. workshop.
21
STORAGE
Winter storage
At the end of the season, the machine should be
readied for storage (or if it will not be in use for
longer than 30 days). Fuel allowed to stand for long
periods of time (30 days or more) can leave sticky
residues that can plug the carburetor and disrupt
engine function.
Fuel stabilizers are an acceptable option to
reducing sticky residues during storage. If alkylate
gasoline (Aspen) is used, stabilizers are
unnecessary because this fuel is stable. However,
you should avoid switching between regular and
alkylate gasoline as sensitive rubber components
can harden. Add stabilizer to the fuel in the tank or
in the storage container. Always use the mixing
ratios specified by the manufacturer of the
stabilizer. Run the engine for at least 10 minutes
after adding the stabilizer so that it reaches the
carburetor. Do not empty the fuel tank and the
carburetor if you have added stabilizer.
To ready the machine for storage, follow these
steps:
1. Clean the machine carefully, particularly the
chassis and working equipment. Mend damage
to the paint to prevent rust.
2. Inspect the machine for worn or damaged parts
and tighten any nuts or bolts that may have
become loose.
3. Change the engine oil; dispose of properly.
4. Open the fuel valve. Empty the fuel tank (1)
and the carburetor (2).
WARNING!
Never store an engine with fuel in the
tank indoors or in poorly ventilated
spaces where fuel vapor can come in
contact with open flame, sparks or a
pilot light such as in a boiler, hot water
tank, clothing dryer, etc.
Handle the fuel with caution. It is very
flammable and careless use can cause
serious damage to person and
property. Drain the fuel into an
approved container outdoors and far
away from open flame. Never use
gasoline for cleaning. Use a degreaser
and warm water instead.
Service
When ordering spare parts, please specify the
purchase year, model, type, and serial number.
The chain on this unit is a high quality permalube
type. DO NOT replace with a simple roller chain.
Oil chain and sprockets per lube schedule.
Always use genuine BlueBird spare parts.
An annual check-up at an authorized service
workshop is a good way to ensure that your
machine performs its best the following season.
22
8011-048
5. Close the fuel valve.
6. Remove the spark plug and pour about a
tablespoon of engine oil in the cylinder. Turn
over the engine so that the oil is evenly
distributed and then refit the spark plug.
Put the engine in the compression phase where
the triangle mark on the sleeve of the starter is
aligned with the upper hole in the starter.
Note: Compression phase occurs every second
revolution.
8011-049
7. Lubricate all grease zerks, joints and chains
as described in the chapter ”Lubrication/
Lubrication schedule”.
8. Store the machine in a clean, dry place and
cover it for extra protection.
PARTS
23
FRAME
10
12
24
20
8
14
15
22
15
8
4
16
17
4
18
19
21
1
8
25
9
2
6
REF .
8
3
6
5
26
13
23
12
CHAIN DRIVE
COMPONENTS
SEE PAGE 27
7
24
10
7
11
FRAME
ITEM PART NO. QTY . DESCRIPTION
1 ........ 109739........1........ FRAME
2 ........ 111101 ........1........ CHAIN COVER W/DECALS
3 ........ 109894........1........ BEARING SUPPORT
4 ........ 101232........4........ BUSHING , FLANGED - PM
5 ........ 100488........2........ BEARING , GREASEABLE
6 ........ 976934........10...... HCS, 5/16-18 X 3/4, GR5
7 ........ 990627........7........ HCS, 5/16-18 X 1 1/4, GR5
8 ........ 990717........17...... NUT , 5/16C, NYLOC
9 ........ 109545........1........ OIL CAP
10 ...... 976941........4........ HCS, 3/8-16 X 1 1/4, GR5
11 ...... 976979........8........ NUT , 3/8C, NYLOC
12 ...... 106847........4........ BUSHING
13 ...... 101704........2........ WASHER, SEALING
14 ...... 990206........2........ HCS, 5/16-18 X 3/4, GR5
15 ...... 990692........3........ WASHER, 5/16
16 ...... 991003........1........ HCS, 1/4-20 X 1 3/4, GR5
17 ...... 109526........1........ SPRING PIN
18 ...... 20034..........1........ SPRING , COMPRESSION
19 ...... 976978........1........ NUT , 1/4C, NYLOC
20 ...... 990209........1........ HCS, 5/16-18 X 1, GR5
21 ...... 990196........1........ NUT , 5/16C
22 ...... 110858........1........ COVER
23 ...... 104411........ 2........ KNOB W/STUD
24 ...... 976997........2........ ZERK
25 ...... 111321 ........1........ KNOB W/NYLOC
26 ...... 107897........1........ NUT, 5/16-18, JAM
25
ENGINE
4
5
9
8
6
7
2
3
10
26
1
ITEM PART NO. QTY . DESCRIPTION
1 ........ 990669........4........ HCS, 5/16-18 X 1 3/4, GR5
2 ........ 990717........4........ NUT , 5/16C, NYLOC
3 ........ 990187........4........ LOCKWASHER, 5/16
4 ........ 108520........1........ HCS, M5-0.8 X 16MM, GR8.8
5 ........ 109154........2........ NUT, 5MM-.8
6 ........ 30449..........1........ CLAMP, THROTTLE CABLE
7 ........ 30451..........1........ E-RING CLIP, THROTTLE
8 ........ 108583........1 ........ SCREW, THROTTLE
9 ........ 30445..........1........ SPRING , THROTTLE
10 ...... 990692........4........ WASHER, 5/16
CHAIN DRIVE
17
16
15
12
1
2
8
9
(NOTE: APPLY LOCTITE AND TORQUE T O 180 IN./LBS.)
11
14
(INCLUDED
WITH ITEM 1)
5
4
10
13
(NOTE: APPL Y
3
LOCTITE AND
TORQUE TO
110 IN./LBS.)
13
7
6
ITEM PART NO. QTY . DESCRIPTION
1 ........ 111106 ........1........ SPROCKET W/KEY (21 TOOTH)
2 ........ 109514........1........ MOUNTING HUB
3 ........ 111102 ........1........ SPROCKET W/SET SCREWS & KEY, ENGINE 14 TOOTH
4 ........ 990613........1........ NUT , 3/8C
5 ........ 0300C .........1........ SPROCKET, IDLER #40, 14 TOOTH
6 ........ 990730........1........ HCS, 3/8-16 X 1 3/4, GR5
7 ........ 109507........1........ CHAIN W/MASTERL LINK, #40
8 ........ 112042........1........ SHAFT, MAIN
9 ........ 102067........1........ KEY, 1/4” SQ. X 3/4”
10 ...... 109159........1........ KEY, 7MM SQ X 33MM
11 ...... 102716........2........ SET SCREW, 5/16C X 1 SQ. HD.
12 ...... 990517........2........ WASHER, 3/8
13 ...... 976956........2........ KPSS, 5/16C X 3/8
14 ...... 109165........1........ KEY, 3/16 SQ. X 1 1/4
15 ...... 990692........1........ WASHER, 5/16
16 ...... 990187........1........ LOCKWASHER, 5/16
17 ...... 976934........1........ HCS, 5/16-18 X 3/4
27
STEERING
11
10
9
5
7
6
6
1
4
3
3
2
4
13
8
12
7
8
14
ITEM P ART NO. QTY. DESCRIPTION
1 ........ 109740........1........ ARM WELDMENT, RIGHT
2 ........ 109525........1........ STEERING ROD
3 ........ 990517........2........ WASHER, 3/8
4 ........ 990037........2........ PIN, COTTER, 3/32 X 3/4
5 ........ 109742........1........ ARM WELDMENT , LEFT
6 ........ 990654........2........ COTTER PIN, 5/32 X 1 1/4
7 ........ 109333........2........ WASHER, 3/4, SAE
8 ........ 102454........2........ E-RING , 3/4”
9 ........ 104556........2........ WHEEL ASSEMBL Y
10 ...... 101905........1........ TIRE
11 ...... 104618........1........ RIM
12 ...... 912234........1........ AIR VAL VE
13 ...... 923557........1........ ENDCAP
14 ...... 977356........1........ NOTCHED ENDCAP
.......... 977353........2........ ROLLER BEARING (NOT SHOWN)
28
REAR AXLE
2
16
14
11
20
13
3
10
12
4
17
7
6
(ASSEMBLED TO
FRAME)
9
8
15
1
5
4
10
5
18
2
19
ITEM PART NO. QTY . DESCRIPTION
1 ........ 109736........1........ AXLE, REAR
3
2 ........ 102454........2........ E-RING , 3/4”
3 ........ 976979........2........ NUT , 3/8C, NYLOC
4 ........ 976941........2........ HCS, 3/8-16 X 1 1/4, GR5
5 ........ 106847........2........ BUSHING
6 ........ 109526........1........ SPRING PIN
7 ........ 990639........1........ HCS, 1/4-20 X 1 1/2, GR5
8 ........ 976978........1........ NUT , 1/4C, NYLOC
9 ........ 20034..........1........ SPRING , COMPRESSION
10 ...... 990517........2........ WASHER, 3/8
11 ...... 109333........2........ WASHER, 3/4, SAE
12 ...... 111100 ........1........ DEPTH PLATE W/DECAL
13 ...... 109226........1........ CLEVIS PIN, 1/2 x 2 1/4
14 ...... 976989........1........ #4 HAIRPIN
15 ...... 104556........2........ WHEEL ASSEMBL Y
16 ...... 101905........1........ TIRE
17 ...... 104618........1........ RIM
18 ...... 912234........1........ AIR VAL VE
19 ...... 923557........1........ ENDCAP
20 ...... 977356........1........ NOTCHED ENDCAP
.......... 977353........2........ ROLLER BEARING (NOT SHOWN)
29
HANDLE
21
22
19
27
15
30
14
20
23
8
29
12
28
15
17
2
3
12
14
11
13
16
10
24
17
9
5
25
6
8
4
26
26
7
1
15
26
4
2
18
30
HANDLE
ITEM PART NO. QTY . DESCRIPTION
1 ........ 111104 ........1........ HANDLE W/DECALS
2 ........ 101791........2........ DRIVE LEVER
3 ........ 976935........1........ HCS, 5/16-18 X 1 1/2, GR5
4 ........ 990563........2........ HCS, 3/8-16 X 1, GR5
5 ........ 109526........1........ SPRING PIN
6 ........ 20034..........1........ SPRING , COMPRESSION
7 ........ 976979........2........ NUT , 3/8C, NYLOC
8 ........ 976978........2........ NUT , 1/4C, NYLOC
9 ........ 101313........1........ HCS, 1/4-20 X 2, GR5
10 ...... 109549........1........ THROTTLE CABLE
11 ...... 923313........2........ ROLL PIN
12 ...... 101213........2........ PIN CLEVIS
13 ...... 976488........2........ GRIP , HANDLE
14 ...... 990037........2........ PIN, COTTER, 3/32 X 3/4
15 ...... 990717........3........ NUT , 5/16C, NYLOC
16 ...... 990627........1........ HCS, 5/16-18 X 1 1/4, GR5
17 ...... 990692........4........ WASHER, 5/16
18 ...... 106827........1........ CABLE, DEPTH
19 ...... 20017..........1........ SWITCH, NC PLUNGER TYPE
20 ...... 102678........1........ TAPPED PLATE
21 ...... 976952........2........ SCREW, #10-24 X 5/8, MACH.
22 ...... 109887........1........ O.P . LINKAGE
23 ...... 990580........1........ HCS, 1/4-20 X 3/4, GR5
24 ...... 109890........1........ WIRE HARNESS (BRIGGS & STRATT ON)
25 ...... 976856........6........ WIRE TIES (USED TO FASTEN CABLES TO UNIT)
26 ...... 990517........4........ WASHER, 3/8
27 ...... 110855........1........ O.P. LEVER
28 ...... 976937........1........ HCS, 5/16-18 X 2, GR5
29 ...... 977250........1........ SPRING, OP PRESENCE
30 ...... 990598........3........ WASHER, 1/4, FLA T
31
DECALS
6
2
3
1
7
5
9
11
(CABLE LA YER
OPTION)
8
4
7
32
(CABLE LA YER
OPTION)
10
9
(CABLE LA YER
OPTION)
4
DECALS
ITEM PART NO. QTY . DESCRIPTION
1 ........ 109744........1........ DECAL, OPERATION
2 ........ 107359........1........ DECAL, SAFETY GRAPHICS
3 ........ 101881........1........ DECAL, PROP 65
4 ........ 540200076..1 ........ DECAL, FOOT DANGER
5 ........ 109899........1........ DECAL, OILING
6 ........ 111132 ........1........ DECAL, DEPTH
7 ........ 111041 ........2........ DECAL, BLUEBIRD 9” W/BIRD
8 ........ 109712........1........ DECAL, BEDBUG
9 ........ 110854........1........ DECAL, INSTRUCTIONS
10 ...... 110761........1........ DECAL, GUIDE LINE
11 ...... 109539........1........ DECAL, CL550
33
ACCESSORY - SHAPER
1
10
2
4
3
6
9
6
8
5
7
34
ITEM PART NO. QTY . DESCRIPTION
1 ........ 111103 ........1........ SHAPER GUARD W/DECALS
2 ........ 109711........1........ SHAPER BLADE
3 ........ 990563........3........ HCS, 3/8-16 X 1, GR5
4 ........ 990118........3........ LOCKWASHER, 3/8
5 ........ 109733........1........ REAR FLAP
6 ........ 990580........8........ HCS, 1/4-20 X 3/4, GR5
7 ........ 976978........8........ NUT , 1/4C, NYLOC
8 ........ 109534........1........ STRAP
9 ........ 109882........1........ LARGE FLAP
10 ...... 990598........5........ WASHER, 1/4
ACCESSOR Y - CABLE LAYER
6
8
9
7
7
5
6
1
4
3
ITEM PART NO. QTY . DESCRIPTION
2
1 ........ 111916 ........1........ CABLE GUARD W/DECALS
2 ........ 990118........3........ LOCKWASHER, 3/8
3 ........ 990563........3........ HCS, 3/8-16 X 1, GR5
4 ........ 109877........1........ CABLE BLADE
5 ........ 109878........1........ PIN, SPOOL
6 ........ 976988........2........ HAIRPIN, .073 X 1 7/16”
7 ........ 990316........2........ RHSNB, 5/16-18 X 3/4, GR5
8 ........ 111915 ........1........ TUBE
9 ........ 100276........2........ NUT, 5/16-18, NYLOC WINGNUT
35
SERVICE JOURNAL
Action
Delivery service
1. Break the packaging and make sure the machine has not been
damaged in transport.
2. Where applicable, assembly accompanying components.
3. Check that the machine design corresponds to the
customer order.
4. Check that the right amount of oil is in the engine and
transmission.
5. Check that the working equipment is properly set.
6. Check that the drive sprockets are aligned.
7. Check that the chain is properly adjusted.
8. Lubricate the machine as described in the lubrication schedule.
9. Fill the fuel tank and start the engine.
10. Check all operating instruments.
1 1. Check decals and information attached to the unit.
12. Check the engine speed (RPM), see Technical Data.
13. Check for leakage.
Date, stamp, signature
14. Inform the customer about:
The need and advantages of following the service schedule.
The need and advantages of leaving the machine for service every
300 hours.
The effects of service and maintaining a service journal on the
machine’s resale value.
15. Fill in the sales papers, etc.
After the first 20 hours
1. Change engine oil.
2. Check that the chain is properly adjusted.
Delivery service has been carried
out.
No remaining notes.
Certified:
3. Tighten screws and nuts.
4. Check the oil in the clutch case.
5. Lubricate per lubrication schedule
36
37
P.O. Box 8
Beatrice, Nebraska 68310
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