Blue Angel Pumps BWST50 User Manual [en, es, fr]

Operating Instructions & Parts Manual BWST, BWSF and BWSCAP Series
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
The Professional’s Line
Submersible Sump Pump
Description
The submersible pump is designed for indoor home sump applications. The unit is equipped with an 8-ft long, 3-prong grounding type power cord. Motor is oil filled and sealed for cooler running and designed to operate under water. A float switch or solid-state electronic water level control is provided for automatic pump operation. This pump is not suitable for aquatic life.
Unpacking
After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates an
imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates a
potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates a
potentially hazardous situation which, if not
avoided, MAY result in minor or moderate injury.
Notice indicates
important information, that if not followed, may cause damage to equipment.
IMPORTANT: Information that requires special attention.
General Safety Information
CALIFORNIA PROPOSITION 65
This product or
its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
GENERAL SAFETY
Read these rules and instructions carefully. Failure to follow these instuctions could cause serious bodily injury and/or property
MANUAL
All wiring must be
qualifi ed electrician. Failure to follow this warning could result in fatal electrical shock.
If the
has water or moisture on the fl oor, do not walk on wet area until all power is turned off. If the shutoff box is in the basement, call an electrician. Remove pump and either repair or replace. Failure to follow this warning could result in fatal electrical shock.
A backup system
Angel offers Model BSP15 and BSP25.
Assembly
VERTICAL FLOAT SWITCH (BWSF ONLY)
Place the float bracket onto the handle of the motor housing and slide the switch assembly securely into place.
damage.
Do not
use to pump fl ammable or explosive fl uids such as gasoline, fuel oil, kerosene, etc. Do not use in a fl ammable and/or explosive atmosphere. Pump should only be used to pump clear water. Personal injury and/or property damage could result
This pump is
not designed to handle salt water, brine, laundry discharge or any other application which may contain caustic chemicals and/or foreign materials. Pump damage could occur if used in these application and will void warranty.
Float
Figure 1
performed by a
basement
should be used. Blue
Switch housing
Float bracket
© 2008 Blue Angel™ Pumps
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.blueangelpumps.com
350704-002 9/08
Operating Instructions and Parts Manual
Installation
1. Install pump in a sump pit with minimum size as shown in Figure 2. Construct sump pit of tile, concrete, steel or plastic.
Grounded
Outlet
Figure 2
2. The unit should be located and rest on a solid, level foundation. Do not place pump directly on clay, earth, gravel or sandy surface. These surfaces contain small stones, gravel, sand, etc. that may clog or damage the pump and cause pump failure.
Flood risk. If fl exible
used, make sure pump is secured in sump pit to prevent movement. Failure to secure pump could allow pump movement and switch interference and prevent pump from starting or stopping.
3. Thread check valve (Blue Angel offers Model 66005-BLA) into pump body carefully to avoid stripping or cross threading. Do not use pipe joint sealant.
4. Connect 1-1/2 inch rigid pipe to rubber boot on check valve. Reverse boot for 1-1/4 inch diameter pipe. Tighten hose clamps.
Support pump and
assembling and after installation. Failure to do so could cause piping to break, pump to fail, etc. which could result in property damage and/or personal injury.
5. Protect electrical cord from sharp object, hot surfaces, oil and chemicals. Avoid kinking the
Min. Diameter
BWSF 11 in. BWST 14 in.
24 in.
Min.
discharge hose is
piping when
cord and replace damaged cords immediately.
IMPORTANT: Make sure there is adequate room for the switch to operate.
6. A sump pit cover must be installed to prevent debris from clogging or damaging the pump.
7. FOR BWSCAP MODELS ONLY: Position pump switch AWAY from the inlet so switch is clear from incoming water (See Figure 3).
Operation
Always
disconnect the power source before attempting to install, service, relocate or maintain the pump. Never touch sump pump, pump motor, water or discharge piping when pump is connected to electrical power. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Fatal electrical shock could occur.
1. A ground fault circuit interrupter
(GFCI) is required.
Risk of electrical
shock! This pump is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electrical shock. Never cut off the round grounding prong. Cutting the cord or plug will void the warranty and make the pump inoperable.
2. This pump is only for use on 120 Volt
(single-phase), 60 hz, 15 amp service and is equipped with a 3-conductor cord and 3-prong, grounding type
Grounded Outlet
Incoming Water
Inlet Pipe
ON @ 8 inches
OFF @ 3 inches
Figure 3
plug. Insert the float switch cord plug directly into a 120 volt outlet.
3. Insert the pump power cord plug directly into the back of the float switch cord plug or solid-state water sensor cord plug (See Figures 4a and 4b).
Grounding
Blade
Power
Cord
Figure 4a
Grounding
Blade
Switch
Cord
Grounded
Outlet
RESET
TEST
Grounded
Outlet
RESET
TEST
Power
Cord
Switch
Cord
Figure 4b
4. Fill sump with water. The pump will start automatically when the water has filled the sump to the cut-in level. The pump will stop when the water reaches the cut-out level. See
Switch
Check Valve
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BWST, BWSF and BWSCAP Series
specifications for cut-in/out levels. The pump will recycle thereafter as required.
5. Do not operate the pump unless it is submerged in water. Dry running causes pump failure.
6. The motor is equipped with an automatic reset thermal protector.
7. While the pump is draining the pit, verify that the discharge piping is carrying the water to a point several feet away from the foundation.
8. If pump discharge line is exposed to freezing temperature, the exposed line must be pitched to drain.
Trapped water will freeze and damage the pump.
FOR BWSCAP MODELS ONLY:
9. Sump pump will turn on, when water is about 1.5 inch from the top of the switch.
10. Sump pump will run a minimum of 4 seconds, to a maximum of 16 before stopping.
11. Sump pump run time will be determined by the sump pit size and water flow rate into the sump pit.
12. Under flooding conditions, the sump pump will stop for 1 second, every 16 seconds, and automatically turn
back on.
Maintenance
Always
disconnect the electrical supply before attempting to install, service, relocate or perform any maintenance. If the power source is out of sight, lock and tag in the open (off) position to prevent unexpected power application. Failure to do so could result in fatal electrical shock.
Only qualifi ed electricians should repair this unit. Improper repair could result in fatal electrical shock.
1. Let the pump cool for a minimum of
two hours before servicing because the pump contains hot oil under pressure and the motor is hot.
2. Disassembly of the motor prior to
expiration of warranty will void the warranty. If repairs are required, see troubleshooting chart.
3. Inlet should be kept clean and free
of all foreign objects and inspect annually. A clogged inlet will damage pump.
4.
Pump should be checked monthly for proper operation.
This pump contains
dielectric oil for cooling. This oil can be harmful to the environment. Check the state environmental laws before disposing this oil.
Figure 5
Working surface to be kept free of foreign material
Specifications
Power supply requirements 120V, 60 hz Motor Single phase, oil filled Liquid temperature range 40°F to 120°F Circuit requirements 15 amps (min) Dimensions 11 in. high x 9 in. base Cut-in level (factory set) BWST = 14" BWSF = 7” Cut-out level (factory set) BWST = 7” BWSF = 2-1/2”
Construction
Motor housing Glass reinforced thermoplastic Volute Thermoplastic Impeller Glass reinforced thermoplastic Shaft 416 Stainless steel Seals Buna N Discharge 11/2” NPT
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Operating Instructions and Parts Manual
For Replacement Parts or Technical Assistance,
Call 1-888-636-6628
Please provide following information: Address any correspondence to:
- Model number Blue Angel
- Serial number (if any) 101 Production Drive
- Part description and number as shown in parts list Harrison, OH 45030 U.S.A.
7
Figure 5 – Replacement Parts Illustration for BWST, BWSF and BWSCAP Series
6
1
2
4
3
5
8
IMPORTANT: Only use factory parts to repair this pump.
Replacement Parts List for BWST, BWSF and BWSCAP Series
Reference BWSF25, BWSF30 Number Description BWST25, BWST30 BWST50 BWSCAP30
1 Tether Float Switch Kit (BWST) 60022-001 60022-001 – – –
2 Motor Assy Kit 60047-001 60049-001 60047-001 3 Impeller Kit 66011-001 66013-001 66011-001 4 Volute 28416-001 28416-001 28416-001 5 Base 28418-001 28418-001 28418-001 6 Power Cord Kit 62003-001 62003-001 62003-001 7 Vertical Float Switch Kit (BWSF) 60051-001 – – – – – – 8 Capacitive Water Sensor (BWSCAP) – – – – – – 30037-001
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BWST, BWSF and BWSCAP Series
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Pump will not start or run 1. Blown fuse 1. If blown, replace with proper sized fuse or reset
breaker
2. Low line voltage 2. If voltage is under 108 volts, check wiring size
3. Defective motor 3. Replace pump
4. Defective float switch 4. Replace float switch
5. Impeller bound-up 5. If impeller will not turn, remove housing and remove blockage
6. Float obstructed 6. Make sure float move freely up and down
Pump starts and stops too often
Pump will not shut off or thermal protector turns off
Pump operates but delivers little or no water
Gurgling sound from pump at end of cycle
1. Backflow of water from piping 1. Install or replace check valve (Blue Angel check valve kit #66005-BLA)
2. Faulty float switch 2. Replace float switch
3. Incoming water is draining on
sensor face
1. Defective float switch 1. Replace float switch
2. Obstacle in piping 2. Remove pump and clean pump and piping
3. Float obstructed 3. Make sure float move freely up and down
4. Low line voltage 4. If voltage is under 108 volts, check wiring size
5. Too many appliances on circuit 5. Install pump on dedicated circuit.
6. Dirty Solid-State Water Sensor 6. Clean sensor face (see Figure 5)
7. Incoming water is draining on
sensor face
1. Low line voltage 1. If voltage is under 108 volts, check wiring size
2. Plugged impeller 2. Clean out impeller
3. Check valve installed backwards 3. Reverse position of check valve
4. Pump airlocked 4. Drill 1/8 inch hole in discharge line between
1. Air injested into pump 1. Wipe off surface of sensor (see Figure 5)
2. Time required for pumping is less
than 4 seconds
3. Position pump switch away from the inlet so switch is clear from incoming water (See Figure
3).
IMPORTANT: Do not use extension cord to power pump.
7. Position pump switch away from the inlet so switch is clear from incoming water (see Figure
3)
pump and check valve
2. Additional run time will not damage pump
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Operating Instructions and Parts Manual
L imited Warranty
For one year for BWST and BWSF models and for two years for BWSCAP models from the date of purchase, Blue Angel will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Blue Angel to be defective in materials or workmanship. Please call Blue Angel (888-636-6628) for instructions or see your dealer. Be prepared to provide the model number and the serial number when exercising this warranty. All transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect, improper installation, improper maintenance, or failure to operate in accordance with Blue Angel’s written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall Blue Angel or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST send a copy of the purchase receipt along with the material or correspondence. Please call Blue Angel (888-636-6628) for return authorization and instructions.
DO NOT MAIL THIS FORM TO BLUE ANGEL. Use this form only to maintain your records. MODEL NO._______________ SERIAL NO.__________________________ INSTALLATION DATE_____________
ATTACH YOUR RECEIPT HERE
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